BMS Testing With CANoe
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- Loren Wilkinson
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1 BMS Testing With CANoe Overview V
2 1. Introduction 2. BMS Test System Components 3. CANoe Integration BMS Testing With CANoe Agenda V
3 Introduction Main Functions of a Battery Management System (BMS) Monitoring Measuring cell/pack/batterie voltages Measuring cell/pack/batterie currents Measuring cell/pack/system temperatures State of Charge (SoC)/State of Health (SoH) Control Thermal Management Energy Management (e.g. Load Balancing) Source Safety Cell states Environmental conditions Error scenarios Source 3
4 Introduction Main Functions of a Battery Management System (BMS) Source 4
5 Introduction Main Functions of a Battery Management System (BMS) Main Function of BMS Test System Reproducible testing Optimization of BMS Testing newly developed algorithms (balancing, SOC, SOH) Validation of all BMS development steps Validation of end products Automation is key Source 5
6 Introduction Cooperation Vector & Scienlab Vector Control SW CANoe Automotive Bus interfaces Automotive Protocols Low voltage IO Customer specific interfaces Control of 3 rd party HW Distribution worldwide Vector Smart Charging (EV) Smart Charging (SE) Scienlab Battery cell emulator Temperature sensor emulator Current sensor emulator Insulation Resistance Emulator Cooling system HV source HV system cabinet Scienlab E-machine emulator Dynamic DC emulator Voltage ripple generator 6
7 Introduction Cooperation Vector & Scienlab Cooperation Adaptation of products Plug&play integration Common offer preparation Common commissioning 7
8 1. Introduction 2. BMS Test System Components 3. CANoe Integration BMS Testing With CANoe Agenda V
9 BMS Test System Components System Architecture Company LAN Test Rack Cell Emulator Ethernet Cell models RBS Temperature Sensor Emulator CANoe User PC Current Sensor Emulator Ethernet CANoe RT PC Ethernet Ethercat Insulation Resistance Emulator VT-System Digital I/O Analog I/O Bus Interfaces BMS Test Cases Test Cases Test Cases Test Cases Ethernet UART RS232 GPIB Power Supply LV Power Supply HV 3 rd party HW 9
10 BMS Test System Components Cell Model Complex MATLAB Simulink model provided Model includes physical simulation of battery cells Model created individually for each test system Customer gets Simulink model already embedded in a CANoe configuration Source Alternative integrate customer specific model based on public API 10
11 BMS Test System Components Emulation Hardware Cell Emulators Simulates behavior of battery cells Support for different cell types Fully parameterizable 2 channels per module/slot Temperature Sensor Emulators Simulates behavior of temperature sensors 4 channels per module/slot Current Sensor Emulators Simulates behavior of current sensors 4 channels per module/slot Insulation Resistance Emulators Simulates behavior of insulation resistors 11
12 1. Introduction 2. BMS Test System Components 3. CANoe Integration BMS Testing With CANoe Agenda V
13 CANoe Integration General Concept Company LAN Test Rack Cell Emulator Ethernet Cell models RBS Temperature Sensor Emulator CANoe User PC Current Sensor Emulator Ethernet CANoe RT PC Ethernet Ethercat Insulation Resistance Emulator VT-System Digital I/O Analog I/O Bus Interfaces BMS Test Cases Test Cases Test Cases Test Cases Ethernet UART RS232 GPIB Power Supply LV Power Supply HV 3 rd party HW 13
14 CANoe Integration User Interface read CFG generate panels CANoe CFG Automatically generated CANoe configuration, matches cell model Configuration includes System Variable interface for testing Automatically generated panels contain most important System Variables 14
15 15 CANoe Integration User Interface
16 CANoe Integration Internal Communication CANoe Panels Anlyz RT GUI/Test System Variables Test Modules Cell Model 1ms Communication System Variables 1ms CAPL Node Cell Emulation Hardware UDP Socket / Ethernet Adapter 16
17 CANoe Integration Performance Requirements Computation of cell model < 1ms cycle time Exchange > 10k variables (CANoe<->model) Absolutely stable network communication Conducted Tests Performance tests conducted Battery cell model with 120 cells Many CANoe features enabled Suggested Hardware Rack PC with up-to-date hardware Dedicated Intel network cards with latest drivers No USB network interfaces 17
18 CANoe Integration BMS Testing with CANoe Vector & Scienlab Combing excellent experiences Automotive bus interfaces Automotive protocols Rest Bus Simulation Test automation Integration of 3 rd party assets High precision emulator HW Precise & open battery model Assembly of HV systems Worldwide presents and support 18
19 Your questions are welcome! Author: Axel Kaske Vector Germany Vector Informatik GmbH. All rights reserved. Any distribution or copying is subject to prior written approval by Vector. V
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