AusPress. Install the staple plumbing material of copper using Australian sizes for water, gas or solar (high temperature). Copper.

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1 M AusPress Install the staple plumbing material of copper using Australian sizes for water, gas or solar (high temperature). V profile DN DN to 00 s Press a DN fitting onto copper tube in under seconds. Join done. Faster to Install Blucher Press-Fit offers large time savings compared to soldering, threading, grooving or glueing. afer to Use One button tool operation. ightweight battery tools. No flames or hot work permits. No heavy gas tanks. No hazardous fumes. ess risk - no waiting. xperience Counts We were the first to supply press-fit stainless in Australia & New Zealand. We work with consultants & installers on specialised complex projects regularly. Quality to Install Approved for water and gas applications to Australian & International standards. Reliable Design uits a wide range of applications. Permanent high strength with the V press join profile. Consistent low profile join look & quality each time. nvironmental Choice ong service life. Closed loop material (completely recycled to make more copper). fficient and waste free install. BM00-04 (6) ee technical section for more information.

2 M Installing Press-Fit DN DN to 0 tart to install quicker... AusPress is installed easily & quickly using a Press ool to form a permanent V profile pressed join between tube and fitting. Check for suitability... Both the piping material (eg copper) and the elastomer (eg rubber ring seal) must be checked if suitable for the possible fluids and exterior environments. If in doubt, ask us! tart here Cut to ength Cut the tube at right angles using a tube cutter or fine tooth saw. Note: Using the same cutting tool on different metals can lead to corrosion. Deburr ube Deburr both inside & outside edges of tube to prevent damage to the ring seal of the fitting. 3 Mark the Insertion Depth i Measure or use a depth gauge to mark the insertion depth (socket depth) onto the tube end. his is a visual quality control mark to ensure the tube is fully inserted. 4 Inspect Fitting & Ring eals Check that the rubber ring seal is: he correct material type (colour) of seal is used. he seal is not damaged. Both fitting & seal are free of debris. Join the ube & Fitting Insert the tube into the fitting press socket, turning slightly until it reaches the previously marked insertion depth. oapy water can be used if joining is difficult. ee Using the Press ool section... 6 ee elect a Press ool section ubricate the Press ool as recommended. Press ool election elect the correct press tool, jaw or collar to suit the fitting, dimension and application pressures. nsure press zone is lubricated each press with Inox spray. ee technical section for more information. Press the Join Align the press jaw or collar with the press socket and start the press to join the fitting & tube. Check & Complete Visually inspect the pressed fitting & that the insertion mark is aligned with the end of the socket. BM00-04 (6)

3 Installing Press-Fit DN DN6 to 00 M tart to install quicker... AusPress is installed easily & quickly using a Press ool to form a permanent V profile pressed join between tube and fitting. Check for suitability... Both the piping material (eg copper) and the elastomer (eg rubber ring seal) must be checked if suitable for the possible fluids and exterior environments. If in doubt, ask us! tart here Cut to ength Cut the tube at right angles using a tube cutter or fine tooth saw. Note: Using the same cutting tool on different metals can lead to corrosion. Deburr ube Deburr both inside & outside edges of tube to prevent damage to the ring seal of the fitting. 3 Mark the Insertion Depth i Measure or use a depth gauge to mark the insertion depth (socket depth) onto the tube end. his is a visual quality control mark to ensure the tube is fully inserted. 4 Inspect Fitting & Ring eals Check that the socket end has: he correct material type (colour) of ring seal is used. he parts are not damaged. he fitting, grab ring & seal are free of debris. Join the ube & Fitting Insert the tube into the fitting press socket, turning slightly until it reaches the previously marked insertion depth. oapy water can be used if joining is difficult. ee elect a Press ool section... ee Using the Press ool section ubricate the Press ool as recommended. Press ool election elect the correct press tool, jaw or collar to suit the fitting, dimension and application pressures. nsure press zone is lubricated each press with Inox spray. BM00-04 (6) Press the Join Align the press jaw or collar with the press socket and start the press to join the fitting & tube. Check & Complete Visually inspect the pressed fitting & that the insertion mark is aligned with the end of the socket. ee technical section for more information. 3

4 M elect a ype & Press ool Read with Using the Press ools section. et s tart... Our range of Press Fittings are supplied with a different ring seal pre-fitted depending on the application -, olar (High emp) or. tart here AusPress We supply a complete range of press tools & press jaws for copper, stainless steel, PX and multi-layer systems too. Application & Ordering Code: W olar (H) G emperature Range: -0 to +9 C -0 to +70 C - to +70 C Max Working Pressure*: 600 kpa 6 bar 3 psi ubject to applicable approval and regulation maximum pressures. DN Press-Fit Diameters: DN - 3 DN - 0 DN6-00 Press ool Options... AusPress has been pressure tested and passed for the following press tools: Mini Press Jaw Press Jaw Press Jaw Adaptor Jaw & Collar New! Adaptor Jaw & Collar 4kN PM4 PM4 Other brand tools: Compact ogic AFP0 AFP 0 8 V 6 sec press ACO03 M8 ACO03 3kN ACO0-X X ACO0 X PM3 New! Plus... Other brand tools: ogic ogic ong hrow 4 Please Note: his chart is a guide and full specifications and instructions are available on request. Confirm with tool manufacturers for compatibility as their specifications may of changed. * his value is the maximum working pressure, not the safety or testing pressure of the system. ee technical section for more information. New! fittings before commencing work. BM00-04 (6)

5 M ube ype A i = insertion depth. ube must be inserted into the press socket a minimum distance to ensure the join is pressed successfully. AusPress Fittings are compatible with copper tube complying with A43, ype A or B. Fittings are from ype A. Hard drawn tubes are recommended. Annealed tube must be true round, inserted staight and square into the tting. D OD i ype A ype B (DN) (mm) depth t t Ring eals Replacement & pares Fitting (Coupling). Round rubber ring seal. Round rubber ring seal. Fittings with a press- t socket are pre- tted with a rubber ring seal. Refer to our relevant echnical Media Chart for suitability or contact us for more information. DN olar (High emp) Grab Ring & pacer Material: PDM. Black -0 C to +9 C Fitting Installation Clearances Con rm sizes and clearance distances before installing and also refer to the tool installation clearances. Material: NBR. ellow - C to +70 C Material: FKM (Viton). Red -0 C to +70 C Grab Ring: tainless teel. W..0 G W..00 G W..0 G W..03 G W..0 G W..00 G W..06 G Pre-Fitted W..0 G..0 - Pre-Fitted W..00 G Pre-Fitted For speci c information, please contact us. D Pro le i A D F G V V V V V V V V V V BM00-04 (6) We recommend to wrap the closest existing press join fitting(s) with a wet cloth while brazing. V-Profile fittings shown (eg DN - 0), AusPress sizes over DN0 are measured from the end of the fitting. Measurements are dependant on the actual fitting dimensions and the Press ool used to join. Confirm clearances with your particular installation as these may change. ee technical section for more information.

6 M Coupling ocket - ocket Material:, ype A. olar Also available D X Ring eal: PDM x. Ring eal: NBR x W..0 G W..00 G W..0 G W..03 G W..0 G W..00 G W..06 G W..0 G W..00 G..00 lip Coupling ocket - ocket Material:, ype A. D X Ring eal: PDM x. Ring eal: NBR x W..0 W..00 W..0 W..03 W..0 W..00 W..06 W..0 W..00 G..0 G..00 G..0 G..03 G..0 G..00 G..06 G..0 G nd Cap ocket Material:, ype A. D X Ring eal: PDM x. Ring eal: NBR x. Reducer ocket - ocket Material:, ype A. olar welded on the Cap end. Also available D D X W.4.0 W.4.00 W.4.0 W.4.03 W.4.0 W.4.00 W.4.06 W.4.0 W.4.00 Ring eal: PDM x. W W W W W W W W W W W W W W W W W W W W W W G.4.0 G.4.00 G.4.0 G.4.03 G.4.0 G.4.00 G.4.06 G.4.0 G.4.00 Ring eal: NBR x. G G G G G G G G G G G G G G G G G G G G G G ee technical section for more information. BM00-04 (6)

7 M pigot Reducer pigot - ocket Material:, ype A. D D X Ring eal: PDM x. Ring eal: NBR x W W W W W W W W W W W W W W W G G G G G G G G G G G G G G G qual ee ocket x3 Material: ype A. D BR D X X Ring eal: PDM x3. Ring eal: NBR x W..0 W..00 W..0 W..03 W..0 W..00 W..06 W..0 W..00 G..0 G..00 G..0 G..03 G..0 G..00 G..06 G..0 G olar Also available Reduced ee ocket x3 Material: ype A. D BR D X X Ring eal: PDM x3. Ring eal: NBR x3. W G W G W G W G W G W G W G W G W G W G W G BM00-04 (6) ee technical section for more information. 7

8 M 90 Bend ocket - ocket Material:, ype A. olar Also available D X X Ring eal: PDM x3. Ring eal: NBR x3. W G W G W G W G W G W G W G W G W G Bend ocket - ube nd Material:, ype A. D X X Ring eal: PDM x3. Ring eal: NBR x W W W W W W W W W G G G G G G G G G Bend ocket - ocket Material:, ype A. D X X Ring eal: PDM x3. Ring eal: NBR x3. 90 FI Bend FI BP - ocket D FI X W W W W W W W W Ring eal: PDM x3. G G G G G G G G Ring eal: NBR x3. 0 3/4 3/4 W W G G MI Bend MI BP - ocket D MI X Ring eal: PDM x3. Ring eal: NBR x3. 0 3/4 W G ee technical section for more information. BM00-04 (6)

9 M FI Adaptor ocket - FI BP D FI X Ring eal: PDM x. Ring eal: NBR x. / W G /4 W G olar Also available MI Adaptor ocket - MI BP olar Also available D MI X Ring eal: PDM x. Ring eal: NBR x. / W G / W G /4 W G W G /4 W G / W G W G MI Union ocket - MI BP D MI X Ring eal: PDM x. Ring eal: NBR x. oose nut. / 0 3/4 3 /4 / 0 W W W W W W G G G G G G Flared Union ocket - Flared nd oose nut. Adaptor PX: Axial ocket - lide PX D F X / 0 3/4 oose nut. D PX X Ring eal: PDM x. W W Ring eal: PDM x. Ring eal: NBR x. G G W W Adaptor PX: Press ocket - Crimp PX D PX X Ring eal: PDM x. Ring eal: PDM x. 0 0 W G W G G BM00-04 (6) ee technical section for more information. 9

10 M 90 FI Bend Wall Fix ocket - FI BP D FI X Ring eal: PDM x3. Ring eal: NBR x3. / 0 3/4 W W G G MI Bend Wall Fix ocket - MI BP D MI X Z Z Ring eal: PDM x3. Ring eal: NBR x3. / W G High emperature Range Pre-fitted FKM ring seal fittings hese ttings are pre- tted with a High emperature or olar ring seal. D Red -0 C to +70 C D D BP BP qual ee Coupling Reducer F-F 90 Bend FI Adaptor MI Adaptor D BP D olar olar olar olar olar olar Ring eal: FKM x3. Ring eal: FKM x. Ring eal: FKM x. Ring eal: FKM x. Ring eal: FKM x. Ring eal: FKM x. / / ee technical section for more information. BM00-04 (6)

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