Single Minute Exchange Of Dies

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Joseph Boyd
5 years ago
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1 ingle Minute change f Dies QUK V

2 What is MD? MD s: ingle Minute change f Dies. deally, et Up ime hould Be nything ess han akt ime Decreased et-up ime; educes he eed For nventory, Provides More Fleibility nd apacity, nables Us o Better erve ur ustomer!

Benefits f MD ess djustments Means ess hance For rrors limination f rial Processing educes Material Waste Preparation f perating onditions n dvance elps tabilize Product Quality

3 Benefits f MD ess djustments Means ess hance For rrors limination f rial Processing educes Material Waste Preparation f perating onditions n dvance elps tabilize Product Quality ncreases cheduling Fleibility/apacity educes he eed For n-hand nventory maller uns Means ess ikelihood f arge cale Defect Problems n nventory. mproved ervice evels For ur ustomers.

4 et Up ime First ood Piece ast ood Piece

5 et Up ime ny et-up ime an Be educed By 59/60ths! Believed hat:

6 etup ime here re wo ypes f et Up ime: nternal et-up: hose ctivities hat Must Be Performed While he Machine s hut Down. ample: emoving Dies nd ooling ternal et-up: hose ctivities hat re Performed While he Machine s perating. ample: Preparing ooling For he et et-up

7 MD Methodology 1. bserve nd Document he urrent et-up. 2. eparate nternal nd ternal lements. 3. mprove ach lement. 4. bserve nd Document he ew et-up Process. 5. tandardize he ew et-up Procedure. 6. elebrate our uccess!!

8 bserve nd Document he urrent et Up. elect pecific et-up For mprovement B. dentify et-up Kaizen eam.. bserve he et-up Process: Video ape he et-up Process omplete he et-up perations nalysis hart (Before Kaizen). D. Prepare Pareto hart For ach ime ategory.

9 et-up perations nalysis hart Mach # 3456 Before Kaizen nalysis Minutes From o rea / Department Date 3/7/ Part # Model Model B Machining ell tep o. hangeover lement lement lapsed nternal ternal Waste mprovement Plan liminate 1 2 Pick-up tools from tool crib (search) emove Fiture (Fiture hange) Mount hand tools on machine ir wrench at machine. liminate bolts - install quick release. Design MD cart to load fiture. 3 ook for ools (earch) Mount hand tools on machine emove Fiture (Fiture hange) lean prepare subplate (Fiture hange) Prepare ne fiture (Fiture hange) Put on new fiture (Fiture hange) emove preset tools (ools hange) nternal to ternal ee step teel plugs for subplate. 20 1' ' ' Preset tooling (ool hange) 6 1' oad new tooling (ool hange) 11 1' un 1st Piece (1st Piece) 15 2' Qualify 1st Piece (age) 12 2'26 12 otals peration ime hangeover ategories oal of mprovement Plan 2'26 2'26 2'11 15 tandardize procedures to eternalize this step. ir wrench at machine. liminate bolts - install quick release. Design MD cart to load fiture. stablish common tooling for all models. tandardize procedures to eternalize this step. stablish common tooling for all models. tandardize procedures to eternalize this step. educe

10 bserve nd Document he urrent et Up earching - ooking For ools, Jigs, Fitures, tc. Fiture hange - eplacing ne Fiture With nother ool hange - eplacing isting ooling Programming - Making djustments r hanges o Program n rder o ccommodate he ew et-up Walk ime - he ime n perator Must Walk o etrieve Fiture, ools tc. 1st Piece - he ime equired o Produce ood Unit fter he nitial et-up age - he ime equired o Qualify he 1st Piece

11 time in min et-up Pareto nalysis Fiture hg earch ool hg 1st Piece auge

12 eparate the lements nternal : hose ctivities hat Must Be Performed While he Machine s hut Down. ample: emoving Dies nd ooling ternal: hose ctivities hat re Performed While he Machine s perating. ample: Preparing ooling For he et et-up Both ypes f ctions Must Be eparated. nce he Machine s topped, he Worker hould ever Depart o Perform ny Part f he ternal et Up.

13 et-up perations nalysis hart Mach # Before Kaizen nalysis Minutes From o rea / Department Date 3/7/ Part # Model Model B Machining ell tep o. hangeover lement lement lapsed nternal ternal Waste mprovement Plan liminate 1 2 Pick-up t ools from t ool crib (s earch) emove Fit ure (Fit ure hange) Mount hand t ools on machine ir wrench at machine. liminat e bolt s - inst all quick release. Design MD cart t o load fit ure. 3 ook for ools (earch) Mount hand t ools on machine emove Fit ure (Fit ure hange) lean prepare subplat e (Fit ure hange) Prepare ne fit ure (Fit ure hange) Put on new fit ure (Fit ure hange) nternal regory ochran or ssociates, ternal? nternal to ternal ee st ep t eel plugs for subplat e. t andardize procedures t o et ernalize 20 1'16 20 t his st ep. 22 1'38 22 ir wrench at machine. liminat e bolt s - inst all quick release. Design MD cart t o load fit ure. emove preset t ools (ools 8 4 1'42 4 st ablish common t ooling for all models. hange) t andardize procedures t o et ernalize 9 Pres et t ooling (ool hange) 6 1'48 6 t his st ep. 10 oad new t ooling (ool hange) 11 1'59 11 st ablish common t ooling for all models. 11 un 1s t Piece (1s t Piece) 15 2' Qualify 1s t Piece (age) 12 2'26 12 otals peration ime hangeover ategories oal of mprovement Plan 2'26 2'26 2'11 15 t andardize procedures t o et ernalize t his st ep. educe

14 Develop mprovement Plan 5 s he Key o Quick hangeover! very Minute pent ooking For ools, Dies, Jigs r ther Materials dds o et Up ime. trong 5 Foundation Will nsure hat ll equired Materials re n Place When eeded, lean, nd n Working ondition.

15 emember the 8 Wastes: Develop mprovement Plan ver Production Waiting ransportation Processing nventories Motion Defects Unused reativity Punch Press torage area for Dies ool art ool oom

16 Develop mprovement Plan pecifically:. onvert s Much f he nternal et Up o he ternal et Up. B. liminate r educe he nternal nd ternal et Up.. liminate he djustment Process. oal: liminate et Up!

17 he Die eights f Punch Press r Molding Machine an Be tandardized By Using he iner (pacer) o hat troke djustment Will Be Unnecessary. ource: oyota Production ystem - asuhiro Monden

18 Develop mprovement Plan nce s Much f he nternal et Up as Been onverted o ternal et Up nd Waste as Been liminated: tandardize he ternal et Up ctions Utilize Quick Fasteners Use upplementary ools

19 Usually Bolt s he Most Popular Fastening ool. But Because Bolt Fastens t he Final urning f he ut an oosen t he First urn, onvenient Fastening ool hat Would llow nly ingle urning f he ut hould Be Devised. ource: oyota Production ystem - asuhiro Monden amples f Quick Fasteners

20 Develop mprovement Plan Developing he mprovement Plan: What Must Be Done While he Machine s hut Down? What an Be Done While he Machine s unning? hallenge very lement n he et-up!! stablish ound 5s Foundation.

21 t akes ot f ime o ttach Die r Bite Directly o he Punch Press r he huck f athe. herefore, he Die r Bites hould Be ttached o he upplementary ool n he ternal et Up Phase, nd hen n he nternal etup Phase his ool an Be et n he Machine t ne ouch. For his Method, he upplementary ools Must Be tandardized. he evolving able ar s nother ample f his echnique. ource: oyota Production ystem - asuhiro Monden Using upplementary ools

22 mprovement hecklist tation ools, Jigs, Dies, tc. ear he Machine. ssure hat ll Jigs, auges, Dies, ools, tc. Function Before he etup Begins. Perform s Many ternal lements s Possible Prior o he et-up. wo People Working ogether May educe et et-up ime Use Functional lamps: ne urn/ne Motion Use Visual ontrol o liminate djustments.

23 et-up perations tandard Mach # fter Kaizen Minutes From o rea / Department Date Part # peration ime hangeover ategories tep o. hangeover lement lement lapsed nternal ternal Waste omments / Future mprovement Plans

24 Document the ew et Up ist ach lement n he et-up perations tandard hart (fter Kaizen) Video ape he ew et-up Procedure. ecord he et-up ime For ach lement ote reas For Future mprovement.

25 tandardize he ew Procedure he et-up perations tandard hart Will Become he Basis For he ew et-up Procedure. Prepare he ppropriate Detail nd Work nstructions hat Will ot Be ncluded n he et-up perations tandard hart. ssure hat ll ppropriate Personnel re rained n he ew Procedure.

26 MD ules MD Begins nd nds With he 5 s. hange he nternal et-up nto ternal, hen mprove he emaining nternal et-up ime. Bolts re ur nemies. f ou ave o Use our ands Make ure our Feet tay Put. Don t ely n pecial Fine-tuning kills. tandards re tandard: hey re Fleible. tandardize ll MD perations

27 et elp n our ontinuous mprovement Journey ne of the things you will find as you move along your ean journey is that going it alone is much harder than if you had a coach. good coach will push you to greater and greater levels of self-sufficiency. egardless of where you are on your journey, we can help. f you are just beginning your concerted continuous improvement efforts, we can help you chart your course and teach you what you need to know to start leading change on your own. For those who are further along your journey, we can help by teaching you more advanced topics, reviewing what you are already doing, and helping you improve your improvement processes.

28 Ways We upport ur lients n-site oaching / onsulting: n this traditional form of consulting, we come to you and work hand-in-hand with you to bring about change in your organization. ean assessments, Kaizen facilitation, and policy / strategy deployment coaching are popular ways to use this form of support. emote oaching / onsulting: emote consulting puts technology to use so we can help you in a variety of ways. eed a quick answer? Want a charter reviewed? nterested in a second opinion about a new layout? Want us to review a video of your process and offer suggestions? With , telephones, videos, screen sharing, and video chatting at our disposal, we can give you quick answers without much investment.

29 Ways We upport ur lients ontinued ean elp in the hio rea: here are a lot of factors that go into choosing a coach. etting a good fit is the most important. But there are some special benefits to having a continuous improvement epert right in your own back yard. Just in ime training. Want to do a large scale kaizen? o problem! But, having a local ean coach also allows you to do smaller, Just in ime projects as well. hese mini improvement events can yield big gains, but more importantly they require less planning time on your part and have less impact on your team s production than a traditional kaizen. ou save on travel epenses. o airfare. o lodging. Using a local coach saves you money. ou can get help on much shorter notice. When your ean coach is nearby you don t have to wait for the help that you need. here is no need to work around airline schedules or worry about weather causing delays for your consultant. For More nformation nd Free ools

M C I T P UNIT 9 W I N D O W S. Virtualization S E R V E R. DPW Donna Warren DPW

M C I T P UNIT 9 W I N D O W S. Virtualization S E R V E R. DPW Donna Warren DPW U 9 irtualization onna arren 5-1 opics for this Unit erver virtualization Advantages and disadvantages of virtual servers Features and requirements of Microsoft Hyper- nstall Hyper- Guest operating systems