Developing on HV/LV power supply system for RPC
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- Benedict Paul Gardner
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1 Developing on HV/LV power supply system for RPC 1
2 Requirements and system description wheel TOT gaps front-end HV ch. 960 LV ch to save money but to preserve trigger we chose: 1 HV channel per 2 gaps (3 gaps for RB2ref) 2 LV channel (Analog + Digital) per 6 FEBs (96 strips) 2
3 Grounding DT & RPC SL Φ SL Θ (MB3 only) MB3/ RB3/ SL Φ IRON RB3/ Connection Cu braid to link box RB1/2_OUT SL Φ SL Θ IRON MB1/2 IRON SL Φ RB1/2_IN 3
4 Proposal with Tree Connection
5 HV HV&&LV: LV:Power PowerSupply SupplySystem SystemCrate Crate SY1527-Universal SY1527-Universal Multichannel Multichannel Power PowerSupply SupplySystem System 16 16slots slotshousing: housing: High/Low High/LowVoltage Voltageboards boards Generic I/O boards Generic I/O boards(temperature, (temperature,pressure pressuremonitors, monitors,ecc.) ecc.) Ethernet interface to control all parameters Ethernet interface to control all parameters CAENnet CAENnetor orcan-bus CAN-Busconnectivity connectivity Possibility to monitor/set: Possibility to monitor/set: HV, HV,inlcuding inlcudingreading readingback backactual actualindividual individualvoltages voltages LV, same as HV LV, same as HV temperature temperaturesensors sensorson ondetector detector Gas flux & composition Gas flux & composition Pressure Pressure(In/Out, (In/Out,once onceper persector sector&&rpc RPCgap) gap) 5
6 HV/LV project for RPC SY1527 SYSTEM MAINFRAME From 1 to 16 Branch controller 1 Counting room V V 1 Hostile area CONTROL LOGIC CONTROL LOGIC DC-DC DC-DC DC-DC DC-DC DC-DC DC-DC V+ S+ S- V- V+ S+ S- V- V+ S+ S- V- V+ S+ S- V- V+ S+ S- V- V+ S+ S- V- POWER FAILURE INTERRUPT V HIGH POWER SOURCE V BACK UP BATTERY All independent Floating channels 6
7 RPC Power supply system RPC Power supply system: requirements and system description I LOCAL (in USC zone): the SY1527 mainframe will host up to 16 Branch Controller Each Branch Controller will manage up to Crate Controller Board REMOTE (in UXC zone): HVB (triple width) having 6 HV floating channels; LVB (double width) having LV floating channels. The remote crates having 21 slots, will host per quadrant: one Control Board (1 slot), 6 LVBs ( slots); one Control Board, 3 HVBs (9 slots) and 3 LVLB (6 slots); 7
8 HV and LV power requirements ' 7 3 ; 9, 0.,330 ' 7 3 : ,330 '.,330 -,5 ' 7 3 ;, :0.,330 ' ' 3,.:77039, ,330 9,.:77039, ,330 Wheel TOT (W) HV expected power (W) consumption (1) 200 (3) K LV expected power (W) consumption (1) K Power required (W) / Rack 00 (100) (2) 00 (100) 00 (100) (100) 00 (100) 3/ /07η (3) Safety factor = 3 LB power consumption = 15 W LB-Box = 250 W (13/16 + 2CB)
9 The Power Supply reduced system count (1 st option) Wheel Gaps HV ch. LV ch. HV Board Control Board Branch controller LVLB Crates on RPC racks balconies (1) TOT LV Board (1) see details after 1 SY1527 9
10 Crate topology/quadrant from Branch Controller 1. Control Board (CB) 2. LVB (Low Voltage Board) 3. HVB (High Voltage Board). Low Voltage LBBox (LVLB) CB LVB LVB LVB LVB LVB LVB LV Power ( V ) 6 LV cables from Branch Controller LV Power ( V ) CB HVB HVB HVB LV LB LV LB LV LB 3 HV cables 3 LV cables for LBBox 10
11 RPC Power supply system RPC Power supply system: requirements and system description II For maintenance reason, we could: use Off-The-Shelf modules (6HV chans floating/module) in Control Room (USC55) (~200 mt far away from detector); develop LV custom module, having floating channels, organized as x3 groups; develop remote controller for the LV modules use of SY1527 system crate in Control room for: controlling and housing the necessary OTS modules remotely controlling the LV custom modules use the custom crate, commonly developed for all CMS, for housing of the LV modules placed on balcony, in dedicated racks. 11
12 Cost Estimate (HV-OTS + custom LV) A1536N (double width module with 6 HV ch. all floating) Barrel 60 settori 1 modulo A1536N/settore 60 moduli 1 canale HV/1 RPC ( gaps) 60 / = 7.5 SY x 600 = 276 K (acquisto moduli) x 9.00 = 75,2 K (acquisto SY1527) Cavo multipolare HV (1 K )+ patch panel ( 10K ) + connettori (1 K ) + cavo tripolare ( 10 K )+ developing (25K ) = 52 K TOTALE HV 2,2 K LV custom module 1560 LV ch / intero barrel 2 LV moduli/settore = 0 moduli LV 5 Branch Controllers (1 per wheel) (housed in ½SY1527placed in Control Room) LV Crate Controllers/ wheel LV crates / wheel housed in racks on balcony Cavi LV
13 HV connection scheme HV power supply detector Multipolar cable (3x) Novacavi) Female connector CPE Threepoles cable Kerpen Patch panel 13
14 The Power Supply reduced system count (2 nd option) Wheel Gaps HV ch. LV ch. HV Board Control Board Branch controller LVLB Crates on RPC racks balconies (1) TOT LV Board (1) see details after SY1527 1
15 Crate topology/quadrant 1. Control Board (CB) 2. LV Board (LVB) 3. Low Voltage LBBox (LVLB) from Branch Controller 2 x 6 LV cables CB LVB LVB LVB LVB LVB LVB LV LB LV LB LV LB 3 LV cables for LBBox LV Power ( V ) 15
16 Barrel Racks Link Boards Minicrate LV Boards Link Boards HV boards Sector -2 Sector -3 Sector - Sector -5 LV Boards Link Boards HV Boards Patch Panel Sector -1 Sector 6 Patch Panel LV Board Link Boards HV Boards Sector - Sector -11 Sector -10 Sector -9 Sector - Sector -7 LV Boards Link Boards HV Boards Patch Panel Patch Panel 16
17 Cost estimate 1: HV ed LV in caverna 2: HV in control room ed LV in caverna HV module LV module SY1527 Crate Controllers Branch Controllers SASY-Crate Developing cost Totale 1'st opt 60 x x x x? 5 x x ? 2'nd opt 60 x x x x? 3 x x ? 3'rd opt. 60 x x x 'th opt 60 x 3.500? 1 x x? 2 x x ? 3: HV ed LV in control room : HV in caverna ed LV convenzionali non integrati in SY1527 e in control room 17
18 Rack occupancy requirements /RPC Barrel Assuming racks being 2.6m high and 56U of usable vertical space each we need of the following space: Slot count: 2 Control Board/quadrant 2 slots 6 LVBs/quadrant slots 3 HVB/quadrant 9 slots 3 LVLBs/quadrant 6 slots TOTAL = 29 slots plus 1 Link Boards Crates 21 slots Total/quadrant = 50 slots Vertical space: Crates 3 x 6U Patch Panel 3 x U Heat Exchanger 3 x 1U 3 Crates/quadrant Total = 33U/quadrant 1
19 Rack occupancy requirements /RPC Barrel Assuming racks being 2.6m high and 56U of usable vertical space each we need of the following space: Slot count: 1 Control Board/quadrant 1 slots 6 LVBs/quadrant slots 3 LVLBs/quadrant 6 slots TOTAL = 19 slots plus 1 Link Boards Crates 21 slots Total/quadrant = 0 slots Vertical space: Crates 2 x 6U Patch Panel 3 x U Heat Exchanger 2 x 1U 2 Crates/quadrant Total = 26U/quadrant 19
20 Rack occupancy requirements for RPC (asked space) In both cases (1 st or 2 nd option) we need of: USC zone: racks (Barrel) and 3 Racks (ECs) UXC zone: 20 Racks, racks/wheel (Barrel) UXC zone: about same number in the wall (ECs) 20
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