SUPERIOR ALUMINIUM COMPRESSED AIR RETICULATION

Transcription

1 A SUBSIDIARY F PNEUTECH GRUP SUPERIR ALUMINIUM CMPRESSED AIR RETICULATIN INDUSTRIAL AIR SYSTEMS NZ FREEPHNE: sales@industrialair.co.nz Web:

2 SUPERIR ALUMINIUM CMPRESSED AIR RETICULATIN Industrial Air Systems is pleased to announce the release of its superior aluminium air reticulation system which combines the huge benefits of aluminium pipe for fluid transfer with ease of installation, giving the following unparalleled benefits: Fast and Easy Installation- Cost Savings The new IAS aluminium piping can be easily installed in less than half the time required by other piping - and without the need of professional labour. No special tooling is required, no welding and no glue, the aluminium tube is simply cut to length by a handheld tube cutter, and fastened to framing, walls, and concrete by the nylon support brackets. Industrial Air systems aluminium piping can be hung by a single installer, saving on expensive labour charges. Energy Savings The smooth internal wall creates very little resistance, reducing pressure drop to an absolute minimum, which increases the air efficiency and leads to significant energy savings, especially with larger compressed air set-ups. Rigid with Minimum Support The aluminium piping is both lightweight and exceptionally rigid, requiring less than half the usual supports as needed by equivalent piping systems. The support clips are hinging to allow for accessibility when fixing. Push-Lock Fittings The piping utilises lightweight and strong nylon push- lock style fittings, which can be disassembled and reused at any point down the track. This means the system can be very simply extended, altered, or completely dismantled as is so often the need with changing compressed air requirements. No Sags There is no risk of sagging (and resulting water accumulation,) and even in adverse climates this aluminium piping maintains absolute rigidity. High Airflow The thin walled pipe construction makes for very high air flow rates and when compared to poly pipe will transfer up to twice the airflow for the same outside wall diameter. External Use - No Rust With a tough anodised coating, the aluminium pipe is good for both interior and exterior use, and unlike black or galvanised pipe will not build up an air-restricting crust of rust over time. Industrial Air Systems's air piping system is available in 20mm up to 63mm sizes and is suited to reticulate air volumes from 20 to 1000cfm. With internationally recognised certification this superior new aluminium air reticulation system is rapidly replacing most other forms of piping in 1000's of installations globally.

3 PIPES FR CMPRESSED AIR ALUMINIUM PIPE Size mm x 4m mm x 4m mm x 4m mm x 4m mm x 4m mm x 4m mm x 6m mm x 6m mm x 6m mm x 6m mm x 6m mm x 6m DRP BENDS A B C D SPECIAL BENDS

4 CNNECTINS FR CMPRESSED AIR EQUAL UNIN REDUCING UNIN R R R R R R R R R R R x 20mm 25 x 25mm 32 x 32mm 40 x 40mm 50 x 50mm 63 x 63mm 25 x 20mm 32 x 25mm 40 x 32mm 50 x 40mm 63 x 50mm 90 EQUAL ELBW END CAP EQUAL TEE FEMALE TEE 3 R R R R R R R R R R R R R R R R R R R R R R R x 20mm 25 x 25mm 32 x 32mm 40 x 40mm 50 x 50mm 63 x 63mm 20 x 20 x 20mm 25 x 25 x 25mm 32 x 32 x 32mm 40 x 40 x 40mm 50 x 50 x 50mm 63 x 63 x 63mm 25 x ½" x 25mm 32 x ¾" x 32mm 40 x 1" x 40mm 50 x 1½" x 50mm 63 X 2" x 63mm

5 CNNECTINS FR CMPRESSED AIR MALE STRAIGHT CNNECTIN ALUMINIUM MALE STRAIGHT CNNECTIN R mm x 1/2" R mm x 1/2" R mm x 3/4" R mm x 1" R mm x 1" R mm x 1 1/2" R mm x 1 1/2" R mm x 2" R mm x 1/2" R mm x 1/2" R mm x 3/4" R mm x 1" R mm x 1" R mm x 1 1/4" R mm x 1 1/2" R mm x 2" FEMALE STRAIGHT CNNECTIN R mm x 1/2" R mm x 3/4" R mm x 1" R mm x 1 1/4" R mm x 1 1/2" R mm x 2" ALUMINIUM FEMALE STRAIGHT CNNECTIN R mm x 1/2" R mm x 3/4" R mm x 1" R mm x 1 1/4" R mm x 1 1/2" R mm x 2" 3 PIECES CNNECTIN WITH JINT R mm x 1/2" R mm x 3/4" R mm x 1" R mm x 1 1/4" R mm x 1 1/2" R mm x 2" 4

6 CNNECTINS FR CMPRESSED AIR STRAIGHT CNNECTIN WITH BALL VALVE R mm x 1/2" R mm x 1/2" R mm x 1" R mm x 1 1/4" R mm x 1 1/2" R mm x 2" 3 PIECE CNNECTIN WITH BALL VALVE R mm x 1/2" R mm x 1/2" R mm x 1" R mm x 1 1/4" R mm x 1 1/2" R mm x 2" REDUCING TEE CNNECTIN R R R R R R R R R R R R R R R END CAP WITH MANUAL DRAIN VALVE R R R R R R

7 CNNECTINS FR CMPRESSED AIR END CAP WITH MINI BALL VALVE R mm x 1/4" R mm x 1/4" R mm x 1/4" R mm x 1/4" R mm x 1/4" R mm x 1/4" CUPLING RING GRIP WASHER ALUMINIUM REDUCTIN NYLN / ALUMINIUM FITTING REDUCTIN R R R R R R R R R R R R R R R R R R R R R * R R R R R R R R R mm 25mm 32mm 40mm 50mm 63mm 6

8 CNNECTINS FR CMPRESSED AIR THREADED NYLN FITTING REDUCTIN (WITH -RING) R R R R R R R THREADED TAKE - FF SADDLES (for branch lines) QSB2512 QSB3212 QSB4012 QSB5012 QSB6312 1/2" GAS x 25mm 1/2" GAS x 32mm 1/2" GAS x 40mm 1/2" GAS x 50mm 1/2" GAS x 63mm Threaded G Female BSP TWIN TAKE - FF CUPLING QSB2534 QSB3234 QSB4034 QSB5034 R R R R R /4" GAS x 25mm 3/4" GAS x 32mm 3/4" GAS x 40mm 3/4" GAS x 50mm 25mm 32mm 40mm 50mm 63mm 7

9 TERMINAL BLCKS (MAX 16 BAR) TERMINAL BLCK I R xG 1/2" 1xG 3/8" R xG 12" 1xG 3/8" I Use I R G 1/2" 1xG 1/2" R G 3/4" 1xG 1/2" I R G 1/2" 2xG 1/2" R G 3/4" 2xG 1/2" I R G 1/2" 3xG 1/2" R G 3/4" 3xG 1/2" SPACER FR TERMINAL BLCK R Spacer usable with models: R / 002 / R / 002 / 003 8

10 TERMINAL BLCKS (MAX 16 BAR) I Use R G 1/2" 4x1/2" R G 12" 4x1/2" I Example terminal block in series Manual condensation drain available on request on terminal blocks series R241 and R231 9

11 ACCESSRIES FR THE ASSEMBLY CLLAR R mm R mm R mm R mm R mm R mm SPACER R mm 10

12 ACCESSRIES FR THE ASSEMBLY WALL MUNTING BRACKET R R R A 170mm 320mm 520mm CLIP STIRRUP N BEAMS R R /8 R /14 R /20 R M8 PIPE THRUGH x x 1965mm x x 1965mm CUPLING KIT FR PIPE THRUGH

13 ACCESSRIES FR THE ASSEMBLY SPACER R mm EPDM INSERT R SCREW M6-M8 R R R R M6 M8 M8 M8 SQUARE NUT M6-M8 R R M6 M8 RAWPLUG R RAWPLUG MALE THREADED R M8 CLLAR WITH SCREW R R R R R R

14 ACCESSRIES FR THE ASSEMBLY PRESSURISED DRILLING TL R /2" R DRILLING TL R /2" R /2" R DEBURRING CNE UP T 50 For the external beveling and the internal shaving of tubes up to 50 mm CNE050 50mm DEBURRING TL R TUBE CUTTER With deburring tool CT a mm CT a mm A ADJUSTABLE REAMER For lubes from 50 to

15 LCKING SPANNERS LCKING SPANNERS FR CUPLING RINGS R R R R R R mm 25mm 32mm 40mm 50mm 63mm LCKING SPANNERS FR FITTINGS R R R R R R mm 25mm 32mm 40mm 50mm 63mm Measure insertion length and mark Insert the fitting until the mark Positioning spanners on coupling ring and body Locking of the ring 14

16 INCLINE F PIPE All horizontal piping needs to be on a 1-2 incline to allow drainage of water condensate which can form in the system. 1-2 The pipe incline needs to be directed toward the condensate drains - as placed at the lowest points. Drainage Inclination 15

17 FIXING PIPEWRK To allow conduits expansion and contraction of the pipe, the system needs to be supported by both fixed and sliding clips as shown in the diagram. Fixed Support Sliding Support Fixed Support (collar + EDM support) Sliding Support (just collar) 16

18 BRACKET SPACING It is important to ensure correct bracket positioning and spacing as in below example. SPACING DN 20/ P (MT) LEGEND L = Length (m) P = Bracket Spacing (m) M = Bracket G = Joint Always position an extra bracket nearby joint for added rigidity. 17

19 INSTALL FR MAINTENANCE To facilitate full maintenance, arrange drain valves to allow for easy access maintenance operations. Ball Valve Ball Valve 18

20 A SUBSIDIARY F PNEUTECH GRUP INDUSTRIAL FREEPHNE: sales@industrialair.co.nz Web: AIR SYSTEMS NZ