TB3P/TB4P I/O PROFIBUS DP FIELDBUS MODULE FOR PNEUMATIC MANIFOLD VALVES. Pg. 1 di 14

Transcription

1 TB3P/TB4P I/O PROFIBUS DP FIELDBUS MODULE FOR PNEUMATIC MANIFOLD VALVES Pg. 1 di 14

2 INDEX Legend of Symbols... 3 Conformity Declaration... 3 System Descripiton... 4 Module Specifications... 4 Installation of the Module... 5 How to Attach the Cables... 5 Terminal network resistor... 6 How to Set the Module Address... 6 Module Diagnostic and Status indicators... 7 Connectors pin assignement... 7 Output Manifold valves consumes-reception data Auxiliary Digital OUTPUT (max 5 modules) consumes-reception data... 8 Auxiliary Digital INPUT (max 8 modules) produces-transmission data... 9 Extended User Parameters... 9 Valves Coil & Input/Output Slot Allocation Auxiliary Digital I/O Modules Specifications Auxiliary Digital I/O Modules Connection GSD file specification Identification Label Assembly FieldBus Module to ISO VDMA Manifold Valves Assembly FieldBus Accessories ordering code Dangers and residual risks Dangers Caused by Improper use Correct and Incorrect Use Frequency of programmed maintenance Instructions regarding removal / elimination of waste materials Pg. 2 di 14

3 Follow the instructions of this present manual Legend of Symbols Important Note Attention Danger Recycling / Recyclable Material Conformity Declaration Univer S.p.A. declares under the own responsibility that the Device in object is in compliance with the EMC directive 89/336/EEC, with amendaments for 92/31/EEC and 93/68/EEC through conformance whith the following Harmonised European standards: Pg. 3 di 14

4 System Descripiton TB3P-TB4P is a slave device for controlling valve manifold, digital input and output which use ProfiBus dp fieldbus. For further information, please have a look at the EN50170 ProfiBus Standard manual, Parts 1 and 2. Additional information may be found at the official website Module Specifications FieldBus Data Bus Input Connector Bus Output Connector Bus Function Display Auxiliary Function display Address Slave Communication Rate GSD filename / Icon filename Module part code Module part code PROFIBUS DP Circular M12 Male 5 pins B code Circular M12 Female 5 pins B code ON _ Green BF _ Red Out Supply_Green Local Diagnostic_ Red Switchable 00 to Kbaud to 12Mbaud (AutoBode) TB3P-TB4P0A43.GSD/ TB3P-TB4P0A43.BMP TB3P for ISO VDMA 18mm Manifold valves TB4P for ISO VDMA 26mm Manifold valves Electrical Data Auxiliary output & Input Supply connector Circular M12 4pins male A code Logic Voltage Supply VL24 24 Vdc +/- 20% Logic Nominal Current VL24 100mA Digital Input Voltage Supply VS24 24 Vdc +/- 25% Digital Inputs Current VS24 Output voltage Supply VA24 Output Current VA24 (all output) Output Manifold Valves Capability Auxiliary Digital Output Capability Auxiliary Digital Input Capability 20 C - overload protected (20mA per input) 24 Vdc +/- 15% (valves coil range) 2,5A max - overload protected 24 coil max - (12 bistable valves - 1,5A per 12 coils) max 40 digital output (5 auxiliary module) max 64 digital input (8 auxiliary module) Environmental Conditions weight Overall Dimentions 370g 85 x 123 x 75 mm MTBF - Mean Time Between Failures Hours 20 C Protection Degree IP 65 IEC Relative humidity 5 to 85% IEC Operating Temperature 5 C 50 C IEC Storage Temperature -25 C 80 C IEC Vibration 5g tested Hz IEC Shock operating 22g IEC Pg. 4 di 14

5 Installation of the Module Before installing the module, verify that all its parts are intact and have not been damaged during transport, pay attention to the overall dimentions. We do recommend to fix the device in the specified hole with M4 screws on a single metal surface to grant a good ground connection The overall length changes according to the numbers of the auxiliary I/O modules used and manifold valves type. How to Attach the Cables Connect the module to the appropriate PROFIBUS network cable in accordance with the following table: Description Impedence Capacitance Resistance Wire gauge Section Characteristics 100 to 130 Ohm < 30pf/m <110 Ohm/km <0,53 mm >0,22mm² Pg. 5 di 14

6 Terminal network resistor A ProfiBus net system must be terminated at each end of the trunk line. The host controller and the last slave on the network must always be terminated to eliminate reflections, The ProfiBus specifications for the terminating resistor are: 2 x x 220ohm 1% metal film ¼ Watt Connect terminating connector (part No. TZ-M5M12-BT) on the Output Bus connector. How to Set the Module Address The Max Valid Node Address for our modules are 01 to 99 Each module is delivered with node address 99 The Dip or Rotary switches, are located on the top panel. Rotary Switch MSD LSD Address Slave X10 Most Significant Digit X1 Least Significant Digit Max add. 9 9 To set the address, remove the cover, tourn rotary switch to the desired address, tourn OFF the device and then tourn ON again (The address is read only at power up) Remember to close the cover cap again to guarantee the protection degree Pg. 6 di 14

7 Module Diagnostic and Status indicators Des. Colour Meaning Green System ready LED ON ON: Node power ON & ready OFF: Node off-line or not powered BF Red Bus Fault LED ON: Bus disconnected OFF: Bus connected FLASH: Configuration error or Address error Green Actuator Supply OUT SUPPLY LED ON: Actuator Supply present OFF: Actuator Supply missing Red Diagnostic LED OFF: No error FLASH:1 Actuator supply missing FLASH:2 Output overload DIAG FLASH:3 High noise level FLASH:4 Auxiliary Modules Fail FLASH:5 No I/O module detected FLASH:6 Reserved FLASH:7 Reserved Connectors pin assignement The PE connection has to be connected externally to the ground Pg. 7 di 14

8 Output Manifold valves consumes-reception data. The manifold output Byte-Bit definition is follows: The manifold digital output valves use always 24 Bit(3 Byte). Auxiliary Digital OUTPUT (max 5 modules) consumes-reception data. The maximum auxiliary digital output configurable are 40 Bit(5 Byte). Pg. 8 di 14

9 Auxiliary Digital INPUT (max 8 modules) produces-transmission data. The maximum auxiliary digital input configurable are 64 Bit(8 Byte). Extended User Parameters. The Extended User Parameters are used for module diagnostic pourpose and can be modified by the user in the master configuration program. BIT NAME 0 "Diag.: 24V Main power loss DEFAULT ON DESCRIPTION This Bit becomes active when the VA24 is no power supply (pin4 of Power Supply connector). In this condition the coils of the valves are not supplied to even if the logic command is ON. 1 "Diag.: Module fail " ON This Bit becomes active when the module is in fault condition (replace the module) 2 "Diag.: Output fail " ON This Bit becomes active, when one or more outputs are overloaded or in short circuit condition for the auxiliary output module (not supported on TB3P and TB4P module) Pg. 9 di 14

10 Valves Coil & Input/Output Slot Allocation TB3P-TB4P SLOT SLOT A B Each added Input modules increasse proportionally Input Byte assignement. Each added Output modules increases proportionally Output Byte assignement. Pg. 10 di 14

11 Auxiliary Digital I/O Modules Specifications The auxiliary inputs and outputs modules use 5 pins M12 female connectors. Every module controls 8 signals, 2 signals for M12 connector. Input Module Specification Part Code TB8I412 Termination type Circular 4 x M12 Input per Module 8 Switching Logic 2 or 3 wire PNP devices Operating Voltage Supply VS24 24V dc+/- 25% Power dissipation max per module 0,18W Sensor Source Current per input 20mA Signal logic OFF 0V dc to 5V dc Signal logic ON 13V dc to 30V dc Typical input Current ON state max 5mA Typical input Current OFF state max 1,1mA Nominal Ipedence 5Kohm Delay Time ON to OFF 1mS Status Display Valid Input yellow indicator ON Output Module Specification Part Code TB8U412 Termination type Circular 4 x M12 size Output per module 8 Switching Logic Sourcing Output Output Voltage Supply VA24 24 V dc +/- 15% (valves coil range) Power dissipation max per module 1,8W ON state Current per Output 0.3A ON state Surge Current per Output 10mS 0.7A Overload protected per Output A Module Current rating max 2.5A (1) Status Display Energized Output yellow indicator ON Environmental Conditions weight Overall Dimentions 70g 30 x 123 x 75 mm Protection Degree IP 65 IEC Relative humidity 5 to 85% IEC Operating Temperature 5 C 50 C IEC Storage Temperature -25 C 80 C IEC Vibration 5g tested Hz IEC Shock operating 22g peak IEC (1) Max current value for all system outputs, calculate derating factor for multiple output modules. Make sure all connectors and caps are securely tightened to properly seal the connections against leaks and maintain IP65 requirements. I/O cable length should be less than 10 meters Pg. 11 di 14

12 Auxiliary Digital I/O Modules Connection COD.TB8I412 N.8 Digital Input - M12 COD.TB8U412 N.8 Digital Output - M12 TB8I412 TB8U412 GSD file specification GSD is an abbreviation for the german term "Gerätestammdaten". A GSD is the device database file (also called device datasheet ) for PROFIBUS devices.the GSD file contains a description of the device. GSD files provide a way for an open configuration tool while reading the device information and recognizing the device characteristics. Pg. 12 di 14

13 Identification Label Model Voltage Supply Range Nominal Current Supply -VL24 Protection Degree Production Year Serial No. Assembly FieldBus Module to ISO VDMA Manifold Valves Assembly Insert the FieldBus Module to the Manifold valves making attention to the connector pin Subsequently turns the screw FieldBus Accessories ordering code Additional accessories for connecting can be found on webside Pg. 13 di 14

14 Dangers and residual risks There aren t residual risks that may cause damage to the health of the person exposed. In case of maintenance, the operator is alerted by a visual sign placed near the high-risky areas, where there could be voltage dangers. Dangers Caused by Improper use It is recommended to use only original spare parts. They are to be considered including the "misuse conditions " of any modifications or changes of any kind, that the user arbitrarily. Correct and Incorrect Use The FieldBus Slave control unit, in all its models can be used only as reported on the operative manual manufacturer. The requirements of security and reliability of the unit are guaranteed only by using original components. Frequency of programmed maintenance The unit was designed and built so as not to require a specific scheduled maintenance. Instructions regarding removal / elimination of waste materials If you wont to disassemble the unit is necessary to observe some basic rules to safeguard the health and the environment. Cables, liners and plastic components, must be disposed separately from all other materials The metal parts must be grouped by type of material. Pg. 14 di 14