GRAFIK 5000P / 6000P / 7000P Processor Panel

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1 GRAFIK 5000P / 6000P / 7000P Processor Panel Processor panels store and/or process all of the information needed to run a GRAFIK 5000TM, GRAFIK 6000, or GRAFIK 7000TM centralized lighting control system, including the following: Scenes, spaces, zones, and groups Timeclocks, sequences, partitioning, and special functions Power panel communication Control station device (CSD) communication Lighting zone controller (LZC) communication 1 GRAFIK 7000P GRAFIK 5000P / 6000P / 7000P The processor panel may be wired to the following: One elumen Manager (EM-x-CMP) or a computer network with Windows 2 -compatible elumen software (G7-x-SFT) for easy system setup, control, and operation Configurable links with a maximum of 32 CSDs or 63 LZCs per link One power panel link to connect GP, LP, and XP power panels One interprocessor link with a maximum of 32 GRAFIK 7000P processor panels 1 GRAFIK 7000P only 2 Windows is a registered trademark of Microsoft Corporation Job ame: Model umbers: Job umber:

2 Specifications GRAFIK 5000P / 6000P / 7000P Power Dedicated input feed (see Model umbers section for details): V 50/60 z, V 50/60 z, or V 50/60 z Battery backup: Full internal battery backup can store all system memory for five years without power. System automatically returns to state in effect prior to power interruption. Models are UL, CSA, OM, and/or CE listed California Energy Commission (CEC) Listed Scene Control Configure any number of lighting scenes for each group and space Power panel zones: - GRAFIK 5000P: 128 zones - GRAFIK 6000P: 512 zones - GRAFIK 7000P: 512 zones per processor GRAFIK Eye 3600, lighting zone controllers, and Lutron Sivoia QED window treatments can be included in a scene and do not count against the zone limit Fade and delay times per zone are programmable from instantaneous to 90 minutes Timeclock Control Multiple timeclock schedules available Triggers commands based on time of day, or relative to sunrise or sunset (up to +/- 2 hours) Schedules can be individually enabled/disabled from control station devices or Ethernet/RS232 commands Automatic correction for leap year and Daylight Savings Time, where applicable Timeclock is accurate to within 2 minutes per year Advanced Functions Supported Programmable Sequencing: Automatic lighting sequences available for each space; sequences can contain hundreds of steps and each step can be programmed from 0.2 seconds to 90 minutes in 0.1 second increments Partitioning: Allows adaptive control of lighting in partitionable spaces Daylight compensation: Automatically select preset scenes comprised of lighting presets and/or window treatment presets Integration to third-party equipment with: - DMX512 input interface on a CSD link - DMX512 output interface on a power panel link - Contact closure inputs/outputs on a CSD link - RS232 input/output interface on a CSD link - Ethernet input/output interface on a CSD link Physical Design Enclosure: EMA-Type 1, IP-20 protection; 16 U.S. Gauge Steel Weight: 50 lbs. (22 kg) Dimensions: in x in x 3.5 in (365 mm x 883 mm x 88 mm) Surface mount or recess (flush) mount Compatibility Can be used to upgrade Orion, or legacy GRAFIK 5000TM and GRAFIK 6000 processors Interfaces with third-party equipment (see Advanced Functions Supported) Compatible with Lutron window treatments (AC motorized and Sivoia QED) Environment F (0-40 C); relative humidity less than 90% non-condensing For indoor use only Job ame: Model umbers: Job umber:

3 Model umbers GRAFIK 5000P / 6000P / 7000P G7-AR : 100 V 50/60 z, 15 A 120: 120 V 50/60 z, 15 A 230: V 50/60 z, 10 A 0: Future use 0000: Without configurable links (GRAFIK 7000P only) W000: 3 configurable links (GRAFIK 5000P has only 1 CSD link; GRAFIK 6000P has 3 CSD links) WW00: 6 configurable links (GRAFIK 7000P only) R: Retrofittable panel (includes subplate)?: Other options available: contact Lutron A: U.S. English version?: Multiple languages available: contact Lutron 7: GRAFIK 7000P processor panel 6: GRAFIK 6000P processor panel 5: GRAFIK 5000P processor panel System Capabilities GRAFIK 5000P GRAFIK 6000P GRAFIK 7000P # of Processors # of Configurable Links 1 CSD only 3 CSD only 6 1 per processor # of Power Panels on the Power Panel Link per processor # of Zones per processor 1 Each configurable link can have up to 32 CSDs or 63 LZCs. 2 Zones connected to GRX-3600, OMX-CCO-8, or SO-SVC controls or lighting zone controllers are in addition to the number of zones available in the processor; they are not counted in this number. Job ame: Model umbers: Job umber:

4 System Overview GRAFIK 5000P / 6000P / 7000P Power Panels Processor Panel Control Station Devices (CSDs) Feed Loads Feed Loads GRAFIK 5000P, 6000P, or 7000P Control interface Control unit Wallstations Power panel link (RS4852) 125 panels maximum for GRAFIK 6000 and GRAFIK 7000TM systems; 64 panels maximum for a GRAFIK 5000TM system Lighting Zone Controllers (LZCs) Standard LZC panel Small LZC panel LZC Control station device (CSD) and lighting zone controller (LZC) link wiring (RS4852) with up to 32 CSDs or 63 LZCs per link GRAFIK 5000P processor has 1 CSD link GRAFIK 6000P processor has 3 CSD links GRAFIK 7000P processors have 0 to 6 CSD or LZC links LZC Interprocessor link wiring (RS4852 or 10/100 Base T-Ethernet 1 ) with up to 32 GRAFIK 7000P processors (GRAFIK 7000 system only) User interface link (10/100 BaseT Ethernet 1 or RS4852) to a computer or network interface 1 If Ethernet is used to connect both the interprocessor link and user interface link, they must both enter the processor panel on the same Ethernet wiring. There is only one Ethernet connector per processor panel. A single Ethernet segment can be up to 300 ft. (90 m) long. This must be a dedicated network for Lutron lighting control only. 2 RS485 Links can be up to 2000 ft. (610 m) long when using the correct wire. See the RS485 Wiring Overview for more details. Job ame: Model umbers: Job umber:

5 Mounting Processor Panels GRAFIK 5000P / 6000P / 7000P Dimensions and Recommended Conduit Entry Front View in (365 mm) Right Side View Top View (o PELV/Class 2: USA entry) 1.5 in (38 mm) Dedicated Feed Wiring 3.25 in in (95 mm) (164 mm) Screws (4) for hanging subplate 6.0 in (152 mm) 0.5 in (13 mm) and 0.75 in (19 mm) conduit knockouts (18 mm) 2 in (51 mm) in (98 mm) in (883 mm) 22 in (559 mm) in (540 mm) Surface mounting holes (4) Flush mounting holes (4) Bottom View (PELV/Class 2: USA entry only) 0.5 in (13 mm) conduit knockouts RS232 Input Power panel link 8.63 in (219 mm) in (73 mm) 6 in (152 mm) 1.75 in (44 mm) Interprocessor link Control station device (CSD) or lighting zone controller (LZC) links User interface link otes Subplate must be removed before mounting processor panel enclosure. Wall structure must be reinforced, if necessary. A processor panel weighs up to 50 lbs. (22 kg) Minimum clearance required: 3 in. (76 mm) minimum above 3 in. (76 mm) minimum below 3 in. (76 mm) minimum in front Operating environment: F (0-40 C); relative humidity less than 90% non-condensing For indoor use only Job ame: Model umbers: Job umber:

6 Mounting Processor Panels (continued) GRAFIK 5000P / 6000P / 7000P Recess Mounting Surface Mounting Wall shown cut away Ceiling Ceiling Dedicated feed Dedicated feed PELV (Class 2: USA) wiring PELV (Class 2: USA) wiring Space off of the wall as noted 16 in (410 mm) Front View Side View Front View Side View CAUTIO: Water damages processors. Install this processor in a location where it will not get wet. Surface mounting notes Spacers must be used to ensure that back surface is 1/8 in. (3.2 mm) away from the wall. Subplate mounting screws will protrude 1/8 in. (3.2 mm) behind the panel Job ame: Model umbers: Job umber:

7 Processor Panel Overview GRAFIK 5000P / 6000P / 7000P Line voltage input 0 I Receptacle - for Lutron use only (120 V version shown) Panel power switch PELV (Class 2: USA) transformers (6 maximum) ormal/emergency panel selector switch Power supply board (2 maximum) Main board assembly* (see next page) Processor panel address switch* Ethernet port* *ote: Label is shown on front surface of unit. Connectors and switch are on bottom surface. GRAFIK 7000P processor with six links shown Job ame: Model umbers: Job umber:

8 Main Board Assembly GRAFIK 5000P / 6000P / 7000P Link D STAT ACT DRAI Link E STAT ACT DRAI Link F STAT ACT DRAI Link A STAT ACT DRAI Link B STAT ACT DRAI Link C STAT ACT DRAI UI Link PWR TX RX PWR DRAI AUX Link TX RX PWR DRAI IP Link TX RX PWR DRAI PP Link TX RX SESE DRAI Ethernet ACT LIK ADDR GRAFIK 7000P with six links shown otes Abbreviations are as follows: UI = User Interface AUX = Auxiliary IP = Interprocessor PP = Power Panel EMG = Emergency PWR = Power = Common ADDR = Address Warning: This product has been tested to meet FCC Part 15 Class A requirements. In a domestic environment this product may cause radio interference, in which case the user may be required to take appropriate measures. Job ame: Model umbers: Job umber:

9 RS485 Wiring Overview GRAFIK 5000P / 6000P / 7000P RS485 wiring is the PELV (Class 2: USA) wiring used for the following links: Control station device (CSD) link(s) Local zone controller (LZC) link(s) Power panel (PP) link Interprocessor (IP) link (if not using the Ethernet connection option) User interface (UI) link (if not using the Ethernet connection option) Specifications and otes Do not run PELV (Class 2: USA) RS485 wiring in same conduit as line (mains) voltage wiring; follow all applicable local and national electrical codes Each link must be daisy-chained; do not home-run wiring to individual devices The processor panel does not need to be at the end of any RS485 link Use a link terminator (LT-1) at each end of each RS485 link, with the exception of the LZC links, which do not require link terminators Connections to numbered terminals are wired 1 to 1, 2 to 2, 3 to 3, etc. throughout the CSD, PP, and IP links Total length of any RS485 link may not be more than 2000 ft. (610 m). This distance is based on proper shielding of the twisted shielded pair, 12 AWG (2.5 mm 2 ) wire to terminal 1 and terminal 2 of the CSD link, and the use of a link terminator (LT-1) at each end of each non-lzc link. If 12 AWG (2.5 mm2) wire is not used on terminals 1 and 2 of the CSD link, the maximum CSD link length must be de-rated; see chart. Length of LZC, PP, IP, and UI links do not need to be de-rated if smaller wire sizes are used on terminals 1 and 2. A link booster (MX-RPTR) can be used to increase the CSD or PP link length by another 2000 ft (610 m), to a maximum of 3 link boosters and 8000 ft (2440 m); link boosters cannot be used on LZC links RS485 communication is a stream of low-voltage data. Suggestions listed on this page help to keep that communication reliable: - Proper shielding blocks noise - LT-1 termination stops data reflection from corrupting data on the link - Daisy-chaining eliminates multiple data reflection paths - 12 AWG (2.5 mm 2 ) wire on terminals 1 and 2 of the CSD link minimizes power loss to the CSDs Terminals 1 & 2 Wire Sizes Maximum CSD Link Length 12 AWG (2.5 mm 2 ) 2000 ft (610 m) 14 AWG (2.5 mm 2 ) 1400 ft (425 m) 16 AWG (1.5 mm 2 ) 900 ft (275 m) 18 AWG (1.0 mm 2 ) 600 ft (180 m) Example of daisy chain wiring. Do not home-run individual device wiring ft (610 m) max. LT-1 CSD CSD CSD CSD G7000P CSD Caution: If link terminators (LT-1) are not used when needed, or improper wiring topology is employed, the system may not communicate. LT-1 Job ame: Model umbers: Job umber:

10 RS485 Wiring Overview (continued) Example of CSD link connections GRAFIK 5000P / 6000P / 7000P Additional RS485 Wiring otes Two 12 AWG (2.5 mm 2 ) wires cannot fit into most device connectors on the RS485 link. Use a screw-on connector (or other approved connector) to T-tap a 18 AWG (1.0 mm 2 ) wire to each connector terminal, as needed. Make this T-tap in the wallbox in order to keep the length of the new 18 AWG (1.0 mm 2 ) wire(s) as short as possible Connect the uninsulated drain/shield wire(s) to terminal D/Shield whenever present. If there is no terminal D/Shield, connect the two drain/shield wires together, making a continuous shield throughout the link. If the device at the end of the link does not have a D/Shield terminal, terminate the wire and leave it disconnected. Do not allow any part of the drain/shield wire to touch ground (earth) or any electrical circuitry CSDs should be mounted in metal wallboxes that are connected to grounded conduit. Grounding the metal mounting plate keeps electrostatic discharge from affecting the devices on the RS485 link. Approved sources of wire include: Twisted-shielded pair (data link) only: Belden #9461 Alpha #2211 One-cable solutions (data link, control power wiring, and sense line in one cable): Lutron GRX-CBL-46L-500 (non-plenum) Lutron GRX-PCBL-46L-500 (plenum) Belden, Alpha, Liberty, and Signature have approved cables; ask for GRAFIK Eye cable ote: Sense line is used only on PP link. Control station device (CSD) connector Drain/shield Two 12 AWG (2.5 mm 2 ) One 18 AWG One 18 AWG (1.0 mm 2 ) (1.0 mm 2 ) Two 12 AWG (2.5 mm 2 ) Job ame: Model umbers: Job umber:

11 T1 T1 I GRAFIK Systems GRAFIK 5000P / 6000P / 7000P Centralized Lighting Control Systems Line Voltage Wiring of Processor Panel GRAFIK 5000P / 6000P / 7000P Receptacle for Lutron use only (120 V shown) I GROUD/EART (green) OT/LIVE (black V, 120 V ) (brown V ) EUTRAL (white V, 120 V ) (blue V ) otes Make sure line voltage feed wiring enters the processor from the top right Run a dedicated feed circuit (see Model umbers section for feed rating) Run wiring so that line (mains) voltage is separate from PELV (Class 2: USA) wiring Job ame: Model umbers: Job umber:

12 T1 T1 I GRAFIK Systems GRAFIK 5000P / 6000P / 7000P Centralized Lighting Control Systems Control Station Device (CSD) Link Wiring GRAFIK 5000P / 6000P / 7000P Control Station Devices Last Control Station Device on Link Link A (typical) IR Ceiling Receiver 0 DRAI Link Terminator (LT-1) 3 4 Control Wiring (2) 12 AWG (2.5 mm 2 ) 1: Common 2: PWR Data Link (1) shielded, twisted pair 18 AWG (1.0 mm2) 3: 4: 3 4 D: Drain wire in shield - Connect together to make one continuous link shield. Keep away from ground and control electronics. Link Terminator (LT-1) Processor Panel (GRAFIK 7000P with 6 links shown) ote: Label shown is on top of processor assembly. Connectors are located on bottom surface of processor assembly. otes Follow the job drawings to connect control station devices to the proper link on the processor (link A-F) It is not necessary to have the processor panel at the end of any RS485 link See RS485 Wiring Overview for approved cable options Links A through F can be used as either CSD or LZC links in a GRAFIK 7000 system; function is defined using elumen software Job ame: Model umbers: Job umber:

13 T1 T1 I GRAFIK Systems GRAFIK 5000P / 6000P / 7000P Centralized Lighting Control Systems Power Panel (PP) Link Wiring GRAFIK 5000P / 6000P / 7000P PP Link Power Panel Power Panel Last Power Panel on Link SESE DRAI 1 Common 2 /C 3 4 D DRAI 5 Sense Line 1 Common 2 /C 3 4 D DRAI 5 Sense Line 1 Common 2 /C 3 4 D DRAI 5 Sense Line Link Terminator (LT-1) 3 4 Control Wiring (2) 18 AWG (1.0 mm 2 ) 1: Common 2: Sense Data Link (1) shielded, twisted pair 18 AWG (1.0 mm 2 ) 3: 4: D: Drain wire in shield - Keep away from ground and all electronics Link Terminator (LT-1) 3 4 Emergency / Essential Sense Line (1) 18 AWG (1.0 mm 2 ) 5: Sense Line Processor Panel (GRAFIK 7000P with 6 links shown) ote: Label shown is on top of processor assembly. Connectors are located on bottom surface of processor assembly. otes It is not necessary to have the processor panel at the end of the PP link The power panel link s sense wire is used whenever there is a panel being supplied by an emergency/essential feed; see power panel instructions for more details See RS485 Wiring Overview for approved cable options Job ame: Model umbers: Job umber:

14 I GRAFIK Systems GRAFIK 5000P / 6000P / 7000P Centralized Lighting Control Systems Ethernet Wiring Options GRAFIK 5000P / 6000P / 7000P I. Ethernet User Interface Only Wiring Option (Direct to Computer) 0 Ethernet data link from one elumen manager to one processor: (1) Category 5 UTP (unshielded, twisted pair) crossover cable elumen manager II. Ethernet Wiring Option for User Interface and Interprocessor (with etwork Switch or ub) Ethernet data link from elumen manager to network interface to processor(s): (1) Category 5 UTP (unshielded, twisted pair) cable The wall jack shown is an T-6PS-W with an RJ45 connector. Processor panel (GRAFIK 7000P with 6 links shown) elumen manager GRAFIK 7000P etwork switch or hub (provided by others) GRAFIK 7000P otes Wiring distance for any single Ethernet data link segment is 300 ft. (90 m) max; use switches, hubs, or the RS485 Wiring Option for longer distances Job ame: Model umbers: Job umber:

15 T1 T1 I GRAFIK Systems GRAFIK 5000P / 6000P / 7000P Centralized Lighting Control Systems User Interface (UI) RS485 Link Wiring GRAFIK 5000P / 6000P / 7000P UI Link DRAI etwork Interface shown is an Ethernet to RS485 converter (G7-A-WK-E-D-x). The wall jack shown is an TOMX-485J-W. etwork interface elumen manager Link terminator (LT-1) 3 4 RS485 data link from network interface to (each) processor: (1) 18 AWG (1.0 mm 2) 1: Common 2: o connection (1) shielded, twisted pair 18 AWG (1.0 mm2) 3: 4: D: Drain wire in shield - Keep away from ground or circuitry. 3 4 Link terminator (LT-1) Ethernet data link from computer to network interface: (1) Category 5 UTP (unshielded, twisted pair) cable Processor panel (GRAFIK 7000P with 6 links shown) To UI link on other GRAFIK 7000P processors ote: Label shown is on top of processor assembly. Connectors are located on bottom surface of processor assembly. otes Leave the PWR connection of the processor s UI link unconnected One UI link connection is required for each processor; multiple processors cannot be connected to the same UI link Wiring the UI link via RS485 is not necessary if the processor is connected via Ethernet (See Ethernet Wiring Options for details) See RS485 Wiring Overview for approved cable options and additional information when using the RS485 wiring method Job ame: Model umbers: Job umber:

16 I GRAFIK Systems GRAFIK 5000P / 6000P / 7000P Centralized Lighting Control Systems Interprocessor (IP) RS485 Link Wiring (GRAFIK 7000P processor only) GRAFIK 5000P / 6000P / 7000P IP Link GRAFIK 7000P IP Link GRAFIK 7000P IP Link Last GRAFIK 7000P on link IP Link 0 PWR DRAI PWR DRAI PWR DRAI PWR DRAI Link terminator (LT-1) Control wiring Data Link Link (1) 18 AWG (1.0 mm 2 ) (1) shielded, twisted pair 18 AWG (1.0 mm 2 ) terminator 1: Common 3: (LT-1) 2: o connection 4: D: Drain wire in shield Processor Panel (GRAFIK 7000P only) ote: Label shown is on top of processor assembly. Connectors are located on bottom surface of processor assembly. otes Leave the PWR connection of the processor s IP link unconnected Wiring the interprocessor link via RS485 is not necessary if the GRAFIK 7000P processors are connected via Ethernet (see Ethernet Wiring Options for details) See RS485 Wiring Overview for approved cable options and additional information when using the RS485 wiring method Job ame: Model umbers: Job umber:

17 T1 T1 0 I PS SIGAL PS CO CIR WC WC SIGAL +24V +15V OCC SI OCC CO MU MU LIK CO EMER X X PS SIGAL PS CO CIR WC WC SIGAL +24V +15V OCC SI OCC CO MU MU LIK CO EMER X X M G M G G G M M M M GRAFIK Systems GRAFIK 5000P / 6000P / 7000P Centralized Lighting Control Systems Lighting Zone Controller (LZC) Link Wiring (GRAFIK 7000P processor only) GRAFIK 5000P / 6000P / 7000P Last LZC panel on link LZC LZC panel Processor panel (GRAFIK 7000P with 6 links shown) ote: Label shown is on top of processor assembly. Connectors are located on bottom surface of processor assembly. Link A (typical) DRAI LZC EMERG DRAI LZC EMERG DRAI LZC EMERG DRAI Control wiring (2) 18 AWG (1.0 mm2) 1: Common 2: EMERG Data Link (1) shielded, twisted pair 18 AWG (1.0 mm 2) 3: 4: D: Drain wire in shield otes Link terminators are not needed on LZC links See RS485 Wiring Overview for approved cable options Links A through F can be used as either CSD or LZC links in a GRAFIK 7000P processor; function is defined using elumen manager It is not necessary to have the processor panel at the end of the CSD or LZC link Job ame: Model umbers: Job umber:

18 GRAFIK 5000P / 6000P / 7000P Set ormal/emergency Panel Selector Switch (GRAFIK 7000P only) The normal (non-essential)/emergency (essential) switch located on the power supply board in the processor panel determines the operation of lighting zone controller and power panel zones on the processor in the case of a power loss or emergency condition. See the Processor Panel Overview for switch location. Functionality of power panel zones is determined by the ormal/emergency panel selector switch located in each power panel. See the installation manual for each power panel for help locating the ormal/emergency switch. Switch Position Description Operation of LZCs Operation of Power Panels Left ormal (non-essential) Lighting zone controllers connected to an LZC link on this processor panel will enter emergency mode when power is lost to this processor panel and all power panels on the power panel link that are set to ormal. Center Ignored Lighting zone controllers connected to an LZC link on this processor panel will enter emergency mode when power is lost to this processor panel and all power panels on the power panel link that are set to ormal. Right Emergency (essential) Lighting zone controllers connected to an LZC link on this processor panel will enter emergency mode when power is lost to all power panels on the power panel link that are set to ormal. Power panels connected to the power panel link on this processor will enter override mode when power is lost to this processor panel and all power panels on the power panel link that are set to ormal. This processor panel has no effect on power panels connected to the power panel link of this processor. This processor panel has no effect on power panels connected to the power panel link of this processor. otes If no power panels are installed, the ormal/emergency panel selector switch must be set to the Ignored position LZCs in emergency mode will be forced to their user-configured emergency level. Power panels in override mode will be forced to their user-configured override level. Levels are set using the elumen software. Contact Lutron for applications where only a subset of LZCs should enter emergency mode during a power loss or emergency condition A LUT-ELI-3P is needed for each processor panel to make the lighting control system UL-924 compliant. See the installation guide provided with the LUT-ELI-3P for complete details. A LUT-ELI-3P initiating an emergency condition will cause all lighting zone controller zones to enter emergency mode and all power panel zones to go to their override level if their corresponding panel selector switch is set to Emergency (essential). This will occur regardless of the status of all ormal panels. Job ame: Model umbers: Job umber: