RM3P. Rich Mill series Multi Functional Shouldering Milling Tool. 3-corner using shouldering tool

Transcription

1 Rich Mill series Multi Functional Shouldering Milling Tool RMP -corner using shouldering tool Perfect perpendicular shouldering operation multi milling tool High rake chipbreaker for high speed and high feed Strong clamping force for better machinability

2 RMP Features High Quality - True 90 shouldering operation High Productivity - Strong thick insert and -face clamping ensure stable operation even tough condition. High Economics - Long tool life due to optimized manufacturing process Features of insert Chip breaker - High rake angle - Smooth chip flow Major cutting edge - High rake - Sharpened edge Step design - Good chip evacuation - Low cutting force Max. ap XNKT08 : mm XNKT06 : mm -step clearance - Strong clamping - Rigidity improvement Minor cutting edge - Wiper action for better surface finish Features of chip breakers Chip breaker Insert Cutting edge Applications Features MM General General shouldering operation st recommendation Light : Milling Light Sharp cutting edge for hard-to-cut material Low cutting force 0_ KORLOY TECH-NEWS

3 Features of cutter Through coolant system Longer tool life due to direct cooling injection into the cutting edge of insert Perfect perpendicularity Excellent chip evacuation Wide chip pocket Simple Screw-on system 90 -face clamping seat Full flat bottom seat Strong clamping Workpiece SCM (00HB) Cutting conditions vc(m/min) = 0 fz(mm/t) = 0. ap(mm) =.0 dry Tool Insert XNKT08008PNSR-MM (PC00) Cutter RMPCM6HR-M Machine Vertical M/C Workpiece SCM (00HB) Cutting conditions vc(m/min) = 00 fz(mm/t) = 0. ap(mm) = 7.0 pass ae(mm) = 0.0 dry Tool Insert XNKT08008PNSR-MM (PC00) Cutter RMPCM6HR-M Machine Vertical M/C Cutting load 700 (N) st pass nd pass rd pass RMP Competitor A Competitor B Cutting edge α = 8 β = Total depth (mm) Features True positive clearance due to high rake angle Excellent machineability μm Perpendicularity ( μm ) Through coolant system Exclusive through coolant bolt required. Effective coolant distribution directly to cutting edge Coolant supporting arbor required. RMP _0

4 RMP Application guideline for grade Workpiece Carbon steel P M K Alloy steel Stainless steel Cast iron Chip breaker First choice Second choice MM MM - MM High speed machining PC600 PC600 PC00 PC60 Grade General machining PC0 PC00 PC0 PC00 Interrupted machining PC0 PC0 PC0 PC0 Recommended cutting condition RMP 000 type Workpiece Grade vc (m/min) Cutting conditions fz (mm/t) max ap(mm) Available inserts vc (m/min) Cutting conditions fz (mm/t) max ap(mm) Available inserts PC600 60~70 0.~0.0 60~70 0.~0.0 P steel PC00 0~ 0.~0.0 0~ 0.~0.0 M Stainless steel PC0 PC00 PC0 0~0 90~0 70~0 0.~0.0 0.~0.0 0.~0.0 XNKT060 PNSR-MM 0~0 90~0 70~0 0.~0.0 0.~0.0 0.~0.0 XNKT060 PNER- K Cast iron PC60 PC00 ~0 0~00 0.~ ~0.08 ~0 0~00 0.~ ~ Maximum cutting condition : vc = 0m/min, fz = 0.mm/t according to cutting environment RMP 00 type Workpiece Grade vc (m/min) Cutting conditions fz (mm/t) max ap(mm) Available inserts vc (m/min) Cutting conditions fz (mm/t) max ap(mm) Available inserts PC600 60~70 0.~0.0 60~70 0.~0.0 P steel PC00 0~ 0.~0.0 0~ 0.~0.0 M Stainless steel PC0 PC00 PC0 0~0 90~0 70~0 0.~0.0 0.~0.0 0.~0.0 XNKT08008 PNSR-MM 0~0 90~0 70~0 0.~0.0 0.~0.0 0.~0.0 XNKT08008 PNER- K Cast iron PC60 PC00 ~0 0~00 0.~ ~0.08 ~0 0~00 0.~ ~ Maximum cutting condition : vc = 0m/min, fz = 0.7mm/t according to cutting environment 0_ KORLOY TECH-NEWS

5 Cutting performance P Cutting conditions vc(m/min) = 70, fz(mm/t) = 0., ap(mm) = 6.0 pass, ae(mm) =.0 RMP vc(m/min) = 70, fz(mm/t) =.0, ap(mm) =.0 8 pass, ae(mm) =.0 Application area Shouldering Tools Insert XNKT08008PNSR-MM (PC00) Cutter RMPCM6HR-M Result Carbon steel (SMC, HB00).8 RMP.times increased.9min RMP 60% reduction Surface finish (shouldering, side face) min Chip removal rate(cm /min) Machining time(min) RMP P Cutting conditions vc(m/min) = 0, fz(mm/t) = 0., ap(mm) = Finishing 0. / Roughing 7.0 RMP vc(m/min) = 0, fz(mm/t) = 0., ap(mm) = Finishing 0. / Roughing 7.0 Application area Facing Tools Insert XNKT08008PNSR-MM (PC00) Cutter RMPCM6HR-M Result Alloy steel (SCM, HB00) 00ea RMP.times increased.8 μm RMP % increased Surface roughness 00ea.9 μm Workpiece(ea) Surface roughness(rmax) RMP Available inserts Coated Dimensions (mm) PC600 PC00 PC0 PC60 Designation Cutter Configuration l d t r d a XNKT 060PNSR-MM 060PNER- 000 type 000 type PNSR-MM 08008PNER- 00 type 00 type a l -r t RMP _0

6 RMP RMPC00 AR : - RR : -8 ~-6 AA 90 Designation ØD ØD Ød Ød Ød a b E F ap RMPCM RMPC(M) HR HR-M 0HR 0HR-M 6HR 6HR-M 80HR 80HR-M 0HR 0HR-M HR HR-M (7).(7).7().7() 8.() 8.() (.) 9.(.).7(.).7(.).9(6.).9(6.) (7) 6(7) 8(8) 8(8) 9(0) 9(0) () () () () 8(9) 8(9) 0 0 6(0) 6(0) 6 6 (mm) Available inserts Type 00 type Designation XNKT08008PNSR-MM XNKT08008PNER- Coated PC600 PC00 PC0 PC60 Available arbors Designation RMPCMHR- RMPCM0HR- RMPCM6HR- RMPC(M)80HR- RMPC(M)0HR- RMPC(M)HR- RMPC BT-FMA.- BT-FMA.7- BT-FMA8.- BT-FMC6- BT-FMC- RMPCM BT-FMC7- BT-FMC- BT-FMC- Parts Type Screw Wrench 00 type FTNA08 TWS 06_ KORLOY TECH-NEWS

7 RMP _07 00HR-S0 00HR-L0 0HR-S0 0HR-L0 0HR-S0 0HR-L0 0HR-S 0HR-L 06HR-S0 06HR-L0 06HR-S0 06HR-L0 06HR-S 06HR-L 06HR-S 06HR-L 0HR-S 0HR-L 0HR-S 0HR-L 0HR-S 0HR-L 0HR-S 0HR-L 0HR-S 0HR-L 0HR-S 0HR-L 0HR-S 0HR-L 0HR-S 0HR-L Designation Ød l L ap Fig. ØD RMPS (mm) RMPS000 AR : - RR : -6 ~-9 AA 90 Type Designation Coated PC600 PC00 PC0 PC60 Available inserts 000 type XNKT060PNSR-MM XNKT060PNER- Parts Type 000 type FTNA006 Screw TW09S Wrench Fig. Fig.

8 Head Office Holystar B/D, 0, Nambusunhwan-ro, Geumcheon-gu, Seoul, -8, Korea Tel : Fax : , Web : www. korloy.com export@korloy.com Cheongju Factory, Sandan-ro, Heungdeok-gu, Cheongju-si, Chungcheongbuk-do, 6-90, Korea Tel : Fax : Jincheon Factory, Gwanghyewonsandan -gil, Gwanghyewon-myeon, Jincheon-gun, Chungcheongbuk-do, 6-8, Korea Tel : Fax : R & D Institute, Sandan-ro, Heungdeok-gu, Cheongju-si, Chungcheongbuk-do, 6-90, Korea Tel : Fax : Maple Avenue, Torrance, CA 900, USA Tel : Toll Free : Fax : sales@korloy.us Heinrich-Lanz-Allee, 607 Frankfurt am Main, Germany Tel : Fax : sales@korloyeurope.com Ground Floor, Property No. 7, Udyog Vihar Phase, Gurgaon 06, Haryana, INDIA Tel : Fax : sales.kip@korloy.com Av. Aruana 80, conj., WLC, Alphaville, Barueri, CEP , SP, Brasil Tel : vendas@korloy.com 000 TN0-EM-0