B838 Series Regulator Twin Parallel Flow Service Regulators
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- Quentin Holland
- 5 years ago
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1 B88 Series Regulator Twin Parallel Flow Service Regulators The B88 series regulators are designed for commercial and industrial applications. The twin unit concept provides excellent control of widely varying inlet pressures and fluctuating flow rates. With the twin internal relief valves and internal monitor available, these regulators have unmatched over pressure protection, while providing significant cost savings from expensive piping and relief valve sets. Description B88N A spring loaded self operated regulator with no internal relief. This regulator can be used on low or intermediate inlet pressures where an internal relief valve is not required. B88R The largest internal relief service regulator. This model features twin / internal relief vents that allow the B88R to be used on any inlet system up to the regulator s maximum operating pressure rating. B88IMN Equipped with an internal monitor (IM) orifice that operates upon failure of the main valve. This orifice features the safety advantage of a second gastight lockup seat if the primary valve seat fails to produce the adjusted outlet pressure. The monitor also controls gas flow between the failed open flow and no flow, thereby providing complete secondary regulation. The N designation signifies no internal relief valve. B88IMR Equipped with an internal monitor (IM) orifice as a primary form of overpressure protection that operates upon failure of the main valve seat. The B88IMR is also equipped with secondary twin internal relief valves that open in the event that both the main seat and the internal monitor cannot function. B88IMRV Equipped with an internal monitor (IM) orifice as a primary form of overpressure protection that operates upon failure of the main valve. It is also equipped with the venthole option, which gives a warning indication that the regulator is on monitor control in the event of main valve failure. The venthole option consists of a /6 hole in the sliding orifice that allows a small amount of gas to bleed downstream, which causes the relief valves to weep gas. In the unlikely event the main valve and the monitor valve fails to function, the B88IMRV is equipped with secondary or backup twin internal relief valves. Option Designations N R IMN IMR IMRV No internal relief Internal Relief Internal monitor without internal relief Internal monitor with internal relief Internal monitor with internal vent Benefits»» Eliminates parallel regulator piping installations»» Light weight»» Fast response protects equipment from shock damage»» Field inspection of the internal monitor and internal relief valves without customer shutoff or bypass»» Unmatched overpressure protection with internal monitor plus internal relief options Features»» Interchangeable brass orifice»» Combined 6 in of diaphragm area»» Twin Springloaded internal relief valve assemblies»» Field interchangeable adjustment springs»» No special adjustment tools required»» Controlled size breather orifice eliminates pulsation and provides normal actuation at low flows»» Wide range of valve body sizes SPECIFICATIONS
2 B88 SERIES TWIN PARALLEL FLOW SERVICE REGULATORS Shipping weight One regulator per box Size Box weight " x " NPT 7 lbs. " x " Flanged 9 lbs. " x " Flanged 70 lbs. " x 4" Flanged 80 lbs. B88 Dimensions Valve body A B C D E F G H inch or inch 7/4 /4 87/8 7/8 6/ 6/4 B88 Series Twin Parallel Flow Service Regulators
3 OPERATIONAL SCHEMATIC B88 Series Twin Parallel Flow Service Regulators
4 SPRING DATA, SPRING COLOR OUTLET PRESSURE RANGE B88N Adjusted Outlet Pressure Range* B88R Adjusted Outlet Pressure Range* Orifice size Inlet pressure /8" PSIG /" PSIG /8" PSIG /4" PSIG Spring color Spring adjustment ferrule at min. and max. depths Outlet pressure Minimum Maximum Minimum Maximum Orange.6" w.c..0" w.c..6" w.c. 4." w.c. Brown.7" w.c. 7.8" w.c. 4." w.c. 7.4" w.c. Green 4." w.c. 0." w.c. 4.8" w.c. 8." w.c. Black 6." w.c. 6.7" w.c. 7.9" w.c. 4." w.c. Purple 0.4" w.c. " w.c.." w.c. " w.c. Blue 0. PSIG.4 PSIG.6 PSIG. PSIG Silver.4 PSIG. PSIG.0 PSIG. PSIG Yellow.9 PSIG 4.9 PSIG.8 PSIG 4.9 PSIG Red.9 PSIG 6. PSIG*. PSIG 6. PSIG* Orange.7" w.c..0" w.c..7" w.c. 4." w.c. Brown.9" w.c. 8." w.c. 4.8" w.c. 7.8" w.c. Green 4." w.c. 0.7" w.c.." w.c. 8.9" w.c. Black 6.8" w.c. 8.0" w.c. 8." w.c..6" w.c. Purple 0.7" w.c. 4" w.c.." w.c. " w.c. Blue 0.6 PSIG. PSIG.7 PSIG. PSIG Silver.4 PSIG. PSIG.0 PSIG. PSIG Yellow. PSIG 4. PSIG. PSIG 4. PSIG Red.9 PSIG 6.4 PSIG*. PSIG 6. PSIG* Orange.8" w.c..8" w.c..0" w.c. 4.6" w.c. Brown 4." w.c. 9." w.c.." w.c. 8." w.c. Green." w.c..8" w.c..6" w.c. 9." w.c. Black 7.8" w.c. 9.8" w.c. 8.9" w.c. 6.0" w.c. Purple 0.9" w.c. 4." w.c..4" w.c. " w.c. Blue 0.6 PSIG.7 PSIG.7 PSIG. PSIG Silver. PSIG.6 PSIG. PSIG. PSIG Yellow. PSIG 4. PSIG. PSIG 4.6 PSIG Red.0 PSIG 7. PSIG*. PSIG 6. PSIG* Orange.0" w.c. 6." w.c.." w.c. 4.9" w.c. Brown 4.7" w.c. 9.6" w.c.." w.c. 8.6" w.c. Green.7" w.c.." w.c. 6.0" w.c. 9." w.c. Black 8.7" w.c. 0." w.c. 9." w.c. 6." w.c. Purple." w.c. 4.7" w.c..9" w.c. 4" w.c. Blue.7" w.c..7" w.c..7 PSIG. PSIG Silver. PSIG.6 PSIG. PSIG. PSIG Yellow. PSIG 4. PSIG. PSIG 4.6 PSIG Red.0 PSIG 7. PSIG*.4 PSIG 6. PSIG* 4 B88 Series Twin Parallel Flow Service Regulators
5 B88N Adjusted Outlet Pressure Range* B88R Adjusted Outlet Pressure Range* Orifice size Inlet pressure " PSIG /4" 0 PSIG Spring color Spring adjustment ferrule at min. and max. depths Outlet pressure Minimum Maximum Minimum Maximum Orange 4." w.c. 7." w.c. 4." w.c.6" w.c. Brown.9" w.c. 0.8" w.c. 6." w.c. 9." w.c. Green 6.8" w.c.." w.c. 6.9" w.c. 0." w.c. Black 9.6" w.c.." w.c. 0." w.c. 7." w.c. Purple." w.c. 4." w.c. 4" w.c. 4." w.c. Blue.7 PSIG.7 PSIG.7 PSIG. PSIG Silver. PSIG.7 PSIG. PSIG. PSIG Yellow. PSIG 4. PSIG. PSIG 4.7 PSIG Red.0 PSIG 7. PSIG*.4 PSIG 6.4 PSIG* Orange." w.c. 6.4" w.c.." w.c..0" w.c. Brown 4.7" w.c. 9.6" w.c..7" w.c. 8.6" w.c. Green.6" w.c.." w.c. 6." w.c. 9.7" w.c. Black 8.4" w.c. 0.0" w.c. 9." w.c. 6." w.c. Purple.7" w.c. 4." w.c. 4" w.c. 4." w.c. Blue.6 PSIG.6 PSIG.7 PSIG. PSIG Silver.4 PSIG. PSIG. PSIG. PSIG Yellow. PSIG 4. PSIG. PSIG 4. PSIG Red.9 PSIG 6. PSIG*. PSIG 6. PSIG* *Maximum allowable outlet pressure is.00 PSIG B88 Series Twin Parallel Flow Service Regulators
6 SPRING DATA, SPRING COLOR OUTLET PRESSURE RANGE, MODELS B88 IMN AND IMR Orifice size Inlet pressure /8" PSIG Spring color B88IMN Adjusted Outlet Pressure Range Spring adjustment ferrule at min. and max. depths B88IMR Adjusted Outlet Pressure Range Outlet pressure Minimum Maximum Minimum Maximum Orange.6" w.c. 4." w.c..7" w.c. 4." w.c. Brown.6" w.c. 7." w.c. 4.0" w.c. 6.9" w.c. Green/white 4.7" w.c. 8.9" w.c.." w.c. 8." w.c. Black 4.9" w.c. 4." w.c. 6.7" w.c..9" w.c. Purple 0." w.c.." w.c.." w.c. 9." w.c. Blue 0. PSIG.0 PSIG 0. PSIG.0 PSIG Silver 0.8 PSIG.4 PSIG. PSIG. PSIG Yellow. PSIG 4.7 PSIG. PSIG 4. PSIG Red.6 PSIG 6.0 PSIG. PSIG.0 PSIG Orange.6" w.c. 4." w.c..8" w.c. 4." w.c. Brown.6" w.c. 7." w.c. 4." w.c. 7.0" w.c. Green/white 4.7" w.c. 8.9" w.c.." w.c. 8." w.c. Black 4.9" w.c. 4." w.c. 6.8" w.c.." w.c. /" PSIG Purple 0.7" w.c. " w.c. " w.c. 9." w.c. Blue 0. PSIG.0 PSIG 0. PSIG.0 PSIG Silver 0.8 PSIG.4 PSIG. PSIG. PSIG Yellow. PSIG 4.7 PSIG.4 PSIG 4. PSIG Red.6 PSIG 6.0 PSIG*.4 PSIG.0 PSIG* Orange.7" w.c. 4.9" w.c..9" w.c. 4.6" w.c. Brown 4." w.c. 7.4" w.c. 4." w.c. 7.0" w.c. Green/white 4.6" w.c. 9." w.c. 6.0" w.c. 8.7" w.c. Black 4.7" w.c. 4." w.c. 7." w.c..4" w.c. /8" PSIG Purple." w.c. " w.c..7" w.c. " w.c. Blue 0. PSIG. PSIG 0. PSIG.0 PSIG Silver 0.8 PSIG.4 PSIG. PSIG. PSIG Yellow 0. PSIG 4.8 PSIG.4 PSIG 4.4 PSIG Red.6 PSIG 6.0 PSIG*.6 PSIG. PSIG* Orange." w.c.." w.c..6" w.c. 4.8" w.c. Brown 4.6" w.c. 8.0" w.c. 4.6" w.c. 7.4" w.c. Green/white." w.c. 0.0" w.c..9" w.c. 9." w.c. Black." w.c.." w.c. 7.0" w.c..6" w.c. /4" PSIG Purple." w.c. " w.c..9" w.c. 4" w.c. Blue 0. PSIG. PSIG 0. PSIG.0 PSIG Silver 0.8 PSIG. PSIG. PSIG. PSIG Yellow.7 PSIG 4.9 PSIG.4 PSIG 4.4 PSIG Red.7 PSIG 6. PSIG*. PSIG.4 PSIG* 6 B88 Series Twin Parallel Flow Service Regulators
7 SPRING DATA, SPRING COLOR OUTLET PRESSURE RANGE, MODELS B88 IMN AND IMR B88IMN Adjusted Outlet Pressure Range B88IMR Adjusted Outlet Pressure Range Spring adjustment ferrule at min. and max. depths Orifice size Inlet pressure Spring color Outlet pressure Minimum Maximum Minimum Maximum Orange." w.c. 6.0" w.c.." w.c. 4.6" w.c. Brown.4" w.c. 7.6" w.c. 4.6" w.c. 7." w.c. Green/white 4.7" w.c. 9." w.c..9" w.c. 8.8" w.c. Black 4.9" w.c. 4.7" w.c. 7.0" w.c.." w.c. " 0 PSIG Purple." w.c.." w.c. 4" w.c..8" w.c. Blue 0. PSIG. PSIG 0. PSIG.0 PSIG Silver 0.8 PSIG.4 PSIG. PSIG. PSIG Yellow.6 PSIG 4.8 PSIG. PSIG 4. PSIG Red.7 PSIG 6.0 PSIG*. PSIG. PSIG* *Maximum allowable outlet pressure is.00 PSIG Note Spring Ranges are approximate and may vary by application. ORIFICE DATA, WIDE OPEN FLOW COEFFICIENTS AND MAXIMUM PRESSURE DATA Orifice Size (inches) K factors Maximum Operating Inlet Pressure R Models Max Emergency Inlet Pressure in. w.c. delivery PSIG delivery All Outlet Max. Emergency Outlet Pressure (containment) Pressure PSIG Pressure PSIG Inlet Pressure PSIG in. w.c. delivery PSIG delivery / / / / / / Orifice Size (inches) K factors Maximum Operating Inlet IMN and IMR Models Max Emergency Inlet Pressure in. w.c. delivery PSIG delivery All Outlet 0 0 Max. Emergency Outlet Pressure (containment) Pressure PSIG Pressure PSIG Inlet Pressure PSIG in. w.c. delivery PSIG delivery / / / / B88 Series Twin Parallel Flow Service Regulators 7
8 OPERATING TEMPERATURE 0 F to 0 F ADDITIONAL SPECIFICATIONS " NPT on noninternal relief (N) models only. Available pilot vent sizes Loading ring position Other available options /" NPT (standard) on internal relief (R) models only. " NPT (optional) Warning The " relief size will reduce relief capacity. For outlet pressure > PSIG: 0. For outlet pressure < PSIG: varies. Seal wire to indicate unapproved tampering. /8" pipe plug tap on upstream side of valve body. CONSTRUCTION Itron takes pride in delivering American made products with the utmost concern for safety, quality, and customer satisfaction. Material construction: Valve bodies High tensile strength cast iron (ASTM A6, Class A) Orifices Aluminum Valve seats BunaN Valve stems Nylon Lever pins Stainless steel (type 0) Levers Zinc and dichromate plated steel (AISI C00) Upper diaphragm plates Zinc and dichromate plated steel (4gauge steel) Lower diaphragm plates Die cast aluminum (ASTM B8 Alloy SC84A) Diaphragms BunaN reinforcing fiber Vent valves/seats Neoprene Vent screen Stainless steel (6 mesh) Adjustment ferrules Acetal Seal caps ABS plastic Diaphragm cases Die cast aluminum (ASTM B8, Alloy SC84A) Valve stem inserts Acetal VALVE BODY SIZES Inlet Outlet NPT Flanged " " X X " " X " 4" X X indicates the valve body is available in that configuration. 8 B88 Series Twin Parallel Flow Service Regulators
9 CORRECTION FACTORS FOR NONNATURAL GAS APPLICATIONS The B88 may be used to control gases other than natural gas. To determine the capacity for gases other than natural gas, multiply the values within the capacity tables by a correction factor. The table below lists the correction factors for some of the more common gases. Gas Type Specific Gravity Correction Factor (CF) Air Butane.0 0. Carbon Dioxide (Dry). 0.6 Carbon Monoxide (Dry) Natural Gas Nitrogen Propane. 0.6 PropaneAirMix To calculate the correction factor for gases not listed in the table above, use the gases specific gravity and insert it in the formula listed below: Correction Factor (CF) = Where: SG = Specific gravity of the gas in which the capacity is published. SG = Specific gravity of the gas to be controlled. Wide Open Flow Calculations For wideopen orifice flow calculations use the following equations: For use: For use: Where: P = Absolute Inlet Pressure (PSIA) P = Absolute Outlet Pressure (PSIA) Q = Flow Rate (SCFH) K = Orifice Coefficient (SCFH/PSI) B88 Series Twin Parallel Flow Service Regulators 9
10 B88 R, N, D, M TWIN PARALLEL FLOW SERVICE REGULATOR CAPACITY TABLE, " X " Outlet Pressure 7" w.c. 7" w.c. " w.c. " w.c. PSIG PSIG PSIG PSIG PSIG PSIG PSIG Pressure Droop " w.c. " w.c. " w.c. " w.c. 0. PSIG % ABS % ABS WO % ABS % ABS WO Orifice Size (in inches) Inlet Pressure PSIG Flow rate, SCFH of. Wp. Gr. 4.7 PSIA and F Loading Ring Setting /4 K = N.C N.C Loading Ring Setting K = Loading Ring Setting / K = Loading Ring Setting / K = N.C. No change needed in loading ring setting. K factors are wide open. 0 B88 Series Twin Parallel Flow Service Regulators
11 B88 R, N, D, M TWIN PARALLEL FLOW SERVICE REGULATOR CAPACITY TABLE, " X " Outlet Pressure 7" w.c. 7" w.c. " w.c. " w.c. PSIG PSIG PSIG PSIG PSIG PSIG PSIG Pressure Droop " w.c. " w.c. " w.c. " w.c. 0. PSIG % ABS % ABS WO % ABS % ABS WO Orifice Size (in inches) Inlet Pressure PSIG Flow rate, SCFH of. Wp. Gr. 4.7 PSIA and F Loading Ring Setting / K = Loading Ring Setting /8 K = K factors are wide open. B88 Series Twin Parallel Flow Service Regulators
12 B88 R, N, D, M TWIN PARALLEL FLOW SERVICE REGULATOR CAPACITY TABLE, " X " Outlet Pressure 7" w.c. 7" w.c. " w.c. " w.c. PSIG PSIG PSIG PSIG PSIG PSIG PSIG Pressure Droop " w.c. " w.c. " w.c. " w.c. 0. PSIG % ABS % ABS WO % ABS % ABS WO Orifice Size (in inches) Inlet Pressure PSIG Flow rate, SCFH of. Wp. Gr. 4.7 PSIA and F Loading Ring Setting /4 K = Loading Ring Setting K = Loading Ring Setting /4 K = Loading Ring Setting /8 K = B88 Series Twin Parallel Flow Service Regulators
13 B88 R, N, D, M TWIN PARALLEL FLOW SERVICE REGULATOR CAPACITY TABLE, " X " Outlet Pressure 7" w.c. 7" w.c. " w.c. " w.c. PSIG PSIG PSIG PSIG PSIG PSIG PSIG Pressure Droop " w.c. " w.c. " w.c. " w.c. 0. PSIG % ABS % ABS WO % ABS % ABS WO Orifice Inlet Size Pressure (in inches) PSIG Flow rate, SCFH of. Wp. Gr. 4.7 PSIA and F Loading Ring Setting / K = Loading Ring Setting / N.C. 700 N.C K = N.C. No change needed in loading ring setting. K factors are wide open. B88 Series Twin Parallel Flow Service Regulators
14 B88 R, N, D, M TWIN PARALLEL FLOW SERVICE REGULATOR CAPACITY TABLE, " X 4" Outlet Pressure 7" w.c. 7" w.c. " w.c. " w.c. PSIG PSIG PSIG PSIG PSIG PSIG PSIG Pressure Droop " w.c. " w.c. " w.c. " w.c. 0. PSIG % ABS % ABS WO % ABS % ABS WO Orifice Size (in inches) Inlet Pressure PSIG Flow rate, SCFH of. Wp. Gr. 4.7 PSIA and F Loading Ring Setting / N.C K = Loading Ring Setting K = Loading Ring Setting /4 K = Loading Ring Setting /8 K = N.C B88 Series Twin Parallel Flow Service Regulators
15 B88 R, N, D, M TWIN PARALLEL FLOW SERVICE REGULATOR CAPACITY TABLE, " X 4" Outlet Pressure 7" w.c. 7" w.c. " w.c. " w.c. PSIG PSIG PSIG PSIG PSIG PSIG PSIG Pressure Droop " w.c. " w.c. " w.c. " w.c. 0. PSIG % ABS % ABS WO % ABS % ABS WO Orifice Inlet Size Pressure (in inches) PSIG Flow rate, SCFH of. Wp. Gr. 4.7 PSIA and F Loading Ring Setting / K = Loading Ring Setting / N.C. 80 N.C K = N.C. No change needed in loading ring setting. K factors are wide open. B88 Series Twin Parallel Flow Service Regulators
16 CL88 PERFORMANCE DATA 7" w.c. Set Point Type and model Inlet size Outlet size B88 " Flanged 4" Flanged Orifice size /4" All test results are reported at a base of 4.7 PSIG at F and with 0.6 S.G. gas. B88 RELIEF CURVES 7" w.c. Set Point Type and model Inlet size Outlet size B88 " Flanged 4" Flanged All test results are reported at a base of 4.7 PSIG at F and with 0.6 S.G. gas. PSIG Set Point Type and model Inlet size B88 Flanged Outlet size 4 Flanged All test results are reported at a base of 4.7 PSIG at F and with 0.6 S.G. gas. 6 B88 Series Twin Parallel Flow Service Regulators
17 B88 RELIEF CURVES PSIG Set Point Type and model Inlet size Outlet size B88 " Flanged 4" Flanged Orifice size /4" All test results are reported at a base of 4.7 PSIG at F and with 0.6 S.G. gas. Vented Flow PSIG Set Point Type and model Inlet size Outlet size CL88 " Flanged 4" Flanged Orifice size /4" All test results are reported at a base of 4.7 PSIG at F and with 0.6 S.G. gas. Vented Flow B88 Series Twin Parallel Flow Service Regulators 7
18 B88 MONITOR SPECIFICATION " X " Orifice Size (inches) Inlet Pressure PSIG Capacity, SCFH Drop in pressure across orifice, PSIG / K = K = / K = Kfactors are wide open. 8 B88 Series Twin Parallel Flow Service Regulators
19 B88 MONITOR SPECIFICATIONS " X " Orifice Size (inches) Inlet Pressure PSIG Capacity, SCFH Drop in pressure across orifice, PSIG / K = K = / K = Kfactors are wide open. B88 Series Twin Parallel Flow Service Regulators 9
20 B88 MONITOR SPECIFICATIONS X 4 Orifice Size (inches) Inlet Pressure PSIG Capacity, SCFH Drop in pressure across orifice, PSIG / K = K = / K = Kfactors are wide open. 0 B88 Series Twin Parallel Flow Service Regulators
21 PRINCIPLE OF OPERATION A. Normal regulation B. Normal lockup C. Dual monitor operation, internal foreign material failure D. Single monitor operation, full internal diaphragm case failure E. Total lockup PRINCIPLE OF OPERATION A. Normal regulation. The internal monitor orifice operates like a standard onepiece orifice, performing normal regulation. B. Normal lockup. The regulator is free to lockup in the usual manner. The Oring seal prevents gas from leaking past the orifice exterior into the downstream or low pressure side of the valve body. C. Dual monitor operation, internal foreign material failure. If the regulator fails to lockup for any reason, the internal monitor orifice automatically goes into operation. Outlet pressure increases slightly, causing the valve seat to push against the inner or sliding part of the orifice gradually compressing the monitor spring and closing the secondary or monitor orifice on the inlet side of the sliding orifices. At this point, the B88IM functions as a monitor regulator. For example, assume a weld bead is caught between the orifice and the valve seat while the regulator is in highflow operation. If the flow reduces, the valve tries to close but can't due to the foreign matter. The outlet pressure increases approximately " w.c. above the original set point which starts to close the secondary monitor orifice. If the gas demand is decreased, the monitor orifice will partially close and become the new operating orifice. The new orifice will function as a monitor regulator and keep the outlet pressure approximately " above the set pressure on inches water column, or.8 PSIG when set for PSIG outlet. If the flow becomes further reduced to noflow, then the sliding orifice (or orifices) close against the secondary rubber seat providing a complete nogas flow with a total outlet pressure buildup of only 6" w.c. above the original set point. D. Single monitor operation, one full internal diaphragm case failure. If the diaphragm case is damaged on one side of the piping such that the lever and valve seat cannot move to close against the orifice face, the outlet pressure builds (as described in C) on the good regulator and its sliding orifice moves to contact the nonmovable failed orifice monitor seat. Closing or lockup will be restricted according to flow demand. Since only one diaphragm is in operation, the outlet overpressure will be approximately 4" w.c. higher on single monitor operation than normal regulation set. E. Total lockup. If demand for gas downstream of regulator is zero, the sliding orifice (or orifices) will close against the secondary rubber monitor seat and lockup the gas flow completely. Vented gas flow, regulator seat failed, monitor seat closed B88IMRV Flow Chart Inlet pressure (PSIG) Flow SCFH B88 Inlet Effect Information (Change in outlet per 0 psi change in inlet) Orifice Size Spring Color 0 /8 / /8 /4 7/ Orange 0." w.c. 0." w.c. 0." w.c. 0.47" w.c. 0.98" w.c. 0 Brown 0." w.c. 0." w.c. 0.40" w.c. 0.0" w.c..00" w.c. 7 0 Green/white 0." w.c. 0." w.c. 0.40" w.c. 0.0" w.c..00" w.c Black 0.7" w.c. 0.9" w.c. 0.4" w.c. 0." w.c..00" w.c. 0 Blue 0.0 PSIG 0.0 PSIG 0.0 PSIG 0.0 PSIG 0.0 PSIG Silver 0.0 PSIG 0.0 PSIG 0.0 PSIG 0.0 PSIG 0.04 PSIG Yellow 0.0 PSIG 0.0 PSIG 0.0 PSIG 0.0 PSIG 0.0 PSIG Red 0.0 PSIG 0.0 PSIG 0.0 PSIG 0.0 PSIG 0.06 PSIG B88 Series Twin Parallel Flow Service Regulators
22 INTERNAL MONITOR CHARACTERISTICS Main Spring Color Outlet Pressure Set Internal Monitor Lockup B88 IMR and IMN Relief Pressure of IMV B88 IMRV Brown." w.c.." w.c..0" w.c. Green/white (for R) Brown (for N) 7.0" w.c.." w.c. 7.0" w.c. Black.0" w.c. 7.0" w.c.." w.c. Blue (for R) Black (for N) 4.0" w.c. 0.0" w.c. 7" w.c. Blue PSIG.6 PSIG.0 PSIG Yellow PSIG.8 PSIG 4.8 PSIG Red PSIG 6.0 PSIG 8.4 PSIG B88 IM CAPACITY TABLE, " X " Outlet Pressure 7" w.c. 7" w.c. " w.c. " w.c. PSIG PSIG PSIG PSIG PSIG PSIG PSIG Pressure Droop " w.c. " w.c. " w.c. " w.c. 0. PSIG % ABS % ABS WO % ABS % ABS WO Orifice Size* (in inches) Inlet Pressure PSIG Flow rate, SCFH of. Wp. Gr. 4.7 PSIA and F Loading Ring Setting K = N.C Loading Ring Setting / K = Loading Ring Setting /8 K = B88 Series Twin Parallel Flow Service Regulators
23 B88 IM CAPACITY TABLE, " X " Outlet Pressure 7" w.c. 7" w.c. " w.c. " w.c. PSIG PSIG PSIG PSIG PSIG PSIG PSIG Pressure Droop " w.c. " w.c. " w.c. " w.c. 0. PSIG % ABS % ABS WO % ABS % ABS WO Orifice Size* (in inches) Inlet Pressure PSIG Flow rate, SCFH of. Wp. Gr. 4.7 PSIA and F Loading Ring Setting / K = Loading Ring Setting /8 K = * Both orifices wide open N.C. No change needed in loading ring setting. B88 IM CAPACITY TABLE X Outlet Pressure 7" w.c. 7" w.c. " w.c. " w.c. PSIG PSIG PSIG PSIG PSIG PSIG PSIG Pressure Droop " w.c. " w.c. " w.c. " w.c. 0. PSIG % ABS % ABS WO % ABS % ABS WO Orifice Inlet Size* (in Pressure inches) PSIG Flow rate, SCFH of. Wp. Gr. 4.7 PSIA and F Loading Ring Setting N.C. N.C K = B88 Series Twin Parallel Flow Service Regulators
24 B88 IM CAPACITY TABLE X Outlet Pressure 7" w.c. 7" w.c. " w.c. " w.c. PSIG PSIG PSIG PSIG PSIG PSIG PSIG Pressure Droop " w.c. " w.c. " w.c. " w.c. 0. PSIG % ABS % ABS WO % ABS % ABS WO Orifice Inlet Size* (in Pressure inches) PSIG Flow rate, SCFH of. Wp. Gr. 4.7 PSIA and F Loading Ring Setting / N.C K = Loading Ring Setting /8 K = Loading Ring Setting / K = Loading Ring Setting / N.C K = * Both orifices are wide open N.C. No change needed in loading ring setting. 4 B88 Series Twin Parallel Flow Service Regulators
25 CAPACITY TABLE X 4 Outlet Pressure 7" w.c. 7" w.c. " w.c. " w.c. PSIG PSIG PSIG PSIG PSIG PSIG Pressure Droop " w.c. " w.c. " w.c. " w.c. 0. PSIG % ABS % ABS WO % ABS % ABS Orifice Size* (in inches) Inlet Pressure PSIG Flow rate, SCFH of. Wp. Gr. 4.7 PSIA and F Loading Ring Setting K = N.C Loading Ring Setting /4 K = N.C Loading Ring Setting /8 K = N.C N.C Loading Ring Setting / K = N.C ` B88 Series Twin Parallel Flow Service Regulators
26 CAPACITY TABLE X 4 Outlet Pressure 7" w.c. 7" w.c. " w.c. " w.c. PSIG PSIG PSIG PSIG PSIG PSIG Pressure Droop " w.c. " w.c. " w.c. " w.c. 0. PSIG % ABS % ABS WO % ABS % ABS Inlet Orifice Size* Pressure (in inches) PSIG Flow rate, SCFH of. Wp. Gr. 4.7 PSIA and F Loading Ring Setting /8 K = N.C. * Both orifices are wide open N.C. No change needed in loading ring setting N.C B88 Series Twin Parallel Flow Service Regulators
27 B88 PERFORMANCE CURVES 7" w.c. Set Point Performance Curves* Type and model Inlet size Outlet size B88 IMR " NPT " NPT Orifice size /4" Spring range Position no. Green/white Horizontal All test results are reported at a base of 4.7 PSIG at º F and with 0.6 S.G. gas. PSIG Set Point Curves A 0 PSIG W.O.R. B 0 PSIG Set C 40 PSIG W.O.R. Performance Curves* Type and model Inlet size B88 IMR " NPT Outlet size " NPT Inlet pressure when set Orifice size /4" Flow rate at set Spring 00 SCFH Silver Flow rate (000 x cubic feet per hour) Curves A 0 PSIG W.O.R. B 0 PSIG Set C 40 PSIG W.O.R. Position Horizontal Loading ring position 0 All test results are reported at a base of 4.7 PSIG at º F and with 0.6 S.G. gas. PSIG Set Point Performance Curves* Type and model Inlet size Outlet size Inlet pressure when set B88 IMR " NPT " NPT 0 PSIG Orifice size /4" Flow rate at set Spring Position 00 SCFH Red Loading ring position 0 Horizontal All test results are reported at a base of 4.7 PSIG at º F and with 0.6 S.G. gas. Curves A 0 PSIG W.O.R. B 0 PSIG Set C 40 PSIG W.O.R. Flow rate (000 x cubic feet per hour) B88 Series Twin Parallel Flow Service Regulators 7
28 B88 PERFORMANCE CURVES 7" w.c. Set Point Monitor Curves Type and model B88 IMR Inlet size " NPT Outlet size " NPT Inlet pressure when set 0 PSIG Orifice size /8" Spring Green/White Position no. A Loading ring set at 7 Curves A 0 PSIG W.O.R B 0 PSIG Set C 40 PSIG W.O.R. PSIG Set Point Monitor Curves Type and model B88 IMR Inlet size " NPT Outlet size " NPT Inlet pressure at set 0 PSIG Orifice size /8" Spring Silver Position no. A Bolt circle diameter /6" Loading ring 0 Curves A 0 PSIG W.O.R. B 0 PSIG SET C 40 PSIG, W.O.R. PSIG Set Point Monitor Curves Type and model B88 IMR Inlet size " NPT Outlet size " NPT Inlet pressure at set 0 PSIG Orifice size /8" Spring Red Position no. A Bolt circle diameter /6" Loading ring 0.. diameter rod glued to one valve seat.. One regulator blocked wide open. Curves A 0 PSIG W.O.R. B 0 PSIG SET C 40 PSIG W.O.R. 8 B88 Series Twin Parallel Flow Service Regulators
29 B88 IMR RELIEF VALVE CHARACTERISTICS 7" w.c. Set Point Outlet Pressure PSIG PSIG Set Point PSIG Set Point Vented flow, SCFH x 000 Inlet Pressure, PSIG ¹One valve seat blocked wide open per orifice size and foreign particle wedged between monitor sealing surfaces. B88 Series Twin Parallel Flow Service Regulators 9
30 ASSEMBLY POSITIONS PARTS LIST B88 R Twin Parallel Flow Regulator 0 B88 Series Twin Parallel Flow Service Regulators
31 B88 N Twin Parallel Flow Regulator Item No. Part No. Quantity Required per Regulator Model RD RM D M R N Description 7404 Upper diaphragm case, vent, " pipe A 744 Upper diaphragm case, vent, /" pipe 708 Seal cap 7 Adjustment screw A 7 Adjustment screw Seal cap gasket 769 Vent screen, " vent A 7694 Vent screen, /" vent Vent screen retainer ring, " vent Vent valve disc pin, " vent 7A 7480 Vent valve disc pin, /" vent Vent valve spring, " vent 8A Vent valve spring, /" vent Vent valve disc, " vent 9A 764 Vent valve disc, /" Vent valve seat, " vent 0A 766 Vent valve seat, /" vent Regulator badge 707 Badge drive screw B88 Series Twin Parallel Flow Service Regulators
32 Item No. Part No. Quantity Required per Regulator Model RD RM D M R N Description Lower diaphragm case 706 4: ratio, open throat 7066.: ratio, closed throat Valve linkage lever 767 4: ratio standard 767.: ratio Valve stem 749 /8" square 749 7/" diamond without ring groove 4 76 Valve seat, Buna N, 80 Durometer 767 Deflector 7 79 Valve body retainer plate 8 77 Retainer, snap ring 9 7 Valve linkage pin screw Valve linkage pin 7 Valve stem Oring Diaphragm/plate, relief 700 Diaphragm/plate, no relief 7 79 Upper diaphragm plate 740 Upper diaphragm plate 8 Lower diaphragm plate 77 No bead 78 With bead 9 76 Stop Stem 748 Stop stem sub, assembly, selfaligning 748 Lower 748 Upper 779 Retaining ring (lower stem) 767 Disc (rubber) Relief spring guide Relief spring brown, standard 7640 Relief spring, green Stop stem guide bushing Relief cap Adjustment spring guide 7648 Adjustment spring guide 700 Roll pin, stop stem 7007 /" diameter x /8" length 7009 /" diameter x /" length 4 78 Diaphragm plate washer, lock 6 Adjustment spring, please specify 76 Brown 76 Green 76 Black 767 Blue 768 Blue/white 769 Silver B88 Series Twin Parallel Flow Service Regulators
33 Item No. Part No. 6 Adjustment spring continued Quantity Required per Regulator Model RD RM D M R N Description 766 Yellow 7667 Red (nested) 7667 White (nested) 76 Green/white stripe 76 Silver/red 764 Orange 764 Orange/green 766 Purple 7 Valve body, please specify type and size: Straight 7094 " X " NPT 7099 x NPT with /8" NPT pipe plug 7 Flanged 7096 " x " ASA 0" face to face " x " ASA with /8 NPT pipe plug " x " ASA 0" face to face 7097 " x " ASA with /8 NPT pipe plug " x 4" ASA 0" face to face 7098 " x 4" ASA with /8 NPT pipe plug " x 4" ASA with /4 NPT outlet tap 8 Orifice, specify type and size: Straight, brass, /" ext 787.0" X /8" 787 /4" X /8" 7898 /4" 7840 /" /4" " 7840 /4" 784 /8" 7846 /8" 7849 /8" IM orifice assemblies. See internal monitor orifice assembly parts lists Loading ring Valve body pipe plug 7644 See item #7 for required quantity /8" NPT, stainless steel Valve body gasket Retainer plate screw, /8", 6 X /6" hex head 6A Retainer plate screw, /8" 6 X /6" hex head, drilled 64B /40 x " length steel, B4/B8 case screw, hex head Case screw nut Stop stem retainer ring, external Oring lower diaphragm 9 76 Orifice Oring B88 Series Twin Parallel Flow Service Regulators
34 Item No. Subassemblies Part No. Quantity Required per Regulator Model RD RM D M R N Description Upper diaphragm case, " vent, subassembly 7004 Upper diaphragm case, /" vent, subassembly 700 Lower diaphragm case subassembly Lower diaphragm case subassembly :: ratio, closed 70 With valve stem Oring 7064 Without valve stem Oring 7009 Diaphragm subassembly, no relief 700 Diaphragm subassembly, relief, standard 7004 Diaphragm subassembly, relief, green relief spring INTERNAL MONITOR ORIFICE ASSEMBLY PARTS LISTS /8" and /" Orifice Components Item No. Description Part No. Stationary orifice 7847 A /8" Sliding orifice (male) 7847 B /8" Sliding orifice with vent hole (male) A /" sliding orifice (male) B /" Sliding orifice with vent hole (male) /8" Sliding orifice (female) 79 /" Sliding orifice (female) 79 4 Cutoff spring (red) 764 Oring 76 6 Oring 76 Note: components are interchangeable. /8 and /4 Orifice Components Item No. Description Part No. Stationary orifice 7844 A /8" Sliding orifice (male) B /8" Sliding orifice with vent hole (male) A ¾" Sliding orifice (male) B ¾" Sliding orifice with vent hole (male) 7849 /8" Sliding orifice (female) 79 ¾" Sliding orifice (female) Cutoff spring (blue) 764 Oring 76 6 Oring 76 Note: components are interchangeable. 4 B88 Series Twin Parallel Flow Service Regulators
35 " Orifice Components Item No. Description Part No. Stationary orifice 784 A " Sliding orifice (male) B " Sliding orifice w vent hole (male) " Sliding orifice (female) Cut off spring (yellow) 764 Oring 76 6 Oring 76 IMN and IMR Orifice Assembly, Complete Item Description Part No. 8A /8" diameter 796 IMRV Orifice Assembly, Complete /" diameter 796 /8" diameter 797 /4" diameter 797 " diameter 798 Item Description Part No. 8B /8" diameter 796 Note: " components are not interchangeable with other sizes. Special Tools Notes: Description /" diameter 7967 /8" diameter 797 /4" diameter 7977 " diameter 798 Part No. Machined orifice wrench Adjustment wrench 7990 Seal wire, no lead, B88 IMN parts are identical to B88 N parts except for the orifice assembly. B88 IMR parts are identical to B88 R parts except for the orifice assembly. B88 IMRV parts are identical to B88 R parts except for the orifice assembly. Torque Specifications Retainer Plate Screws Orifice Orifice (IM) Margin screws (item no.648) Margin screws (item no. 64A) 00 in. lbs. 0 in. lbs. 00 in. lbs. 0 in. lbs. 0 in. lbs. B88 Series Twin Parallel Flow Service Regulators
36 VENT LINES FOR REGULATORS If you are constructing vent lines to be attached to regulators installed indoors, follow a few basic rules: a. Never use pipe sizes smaller than the vent size; smaller pipe sizes restrict the gas flow. If a long gas run must be used, Itron advises increasing the pipe one nominal size every ten feet to keep the flow restriction as low as possible. b. Keep the vent line length as short as possible to minimize the restriction and reduce the vent's tendency to cause regulator pulsation. c. Support the vent pipe to eliminate strain on the regulator diaphragm case. d. Always point outdoor vent pipes in the downward position to reduce the possibility of rain, snow, sleet, and other moisture entering the pipe. Install a bug screen in the end of the pipe. e. Do not locate the vent line terminus near windows, fans, or other ventilation equipment. See the installation instructions furnished with the regulator. f. Adhere to all applicable codes and regulations. g. If your vent pipe causes regulator pulsation, consult your sales representative or manufacturer. h. Itron strongly recommends running a separate vent line for each regulator. Headers with various installed devices can cause regulator malfunction. Caution Ensure the end of the vent line is away from ANY potential ignition sources. It is the installer s responsibility to verify the vent line is exhausting to a safe environment. INSTALLATION Warning Itron does not endorse or warrant the completeness or accuracy of any third party regulator installation procedures or practices, unless otherwise provided in writing by Itron. Follow your company's standard operating procedures regarding the use of personal protection equipment (PPE). Adhere to guidelines issued by your company in addition to those given in this document when installing regulators. a. Remove all shipping plugs from the regulator inlet, outlet, and vent before installation. b. Verify the piping interior and regulator inlet and outlet are clean and free of dirt, pipe dope, and other debris. Dirt and other foreign materials entering the regulator can cause a loss of pressure control. c. Apply pipe joint sealant to the male pipe threads. Do not use pipe joint material on the regulator's female threads. Joint sealant could become lodged in the regulator and cause a loss of pressure control. d. Gas must flow through the regulator's valve body in the direction cast on the regulator body. Gas flowing in the wrong direction can overpressure and cause damage to the regulator. e. The pilot diaphragm casing can be mounted in any position relative to the body through a full angle at 90 increments. f. When the regulator is installed OUTDOORS, the vent must always be positioned so that rain, snow, moisture or foreign particles cannot enter the vent opening. Itron recommends positioning the pilot vent downward to avoid entry of water or other matter which could interfere with the proper operation of the regulator. The vent should be located away from building eaves, window openings, building air intakes and above the expected snow level at the site. The vent opening should be inspected periodically to insure it does not become blocked by foreign material as outlined in DOT PHMSARSPA g. When the regulator is installed INDOORS, the vent must be piped to the outside atmosphere using the shortest length of pipe, the fewest possible pipe elbows, and a pipe diameter as large as the vent size or larger. USING VENT PIPE SMALLER THAN THE VENT CONNECTION LIMITS THE REGULATOR S INTERNAL RELIEF VALVE CAPACITY. The outlet end of the pipe must be protected from moisture and the entrance of foreign particles. The regulator should be specified by the user with the size vent and pipe threads desired to make the vent pipe connection. 6 B88 Series Twin Parallel Flow Service Regulators
37 STARTUP AND ADJUSTMENT h. Mount a pressure gauge downstream of the regulator to monitor the downstream pressure. i. With the downstream pressure valve closed, slowly open the inlet valve. The outlet pressure should rise to slightly more than the setpoint. Verify there are no leaks and all connections are tight. j. The regulator was preset at the factory to match order specifications. If regulator readjustments are necessary, the adjustment is made to the main case springs. While the regulator is under steady flow conditions of 00 cfh or more, remove the main case seal caps. k. To increase outlet pressure, turn each adjustment screw clockwise in equal increments until the outlet pressure is about 0% below desired gauge pressure. Adjust one screw clockwise to desired outlet pressure. Turn the second screw clockwise until a slight increase in outlet pressure is observed. Make slight counterclockwise adjustments to achieve the desired outlet pressure. Both cases should always be set at the same pressure to keep both valves operating in unison. l. To decrease outlet pressure, turn each adjustment screw counterclockwise in equal increments until the outlet pressure is about 0% below desired outlet pressure. Adjust one screw clockwise to desired outlet pressure. Turn the second screw clockwise until a slight increase in outlet pressure is observed. Make slight counterclockwise adjustments to achieve the desired outlet pressure. Both cases should always be set at the same pressure to keep both valves operating in unison. m. Replace the seal caps and check for leaks after the desired outlet pressure is achieved. The regulator is ready for operation. SAFETY WARNING This product, as of the date of manufacture, is designed and tested to conform to all governmental and industry safety standards as they may apply to the manufacturer. The purchaser/user of this product must comply with all fire control, building codes, and other safety regulations governing the application, installation, operation, and general use of this regulator to avoid leaking gas hazards resulting from improper installation, startup or use of this product. Itron strongly recommends installation by a qualified professional and periodic inspection of pressure regulators (inspections may be required by local applicable codes or regulations). Inspections should include checking for gas quality, cycle numbers, external environmental changes, and operating conditions that impact wear on the regulator's moving parts. To ensure safe and efficient operation of this product, replace worn or damaged parts found during inspection. B88 Series Twin Parallel Flow Service Regulators 7
38 Limited Warranty Itron, Inc. 970 Highway 7 North, Owenton, Kentucky 40990, warrants this gas product against defects in materials and workmanship for the earlier of one () year from the date the product is shipped by Itron or a period of one year from the date the product is installed by Itron at the original purchaser s site. During such oneyear period, provided that the original purchaser continues to own the product, Itron will, at its sole option, repair any defects, replace the product or repay the purchase price.»» This warranty will be void if the purchaser fails to observe the procedures for installation, operation or service of the product as set forth in the Operating Manual and Specifications for the product or if the defect is caused by tampering, physical abuse or misuse of the product.»» ITRON SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE. UNDER NO CIRCUMSTANCES WILL ITRON BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND WHATSOEVER.»» Itron s liability for any claim of any kind, including negligence and breach of warranty for the sale and use of any product covered by or furnished, shall in no case exceed the price allocable to the product or part thereof which gives rise to the claim.»» In the event of a malfunction of the product, consult your Itron Service Representative or Itron Inc., 970 Highway 7 North, Owenton, Kentucky See Itron Terms and Conditions of Sale for the full and complete terms of the Limited Warranty. Ordering Information Specify:. Inlet and Outlet Connection Size and Type. Model Number. Outlet pressure desired 4. Pilot needed. Inlet pressure range 6. Type of gas and maximum capacity required 7. Assembly position number (see chart below) 8. Special requirements such as tagging, /8 pipe plug tap, seal wire, etc. Join us in creating a more resourceful world. To learn more visit itron.com While Itron strives to make the content of its marketing materials as timely and accurate as possible, Itron makes no claims, promises, or guarantees about the accuracy, completeness, or adequacy of, and expressly disclaims liability for errors and omissions in, such materials. No warranty of any kind, implied, expressed, or statutory, including but not limited to the warranties of noninfringement of third party rights, title, merchantability, and fitness for a particular purpose, is given with respect to the content of these marketing materials. Copyright 04 Itron. All rights reserved. 0076SP0 0/6 CORPORATE HQ North Molter Road Liberty Lake, WA 9909 USA Phone: Fax:
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