COLIBRI 601 MACCHINA INTUBETTATRICE QUADRI COMANDO E/O PANNELLI DI CONTROLLO TUBE FILLING MACHINE COMMAND AND/OR CONTROL PANEL BODY N SCENTS INC.

Transcription

1 3 COLIBRI 601 MACCHINA INTUBETTATRICE QUADRI COMANDO E/O PANNELLI DI CONTROLLO TUBE FILLING MACHINE COMMAND AND/OR CONTROL PANEL CLIENTE: CUSTOMER: BODY N SCENTS INC. MATRICOLA N : SERIAL N :

2

3 3 Sede Amministrativa / Registered Administrative Office: Via Kennedy, 2/ CERRO M. (MI) ITALIA Tel: (0331) Fax (0331) COLIBRI 601 / MACCHINA INTUBETTATRICE / TUBE FILLING MACHINE QUADRI COMANDO E/O PANNELLI DI CONTROLLO / COMMAND AND/OR CONTROL PANEL CLIENTE: CUSTOMER: BODY N SCENTS INC. MATRICOLA N : SERIAL N : Manuale redatto in conformità con la direttiva 98/37/CE. Realizzato dal Dipartimento Documentale (Redazione/Grafica) della Marchesini S.p.A. in collaborazione con la Direzione Tecnica Progettuale. Traduzioni realizzate con la collaborazione della Agenzia Intracoop S.c.r.l., Società di Traduzioni operante in conformità UNI EN (ISO 9002) Manual drawn up in conformity with EEC directive 98/37/EC. Created by the Marchesini S.p.A. Documentation Department (Editing/Graphic) in collaboration with the Technical Design Department. Translated in collaboration with Intracoop S.c.r.l., a translation company which operates in conformity with UNI EN (ISO 9002) Codice Manuale: Manual Code: Ultima data di stampa: 15/04/03 N pagine totali: 17 Date of final print: Total N of pages:

4

5 USER MANUAL INDEX Operating instructions and specifications A-1 Machine Process Cycle A-1 Control panel A-2 Display B-1 Description B-1 Description Of Controls B-2 Program Structure B-3 Main Menu B-4 Selections B-5 Functional selectors B-6 Key selector B-7 Parameters change B-8 Semiautomatic adjustment B-9 Operating size setting B-10 Menu B-11 Message Language Selection B-12 Size configuration B-13 Production data B-14 Resetting counters B-14 Machine states B-15 Service menu B-16 Maintenance B-17 Functional selectors Continued C-1 Key selectors Continued D-1 Parameters Change Continued E-1 PAGE 1

6 Marchesini Group This page has been left deliberately blank PAGE 2

7 Machine Process Cycle USER MANUAL Operating instructions and specifications A feed unit deposits a bottle in each bucket on the product chain conveyor. The presence of the product enables pick-up of the carton and the leaflet. The product and the leaflet are inserted in the carton by the pushers. The cartons are then closed. If there is no carton or no leaflet, the content of the tray is rejected. PAGE A-1

8 PART A Control panel 1 Stop pushbutton If pressed for longer than 3 seconds this pushbutton will also perform a lamp test. 2 Start pushbutton 3 Power on led 4 CPU fault warning led When lit this indicates a PLC operating fault. 5 Communication error warning led Fix: fault in the communication between display and PLC. Data trasmission retry. Flashing: display results disconnected. Check the electrical connection. 6 Reset pushbutton This acts as a safety device reset pushbutton 7 Acoustic alarm 8 Emergency stop pushbutton machine In the event of an emergency press this pushbutton to immediately stop all those motors which might constitute a danger for the operator. 9 Programming key Machine automatic restart service/running 10 warning light 11 Display When the remote control jack is plugged into this socket 12 Jack plug socket the machine cannot be started from the main control panel and the safety switches of the control circuit are disenabled. 12 Main switch PAGE A-2

9 Description The Display The primary function of the control panel is to facilitate the operator s tasks by displaying machine status and stoppage messages on the control panel display. This approach has made it possible to dispense with a large number of warning lights and LED. The display of status and stoppage messages enables rapid diagnosis of machine conditions and therefore more rapid operator intervention. The control panel also provides access to a series of menus for managing machine configuration, and other functions. displays shown in the pages which follow are intended as examples only. The processing program is tailored to customers individual requirements and as a consequence the displays on your equipment might vary from those shown in the examples which follow. Data interchange takes place over an DH+ protocol. PAG. B-1

10 Description Of Controls 1 Programming key All those functions which require insertion of the programming key will modify machine functioning. Turning the key to the "PRG" position immediately stops the machine. In order to prevent accidental or unauthorised use, do not leave the programming key inserted when not in use. The programming key must only be used by authorised, qualified personnel. To access programming functions (e.g. modifying parameters, other function), insert the programming key and turn it to the "PRG" position. When you turn the programming key to the "PRG" position, the message "Programming On" will be displayed. In this position, the machine will remain stopped and wait for data entries from the control panel. To restart the machine, turn the programming key to the "RUN" position. 2 Function keys: allow access to sub-menus and entry of machine functions. (from F1 to F10) 3 Numeric keyboard 4 Confirm key (ENTER) PAG. B-2

11 Program Structure P. B-4 P. B-11 P. B-5 P. B-16 P. B-10 P. B-15 P. B-9 P. B-14 P. B-8 P. B-13 P. B-7 P. B-12 P. B-6 PAG. B-3

12 Main Menu The main menu is displayed when the machine is switched on and displays production parameters.. The main menu displays the following items: Machine speed In cycles per minute (RPM). Hour Expressed in 00:mm:ss Machine status messages The central zone is reserved for displaying stop messages and/or indications for the operator. PAG. B-4

13 Selections Pressing the key corresponding to "SELECTIONS" on the main menu, the following display will appear Access to sub-menus To gain access to sub-menus, press the function key for the line displaying the sub-menu you require. To return to the previous menu, press the F5 = RETURN key. PAG. B-5

14 Functional selectors You can set the function selectors without stopping the machine and inserting the programming key. To access the functional selectors, select the F6 = "FUNCTIONAL SELECTORS" option on the "SELECTIONS"; the following display will appear Function selectors can be set at disenabled or enabled by pressing the function key for the line showing the selector you wish to set. To scroll through the data on the display, press: the lower-case "PAGE " key to scroll upwards the lower-case "PAGE " key to scroll downwards. When you have completed selector adjustment, press the F5 = "RETURN" key to return to the previous menu. FOR DETAILS OF CUSTOMER SPECIFIC MENU ITEMS SEE PAGE C-1 OF THIS MANUAL UNDER THE HEADING: "FUNCTIONAL SELECTORS Continued..." PAG. B-6

15 Key selector To set the keyswitch selectors you must first stop the machine, insert the programming key and turn it to the "PRG" position. The programming key may only be used by authorised, qualified personnel. To access the key selectors, select the F7 = "KEY SELECTORS" option on the "SELECTIONS"; the following display will appear: Key selectors can be set at disenabled or enabled by pressing the function key for the line showing the selector you wish to set. To scroll through the data on the display, press: the lower-case "PAGE " key to scroll upwards the lower-case "PAGE " key to scroll downwards. When you have completed selector adjustment, press the F5 = "RETURN" key to return to the previous menu. FOR DETAILS OF CUSTOMER SPECIFIC MENU ITEMS SEE PAGE D-1 OF THIS MANUAL UNDER THE HEADING: "KEY SELECTORS Continued..." To restart the machine, turn the programming key to the "RUN" position. PAG. B-7

16 Parameters change To modify the parameters you must first stop the machine, insert the programming key and turn it to the "PRG" position. The programming key may only be used by authorised, qualified personnel. To access the size configuration data, select the F8 = "PARAMETERS CHANGE" option on the "SELECTORS"; the following display will appear To modify parameters following the instructions: 1 Pressing the function key corresponding to the parameter to be modified. 2 Use the numeric keyboard to insert the new value. 3 Press the "ENTER" key to confirm. Repeat this procedure to modify other parameters. To modify selectors press the function key for the line showing the selector you wish to set. When you have completed adjustments, press F1="CONTINUE" to confirm adjustments or press the F5 = "RETURN" key to return to the previous menu. FOR DETAILS OF CUSTOMER SPECIFIC MENU ITEMS SEE PAGE E-1 OF THIS MANUAL UNDER THE HEADING: "PARAMETERS CHANGE Continued..." To restart the machine, turn the programming key to the "RUN" position. When the setting is made, the parameters set in the SIZE CONFIGURATION menu are loaded. If the parameters are invalid, an INVALID PARAMETER indication appears on the display and the display switches to the invalid parameter page so that you can enter new, correct values. PAG. B-8

17 Semiautomatic adjustment To access the size configuration data, select the F9 = "SEMIAUTOMATIC ADJUSTMENT" option on the "SELECTORS"; the following display will appear The list of the adjustement is: Carton length adjust. close This selector is of the momentary type, i.e. it is ON when pressed down and OFF when released. To switch the selector, press the key to the left of the selector. In the ON position this selector operates the motor adjusting the machine width and moves the mobile part towards the fixed part during size changeover operations. When the mobile part arrives at the end of its stroke, the motor will stop automatically. Carton length adjust. open This selector is of the momentary type, i.e. it is ON when pressed down and OFF when released. To switch the selector, press the key to the left of the selector. In the ON position this selector operates the motor adjusting the machine width and moves the mobile part away from the fixed part to facilitate size changeover, cleaning and maintenance operations. When the mobile part arrives at the end of its stroke, the motor will stop automatically. To return to the previous menu, press the F5 = RETURN key. PAG. B-9

18 Operating size setting To access the size configuration data, select the F10 = "OPERATING SIZE SETTING" option on the "SELECTORS"; the following display will appear: Press the F5 = "RETURN" key to return to the previous menu. PAG. B-10

19 Menu To access the menu, select "MENU" ; the following display will appear Access to sub-menus To gain access to sub-menus, press the function key for the line displaying the sub-menu you require. Press the F5 = "RETURN" key to return to the previous menu. PAG. B-11

20 Message Language Selection To access the language, select the F6 = "MESSAGE LANGUAGE SELECTIONS" option on the "MENU"; the following display will appear: To select a language, press the key F6 corresponding to the language you require. Press the F5 = "RETURN" key to return to the previous menu. PAG. B-12

21 Size configuration To access the format configuration, select the F7 = "SIZE CONFIGURATION" option on the "MENU"; the following display will appear. Press the F5 = "RETURN" key to return to the previous menu. PAG. B-13

22 Production data To access the production data, select the F8 = "PRODUCTION DATA" option on the "MENU"; the following display will appear: Resetting counters To reset counters you must first stop the machine, insert the programming key and turn it to the "PRG" position. The programming key may only be used by authorised, qualified personnel. Press F6, which corresponds to RESET No., to zero the item counter for good cartons fed out and press F10 to zero the partial hours. WARNING: This operation cancels data. This operation cannot be reversed and all production data will be permanently cancelled. Ensure that you have finished production before proceeding with this operation. Press the F5 = "RETURN" key to return to the previous menu. To restart the machine, turn the programming key to the "RUN" position. PAG. B-14

23 Machine states To access the production data, select the F9 = "MACHINE STATES" option on the "MENU"; the following display will appear: Press the F5 = "RETURN" key to return to the previous menu. PAG. B-15

24 Service menu To access the production data, select the F10 = "SERVICE MENU" option on the "MENU"; the following display will appear: Access to sub-menus To gain access to sub-menus, press the function key for the line displaying the sub-menu you require. Press the F5 = "RETURN" key to return to the previous menu. PAG. B-16

25 Maintenance To access the production data, select the F6 = "MAINTENANCE" option on the "SERVICE MENU"; the following display will appear: This screen shows the hours to the periodic maintenance cycle. If no maintenance is carried out at the end of the cycle programmed, the "PERIODIC MAINTENANCE" message is displayed. The "maintenance" scrren page is set out as follows: To Press F1 = "ZERO" key to confirm execution of the maintenance cycle. reset hours counter you must first stop the machine, insert the programming key and turn it to the "PRG" position. The programming key may only be used by authorised, qualified personnel. Press the F5 = "RETURN" key to return to the previous menu. PAG. B-17

26 This page has been left deliberately blank PAG. B-18

27 Selettori Funzionali Segue... QUADRI COMANDO E/O PANNELLI DI CONTROLLO / COMMAND AND/OR CONTROL PANEL Interfaccia Operatore / Operator Interface 5 Controllo carichi minimi Il selettore ha due posizioni fisse: inserito o escluso; la commutazione avviene premendo il tasto a sinistra corrispondente al selettore in questione. Il selettore abilita, se inserito, il funzionamento del controllo del carico minimo sul cassetto di alimentazione tubi. A selettore escluso viene disabilitato il funzionamento di questo controllo. Modalità rompiponte. Il selettore ha due posizioni fisse: manuale o automatico; la commutazione avviene premendo il tasto a sinistra corrispondente al selettore in questione. Il selettore abilita, se MANUALE, il funzionamento del rompiponte anche a macchina ferma. Il selettore abilita, se AUTOMATICO, il funzionamento del rompiponte solo a macchina in movimento. Modalità agitatore. Il selettore ha due posizioni fisse: manuale o automatico; la commutazione avviene premendo il tasto a sinistra corrispondente al selettore in questione. Il selettore abilita, se MANUALE, il funzionamento dell agitatore anche a macchina ferma. Il selettore abilita, se AUTOMATICO, il funzionamento dell agitatore solo a macchina in movimento. Spegnimento aria calda Il selettore ha due posizioni fisse: inserito o escluso; la commutazione avviene premendo il tasto a sinistra corrispondente al selettore in questione. Il selettore abilita, se inserito, il funzionamento del controllo dell arresto del LEISTER in modo automatico. A selettore escluso viene disabilitato il funzionamento di questo controllo. Function Selectors continued... Minimum load control. This selector has two maintained positions: "ON" and "OFF". To operate the selector, press the key to the left of the selector. Turn ON the selector to enable the control required for the minimum load on tubes magazine. Turn OFF the selector to disable this control. Separator mode. This selector has two maintained positions: "manual" and "auto". To operate the selector, press the key to the left of the selector. Turn MANUAL the selector to enable the bridgebreaker even when the machine is not running. Turn AUTO the selector to enable the bridgebreaker only when the machine is running. Agitator mode. This selector has two maintained positions: "manual" and "auto". To operate the selector, press the key to the left of the selector. Turn MANUAL the selector to enable the stirrer even when the machine is not running. Turn AUTO the selector to enable the stirrer only when the machine is running. Blowing_out hot air. This selector has two maintained positions: "ON" and "OFF". To operate the selector, press the key to the left of the selector. Turn ON the selector to enable the control required for the automatic blowing_out LEISTER. Turn OFF the selector to disable this control. MARCHESINI GROUP S.p.A.

28 QUADRI COMANDO E/O PANNELLI DI CONTROLLO / COMMAND AND/OR CONTROL PANEL Interfaccia Operatore / Operator Interface Spurgo. Il selettore ha due posizioni fisse: inserito o escluso; la commutazione avviene premendo il tasto a sinistra corrispondente al selettore in questione. Il selettore abilita, se inserito, il funzionamento dello spurgo. A selettore escluso viene disabilitato il funzionamento dello spurgo. Needle nozzle cleaning. This selector has two maintained positions: "ON" and "OFF". To operate the selector, press the key to the left of the selector. Turn ON the selector to enable the needle nozzle cleaning. Turn OFF the selector to disable the needle nozzle cleaning. MARCHESINI GROUP S.p.A.

29 Selettoti Con Chiave Segue... QUADRI COMANDO E/O PANNELLI DI CONTROLLO / COMMAND AND/OR CONTROL PANEL Interfaccia Operatore / Operator Interface 7 Gruppo dose Il selettore ha due posizioni fisse: inserito o escluso; la commutazione avviene premendo il tasto a sinistra corrispondente al selettore in questione. Il selettore abilita, se inserito, l esclusione della dosata. A selettore escluso si ripristina il normale funzionamento della machhina. Aria calda. Il selettore ha due posizioni fisse: inserito o escluso; la commutazione avviene premendo il tasto a sinistra corrispondente al selettore in questione. Il selettore abilita, se inserito, il funzionamento dell aria calda di chiusura tubetti di politene. A selettore escluso viene disabilitato il funzionamento delle pinze calde. Controllo bussola. Il selettore ha due posizioni fisse: inserito o escluso; la commutazione avviene premendo il tasto a sinistra corrispondente al selettore in questione. Il selettore abilita, se inserito, il controllo della bussola. A selettore escluso viene disabilitato il controllo della bussola. Orientatore. Il selettore ha due posizioni fisse: inserito o escluso; la commutazione avviene premendo il tasto a sinistra corrispondente al selettore in questione. Il selettore abilita, se inserito, l orientamento del tubetto. A selettore escluso viene disabilitato l orientatore. Key Selectors continued... Dose This selector has two maintained positions: "ON" and "OFF". To operate the selector, press the key to the left of the selector. Turn ON the selector to disable the dosing. Turn OFF the selector to reset normal machine functioning. Hot air. This selector has two maintained positions: "ON" and "OFF". To operate the selector, press the key to the left of the selector. Turn ON the selector to enable the hot air of polythene tubes closing. Turn OFF the selector to disable the hot air. Control for tube holder. This selector has two maintained positions: "ON" and "OFF". To operate the selector, press the key to the left of the selector. Turn ON the selector to enable the control for tube holder. Turn OFF the selector to disable the control for tube holder. Positioning device. This selector has two maintained positions: "ON" and "OFF". To operate the selector, press the key to the left of the selector. Turn ON the selector to enable tube orientation. Turn OFF the selector to disable the orientation unit. MARCHESINI GROUP S.p.A.

30 QUADRI COMANDO E/O PANNELLI DI CONTROLLO / COMMAND AND/OR CONTROL PANEL Interfaccia Operatore / Operator Interface Rompiponte. Il selettore ha due posizioni fisse: inserito o escluso; la commutazione avviene premendo il tasto a sinistra corrispondente al selettore in questione. Il selettore abilita, se inserito, il funzionamento del rompiponte. A selettore escluso viene disabilitato il funzionamento del rompiponte. Agitatore. Il selettore ha due posizioni fisse: inserito o escluso; la commutazione avviene premendo il tasto a sinistra corrispondente al selettore in questione. Il selettore abilita, se inserito, il funzionamento dell agitatore. A selettore escluso viene disabilitato il funzionamento dell agitatore. Riscaldamento tramoggia. Il selettore ha due posizioni fisse: inserito o escluso; la commutazione avviene premendo il tasto a sinistra corrispondente al selettore in questione. Il selettore abilita, se inserito, il funzionamento del riscaldamento tramoggia. A selettore escluso viene disabilitato il funzionamento del riscaldamento tramoggia. Separator. This selector has two maintained positions: "ON" and "OFF". To operate the selector, press the key to the left of the selector. Turn ON the selector to enable the bridge breaker unit. Turn OFF the selector to disable the bridge breaker unit. Agitator. This selector has two maintained positions: "ON" and "OFF". To operate the selector, press the key to the left of the selector. Turn ON the selector to enable the stirrer unit. Turn OFF the selector to disable the stirrer unit. Hopper heating. This selector has two maintained positions: "ON" and "OFF". To operate the selector, press the key to the left of the selector. Turn ON the selector to enable the hopper heating. Turn OFF the selector to disable the hopper heating. MARCHESINI GROUP S.p.A.

31 Variazione Parametri Segue... QUADRI COMANDO E/O PANNELLI DI CONTROLLO / COMMAND AND/OR CONTROL PANEL Interfaccia Operatore / Operator Interface 9 Velocità di produzione Tramite questo parametro si imposta la velocità di produzione della macchina, espressa in cicli al minuto. Il valore impostato deve essere compreso entro i limiti indicati tra parentesi. Tempo max di saldatura Questo parametro indica il tempo massimo di saldatura in funzione della velocità della macchina, espresso in millisecondi. Tempo di saldatura impostato. Tramite questo parametro si imposta il tempo di saldatura, espresso in millisecondi. Il valore impostato deve essere compreso entro i limiti indicati tra parentesi. Changing Parameters continued... Production speed This parameter sets the machine production speed expressed in cycles for minute. The value set must be within the limits indicated in brackets. Max sealing time This parameter shows in ms the maximun sealing time, depending on the machine speed. Sealing time set This parameter sets the time of sealing, expressed in ms. The set value must be within limits indicated in brackets. MARCHESINI GROUP S.p.A.

32 QUADRI COMANDO E/O PANNELLI DI CONTROLLO / COMMAND AND/OR CONTROL PANEL Interfaccia Operatore / Operator Interface 10 Impostazione Nuovo Formato Segue Parametri per l impostazione del formato Permette di inserire i valori, come da scheda formato, di: FASE APERTURA UGELLO A SPILLO FASE CHIUSURA UGELLO A SPILLO FASE INIZIO COLPO D ARIA DURATA COLPO D ARIA DIAMETRO SIRINGA VOLUME DOSATA cs mm ml New Size Setting continued... Size setting parameters Used to enter the following values, as per size cards: NEEDLE NOZZLE OPENING PHASE NEEDLE NOZZLE CLOSING PHASE AIR BLOW PHASE START AIR BLOW TIME SYRINGE DIAMETER DOSE VOLUME cs mm ml MARCHESINI GROUP S.p.A.

33 Stati Macchina Segue... QUADRI COMANDO E/O PANNELLI DI CONTROLLO / COMMAND AND/OR CONTROL PANEL Interfaccia Operatore / Operator Interface 11 Gradi Macchina Visualizza il numero di impulsi dell encoder (da 0 a 355 gradi). E utilizzato per l impostazione delle camme elettroniche da Fim 30 per la fase del colpo d aria taglio filo prodotto e l apertura dell ugello a spillo. Machine States continued... Machine Degrees Displays the number of encoder pulses (from 0 to 355 degrees). It is used for setting the Fim 30 electronic cams for timing the product wire cut air jet and opening the pin nozzle. MARCHESINI GROUP S.p.A.