CONTROL SYSTEM S-DIAS

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Charleen Baldwin
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1 CONTOL SYSTEM SDIAS EN

ONE SYSTEM MANY FUNCTIONS CONTOL, I/O, MOTION AND SAFETY IN POCKET FOMAT Fast signal processing, comfortable

Furthermore, Safety is included as an integral system component.

Up to 0 channels are packed into one SDIAS DIN rail module.

For any Application Thanks to the powerful and high mechanical stability, SDIAS can be used in the most varying

expandability could be used because of space restrictions.

2 ONE SYSTEM MANY FUNCTIONS CONTOL, I/O, MOTION AND SAFETY IN POCKET FOMAT Fast signal processing, comfortable handling, high vibration resistance and that in a supercompact form. Furthermore, Safety is included as an integral system component. The SDIAS system is best equipped for the most varying automation.0 tasks. Up to 0 channels are packed into one SDIAS DIN rail module. With this package density, you save significant space in the control cabinet. For any Application Thanks to the powerful and high mechanical stability, SDIAS can be used in the most varying applications even in places where until now, only special boardbased solutions with or without limited expandability could be used because of space restrictions. Module Variety From a versatile, modular system toolkit, the CPUs, digital and analog I/Os, motion, Safety and special function modules can be combined and configured as needed. Dimensions:. x 0 x mm (WxHxD) BUS CONNECTION WITH MULTICONTACTS INDIVIDUAL MODULE LABELING MODULE STATUS LED SIGNAL LED DIECTLY NEXT TO THE CHANNEL TOOLLESS DIN AIL MOUNTING TOOLLESS PUSHIN WIING SDIAS CONTOL SYSTEM

PS 0 S DI S DI S TO S DI U 00 U 00 U U 00 0 0 0 0 + + 0 0 0

+ 0 0 SCP S 0 U SCP 0 STO 0 + + SDI S STO 00 U 0 + + S STO S

U 0 U 0 U U 00 S+ + + A S A+ M+ + + B M B+ S+ + + S + M+ + +

K+ + S K M+ K+ + 0 M K S AM KL S NC U U 00 + A A+ + B B+ + +

next to the channels, Pushin wiring, toolless mounting FAST

vibration resistance SAFE Safety fully integrated HMI TCP/IP

DESIGN SDIAS is modularly structured and optimally suited as

have a high degree of freedom in the design of the system.

0 concepts, an integrated and flexible network from the

Here, the realtime Ethernet bus VAAN scores with a high user

3 PS 0 S DI S DI S TO S DI U 00 U 00 U U VI S DI S DI S S S TO 0 U 00 U 00 U 00 U V+ M+ M SCP S 0 U SCP 0 STO SDI S STO 00 U S STO S DI U 0 U SDI S DI S TS S AI S AM KL S NC 00 U 00 U 0 U 0 U U 00 S+ + + A S A+ M+ + + B M B+ S+ + + S + M+ + + V M S+ + I 0 S 0 I M+ + I M I S+ + + O S O M+ + + O M O S+ K+ + S K M+ K+ + 0 M K S AM KL S NC U U 00 + A A+ + B B V I 0 I I I + O O + O O + + HOT FACTS SUPE COMPACT Up to 0 I/Os in a module size of only. x 0 x mm SMAT Complete module solution, signal LEDs directly next to the channels, Pushin wiring, toolless mounting FAST 00Mbit/s bus speed STABLE High mechanical reliability, vibration resistance SAFE Safety fully integrated HMI TCP/IP CPU with VAANManager and Safety Controller FLEXIBLE SYSTEM DESIGN SDIAS is modularly structured and optimally suited as a system solution for central and decentralized automation designs. You can flexibly combine standard and Safety components and have a high degree of freedom in the design of the system. Especially for modular machine.0 concepts, an integrated and flexible network from the control to the field level plays an important role. Here, the realtime Ethernet bus VAAN scores with a high user data rate, guaranteed data security and hotplug capability. Interface modules enable integration into existing systems and production lines. SDIAS, Safety integrated Servo drives, Safety integrated

MANY BENEFITS THIN ON A AIL EFFICIENCY IN EVEY ESPECT The SDIAS series provided a large portion of user benefits in the smallest installation space.

The SDIAS achieves therewith, a unique package density of only mm² per channel.

With up to 0 I/Os per module, SDIAS sets new standards when it comes to package density. For you, this miniaturization means: more function in less space.

That is an essential aspect, since control cabinet space is unavoidably linked to costs. SDIAS is consciously designed as a complete module solution.

4 MANY BENEFITS THIN ON A AIL EFFICIENCY IN EVEY ESPECT The SDIAS series provided a large portion of user benefits in the smallest installation space. Up to 0 channels per module are possible and this with dimensions of only. mm width, 0 mm height and mm depth. The SDIAS achieves therewith, a unique package density of only mm² per channel. In addition to this compactness, there are further advantages with which the efficient system solution convinces: SAVES SPACE IN CONTOL CABINET OBUST AND VIBATION POOF With up to 0 I/Os per module, SDIAS sets new standards when it comes to package density. For you, this miniaturization means: more function in less space. Within an 0 cm width, modules with up to,0 I/Os can be installed. Even when the complexity of your machines increases, with SDIAS, the control cabinet volume is reduced. That is an essential aspect, since control cabinet space is unavoidably linked to costs. SDIAS is consciously designed as a complete module solution. Electronics, bus and DIN rail mount are combined in one stable housing extra connections are eliminated and the stability of the application increased. The module supply, as well as bus connection is provided over a robust multicontact plug. A unique feature is the mechanical interlocking it creates a formfitting, vibration resistant connection of the modules. SDIAS CONTOL SYSTEM

OPEATION EADY CHANNELSPECIFIC DIAGNOSIS EALTIME COMMUNICATION The modules are delivered to you ready

The I/Os can therefore be wired quickly and without tools, preassembled into blocks and mounted on the

The smart complete module solution also simplifies ordering and storage, since only one component must

The status LEDs provide information on the communication status.

provides information on the status of the contact point.

The module labelling enables individual marking. This increases clarity in the control cabinet.

is therefore perfectly suited for very fast, dynamic applications.

5 OPEATION EADY CHANNELSPECIFIC DIAGNOSIS EALTIME COMMUNICATION The modules are delivered to you ready to use including standard connectors with pushin spring terminals. The I/Os can therefore be wired quickly and without tools, preassembled into blocks and mounted on the DIN rail., or wire connection technology is possible up to a crosssection or. mm². The smart complete module solution also simplifies ordering and storage, since only one component must be ordered, unpacked and installed. SDIAS scores with clear module allocation. The status LEDs provide information on the communication status. In addition, next to the connection point of each individual channel, a signal LED is located that provides information on the status of the contact point. A fast and above all, clear identification and diagnosis are achieved and service simplified. The module labelling enables individual marking. This increases clarity in the control cabinet. The SDIAS series communicates over the hard realtime Ethernet bus VAAN with a speed of 00 Mbit/s and is therefore perfectly suited for very fast, dynamic applications. Individual I/O modules can be accessed within. µs. Per CPU module or VAAN bus interface, participants with up to,0 I/Os can be connected; the update time is under 0 µs. With splitter and interface modules (VAAN, Ethernet, CAN, Profinet), the SDIAS system can be integrated into a system bundle of different manufacturers.

THE IGHT CPU FO ANY APPLICATION CPU MODULES: GOW WITH THE TASK The CPUs in SDIAS format with

You can tune the processor performance exactly to your application: from the economic singlecpu to the

The network connection is made with industrial Mini I/O connector plugs.

regulation and motion control tasks. The IPC convinces with an Intel Atom dualcore processor (x.

GHz) and to GB of AM, the IPC is even more powerful.

multicpu concepts, provide numerous interfaces conveniently located on the front: VAAN Out, Ethernet,

The bus interface is located on the side, so that SDIAS I/O modules can be connected directly.

6 THE IGHT CPU FO ANY APPLICATION CPU MODULES: GOW WITH THE TASK The CPUs in SDIAS format with highperformance EDGE Technology processors are the right choice for versatile control and motion tasks. You can tune the processor performance exactly to your application: from the economic singlecpu to the highperformance dualcore CPU (x 00 MHz). VAAN, Ethernet, CAN and USB are standard interfaces. The network connection is made with industrial Mini I/O connector plugs. With their point contact principle, these standard connectors provide an exact, vibration resistant connection also in mini format. HIGHPEFOMANCE INDUSTIAL PCs FO THE DIN AIL New to the team: the IPC with a highperformance Intel Atom dualcore processor. The DIN rail IPCs, equipped with highperformance processors, are predestined for complex control, regulation and motion control tasks. The IPC convinces with an Intel Atom dualcore processor (x. GHz) and GB of AM. With an Intel Celeron dualcore processor (x. GHz) and to GB of AM, the IPC is even more powerful. The robust industrial PCs, which can also be used as a central control platform for decentralized multicpu concepts, provide numerous interfaces conveniently located on the front: VAAN Out, Ethernet, CAN and USB. The bus interface is located on the side, so that SDIAS I/O modules can be connected directly. INTELLIGENCE.0 To design machine controls more flexibly, distributed intelligences are a smart approach: The machine or system is divided into mechatronic function units and equipped with processing intelligence directly onsite. With the SDIAS system, multicpu concepts can be easily implemented. You have the advantage of being able to flexibly adapt your control system to customer requirements at any time whether power, configuration variants or expansions. And: All CPUs speak OPC UA. SDIAS CONTOL SYSTEM

EPLAN MACOS SDIAS modules can be directly connected to

Electro planning made easy: For the SDIAS product

full functionality in the smallest package.

designed to control a synchronous servo motor up to A of

They can provide a peak current of up to A over a short

With this kind of power, highly dynamic positioning

combination with fast controller technology.

bit standard resolver (DC 0) or incremental encoder

A + V DC output for controlling a holding brake is

Stepper Motor Card The ST is used to control phase

The stepper motor output stage can be operated in full,

An incremental encoder interface for position control,

7 EPLAN MACOS SDIAS modules can be directly connected to the IPC. Electro planning made easy: For the SDIAS product family, EPLAN macros are available for simple integration into the control cabinet. MOTION IN POCKET FOMAT The SDIAS motion modules provide full functionality in the smallest package. Servo Functionality The DC 0 and 0 axis modules are designed to control a synchronous servo motor up to A of continuous current at V DC. They can provide a peak current of up to A over a short period. With this kind of power, highly dynamic positioning tasks can be performed quickly and precisely in combination with fast controller technology. The fully integrated servo amplifier is available with a bit standard resolver (DC 0) or incremental encoder input (DC 0). A + V DC output for controlling a holding brake is provided. Stepper Motor Card The ST is used to control phase stepper motors. Up to A continuous current is possible. The stepper motor output stage can be operated in full, half or micro steps (). An incremental encoder interface for position control, as well as two digital inputs (+ V DC, 0 µs) are already on board. These can be used as an end switch, a position latch or for reference profiles. STO Integrated The channel enable input, integrated into the servo and stepper motor modules, allows the implementation of the Safe Torque Off (STO) Safety function for applications up to SIL (according to EN 0) and Category, PL e (EN ISO ).

SAFETY: SLIM, FLEXIBLE AND FEELY POGAMMABLE With futureoriented machine concepts, a programmable, integrated Safety solution is a must.

Safety Under Control The modular, easily configurable Safety solution consists of a Safety controller in combination with Safe I/Os. The. mm wide SCP Safety controller monitors and controls the application.

In addition to various Safety I/Os, a relay, an SSI absolute value encoder and an incremental encoder module are available.

milliseconds. The SDIAS Safety system is TÜVcertified (SIL or SIL CL in accordance with IEC 0 and EN ISO /, Cat.

The module can be easily mounted whether directly in the machine, an operating console or on the back of the ETT multitouch operating panels.

8 SAFETY: SLIM, FLEXIBLE AND FEELY POGAMMABLE With futureoriented machine concepts, a programmable, integrated Safety solution is a must. With the SDIAS Safety system, Safety technology can be flexibly and very economically integrated into the standard system. Safety Under Control The modular, easily configurable Safety solution consists of a Safety controller in combination with Safe I/Os. The. mm wide SCP Safety controller monitors and controls the application. Furthermore it provides the bus interface for the Safe I/O modules. In addition to various Safety I/Os, a relay, an SSI absolute value encoder and an incremental encoder module are available. Integrated or Standalone Through complete integration, the shortest reaction times are achieved for signal processing which are in the range of a few milliseconds. The SDIAS Safety system is TÜVcertified (SIL or SIL CL in accordance with IEC 0 and EN ISO /, Cat., PL e) and can also be used as a standalone solution. With the Safety input Box SIB 0, Safety signals can be read decentrally. The module can be easily mounted whether directly in the machine, an operating console or on the back of the ETT multitouch operating panels. MINI SOLUTION Within a mm width, a mini Safety solution can be implemented whether for emergency stop, door contact or light grids: the Safety controller SCP, combined with the digital mix module SDM 0 with inputs and outputs. Comfortably create the Safety application: In the LASAL SAFETY Designer, function blocks based on PLCopen are available. SDIAS CONTOL SYSTEM

HIGHPECISION MEASUING TECHNOLOGY ecord measurement values quickly and precisely: The SDIAS measurement nology series has the right module for any tech task.

encoderer Energy recording IEPE analysis (condition monitoring) Through the modular construction, you can configure the measurement values specifically for your application. ation.

The highly compact SDIAS measurement modules are optimally suited for diverse areas of applications in the industry.

Control, visualization, motion control, Safety, service and remote maintenance are combined in an integrated platform (according to IEC Norm).

9 HIGHPECISION MEASUING TECHNOLOGY ecord measurement values quickly and precisely: The SDIAS measurement nology series has the right module for any tech task. The selection of products includes I/O cards for measuring: Current Voltage Frequency Temperature (PT 00/PT 000) Strain gauge load cells Absolute and differential pressure SSI absolute value encoderer Energy recording IEPE analysis (condition monitoring) Through the modular construction, you can configure the measurement values specifically for your application. ation. You save costs and profit from a perfectly ectly tuned tem solution with the smallest space. That sysis Efficiency. The highly compact SDIAS measurement modules are optimally suited for diverse areas of applications in the industry. EFFICIENT ENGINEEING Project development and programming are also userfriendly with the objectoriented engineering tool LASAL. Control, visualization, motion control, Safety, service and remote maintenance are combined in an integrated platform (according to IEC Norm). LASAL supports a modular, mechatronic approach to machine design. Machine components are simulated in the software objects. Code and data are combined into logical units (objects). The graphical representation provides high clarity and via object orientation, the highest modularity and reusability are achieved. This contributes to a significant reduction of development times and costs. The graphical hardware editor supports you in project development, parameterization and diagnostics. The development of the Safety application is also comfortably programmed in the graphic editor of the LASAL SAFETY Designer. In the graphical hardware editor, the SDIAS modules can be easily programmed, paramete rized and diagnosed.

COMPLETE OVEVIEW SDIAS MODULES CPU & BUS CONNECTION CP 0 EDGE Technology processor, x Ethernet, x CAN, x USBOTG (OntheGo) CP /PS 0 EDGE Technology processor, microsd, x Ethernet, x VAAN Out, x CAN, x

10 COMPLETE OVEVIEW SDIAS MODULES CPU & BUS CONNECTION CP 0 EDGE Technology processor, x Ethernet, x CAN, x USBOTG (OntheGo) CP /PS 0 EDGE Technology processor, microsd, x Ethernet, x VAAN Out, x CAN, x USB Device, x USB Host CP /PS 0 EDGE Technology processor, microsd, x Ethernet, x VAAN Out, x CAN, x USB Device, x USB Host CP EDGE Technology processor, microsd, x Ethernet, x VAAN Out, x CAN, x USB Host, x USB OTG, voltage supply integrated CP EDGE Technology processor, microsd, x Ethernet, x VAAN Out, x CAN, x USB Host, x USB OTG, voltage supply integrated VI 0 Bus connection, x VAANIn, x VAANOut, + V DC supply INTEFACES & SPLITTES ICA 0 x CAN ICA 0 x CAN (galvanically separated) IIO 0 x SDCI ports according to IEC (IOlink), digital inputs + V DC, 0. ms IPN 0 x Profinet I/O In, x Profinet I/O Out ISE 0 x S, x S ISE 0 x S, x S, x TTY SE 0 EthernetSwitch (J), x In, x Out SV x VAAN In, x VAAN Out DIGITAL INPUT DI 00 inputs + V DC, ms DI 0 inputs + V DC, ms DI counter inputs, GND switching, + V DC, 0 µs DI 00 0 inputs + V DC, ms DI 0 counter inputs + V DC, 0 µs, inputs + V, 0. ms DI 0 0 inputs + V DC, 0. ms DI 0 0 inputs, GND switching, + V DC, ms DIGITAL OUTPUT TO 0 outputs + V DC, 0. A, shortcircuit proof TO outputs + V DC,. A, shortcircuit proof, outputs separated by optic coupler TO outputs + V DC, 0. A, shortcircuit proof PW 0 PWM outputs +0 V DC, + Vswitching, pulse width modulation, adjustable frequency 0. Hz 0 khz PW outputs + V DC, GND switching, 0. A, pulse width modulation, frequency 0 khz O 0 relay outputs +0 V AC, A or + V AC, A (closer contacts) O 0 relay outputs + V AC, A or + V AC, A (changeover contacts) DIGITAL MIX DM 0 inputs + V DC, ms, outputs + V DC,. A, shortcircuit proof, galvanically separated DM 0 inputs + V DC, ms, outputs + V DC, 0. A, shortcircuit proof DM inputs + V DC, ms, outputs + V DC, 0. A, shortcircuit proof DM inputs + V DC, ms, inputs with counter function/time measurement, outputs + V, 0. A, shortcircuit proof DM inputs + V DC, ms, outputs + V DC,. A, shortcircuit proof, outputs separated with optic coupler ANALOG INPUT AI 0 strain gauge inputs ( bits) AI 00 inputs for vibration sensors with IEPE interface, condition monitoring AI 0 inputs PT00/PT000/KTY AI 0 inputs ± V DC or ±. V DC ( bits) AI 0 inputs 0 ma or ma ( bits) AI 0 inputs ± 0 V DC ( bits), KTY/PT000 temperature input AI 0 inputs PT000/KTY ( bits) 0 SDIAS CONTOL SYSTEM

11 AI 0 inputs, 00 ma ( bits) AI 0 thermal element inputs 00 mv ( bits) ANALOG OUTPUT AO 0 outputs ±0 V DC or 00 ma ( bits), switchable per channel AO 0 outputs ±0. V DC or 0. ma ( bit), switchable per channel AO 0 outputs ±0 V DC ( bits) ANALOG MIX AM inputs ±0 V DC ( bits), outputs ±0 V DC ( bits), reference output +0 V DC, max. ma AM inputs 00 ma ( bits), outputs 00 ma ( bits) AM inputs ± 0 V ( bits), outputs ± 0 V ( bits), reference output +0 V, max. 0 ma AM inputs, 00 ma ( bits), output 00 ma ( bits) DIGITAL ANALOG MIX IO 0 digital inputs (0. ms), digital outputs (0. A), analog input (±0 V DC), analog input (00 ma) COUNTE & POSITION ECODING DI 0 AB counter, TTL signal, 0 µs, digital inputs + V DC, 0. ms FC 0 digital S inputs, digital TTL inputs galvanically separated, digital HTL inputs galvanically separated, all inputs with counter function NC 00 Incremental encoder, AB counter, TTL/S, encoder supply V, digital inputs + V, 0 µs, digital outputs + V, A SI 0 SSI absolute encoders (up to bits) TS 0 Transsonar module for distance measurement systems, DPI/IP protocol TS 0 Transsonar module for distance measurement systems, DPI/IP protocol MOTION DC 0 Servo motor output stage, resolver, A continuous / A peak current, + V DC, holding brake, STO DC 0 Servo motor output stage, incremental encoder, A continuous / A peak current, + V DC, holding brake, STO S 00 DC motor current controller, 0 V DC supply, 0. A, power LED output 00 ma S 0 DC motor current controller, 0 V DC supply, 0. A, incremental encoder, digital inputs ST 0 Stepper/servo motor power component control, incremental encoder, digital inputs, potentialfree digital outputs ST Stepper motor output stage, +0 V DC, A, incremental encoder, enable inputs (STO), latch/digital inputs SPECIAL FUNCTIONS DEE 0 voltage inputs, current inputs, x VAAN In, x VAAN Out (optional Ethernet), x CAN, energy recording DM absolute pressure input 000 mbar, PT00, digital inputs + V DC, 0. ms DM differential pressure inputs 0 mbar +0 mbar, digital inputs + V DC, 0. ms EZ 0 0 digital inputs for implementing Euromap interface EZ 0 0 digital outputs for implementing Euromap interface EZ digital outputs for implementing Euromap interface KL 00/KL 0 Potential distribution x 0 V (ground), x + V DC (supply), current limited; difference: connector layout KL 0 Potential distribution x 0 V ground KL Potential distribution x + V DC (supply) PSB 00 Expansion supply C 00 x realtime clock BL 0 Placeholder for expansions SAFETY SCP Safety controller, x USB device, microsd slot SDI 0 0 safe digital inputs + V DC, 0. ms SIB 0 Safety Input Box for decentrally reading Safety signals, safe digital inputs + V DC, 0. ms STO 0 safe digital outputs + V DC, max A, shortcircuit proof SDM 0 safe digital inputs + V DC, 0. ms, safe digital outputs + V DC, max A SO 0 safe relay outputs max. +0 V DC, max. A SSI 0 Evaluation of SSI absolute encoder signals (up to bits) SNC 0 Evaluation of incremental encoder signals (up to bits), encoder supply + V, counter frequency MHz Measurement technology modules

12 INTENATIONAL AUSTIA COPOATE HEADQUATES SIGMATEK GmbH & Co KG Lamprechtshausen Sigmatekstraß e Tel. +/ / 0 Fax +/ / office sigmatek.at GEAT BITAIN SIGMATEK Automation UK Limited Nottingham, NG F Nottingham Science Park 0 Edison Village Tel. +// Fax +// office sigmatekautomation.co.uk CHINA SIGMATEK Automation CO., Ltd 00 Ningbo oom 0, Building A, No., Jingjia oad Tel. +// 0 Fax +// 0 office sigmatekautomation.cn GEMANY SIGMATEK GMBH Landau MarieCurieStraß e Tel. +/ / 0 Fax +/ / office sigmatek.de USA SIGMATEK U.S. Automation, Inc. North oyalton, Ohio 0 oyalton d., Suite N. Tel. +/0/ Fax +/0/ office sigmatek.us K o r e a SIGMATEK Automation Korea CO., Ltd 0 00 Seoul th floor, Digital Industrial ldg Gasan digital ro Geumcheongu Tel. +/ Fax +/0 office sigmatekautomation.kr SWITZELAND SIGMATEK Schweiz AG 0 IllnauEffretikon Schmittestrasse Tel. +// 0 0 Fax +// 0 office sigmatek.ch BELGIUM SigmaControl B.V. LB Barendrecht Tel. +//0 0 office sigmacontrol.eu CHINA Shanghai Dimension, Automatic Control System Solution Co., Ltd 000 Shanghai Tel. +// 0 buyer dmxtech.com DENMAK SH GOUP A/S 00 Svendborg Tel. +// 0 sigmatek shgroup.dk FINLAND SALIN Oy Ab 00 Vantaa Tel. +/ 0/ info sarlin.com INDIA SIGMA CONTOLS 0 Pune office sigmatekautomation.in ITALY SIGMA MOTION SL 0 Montecchio Maggiore (VI) Tel. +/0 /0 info sigmamotion.it NETHELANDS SigmaControl B.V. LB Barendrecht Tel. +/0/ office sigmacontrol.eu POLAND SDS Automatyka Sp.J. roc aw Tel. +/ /0 biuro sdsautomatyka.pl POTUGAL Plasdan Automation & AddOn Systems 0 Marinha Grande Tel. +// 0 info plasdan.pt SEBIA ovex Inzenjering d.o.o. 00 Belgrad Tel. +// 0 romeov ptt.rs SOUTH AFICA ANYTECH (PTY) Ltd. Gauteng Tel. +//0 erika.neethling anytech.co. a THAILAND SCM Allianz Co. Ltd. 000 Bangkok Tel. +/0/ contact scma.co.th TUKEY Dedem Mekatronik Menderes İzmir Tel. +0// sigmatek dedemmekatronik.com E Copyright /0 by SIGMATEK GmbH & Co KG All specifications are subject to change without notice. FANCE I.S.I.T 0 Plaisance du Touch Tel. +// contact isit.fr SWEDEN SIGBI Automation AB Helsingborg Tel. +// 00 info sigmatek.se w w w. s i g m a t e k a u t o m a t i o n. c o

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