E-Z Clip System End Connections & O-Rings
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- Quentin Garrison
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1 PPLICION E-Z Clip System End Connections & O-Rings ow to Identify O-Ring Pilot hread Sizes his connection is common to air conditioning systems, both in vehicle and commercial applications. Both the male and female halves of the connections have a pilot, either long or short. he seal takes place by compressing an O-ring adjacent to the bead of the tube. he threads hold the connection together mechanically. LOW & MEIUM PRESSURE OSE IG PRESSURE OSE SPECILY OSE CCESSORRIES & SM BLY INSRUCIONS Lubricant Compatibility Chart Lubricant ose Style G34 Mineral Oil Y PG Y Ester Oil Y lkylbenzene * Y = Compatible N = Non-compatible *Review application with Engineering Support. ** Refrigerant Compatibility Chart of Refrigerant oses Refrigerant R-2 Y R-22 * R-34a Y R-502 Y MP39 Y MP66 Y R404a Y Male hread femle hread O.. (Inch) I i.. (Inch) Inch ash Nominal Nominal Size Size hread frcion ecimal hread raction ecimal ose Style G34 long Pilot** ubing Identification sor Pilot* Nominal Bead bed Inch ube O.. PilO O.. Pilot Size SizE (Inch) leng (Inch) length ubing Wall SizE syle hickness -6 SE J SE J SE J SE J SE J SE J SE J PERS & OSE ENS O-rings for Bump ube O-Ring Seal and O-Ring Pilot ose Ends (O-rings for o-ring pilot end must be purchased seperately) OSE SSEMBLY EQUIPMEN ECNICL E 26 ZW747 Material: NBR urometer: 70 emperature Range: -40 to C to +2 C O-ring O-ring catalog Pilot Number ash Size E ZW ZW ZW ZW EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September 2006 E 9078 Material: NBR urometer: 70 emperature Range: -25 to C to +50 C O-ring O-ring PR Pilot NumbER dsh Size E
2 E-Z Clip System ose Ends PPLICION J5984 J3632 Straight emale O-ring (short pilot) Part hose f J S 5/ J S 5/ J S 3/ J S 3/ J S 7/ J S 7/ J S 7/ J S -/ J S -/ Straight - emale O-ring (long pilot) Part hose f J S 3/ SPECILY OSE IG PRESSURE OSE LOW & MEIUM PRESSURE OSE J3408 Straight emale O-ring, Metric hread (long pilot) Part hose f J S M20 x J S M20 x J S M27 x CCESSORRIES & SM BLY INSRUCIONS PERS & UBE OSE ENS J Elbow emale O-ring (short pilot) Part hose f J S 5/ J S 5/ J S 3/ J S 3/ J S 7/ J S 7/ J S -/ EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September ECNICL OSE SSEMBLY EQUIPMEN
3 PPLICION E-Z Clip System ose Ends LOW & MEIUM PRESSURE OSE IG PRESSURE OSE SPECILY OSE CCESSORRIES & SM BLY INSRUCIONS J5985 J3288 J Elbow emale O-ring (short pilot) Part hose f J S 5/ J S 5/ J S 3/ J S 3/ J S 3/ J S 7/ J S 7/ J S -/ J S -/ emale O-ring (long pilot) PR hose f J S 5/ J S 3/ J S 3/ J S* 3/ J S* 7/ J S* -/ *Non-stocked item. Straight emale O-ring (short pilot) with R34a Low Side Port PR hose f J S 7/ J S 7/ J S -/ PERS & OSE ENS OSE SSEMBLY EQUIPMEN J3053 Straight emale O-ring (short pilot) with R34a igh Side Port PR hose f J S 5/ J S* 3/ J S 3/ J S 3/ *Non-stocked item. ECNICL 28 EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September 2006
4 E-Z Clip System ose Ends PPLICION J362 Straight emale O-ring (long pilot) with Switch Port (7/6-20 thd) Part hose f J S 3/ J362-00S 7/ J362-02S 7/ J362-22S -/ J346 Straight emale O-ring (long pilot) with Switch Port (M0 X.25) Part hose f J S 7/ J S* 3/ *Non-stocked item. SPECILY OSE IG PRESSURE OSE LOW & MEIUM PRESSURE OSE J346 Straight emale O-ring (long pilot) with Switch Port (M2 X.25) Part hose f J S 7/ J S 7/ J S -/ CCESSORRIES & SM BLY INSRUCIONS PERS & UBE OSE ENS J3363 Straight emale O-ring (short pilot), with R34a igh side port and female switch connection, (/8-27 thread) Part hose f J S 3/ J S 3/ EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September ECNICL OSE SSEMBLY EQUIPMEN
5 PPLICION E-Z Clip System ose Ends LOW & MEIUM PRESSURE OSE J3363 Straight emale O-ring (short pilot), with R34a Low side port and female switch connection, (/8-27 thread) Part hose f J S 7/ IG PRESSURE OSE SPECILY OSE CCESSORRIES & SM BLY INSRUCIONS J3365 J emale O-ring (Short Pilot) with R34a Low Side Port and switch conection Part hose f J S 7/ emale O-ring (long pilot) with Switch Port (7/6-20 thd) Part hose f J S 3/ J S 7/ J S 3/ J S 7/ PERS & OSE ENS OSE SSEMBLY EQUIPMEN J emale O-ring (short pilot) with R34a Low Side Port Part hose f J S 7/ J S 7/ J S -/ ECNICL 220 EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September 2006
6 E-Z Clip System ose Ends PPLICION J303 J emale O-ring (short pilot) with R34a igh Side Port Part hose f J S 5/ J S 3/ J S 3/ emale O-ring (long pilot) with Switch Port (7/6-20 thd) Part hose f J S 3/ J S 7/ J S 5/ J S 3/ J S 7/ SPECILY OSE IG PRESSURE OSE LOW & MEIUM PRESSURE OSE J Elbow emale O-ring (short pilot) with Switch Port (7/6-20 thd) Part hose f J S 7/ J S -/ CCESSORRIES & SM BLY INSRUCIONS PERS & UBE OSE ENS J emale O-ring (long pilot) with Charge Port (7/6-20hd) 45 Port Rotation Part hose f J S 7/ EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September ECNICL OSE SSEMBLY EQUIPMEN
7 PPLICION E-Z Clip System ose Ends LOW & MEIUM PRESSURE OSE J emale O-ring (long pilot) with Switch Port (7/6-20hd) 90 Port Rotation Part hose f J S 7/ IG PRESSURE OSE SPECILY OSE CCESSORRIES & SM BLY INSRUCIONS PERS & OSE ENS J emale O-ring (long pilot) with Switchport (M2 X.25) Part hose f J3052 J S 7/ J S 7/ J S -/ Straight Male O-ring (short pilot) Part hose f J S 5/ J S 5/ J S 3/ J S 7/ J S 7/ J S -/ J S 7/ J S -/ OSE SSEMBLY EQUIPMEN J36 45 Male O-ring (short pilot) Part hose f J S 5/ J S 3/ J S 7/ J S 5/ ECNICL 222 EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September 2006
8 E-Z Clip System ose Ends PPLICION J309 J Male O-ring (short pilot) Part hose f J S 5/ J S 5/ J S 3/ J S 3/ J S 7/ J S -/ J S 7/ Straight Male O-ring (short pilot) with R34a Low Side Port Part hose f J S 7/ J S 7/ SPECILY OSE IG PRESSURE OSE LOW & MEIUM PRESSURE OSE J33 Straight Male O-ring (short pilot) with R34a igh Side Port Part hose f J S 5/ J S 3/ J S 7/ CCESSORRIES & SM BLY INSRUCIONS PERS & UBE OSE ENS J Elbow Male O-ring (short pilot) with R34a igh Side Port Part hose f J S 5/ J S 3/ J S 7/ EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September ECNICL OSE SSEMBLY EQUIPMEN
9 PPLICION E-Z Clip System ose Ends LOW & MEIUM PRESSURE OSE J36 90 Male MIO with R34a igh Side Port Part hose f J S 3/ IG PRESSURE OSE SPECILY OSE CCESSORRIES & SM BLY INSRUCIONS J335 J Elbow Male O-ring (short pilot) with R34a Low Side Port Part hose f J S 7/ J S 7/ Male MIO (male insert O-ring) Straights Part hose f J S 5/ J S 3/ J S 7/ J S 7/ J S -/ PERS & OSE ENS OSE SSEMBLY EQUIPMEN J Male MIO (male insert O-ring) Part hose f J S 5/ J S 3/ J S 7/ J S 3/ ECNICL 224 EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September 2006
10 E-Z Clip System ose Ends PPLICION J3057 J373 emale SE 45 lares Part hose f J S 5/ J S 5/ J S 3/ J S 3/ J S 7/ J S 7/ J S -/ Straight - emale 37 lare Part hose f J373-00S 7/ SPECILY OSE IG PRESSURE OSE LOW & MEIUM PRESSURE OSE J3508 Straight - emale 37 lare - Braze esign - Special Order Only Part hose f J S 9/ J S 3/ J S 7/ J S / CCESSORRIES & SM BLY INSRUCIONS PERS & UBE OSE ENS J emale SE 45 and Universal lares Part hose f J S 5/ J S 5/ J S* 3/ J S* 3/ J S* 7/ J S* 7/ ouble notch in nut for universal type identification *Universal lare EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September ECNICL OSE SSEMBLY EQUIPMEN
11 PPLICION E-Z Clip System ose Ends LOW & MEIUM PRESSURE OSE J emale SE 45 With igh Side Charge Port (R34a) Part hose f J S 5/ J S 3/ J S 7/ IG PRESSURE OSE SPECILY OSE CCESSORRIES & SM BLY INSRUCIONS PERS & OSE ENS J3366 J349 SE 90 with R34a C/Port and Switch Port Part hose f J S 3/ J S 3/ emale SE 45 and Universal lares Part hose f J S 5/ J S 5/ J S* 3/ J S* 7/ J S* 7/ J S -/ ouble notch in nut for universal type identification *Universal lare OSE SSEMBLY EQUIPMEN J emale JIC Part hose f J S 9/ J S 9/ J S -/ ECNICL 226 EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September 2006
12 E-Z Clip System ose Ends PPLICION G239 J36 G2392 Straight ORS emale Swivel Metric ex Nut Part hose f G * -/ mm G * -3/ mm G * mm G * mm G * -3/ mm *Metric ex 45 ORS emale Swivel Part hose f J S / G * 3/ mm G * mm G * mm G * -3/ mm *Metric ex SPECILY OSE IG PRESSURE OSE LOW & MEIUM PRESSURE OSE J5994 J ORS emale Swivel Part hose f J S -/ J S 3/ J S J S -3/ J S 9/ J S J S 3/ J S -3/ ORS emale Swivel (long drop) Part hose f J339-22S -3/ CCESSORRIES & SM BLY INSRUCIONS PERS & UBE OSE ENS EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September ECNICL OSE SSEMBLY EQUIPMEN
13 PPLICION E-Z Clip System ose Ends LOW & MEIUM PRESSURE OSE J336 Straight Male O-ring (rigid) Metric hread Part hose f J S M20 x IG PRESSURE OSE SPECILY OSE CCESSORRIES & SM BLY INSRUCIONS PERS & OSE ENS J392 J3 J emale O-ring (long pilot, metric thread) Part hose f J S M27x emale O-ring (long pilot) Metric hread Part hose f J S M20 x J S M20 x J S* M20 x J S M27 x *Non-Stock item OSE SSEMBLY EQUIPMEN J emale O-ring (long pilot) with R34a Low Side Port (Metric hread) Part hose f J S M24 X ECNICL 228 EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September 2006
14 E-Z Clip System ose Ends PPLICION J32 J emale O-ring (long pilot) Metric hread with igh Side Charge Port (R34a) Part hose f J S M20 x J S M20 x J S M20 x Straight - emale O-ring (long pilot) with R34a igh Side Port (Metric hread) Part hose f J S M20 X SPECILY OSE IG PRESSURE OSE LOW & MEIUM PRESSURE OSE J389 Straight - emale O-ring (long pilot) with R34a Low Side Port (Metric hread) Part hose f J S M24 X CCESSORRIES & SM BLY INSRUCIONS PERS & UBE OSE ENS J33 90 Male O-ring (rigid) Metric hread Part hose f J33-080S M20 x EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September ECNICL OSE SSEMBLY EQUIPMEN
15 PPLICION E-Z Clip System ose Ends LOW & MEIUM PRESSURE OSE J3067 J GM ie In Metric ee Part hose f J S M27 x J S M20 x IG PRESSURE OSE SPECILY OSE CCESSORRIES & SM BLY INSRUCIONS EJ358 J3274 ee Style itting with Male O-ring Connection Part hose f EJ S 7/ *Non-stocked item. Straight emale RotaLok Part hose f J S J S* *Non-stocked item. PERS & OSE ENS OSE SSEMBLY EQUIPMEN J emale RotaLok Part hose f J S ECNICL 230 EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September 2006
16 E-Z Clip System ose Ends PPLICION J350 J35 90 emale Rotalok with R34a Low Side Port Part hose f J350-02S emale Rotalok with R34a igh Side Port Part hose f J35-00S SPECILY OSE IG PRESSURE OSE LOW & MEIUM PRESSURE OSE J emale RotaLok with Switch Port (7/6-20 thread) Part hose f J S CCESSORRIES & SM BLY INSRUCIONS PERS & UBE OSE ENS J GM Block Style Part hose f J S J S J S EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September ECNICL OSE SSEMBLY EQUIPMEN
17 PPLICION E-Z Clip System ose Ends LOW & MEIUM PRESSURE OSE J353 Straight Bulkhead Part hose f J S 5/ J S 3/ J353-00S 7/ J353-22S / IG PRESSURE OSE SPECILY OSE CCESSORRIES & SM BLY INSRUCIONS J354 J Male Bulkhead Part hose f J S 5/ J S 3/ J354-00S 7/ J354-02S 7/ J354-22S -/ Straight Splicer Part hose f NumbE size Ref Ref Ref Ref Ref J S J S J S J S J S 0, PERS & OSE ENS OSE SSEMBLY EQUIPMEN J Splicer Part hose f J S J S J S J S ECNICL 232 EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September 2006
18 E-Z Clip System ose Ends PPLICION J3496 J37 90 Pilot Connection (long pilot) Part hose f J S * Consult applications engineer for additional sizes. Splicer with SwitchPort 7/6-20hd Part hose f J S J S J37-00S J37-22S SPECILY OSE IG PRESSURE OSE LOW & MEIUM PRESSURE OSE J5995 Splicer with igh Side R34a Port Part hose f J S J S J S J S CCESSORRIES & SM BLY INSRUCIONS PERS & UBE OSE ENS J5986 Splicer with R34a Low Side Port Part hose f J S J S J S EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September ECNICL OSE SSEMBLY EQUIPMEN
19 PPLICION E-Z Clip System ose Ends LOW & MEIUM PRESSURE OSE J3427 Splicer with igh Side Switch Port (M0 X.25) Part hose f J S J S IG PRESSURE OSE SPECILY OSE CCESSORRIES & SM BLY INSRUCIONS J3428 Splicer with Low Side Switch Port (M2 X.25) Part hose f J S J3066 Splicer 3 ose Connector Part hose f J S J S J S J S 0x2x J S 6 x 8 x PERS & OSE ENS OSE SSEMBLY EQUIPMEN J emale O-ring Pilot Part hose f J S M20 x ECNICL 234 EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September 2006
20 E-Z Clip System ose Ends PPLICION J3624 J Splicer Part hose f J S Male O-ring Part hose f J S 5/ SPECILY OSE IG PRESSURE OSE LOW & MEIUM PRESSURE OSE J Coupling hread Part hose f J S / J S 7/ CCESSORRIES & SM BLY INSRUCIONS PERS & UBE OSE ENS EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September ECNICL OSE SSEMBLY EQUIPMEN
21 PPLICION E-Z Clip System ose Ends LOW & MEIUM PRESSURE OSE J3970 Straight 5400 Coupling hread Part hose f J S 7/ IG PRESSURE OSE SPECILY OSE CCESSORRIES & SM BLY INSRUCIONS J3734 J380 emale O-ring (Long Pilot) Compound ube Part hose f J S / emale O-ring (Long Pilot) Compound ube Part hose f J380-22S / PERS & OSE ENS OSE SSEMBLY EQUIPMEN ECNICL 236 EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September 2006
22 E-Z Clip System Cages, Clips and Lifesavers PPLICION Cages / itting to ose ttachment Clips ose / Cage Connection Lifesaver Braze Nipple E Part CagE ose Number SizE description C -04 Cages for size -04 hose C -06 Cages for size -06 hose C -08 Cages for size -08 hose C -0 Cages for size -0 hose C -2 Cages for size -2 hose C -6 Cages for size -6 hose Part Number Ref description C 4 mm Clips for size -04 hose C 8 mm Clips for size -06 hose C 20.5 mm Clips for size -08 hose C 23 mm Clips for size -0 hose C 27.5 mm Clips for size -2 hose C 33 mm Clips for size -6 hose Part d Ose Number size Ref S* S* S* S* S* S* S* 2 2. *O-rings packaged separately in kit. SPECILY OSE IG PRESSURE OSE LOW & MEIUM PRESSURE OSE CCESSORRIES & SM BLY INSRUCIONS PERS & UBE OSE ENS EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September ECNICL OSE SSEMBLY EQUIPMEN
23 PPLICION E-Z Clip System ssembly ools Pliers / Connecting ool catalog NumbER description Connecting ool Size 6 Connecting ool Only LOW & MEIUM PRESSURE OSE IG PRESSURE OSE SPECILY OSE CCESSORRIES & SM BLY INSRUCIONS ose Cutter Core ools catalog NumbER description -35 Plastic ube and ose Cutter -35B Replacement Blade catalog NumbER description igh Side Core* Low Side Core* igh Side Cap Low Side Cap Cap for 7/6-20 hd. port *or Weatherhead high flow charge ports only PERS & OSE ENS OSE SSEMBLY EQUIPMEN , ECNICL 238 EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September 2006
24 E-Z Clip Components Ordering & Identifying PPLICION he E-Z Clip System is designed for assembly with Weatherhead G34W Multi-Refrigerant hose. Its engineered connection exceeds SE J2064 and has been vibration and impulse tested. he benefits of E-Z Clip are virtually endless: No guess work No leaking crimps No power supply needed s easy to use as a pair of pliers Easy to use in confined areas E-Z Clip System Components re Simple to Identify, Order and Use Ordering Information ssembly Materials Checklist Pliers (357) Guillotine blade (-35) or equivalent cutting tool Refrigerant oil compatible with refrigeration or /C system G34W Multi-Refrigerant hose Nipple assembly* ppropriately sized clips and cage * he two black o-rings on the nipple assembly are of a specific rubber compound and size. hey should NO be removed. ose Nipple Cage Clips G34-6W J - 06S C C G34-8W J - 08S C C G34-0W J - 0S C C G34-2W J - 2S C C G34-6W* J - 6S C C Identification Guide ose Cage Clips Nipple O-RIng*(NBR) G34-6W -6 and G34-8W -8 and G34-0W -0 and G34-2W -2 and G34-6W -6 and C * he o-ring shown must be used on the hose nipple. NO substitution can be made, without potential of failure. SPECILY OSE IG PRESSURE OSE LOW & MEIUM PRESSURE OSE CCESSORRIES & SM BLY INSRUCIONS PERS & UBE OSE ENS or Example ose Cage Cage Groove * Clips * See assembly instructions in document # W-OC-MS002-E EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September ECNICL OSE SSEMBLY EQUIPMEN
25 PPLICION LOW & MEIUM PRESSURE OSE E-Z Clip System ssembly Instructions Step. Cut the ose Cut the hose to proper length with an appropriate cutting tool. he Weatherhead hand-held hose cutter (-35) has been specifically designed for cutting all non-wire reinforced hose, such as G34W Multi-Refrigerant hose. Be sure the cut is made square to the hose length. IG PRESSURE OSE SPECILY OSE CCESSORRIES & SM BLY INSRUCIONS PERS & OSE ENS OSE SSEMBLY EQUIPMEN Step 2. Slip on wo Clips Install two proper-sized clips onto the cut end of the hose. Orientation of the clips does not affect the performance of the connection. owever, for ease of assembly, both clips should have the same orientation. Step 3. Oil the Nipple Lubricate the nipple with a generous amount of the refrigeration or /C system s compressor lubricating oil. his MUS be done to lower the force of nipple insertion. Step 4. Insert the Nipple into the ose o ensure that the nipple is fully inserted, check the gap between the cut end of the hose and the shoulder on the nipple. Care should be taken to avoid kinking or other damage to the hose during nipple insertion. Step 5. Snap on the Cage Snap the cage into the groove on the nipple. he arms should extend over the hose length. When the cage has been correctly installed in the cage groove, the cage will be able to rotate in the groove. NOE: ailure to slide the clips over the hose at this time will require the clips to be stretched over the hose or fitting later. his may permanently damage the clip. his step MUS be performed to ensure:. he clips will be located over the o-rings on the nipple. 2. he connection will be compatible with the connection s pressure rating. NOE: Be sure to wipe excess oil from the nipple and hose. ECNICL 240 EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September 2006
26 E-Z Clip System ssembly Instructions (cont.) Step 6: Slide the Clips Slide the clips over the cage arms and into the channels on each arm Step 7: Close the Clips Use the 357 pliers to close the clips. he pliers should be positioned squarely on the clip connection points and should remain square during the closing of the clip. he nose of the pliers should be firmly seated under the assembly bump and lock latch. or easiest assembly, the clasp should be closed between the cage arms. If the pliers are not kept square during closing of the clip, the clasp may have an offset. Use the pliers to correct the clasp alignment. Notice E-Z Clip components should not be reused. or easiest assembly, the clasp should be closed between the cage arms. PPLICION SPECILY OSE IG PRESSURE OSE LOW & MEIUM PRESSURE OSE CUION ailure to follow these assembly instructions and/or the use of Weatherhead hose with ose Ends supplied by other manufacturers may result in unreliable and unsafe hose assemblies, which may result in sudden or unintended escape of refrigerant gases. Personal injury and/or violations of EP regulations may occur as a consequence. Eaton recommends adherence to all guidelines, including EP guidelines, concerning the service of refrigerant systems. Correct Incorrect Incorrect Correct EON Weatherhead ose ssembly Master Catalog W-YOV-MC002-E September CCESSORRIES & SM BLY INSRUCIONS PERS & UBE OSE ENS ECNICL OSE SSEMBLY EQUIPMEN
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