Hazardous Location plug and receptacle
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- Winfred McDaniel
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1 DX Hazardous Location plug and receptacle Main Advantages u u Rugged Construction, cost effective design Rated f Zone 1 and Zone 21 applications Features & Ratings p. 209 Certifications & Testing p. 210 Operation p. 211 DX1 p. 212 DX3 p. 213 DX6 p. 214 DX9 p. 215 Dimensions p
2 PRODUCT FEATURES Operating Instructions Heavy Duty Aluminum Casing All components are enclosed in rugged copper free aluminum housings f maximum durability and protection. Dead Front The dead load-side switching contacts block access to the receptacle and are locked in the open position until an appropriate mating plug is fully inserted. This prevents unintended access to live parts and ensures user safety. ON & OFF Positions when Mated The operation of the switching mechanism allows the circuit to be disconnected without removing the plug. Nmally Closed Receptacle Lid The lid automatically closes to a pre-latched position when the plug is removed. This prevents the entry of dust and debris. The lid must be manually latched to maintain IP 65 protection. General Ratings Explosion Proof Chamber The making and breaking of the contacts occurs in an explosion proof chamber, which is specially designed to withstand the pressure generated during arcing and to ensure that no arc, flame other ignition source can be communicated with the external environment. Spring Operated Switching Mechanism An integral switching mechanism ensures quickmake, quick-break operation, independent of the motion of the user. Silver-Nickel Butt Contacts Contact design provides a superi connection, with maximum conductivity, the ability to withstand arcing and oxidation, excellent wear resistance, and a long operating life. A wiping motion during operation also provides a self-cleaning action. When a DX is connected there is total safety. Pressing the pawl while turning the plug about 30 counterclockwise causes the circuit to be broken. Press the pawl while withdrawing the plug from the receptacle. This is done in complete safety because the circuit is already dead Amperage Frequency 20 to 125A 750 VAC Hz Highlighted Feature Dead Front Environmental Temperature IP65 min -13 F/max 140 F* (DX1/DX3) min -40 F/max 140 F* (DX6/DX9) The dead front on the DX receptacle provides protection from accidental tool and wire insertion. The plug and receptacle are separated. The safety shutter prevents access to live parts. 5 To reconnect, insert plug into receptacle fully, then twist the plug approximately 30 clockwise to make the circuit. 4 HAZARDOUS LOCATION 209
3 DX Certifications Hazardous Duty Certification ATEX and IECEx II 2 G/D Ex de IIC td A21 II Indicates suitability f installation in surface applications (as opposed to underground mine applications). 2 Indicates suitability f use where a high level of protection is required and where the presence of an explosive atmosphere is likely to occur (Zone 1 and Zone 21 environments). G/D Indicates suitability f installation in areas that may contain flammable gases, vaps/mists, dusts. Ex de Protection method f gas atmospheres indicating that explosion protection is provided with (e) increased safety in the conduct termination area, and (d) explosion proof chambers f making and breaking the current that can withstand the pressure of internal ignition and that prevent arcs, flame other ignition events from being communicated to the surrounding atmosphere. IIC Indicates suitability f installation in areas where exposure to any type of gas, including the most dangerous subdivision C gases may occur. td Protection method f dust atmospheres indicating that explosion protection is provided by the type of enclosure (casing) used. A21 Indicates a dust tight enclosure (IP6x) is used to achieve a Zone 21 rating. ATEX & IECEx certification was perfmed by LCIE. * Temperature ratings vary depending on product and ambient temperature. See specific product section f temperature ratings. Electrical Perfmance Testing Key Perfmance Tests Passed Model Mechanical Endurance Electrical Endurance 1 Overload Testing 2 Dielectric Test DX Operations 50 Operations 2 x V (rated) V DX Cycles 1000 Operations 50 Operations 2 x V (rated) V DX Cycles 1000 Operations 50 Operations 2 x V (rated) V DX Cycles 1000 Operations 50 Operations 2 x V (rated) V 100% of rated current and voltage and 0.6 power fact. 125% of rated current, 110% of rated voltage, & 0.6 power fact. DX complies with ATEX 2014/35/EV Directive IEC/EN
4 DX Operation Connection Disconnection 1 Insertion of the Plug As the plug contact is inserted, it engages and depresses the dead switching contact. This releases the locking mechanism. The switching contact is free to operate. After depressing the pawl, the plug is rotated in a counterclockwise direction. This frees the switching contact f operation and the release of the remaining spring tension causes a quick breaking of the contacts. The plug may now be removed, if desired. 2 Charging the Operating Spring Clockwise rotation of the inserted plug winds the operating spring and rotates the switching contact into position to engage with the live receptacle contact. Receptacle with Plug Disconnected a. Switching Contact Shown in the open (dead) position 3 Making the Circuit With the final few degrees of rotation, the switching contact is released and fce from the spring quickly drives it into engagement with the live receptacle contact. b a d c b. Live Receptacle Contact Accessibility is denied c. Operating Spring Shown with tension released d. Mechanical Locking Device Blocks contact operation HAZARDOUS LOCATION 211
5 DX1 Hazardous Location Plugs & Receptacles 20A Devices rated f hazardous locations are not returnable. Ratings Max Amperage & 20A, 750 VAC Environmental Ratings IP65 Temperature Range Min -13 F/Max 140 F Wiring Capacity Min 14 AWG Max 8 AWG * Based on THHN wire sizes Applicable Standards ATEX, IECEx Hazardous Location Ratings MARECHAL ELECTRIC MAROMME II2 G/D Ex de IIC td A21-25 C Ta +60 C T5 T84 C -25 C Ta +50 C T6 T74 C IECEx LCI /LCIE 05 ATEX 6127 XXX Suffix/Cable Range XXX (Suffix #) XX Suffix/NPT SIze Cable Range -20M M NPT Thread Size XX (Suffix #) 1/2-12 3/ NPT sizes are determined by the cable diameter and third party cd grip. Plug (Male inlet w/handle) Part # Part # Inlet w/cap on box (Male) 120V 1P+N+G XXX XX 125V 1P+N+G XXX XX 208V 2P+G XXX XX 208V 3P+G XXX XX 208V 3P+N+G XXX XX 250V 2P+G XXX XX 250V 3P+G XXX XX 250V 2P+N+G XXX XX 277V 1P+N+G XXX XX 480V 2P+G XXX XX 480V 3P+G XXX XX 480V 3P+N+G XXX XX 600V 3P+G XXX XX F international configurations (IEC/CE) visit meltric.com/international-catalog contact customer service at Connect (female recept w/handle) Nth American Configurations Receptacle on box Receptacle Nth American Configurations Accessies Protective Cap 212 F Male Devices Only DX A126 Wall Box NPT Part # 1/2 26-2A /4 26-2A A023-1 Part # Part # Part # 120V 1P+N+G XXX XX V 1P+N+G XXX XX V 2P+G XXX XX V 3P+G XXX XX V 3P+N+G XXX XX V 2P+G XXX XX V 3P+G XXX XX V 2P+N+G XXX XX V 1P+N+G XXX XX V 2P+G XXX XX V 3P+G XXX XX V 3P+N+G XXX XX V 3P+G XXX XX F international configurations (IEC/CE) visit meltric.com/international-catalog contact customer service at
6 DX3 Hazardous Location Plugs & Receptacles 32A Devices rated f hazardous locations are not returnable. DX3 Plug (Male inlet w/handle) Nth American Configurations Part # Part # Inlet w/cap on box (Male) 120V 1P+N+G XXX XX 125V 1P+N+G XXX XX 208V 2P+G XXX XX 208V 3P+G XXX XX 208V 3P+N+G XXX XX 250V 2P+G XXX XX 250V 3P+G XXX XX 250V 2P+N+G XXX XX 277V 1P+N+G XXX XX 480V 2P+G XXX XX 480V 3P+G XXX XX 480V 3P+N+G XXX XX 600V 3P+G XXX XX F international configurations (IEC/CE) visit meltric.com/international-catalog contact customer service at Ratings Max Amperage & 32A, 750 VAC Environmental Ratings IP65 Temperature Range Min -13 F/Max 140 F Wiring Capacity Min 14 AWG Max 8 AWG * Based on THHN wire sizes Applicable Standards ATEX, IECEx Hazardous Location Ratings MARECHAL ELECTRIC MAROMME II2 G/D Ex de IIC td A21-25 C Ta +60 C T5 T84 C -25 C Ta +50 C T6 T74 C IECEx LCI /LCIE 05 ATEX 6127 XXX Suffix/Cable Range XXX (Suffix #) XX Suffix/NPT SIze Cable Range -25M M Connect (female recept w/handle) Receptacle on box Receptacle NPT Thread Size XX (Suffix #) 1/2-12 3/ NPT sizes are determined by the cable diameter and third party cd grip. Nth American Configurations Part # Part # Part # 120V 1P+N+G XXX XX V 1P+N+G XXX XX V 2P+G XXX XX V 3P+G XXX XX V 3P+N+G XXX XX V 2P+G XXX XX V 3P+G XXX XX V 2P+N+G XXX XX V 1P+N+G XXX XX V 2P+G XXX XX V 3P+G XXX XX V 3P+N+G XXX XX V 3P+G XXX XX F international configurations (IEC/CE) visit meltric.com/international-catalog contact customer service at Accessies Protective Cap F Male Devices Only DX A126 Wall Box NPT Part # 1/2 26-3A /4 26-3A A HAZARDOUS LOCATION
7 DX6 Hazardous Location Plugs & Receptacles 63A Devices rated f hazardous locations are not returnable. Ratings Max Amperage & 63A, 750 VAC Environmental Ratings IP65/IP66 Temperature Range Min -40 F/Max 140 F Wiring Capacity Min 6 AWG Max 1/0 AWG * Based on THHN wire sizes Applicable Standards ATEX, IECEx Hazardous Location Ratings MARECHAL ELECTRIC MAROMME II2 G/D Ex de IIC td A21-40 C Ta +60 C T5 T90 C -40 C Ta +50 C T6 T80 C IECEx LCI /LCIE 04 ATEX 6038 XXX Suffix/Cable Range XXX (Suffix #) XX Suffix/NPT SIze Cable Range -32M M Plug (Male inlet w/handle) Nth American Configurations Part # Part # Inlet w/cap on box (Male) 120V 1P+N+G XXX XX 125V 1P+N+G XXX XX 208V 2P+G XXX XX 208V 3P+G XXX XX 208V 3P+N+G XXX XX 250V 2P+G XXX XX 250V 3P+G XXX XX 250V 2P+N+G XXX XX 277V 1P+N+G XXX XX 480V 2P+G XXX XX 480V 3P+G XXX XX 480V 3P+N+G XXX XX 600V 3P+G XXX XX F international configurations (IEC/CE) visit meltric.com/international-catalog contact customer service at NPT Thread Size XX (Suffix #) /4-114 Connect (female recept w/handle) Receptacle on box Receptacle 1 1/ NPT sizes are determined by the cable diameter and third party cd grip. Accessies Protective Cap Nth American Configurations Part # Part # Part # 214 F Male Devices Only DX A126 Wall Box NPT Part # A /4 26-6A /2 26-6A A V 1P+N+G XXX XX V 1P+N+G XXX XX V 2P+G XXX XX V 3P+G XXX XX V 3P+N+G XXX XX V 2P+G XXX XX V 3P+G XXX XX V 2P+N+G XXX XX V 1P+N+G XXX XX V 2P+G XXX XX V 3P+G XXX XX V 3P+N+G XXX XX V 3P+G XXX XX F international configurations (IEC/CE) visit meltric.com/international-catalog contact customer service at
8 DX9 Hazardous Location Plugs & Receptacles 125A Devices rated f hazardous locations are not returnable. DX9 Part # Part # 120V 1P+N+G XXX XX 125V 1P+N+G XXX XX 208V 2P+G XXX XX 208V 3P+G XXX XX 208V 3P+N+G XXX XX 250V 2P+G XXX XX 250V 3P+G XXX XX 250V 2P+N+G XXX XX 277V 1P+N+G XXX XX 480V 2P+G XXX XX 480V 3P+G XXX XX 480V 3P+N+G XXX XX 600V 3P+G XXX XX Connect (female recept w/handle) Plug (Male inlet w/handle) Nth American Configurations Inlet w/cap on box (Male) F international configurations (IEC/CE) visit meltric.com/international-catalog contact customer service at Receptacle on box Nth American Configurations Receptacle Part # Part # Part # 120V 1P+N+G XXX XX V 1P+N+G XXX XX V 2P+G XXX XX V 3P+G XXX XX V 3P+N+G XXX XX V 2P+G XXX XX V 3P+G XXX XX V 2P+N+G XXX XX V 1P+N+G XXX XX V 2P+G XXX XX V 3P+G XXX XX V 3P+N+G XXX XX V 3P+G XXX XX F international configurations (IEC/CE) visit meltric.com/international-catalog contact customer service at Ratings Max Amperage & 125A, 750 VAC Environmental Ratings IP65/IP66 Temperature Range Min -40 F/Max 140 F Wiring Capacity Min 2 AWG Max 2/0 AWG * Based on THHN wire sizes Applicable Standards ATEX, IECEx Hazardous Location Ratings MARECHAL ELECTRIC MAROMME II2 G/D Ex de IIC td A21-40 C Ta +60 C T5 T90 C -40 C Ta +50 C T6 T80 C IECEx LCI /LCIE 04 ATEX 6038 XXX Suffix/Cable Range XXX (Suffix #) Cable Range -32M M M M NPT Thread Size XX (Suffix #) / / NPT sizes are determined by the cable diameter and third party cd grip. Accessies Protective Cap F Male Devices Only DX A126 Wall Box NPT Part # A /4 26-9A /2 26-9A A HAZARDOUS LOCATION
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