V GM C4500 C5500

Transcription

1 Illustrated Parts List for VMAC System System V GM C4500 C5500 LMM Duramax 6.6L Diesel without dual alternators System V GM C4500 C5500 Duramax 6.6L Diesel without dual alternators 1 - Kit Pack List A - Fastener Pack, V A - Fastener Pack, V (Continued) B - Fastener Pack, V Compressor Assembly, P Compressor Sub Components, P Inlet Valve Sub Components, Main Bracket Assembly, VR70 Tank, Cooler Assembly, A Tensioner Bracket, V B Tensioner Bracket, V NOTE: Diagrams are not to scale Document Changes and Revisions Version Revision Details Revised by/date Approved by Date Implemented C ECN SL 07 July 2008 SH 10 Jul Jul 2008 D ECN SL 11 May 2009 PD 11 May May 2009 E ECN SL 08 Oct 2009 TG 8 Oct Oct 2009 F ECN SAR 15 Nov 2012 MH 16 Nov Nov 2012 Fax: Page 1 of 18

2 1 - Kit Pack List BELT, K HOSE, CRIMPED, 1/2" X 50" HOSE, CRIMPED, 1/2" X 96" HOSE, CRIMPED, 1" X 51" PULLEY ASSEMBLY, GMC, DURAMAX MANUAL, OWNERS GENERIC, VR70 & MANUAL, INSTALLATION ILLUSTRATED PARTS LIST CLAMP, MOUNTING BRACKET C, VR CONTROL BOX, 132.0" TEMP INTERFACE CABLE TC, VR, GM 13a FASTENER PACK V b FASTENER PACK V SYSTEM OPERATION INSTRUCTION & ID ASSEMBLY, MAIN BRACKET ASSEMBLY, COOLER 17a ASSEMBLY, TENSIONER BRACKET V b ASSEMBLY, TENSIONER BRACKET V TANK, VR70 DRESSED INT OIL FILTER 19 A OIL, VR, 1L, HIGH PERFORMANCE 20 A OIL, VR, 4L, HIGH PERFORMANCE 21 P COMPRESSOR ASSEMBLY Page 2 of 18 Fax:

3 Belt xxxxxxx xxxxxxxx 1 2 COOLER TO COMPRESSOR 3 TANK TO COOLER 4 COMPRESSOR TO TANK YearxSubAsembliesColerAsemblyxPage17 AdaptorKit205Model SubAsembliesKitPackListSubAsembliesAdaptorPacksAdaptorKitVR70TankxTankMountStrapAsemblyx FastenerPacksCompresorAsembly CompresorSubComponentsx TemperatureProbexFilterKitAsemblyxFilterKitAsemblyxMainBracketAsemblyxInletValveSubComponentsxClutchxFil PlugxRegulatorValvexColerAsemblyx Page16 Page4 Page5Page6 Page1Page1Page3 Page7Page1Page8Page9Page10Page14Page13Page12Page X Figure 1 - Kit Pack List Toll Free: Fax: Page 3 of 18

4 2A - Fastener Pack, V FASTENER PACK, PULLEY BOLT, HHCS G10.9, M18 X 1.5 X KEY, LOCATING FASTENER PACK, FAN SPACER SPACER, FAN FASTENER PACK, WIRING LOOM SOOM, SPLIT PLASTIC, 1/2 X TIE, NYLON MD, FASTENER PACK, MAIN BRACKET BOLT, HHCS G10.9, M10 X 1.5 X BOLT, HHCS,G10.9, M10X1.5X80, FLLK BOLT, HHCS,PL, M12, 1.75 X WASHER, ALLOY PL SAE, 3/ WASHER, FLAT, M12, PLATED FAST PACK, TENSIONER BRACKET BOLT, SHCS, M10 X 1.5 X BOLT, SHCS, M10 X 1.5 X NUT, FLANGE PL, M10 X FAST PACK, COOLANT TUBE SPACER, COOLANT TUBE BOLT, MODIFIED, M8 X 1.25 X HOSE, COOLANT TUBE, 1-3/4" CONNECTOR CLAMP, HOSE HS FAST PACK, STATOR SPACER, STATOR BOLT,HHCS FL, LK, PL,M8 X 1.25 X FAST PACK, HOSE LOOM, SPLIT PLASTIC, 1/4 X TUBE, TEFLON, PTFE, 1/4"OD X 1/8"ID X TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID X TIE, NYLON MD, 7" CLAMP, CRI 1-1/4 Page 4 of 18 Fax:

5 X X 4.2 2X X 4.3 5X X X X 8.4 2X X 9.2 4X 9.3 2X 9.1 4X 9.4 2X 9.5 TEMPLATE Figure 2A Fastener Packs V Toll Free: Fax: Page 5 of 18

6 2A - Fastener Pack, V (Continued) Item # Part # Qty Description FAST PACK, TANK MOUNT BRACKET BOLT, HHCS G10.9, M8 X 1.25 X NUT, W/DBL SER WASHER, M8 X WASHER, SAE, 5/ TEMPLATE, TANK MOUNT FAST PACK, FAN SHROUD WIRING SPACER, 3/4" BOLT, HHCS G8.8, M6 X 1.0 X WASHER, FLAT SAE, 1/4 Page 6 of 18 Fax:

7 2B - Fastener Pack, V FAST PACK, PULLEY BOLT, HHCS G10.9, M18 X 1.5 X KEY, LOCATING FAST PACK, WIRING LOOM LOOM, SPLIT PLASTIC, 1/2X TIE, NYLON MD, 7" FAST PACK, MAIN BRACKET BOLT, HHCS G8.8, M10 X 1.5 X BOLT, HHCS,G10.9, M10X1.5X80, FLLK BOLT, HHCS,PL, M12, 1.75 X WASHER, ALLOY PL SAE, 3/ WASHER, FLAT, M12, PLATED FAST PACK, TENSIONER BRACKET BOLT, SHCS, M10 X 1.5 X BOLT, SHCS, M10 X 1.5 X NUT, FLANGE PL, M10 X FAST PACK, COOLANT TUBE SPACER, COOLANT TUBE BOLT, MODIFIED, M8 X 1.25 X HOSE, COOLANT TUBE, 1-3/4" CONNECTOR CLAMP, HOSE HS FAST PACK, HOSE LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP 1/4 x TUBE, TEFLON, PTFE, 1/4"OD X 1/8"ID X TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID X TIE, NYLON MD, 7" CLAMP, C R.I., 1 1/ FAST PACK, TANK MOUNT BRACKET BOLT, HHCS G10.9, M8 X 1.25 X NUT, W/DBL SER WASHER, M8 X WASHER, SAE, 5/ TEMPLATE, TANK MOUNT FAST PACK, FAN SPACER, FAN Toll Free: Fax: Page 7 of 18

8 X X 3.2 2X X 3.3 5X X 6.4 2X X 7.2 4X X X 7.4 2X 7.5 TEMPLATE Figure 2B Fastener Packs V Page 8 of 18 Fax:

9 3 - Compressor Assembly, P BRACKET SUPPORT BOLT, SHCS, M8 X 1.25 X BOLT, SHCS, M8 X 1.25 X BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT BOLT,SHCS,M8 X 1.25 X 50, G12.9 PLT SENSOR, PRESSURE PIPE FTG, PLUG SKT HEAD, 1/ ELBOW, STEEL JIC/O-RING, 1/2 3/ ELBOW, STEEL JIC SWIVEL 45, 3/ PLUG, STEEL HEX SAE/O-RING PORT CONNECTOR, BRASS NPT-POLY, 1/8-1/ TEE, STREET, EXTRUDED, 1/ ELBOW,90, BRASS NPT-POLY, 1/8-3/ O-RING, VITON, 3 1/8 ID X 1/ O-RING, VITON, #8 ORB INLET VALVE, BASIC INTEGRATED REG. 17 P VR70 COMPRESSOR ASSEMBLY Toll Free: Fax: Page 9 of 18

10 2 2X X Figure 3 Compressor Assembly Page 10 of 18 Fax:

11 4 - Compressor Sub Components, P TEMPERATURE PROBE 2 P CLUTCH COMPLETE 6 GROOVE Shown for reference only 1 2 Figure 4 Compressor Sub Components Toll Free: Fax: Page 11 of 18

12 5 - Inlet Valve Sub Components, REGULATOR VALVE PLUG O-RING, VITON, 2 3/8 ID X 3/ O-RING, VITON, 1 7/8 ID X 3/16 5 A FILTER KIT ASSEMBLY SCREW, BUTTON HEAD, X 3/ ROD, THREADED, 1/4 X NUT, NYLOCK NC, 1/ NUT, HEX NC PL, 1/4, GR WASHER, FLAT SAE, 1/ PLATE, INNER FILTER ELEMENT, FILTER, PAPER COVER, AIR FILTER, PLASTIC O-RING, VITON, 2 9/16 ID X 3/32 (4X) Shown for reference only Shown for reference only 3 1 Figure 5 - Inlet Valve Sub Components Page 12 of 18 Fax:

13 6 - Main Bracket Assembly, BRACKET, MAIN, V IDLER, SERP, BACK,FLANGE,90MM STEEL BOLT, HHCS FLHD PL M10 X 1.50 X Figure 6 Main Bracket Assembly Toll Free: Fax: Page 13 of 18

14 7 - VR70 Tank, BOLT, HHCS NC G5 FL LK, 3/8 X BOLT, HHCS NC G8 FL LK PL,1/4 X 1/ COVER, SIGHT GLASS SEAL, TANK REAR CAP THIMBLE, SCREEN CONNECTOR, STEEL NPT-JIC, 3/4-3/ NIPPLE, STEEL STR THRD, 3/ PLUG, STEEL, #5 ORB, HEX ELBOW, BRASS NPT-POLY, 1/8-1/ CONNECTOR, BRASS NPT-SAE, 3/8-1/ ELBOW,90, BRASS NPT-POLY, 1/8-3/ ADAPTER, BRASS, 1/8-1/8 NPT 13 A ELEMENT, SEP, COALESCING O-RING, VITON, 4 3/4 ID X 1/ SPRING, COMPRESSION, FL 1.5",OD OIL FILTER, VR SHORT ASSEMBLY, BLOWDOWN CAP VALVE, SAFETY, 3/8, 200 PSI MUFFLER, SINTERED EXHAUST, 1/8" TANK, OIL SEPARATOR 19 A SIGHT GLASS ASSEMBLY Page 14 of 18 Fax:

15 Figure 7 - VR70 Tank Toll Free: Fax: Page 15 of 18

16 8 Cooler Assembly, CLAMP BAR, COOLER BOLT, HHCS G10.9, M10 X 1.5 X WASHER, FLAT SAE, 1/ WELDMENT, COOLER Figure 8 Cooler Assembly Page 16 of 18 Fax:

17 9A Tensioner Bracket, V BRACKET, TENSIONER V IDLER, SERP,6 RIB,FLANGE,90MM STEEL BOLT, HHCS FLHD PL M10 X 1.50 X TENSIONER, (with M10 x 1.5 x 80 bolt) System V only 3 2 Figure 9 Tensioner Bracket 9B Tensioner Bracket, V BRACKET, TENSIONER IDLER, SERP,6 RIB,FLANGE,90MM STEEL BOLT, HHCS FLHD PL M10 X 1.50 X TENSIONER BOLT,MODIFIED,HHCS, M10 X 1.50 X 90 Toll Free: Fax: Page 17 of 18

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