PAGE 1 RCL SYSTEM PARTS IMT MATERIAL HANDLING SYSTEMS RCL SYSTEM PARTS

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1 PAGE 1 RCL SYSTEM PARTS IMT MATERIAL HANDLING SYSTEMS RCL SYSTEM PARTS IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA TEL: TECHNICAL SUPPORT FAX: MANUAL PART NUMBER

2 PAGE 2 RCL SYSTEM PARTS TABLE OF CONTENTS REVISIONS LIST... 3 RCL RCL ECT ECT ECT EJB SPOOL SENSORS... 9 RCL 5100, CABLE REFERENCES RCL 5100, BASIC CONFIGURATION RCL 5100, ECT RCL 5100, TS RCL 5100, HDL RCL 5100, DUAL CIRCUIT RCL 5100, 2-STAGE LMB, RCL 5100, HS RCL 5100, HS RCL 5100, REMOTE CONTROL RCL 5200 CABLE REFERENCES RCL 5200 BASIC CONFIGURATION RCL 5200, ECT RCL 5200, TS RCL 5200, HDL RCL 5200, DUAL CIRCUIT RCL 5200, 2-STAGE LMG RCL 5200, HS RCL 5200, HS RCL 5200, REMOTE CONTROL... 29

3 : PAGE 3 RCL SYSTEM PARTS REVISIONS LIST DATE LOCATION DESCRIPTION OF CHANGE P REPLACED BY 28821

4 PAGE 4 RCL SYSTEM PARTS RCL RCL 5100 CONTROLLER FRONT COVER (INCL. 2 & 3) EMERGENCY STOP BUTTON 1 (INCL. 7) BUZZER FUSE, 4 AMP NUT NUT ELEMENT SWITCH PLUG PLUG LEAD-IN CABLE SCREW BH ULS6 X 16 4

5 PAGE 5 RCL SYSTEM PARTS RCL RCL 5200 CONTROLLER FRONT COVER (INCL. 2,3,5) EMERGENCY STOP BUTTON 1 (INCL. 9) BUZZER PLUG, DUST CAP PLUG (INCL. 4) FUSE, 4 AMP NUT NUT ELEMENT SWITCH LEAD-IN CABLE PLUG PLUG LEAD-IN CABLE SCREW BH ULS5X NUT M LOCK WASHER 3MM 4

6 PAGE 6 RCL SYSTEM PARTS ECT EXTERNAL STOP BUTTON EMERGENCY STOP BUTTON 1 (INCL. 3) NUT ELEMENT SWITCH LEAD-IN CABLE SCREW 4

7 PAGE 7 RCL SYSTEM PARTS ECT EXTERNAL INDICATOR PANEL EMERGENCY STOP BUTTON 1 (INCL. 4) BUZZER NUT ELEMENT SWITCH LEAD-IN CABLE PLUG SCREW 4

8 PAGE 8 RCL SYSTEM PARTS ECT SERVICE TERMINAL SERVICE TERMINAL & CABLE 1 (INCL. 1) INTERFACE CABLE, 3M 1 EJB POWER BOX NUT NUT LEAD-IN CABLE PLUG PLUG LEAD-IN CABLE SCREW 4

9 PAGE 9 RCL SYSTEM PARTS SPOOL SENSORS SPOOL SENSOR KIT SPOOL SENSOR REP SPOOL SENSOR REP SPOOL SENSOR SEAL KIT 1

10 PAGE 10 RCL SYSTEM PARTS RCL 5100, CABLE REFERENCES LOCATING A TERMINAL SCREW IN THE CON- TROLLER USING THE REFERENCE KEY TERMINAL K314 -ROW 3, COUNTING FROM THE BOTTOM UP - COLUMN 14, COUNTING FROM THE RIGHT CABLE AND PLUG REFERENCES NO. OF THE TERMINAL SCREW WIRE COLOR OR NUMBER NO. OF THE INPUT/OUTPUT SIDE CABLE NO. NO. OF THE PLUG TERMINAL USING INPUT REFERENCES FOR RCL 5100

11 : PAGE 11 RCL SYSTEM PARTS RCL 5100, BASIC CONFIGURATION FLEXIBLE PIPE RCL 5100 CONTROLLER EXTERNAL STOP BUTTON CONTROLLER EXTERNAL STOP BUTTON 1 (INC. 3,5,6) (INCL. 14, 2.5 M) WIRING (INCL. 7-10, 15-19) EXTERNAL STOP BUTTON LEAD-IN CABLE 1 (INCL. 14, 3.5M) PRESSURE TRANSDUCER CAN BUS CABLE PRESSURE TRANSDUCER SPOOL SENSOR CABLE 1 (INCL. 8) (INCL. 16) PLUG, TRANSDUCER PLUG, SPOOL SENSOR PLUG, TRANSDUCER CABLE, SOLENOID VALVE PRESSURE TRANS. CABLE 1 (INCL. 18) (INCL. 7) PLUG, SOLENOID VALVE CABLE, MAIN SUPPLY K K K K K K K K K K313 SW K302 SW K202 K4 2 9 GRK102 K1 2 9 GUK103 K2 2 9 BRK203 K3 2 9 HV K RO K BR K K K K201 IG K OPTION

12 PAGE 12 RCL SYSTEM PARTS RCL 5100, ECT EXTERNAL INDICATOR PANEL EXTERNAL INDICATOR PANEL 1 (INCL. 4, 2.5 M) EXTERNAL STOP BUTTON 1 (INCL. 4, 3.5M) CAN BUS CABLE LEAD-IN CABLE 1 K K302 K K202 K GR K104 K GU K205 K BR K204 K HV K304

13 PAGE 13 RCL SYSTEM PARTS RCL 5100, TS EXTERNAL STOP BUTTON CAN BUS CABLE (4 M/ 6 M) LEAD-IN CABLE FLEXIBLE PIPE CABLE 3 X M K K201 IG K301 SW SW K202 K4 2 9 GR K102 K1 2 9 GU K103 K2 2 9 BR K203 K3 2 9 HV K303 SW K302 SW K4 2 6 GR K102 K1 2 6 GU K103 K2 2 6 BR K203 K3 2 6 HV K303

14 PAGE 14 RCL SYSTEM PARTS RCL 5100, HDL CABLE, SOLENOID VALVE 1 (INCL. 2) PLUG, SOLENOID VALVE LEAD-IN CABLE RO K BR K106

15 PAGE 15 RCL SYSTEM PARTS RCL 5100, DUAL CIRCUIT CABLE, SOLENOID VALVE PLUG, SOLENOID VALVE LEAD-IN CABLE R0 K BR K106

16 PAGE 16 RCL SYSTEM PARTS RCL 5100, 2-STAGE LMB, INDICTIVE SENSOR PLUG, INDUCTIVE SENSOR) 1 (INCL. LEDN. 5M) LEAD-IN CABLE PLUG, SPOOL SENSOR CABLE, SPOOL SENSOR K K K K BL K BR K SO K310

17 PAGE 17 RCL SYSTEM PARTS LEAD-IN CABLE LEAD-IN CABLE INDUCTIVE SENSOR PLUG, INDUCTIVE SENSOR 2 (INCL. LEDN. 5M) PLUG, SPOOL SENSOR CABLE, SPOOL SENSOR 1 RCL 5100, HS EXTERNAL STOP BUTTON EXTERNAL STOP BUTTON 1 (INCL. 4, 2.5 M) EXTERNAL STOP BUTTON 1 (INCL. 4, 3.5 M) CAN BUS CABLE BL K BR K SO K309 SW K302 SW K4 2 6 GR K102 K1 2 6 GUK103 K2 2 6 BR K203 K3 2 6 HV K K K K K BL K BR K SOK310 SW SW K202 K4 2 9 GR K102 K1 2 9 GUK103 K2 2 9 BR K203 K3 2 9 HV K303

18 PAGE 18 RCL SYSTEM PARTS RCL 5100, HS EXTERNAL STOP BUTTON EXTERNAL STOP BUTTON 1 (INCL. 4, 2.5M) EXTERNAL STOP BUTTON 1 (INCL. 4, 3.5M) CAN BUS CABLE LEAD-IN CABLE LEAD-IN CABLE INDUCTIVE SENSOR PLUG, INDUCTIVE SENSOR 2 (INCL. LEDN. 5M) 7 4 BL K BR K SO K309 SW K302 SW K4 2 6 GR K102 K1 2 6 GUK103 K2 2 6 BR K203 K3 2 6 HV K303 SW SW K202 K4 2 9 GR K102 K1 2 9 GUK103 K2 2 9 BR K203 K3 2 9 HV K BL K BR K SOK310

19 PAGE 19 RCL SYSTEM PARTS RCL 5100, REMOTE CONTROL SWITCH ELEMENT LEAD-IN CABLE CABLE 3 X K K K308

20 PAGE 20 RCL SYSTEM PARTS RCL 5200 CABLE REFERENCES LOCATING A TERMINAL SCREW IN THE CON- TROLLER USING THE REFERENCE KEY TERMINAL K314 KEY: ROW 3 FROM THE BOTTOM COLUMN 14 FROM THE RIGHT CABLE AND PLUG REFERENCES TERMINAL SCREW NUMBER WIRE COLOR OR NUMBER INPUT/OUTPUT SIDE NUMBER CABLE NUMBER PLUG TERMINAL NUMBER USING INPUT REFERENCES FOR RCL 5200/EJB 5080 RCL 5200 EJB 5080

21 PAGE 21 RCL SYSTEM PARTS EXTERNAL STOP BUTTON 1 (INCL. 14, 2.5 M) EXTERNAL STOP BUTTON 1 (INC. 14, 3.5 M) CAN BUS CABLE SPOOL SENSOR CABLE 3 (INCL. 16) PLUG, SPOOL SENSOR CABLE, SOLENOID VALVE 1 (INCL. 18) PLUG, SOLENOID VALVE CABLE, MAIN SUPPLY MERCURY SWITCH CONNECTION BOX CABLE, MERCURY SWITCH 1 RCL 5200 BASIC CONFIGURATION RCL 5200 CONTROLLER CONTROLLER 1 (INCL. 3,5,6) WIRING (INCL. 7-10, 15-19, 22) LEAD-IN CABLE PRESSURE TRANSDUCER PRESSURE TRANSDUCER 1 (INCL. 8) PLUG, TRANSDUCER PLUG, TRANSDUCER PRESSURE TRANS. CABLE 1 (INCL. 7) FLEXIBLE PIPE EXTERNAL STOP BUTTON RO K BR K K K K : K K K K K K K K K K K437 SW K202 SW K102 K GR K103 K GU K203 K BR K303 K HV K K K K K RO K BR K K K201 IG K OPTION

22 PAGE 22 RCL SYSTEM PARTS RCL 5200, ECT EXTERNAL INDICATOR PANEL EXTERNAL INDICATOR PANEL 1 (INCL. 4, 2.5M) EXTERNAL STOP BUTTON 1 (INCL. 4, 3.5M) CAN BUS CABLE LEAD-IN CABLE 1 K K202 K K102 K GRK104 K GUK204 K BR K304 K HV K404

23 PAGE 23 RCL SYSTEM PARTS RCL 5200, TS EXTERNAL STOP BUTTON CAN BUS CABLE 4M/6M FLEXIBLE PIPE FLEXIBLE PIPE CABLE 4 X M LEAD-IN CABLE 1 SW K202 SW K102 K GR K103 K GU K203 K BR K303 K HV K403 SW K402 SW K302 K GR K103 K GU K203 K BR K303 K HV K403

24 PAGE 24 RCL SYSTEM PARTS RCL 5200, HDL CABLE, SOLENOI DVALVE 1 (INCL. 2) PLUG, SOLENOID VALVE LEAD-IN CABLE RO K BR K106

25 PAGE 25 RCL SYSTEM PARTS RCL 5200, DUAL CIRCUIT CABLE, SOLENOID VALVE 1 (INCL. 2) PLUG, SOLENOID VALVE LEAD-IN CABLE RO K BR K106

26 PAGE 26 RCL SYSTEM PARTS RCL 5200, 2-STAGE LMG INDUCTIVE SENSOR PLUG, INDUCTIVE SENSOR 1 (INCL. LEDN 5M) LEAD-IN CABLE LEAD-IN CABLE PLUG, SPOOL SENSOR CABLE, SPOOL SENSOR K K K K BL K BR K SO K327

27 PAGE 27 RCL SYSTEM PARTS RCL 5200, HS EXTERNAL STOP BUTTON EXTERNAL STOP BUTTON 1 (INC. 4, 2.5 M) EXTERNAL STOP BUTTON 1 (INCL. 4, 3.5M) CAN BUS CABLE LEAD-IN CABLE LEAD-IN CABLE INDUCTIVE SENSOR PLUG, INDUCTIVE SENSOR 1 (INCL. LEDN. 5M) PLUG, SPOOL SENSOR CABLE, SPOOL SENSOR 1 SW K302 SW K202 K4 2 15GR K102 K1 2 15GUK103 K2 2 15BR K203 K3 2 15HV K BL K BR K SO K K K K K BL K BR K SOK327 SW K202 SW K102 K GR K102 K1 2 18GU K203 K BR K303 K HV K403

28 PAGE 28 RCL SYSTEM PARTS RCL 5200, HS EXTERNAL STOP BUTTON EXTERNAL STOP BUTTON 1 (INCL. 4, 2.5M) EXTERNAL STOP BUTTON 1 (INCL. 4, 3.5M) CAN BUS CABLE LEAD-IN CABLE INDUCTIVE SENSOR PLUG, INDUCTIVE SENSOR 1 (INCL. LEDN. 5M) SW K302 SW K202 K GRK102 K GU K103 K BR K203 K HV K BL K BR K SO K321 SW K202 SW K102 K GRK103 K GUK203 K BR K303 K HV K BL K BR K SOK327

29 PAGE 29 RCL SYSTEM PARTS RCL 5200, REMOTE CONTROL POWER BOX CABLE 4 X CABLE 7 X LEAD-IN CABLE LEAD-IN CABLE 1 K K101 K K201 K K301 K K306 K K215 K K315 K23A K316 EJB 5080 OV 8 K23 EJB RC 3 K RC 3 K31 EJB 5080 EX 6 1 K24 EX 6 2 K25 EX 6 3 K26 EX 6 4 K27 EX 6 5 K28 EX 6 6 K30 EX 6 7 K29 EJB K K03 IG K OPTION

30 PAGE 30 RCL SYSTEM PARTS IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA TEL: TECHNICAL SUPPORT FAX: MANUAL PART NUMBER