Agenda. 1. Controllers, I/O, HMI terminals, Network switches. 2. Motion Control Current Product Technology, Next Generation Control

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2 Agenda 1. Controllers, I/O, HMI terminals, Network switches 2. Motion Control Current Product Technology, Next Generation Control 3. Rockwell Software Asset Management, Visualization, Data Collection Manufacturing Performance, Reporting, Evolving Technology Copyright 2011 Rockwell Automation, Inc. All rights reserved. 2

House Technical Consultant Rockwell Automation

3 Insert Photo Here Rockwell Automation Controllers I/O HMI Terminals Network Switches Presented by: Thomas House Technical Consultant Rockwell Automation Copyright 2009 Rockwell Automation, Inc. All rights reserved.

4 Agenda Controllers, I/O, HMIs, Networks 1. Programmable Automation Controllers Hardware 2. Programmable Automation Controllers Software 3. Input and Output Enhancements 4. Human-Machine Interface Hardware 5. Networking Switch Technology Copyright 2011 Rockwell Automation, Inc. All rights reserved. 4

Scalable Control Solutions Components & Intelligent Integrated Architecture Motor Control

linked machine Stand alone machine Low cost Just enough control Low Multi axis motion Increased

Integration Continuum Coordinated Multi axis motion Robotic Feeders Electronic Line Shafting

6 Scalable Control Solutions Components & Intelligent Integrated Architecture Motor Control Connected Components Mid-Range Solutions Advanced Solutions Simple Connectivity Mechanical linked machine Stand alone machine Low cost Just enough control Low Multi axis motion Increased controller capabilities Mix of mechanical and electrical controls Low engineering costs Integration Continuum Coordinated Multi axis motion Robotic Feeders Electronic Line Shafting Advanced connectivity Advanced information capabilities High Copyright 2011 Rockwell Automation, Inc. All rights reserved. 6

7 CompactLogix Product Road map L4xS 1769-L L L32E 1769-L35CR 1769-L35E 1769-L L32C 1769-L23E-QB1B 1769-L23-QFBC1B 1769-L23E-QFBC1B (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 7

8 CompactLogix 5370 Programmable Automation Controllers (PACs) Expanding on the scalability of the Logix family of controllers The CompactLogix 5370 PACs offer: A wider variety of options to provide best-fit alternatives for specific application requirements A strong motion solution when combined with Kinetix 350 for customers requiring high performance in a compact and affordable package Common and consistent features across all three platforms; scalability between the Logix families (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 8

Additions to CompactLogix Family of PACs Controller with no Integrated Motion

Controller Small Stand-Alone & Ancillary Equipment Controller L24ER-QBFC1B

with Kinematics L36ERM 16 axis with Kinematics L24ER-QB1B L30ER/L30ER-NSE L33ER

provide better features and faster return of investments Note: NSE No Storage Energy

9 Additions to CompactLogix Family of PACs Controller with no Integrated Motion Controller with Integrated Motion General Purpose Machine Controller Small Machine Controller Small Stand-Alone & Ancillary Equipment Controller L24ER-QBFC1B L27ERM-QBFC1B 4 axis with Kinematics L33ERM 8 axis with Kinematics L30ERM 4 axis with Kinematics L36ERM 16 axis with Kinematics L24ER-QB1B L30ER/L30ER-NSE L33ER L18ERM-BB1B 2 axis with Kinematics L16ER-BB1B L18ER-BB1B Platform enhanced to provide better features and faster return of investments Note: NSE No Storage Energy (No RTC SuperCap) (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 9

10 Application space CompactLogix 5370 L1 CompactLogix 5370 L3 Rotary Knife, Cutting, Labeling, Wrapping, Solar, Fuel Cell, RTU, Clinical Washer, Sorter, Pre-packing, Building Automation Filling, Form/Fill/Seal Case forming, Cartoning, Wrapping, Palletizing, Conveying, Winding, Printing, Web handling, Batching, Wind Power CompactLogix 5370 L2 L4x Mixing, Filtration Blending, Baking Drying, Compression Extrusion, Coating Applications that require multiple EtherNet/IP networks, Safety and Motion Copyright 2011 Rockwell Automation, Inc. All rights reserved. 10

CompactLogix 5370 PACs Hardware Overview

controllers ~2x Integrated Motion support

solution with at least one ERM catalog in

11 CompactLogix 5370 PACs Hardware Overview Faster CPU Existing CompactLogix 5370 controllers ~2x Integrated Motion support (ERM models) Fully scalable motion solution with at least one ERM catalog in each series Up to 16 axis supported on unmodified Ethernet network Average 2axis/ms with 2x faster application program execution Support all motion instruction including Kinematics Optional Device Level Ring (DLR)

CompactLogix 5370 PACs Hardware Overview Dual Ethernet Port Linear/Star/Ring Topology capable

in a ring topology provides resiliency from loss of one network connection allows replacement of

supervisor capability (same as ETAP or 1756-EN2TR) reduces the number of Ethernet switches in the

size of up to 500 bytes send using existing MSG command Modbus/TCP supported programmatically

12 CompactLogix 5370 PACs Hardware Overview Dual Ethernet Port Linear/Star/Ring Topology capable Ethernet switch that supports Device Level Ring (DLR) allows user to connect the Ethernet network in a ring topology provides resiliency from loss of one network connection allows replacement of devices one at a time without stopping production (similar to star topology) includes ring supervisor capability (same as ETAP or 1756-EN2TR) reduces the number of Ethernet switches in the system which reduces cost Open socket capabilities up to 32 sockets available supports packets size of up to 500 bytes send using existing MSG command Modbus/TCP supported programmatically using sample code (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 12

13 CompactLogix 5370 PACs Hardware Overview USB Type B port USB 2.0 communicating at full-speed (12mb/s) Improved performance for flashing firmware, uploads and downloads, on-line edits, and bridging to the backplane Device only, not a host no ASCII communications via USB for ASCII applications use 1769-ASCII or 1769-SM2 or 1734 ASCII module no connection to visualization or other USB devices Connect to PC using a standard USB Type B cable Typical usage: Flash firmware Upload/Downloads Mode changes Bridge to the backplane Online edits Performance improvement for firmware flashing 15 x faster firmware flashing speed compared to serial ports (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 13

CompactLogix 5370 PACs Hardware Overview Removable Secure Digital (SD) memory card

1784-SD2 (2GB) Faster reads and writes compared to Compact Flash Auto load of program

Firmware Supervisor Runtime tag data read/write Fault Dump during MNRF(Major Non

and environmental issues associated with lithium batteries Embedded in every new

14 CompactLogix 5370 PACs Hardware Overview Removable Secure Digital (SD) memory card Industrially rated and certified Secure Digital card 1784-SD1 (1GB) Ships with controller 1784-SD2 (2GB) Faster reads and writes compared to Compact Flash Auto load of program upon power up New capabilities in the 5370 controllers Application/Project storage Firmware Supervisor Runtime tag data read/write Fault Dump during MNRF(Major Non Recoverable Faults) Battery-less Energy Storage Eliminates maintenance, transportation and environmental issues associated with lithium batteries Embedded in every new CompactLogix5370 controller (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 14

ControlLogix 557x Hardware Overview New faster CPU 2x+ performance improvement over L6x for standard apps 2x the process loops and 2x number of defined tags for Process Cuts in ½ Crossload times for

Enhanced SDRAM memory for Automation Control Faster and more robust reads & writes Controller Scaling based on application memory (2MB to 32MB) On-board 4-character display provides Enhanced

15 ControlLogix 557x Hardware Overview New faster CPU 2x+ performance improvement over L6x for standard apps 2x the process loops and 2x number of defined tags for Process Cuts in ½ Crossload times for high availability systems Up to 2.5x+ faster application prog. motion command/logic exec. Enhanced SDRAM memory for Automation Control Faster and more robust reads & writes Controller Scaling based on application memory (2MB to 32MB) On-board 4-character display provides Enhanced controller diagnostics, runtime & health information. Embedded SD card 1 GB shipped with each controller Energy Storage Module Eliminates all needs for the battery ESM options depending on application / industry specifics USB 2.0 port Dramatic performance improvement over RS232 Firmware Flashing, Online Edits, Upload/Downloads

16 1. Programmable Automation Controllers Hardware 2. Programmable Automation Controllers Software

17 Controller Support Roadmap ControlLogix L L61, L62, L63, L64, L L61S, L62S, L63S FIRMWARE AVAILABLE V18 V19 V20 V21 Yes Yes Yes No Firmware CompactLogix L2x, L3x, L4x Controller 1768 L43, L L43S, L45S 1769 L35CR, L35E, L32E, L32C, L L23QBFC1B, L23EQB1B, L23EQBFC1B ControlLogix L72, L73, L74, L L71, L72S, L73S introduced starting at v20 Yes Yes Yes No Firmware No Yes + Yes Yes CompactLogix L16ER, L18ER, L18ERM,L24ER, L27ERM 1769 L30ER, L33ER, L30ERM, L33ERM, L36ERM No No Yes Yes V20 is last version of RSLogix 5000 to allow selection and creation of some existing controllers. V21 firmware will not be available for these controllers V20 will be in extended maintenance mode for several years (Confidential For Internal Use Only) Copyright Rockwell Automation, Inc. All rights reserved.

18 RSLogix 5000 V20 Highlights Expanded Scalability Support for a broader range of controllers, I/O, and drives provides best-fit alternatives for a wider variety of applications ControlLogix 5570 L71, L73XT, L72S, L73S CompactLogix 5370 L1, L2, L3 Kinetix 350 Broader Device Integration Reduce downtime, improve speed of application development, and connect to a wider variety of devices Large Device Auto Device Configuration EDS Add-on Profiles EtherNet/IP Quick Connect Open Socket interface support for 1756-EN2x family Security Extensions Module Discovery 18

19 RSLogix 5000 V20 Highlights Integrated Motion on EtherNet/IP Advanced motion functions for a broader spectrum of applications Master Driven Speed Control (MDSC) Acceleration compensation for interpolated actual position Enhanced Safety Features New safety components and programming features extend the performance of the 5570 family of controllers into safety-related applications Floating Point in Safety Task EtherNet/IP Unicast Safety I/O Safety Instruction additions New Profiles 1794 Flex on EtherNet/IP with DLR Armorstart on EtherNet/IP with DLR Motor Protection EtherNet/IP Adaptor SLC-500 EtherNet/IP Adapter Kinetix 350 EtherNet/IP CIP Motion Kinetix Integrated Drive Motor SERCOS interface 19

Logix controller, but the download was a manual process in RSLogix 5000 v16-v19 Works with Firmware Supervisor which

20 Automatic Device Configuration (ADC) Reduce Downtime when Replacing a Drive Configure your Logix system to automatically download a PowerFlex 755 drive configuration after it has been replaced Configuration data exists in the ACD file and the Logix controller, but the download was a manual process in RSLogix 5000 v16-v19 Works with Firmware Supervisor which flashes the drive and/or peripherals for the application 2:00 AM EtherNet/IP Stratix 6000 / 8000 Configuration Flash IP Address 20

Electronic Data Sheet AOPs makes integration of

text-based Electronic Data Sheets Add devices

Provides configuration, connection information,

21 Add-on Profile (AOP) Expansion More Choices for Integrated EtherNet/IP Devices Addition of Electronic Data Sheet AOPs makes integration of EtherNet/IP devices easier than ever before Use text-based Electronic Data Sheets Add devices directly from RSLogix 5000 design environment Provides configuration, connection information, I/O tags, and configuration screens, other pre-defined tabs 21

Socket Connections Connect Even More Devices

competitive controllers, databases, and more

RSLogix 5000 Supported in: 1756-EWEB and

1756-EN2x and 1756-EN3TR Socket Connection

22 Socket Connections Connect Even More Devices to Integrated Architecture Allows Logix connection to non-cip devices Barcode scanners, vision systems, printers, robots, competitive controllers, databases, and more Socket-specific messaging available in RSLogix 5000 Supported in: 1756-EWEB and 1768-EWEB CompactLogix 5370 L1, L2, L EN2x and 1756-EN3TR Socket Connection Non-Windows Based Workstations Scanners Robots Any Standard Ethernet Devices Printers

tags in V18 Safety Produced/Consumed tags in V19 Safety I/O in V20 Allow communications to span multiple

23 More Efficient Communications Extended to Safety I/O Logix PACs communicate to other EtherNet/IP devices via Unicast Offers more IT-friendly communication method Standard I/O in V18 Standard produced/consumed tags in V18 Safety Produced/Consumed tags in V19 Safety I/O in V20 Allow communications to span multiple VLANs or subnets Example application includes interlocking of remote controllers over plant infrastructure 23

24 New Profiles Added to RSLogix 5000 V20 Flex I/O EIP w/dlr ArmorStart EIP w/dlr SLC EtherNet/IP Adaptor Kinetix 350 EtherNet/IP CIP Motion Motor Protection EtherNet/IP Adaptor w/ DLR Kinetix Integrated Drive Motor (Sercos Interface) 24

25 What changes in V21? Logix & View Shared Tag Definitions Extended data around tags & structures Meta Data High Speed Button Control Controller Based High Speed Data Log Jog Motor A-B Controller Based High Speed Alarm Log (Confidential For Internal Use Only) 25 C i h 2010 R k ll A i

1756 I/O Enhancement Project Peer to Peer I/O Control Concept Configuration Input Module produces data Optional Controller Gate Cmds Configuration Output Controller Configures Input & Output Modules

27 1756 I/O Enhancement Project Peer to Peer I/O Control Concept Configuration Input Module produces data Optional Controller Gate Cmds Configuration Output Controller Configures Input & Output Modules to define their behavior: Input module configuration defines when the module Produces Output Command data For the IB16IF: any Input Change of State For the LSC8XIB8I: any Input Change of State or any Output Window definitions Output module configuration defines which Input module to Listen to and what combination of parameters, from both the Controller and the Input module, the Output Pts will respond to Output module Hears parameters required to energize an Output When Input criteria is met, Outputs will respond in less than 50uS (Confidential For Internal Use Only) 27

1756 I/O Enhancement Fast DC I/O (target late-summer 2012) Peer Device Peer Device 1756-IB16IF Fast 24vdc Input Module <25 us Symmetrical On /Off response time 10 us Pulse Capture capability Per

28 1756 I/O Enhancement Fast DC I/O (target late-summer 2012) Peer Device Peer Device 1756-IB16IF Fast 24vdc Input Module <25 us Symmetrical On /Off response time 10 us Pulse Capture capability Per Point CIPSynch Timestamping Sink / Source Capable (Isolated) Event Tags / 2 nd Connection support Uses Peer to Peer I/O Connection to the OB16IEF for Output control 1756-OB16IEF Fast 24vdc Output <25 us Symmetrical On /Off response time 2A 30deg C Per point E-Fusing (Thermal) Programmable Fault State Delays Built-in Pulse Width Modulation Master to both the IB16IF Input and the LSC8XIB8I Counter modules Peer Device 1756-LSC8xIB8I 24vdc Low-Speed Counter 8 40kHz Counters w/rollover and Preset values in Output Tags Returns Accum Count + Instantaneous and Average Frequency Values 8 Control Inputs for Up/Dn, Reset and Gate functions 2 Configurable Output Windows per Counter Uses Peer to Peer I/O Connection to the OB16IEF for Output control 1756-OB16IEFS Scheduled Output Per Point Scheduling for all 16 outputs 32 Schedules 2 Schedule / Output (On and Off) 2A 30deg C Per point E-Fusing (Thermal) Programmable Fault State Delays Built-in Pulse Width Modulation greatly simplifies Stitching applications World class, highest performance IO platform available only from Rockwell Automation Peer to Peer Control capabilities resulting in Screw to Screw performance <100uS 28 (Confidential For Internal Use Only) Copyright 2009 Rockwell Automation, Inc. All rights reserved.

29 1. Programmable Automation Controllers Hardware 2. Programmable Automation Controllers Software 3. Input and Output Enhancements 4. Human-Machine Interface Hardware Copyright 2011 Rockwell Automation, Inc. All rights reserved. 29

30 Visualization Solutions FactoryTalk ViewPoint Industrial Computers and Monitors FactoryTalk View SE Becomes PVP 6 Compact CY 2013 FactoryTalk View ME PanelView Plus 6 PanelView Plus Compact PanelView 5300 Studio 5000 PanelView 5500

31 PanelView Plus 6 PanelView Plus 6 Touchscreen, Keypad and Touch Keypad models 7, 10,12 and 15 Screen Sizes Color IP65 for all models Conformal coating in select models Standard and extended feature Sets AC/DC Models Combined function of PanelView Plus & CE All PanelView Plus and all PanelView Plus CE models (version 5.1 and earlier) are Silver Series with expected last-time buy deadline of December 31, 2012 or as parts last. (Confidential For Internal Use Only)

Specifications / Details Redesign of PanelView Plus Logic module Increased RAM Capacity 512 MB DDR2 SDRAM Larger FLASH Capacity 512 MB FLASH High speed USB 2.

0 GHz Increased DRAM Bandwidth - DDR2 @ 533MHz Indicates new feature For PanelView Plus 6 SD Card Mini B USB Device Dual USB 2.

32 Specifications / Details Redesign of PanelView Plus Logic module Increased RAM Capacity 512 MB DDR2 SDRAM Larger FLASH Capacity 512 MB FLASH High speed USB 2.0 port Separate USB device port for download, direct connection to PC Faster processor - VIA 1.0 GHz Increased DRAM Bandwidth - 533MHz Indicates new feature For PanelView Plus 6 SD Card Mini B USB Device Dual USB 2.0 Serial Port Ethernet AC and DC Power Input *Locations v6.0 Logic and Module Components is compatible are with backwards existing Display compatible and Communication with existing Display modules and Communication modules. (Confidential For Internal Use Only) Copyright 2010 Rockwell Automation, Inc. All rights reserved.

PanelView Plus 6 Features PanelView Plus / PanelView Plus 6 Feature Alignment FEATURE PanelView Plus PanelView Plus CE PanelView Plus 6 (64 MB) (128Mb) (512Mb)

33 PanelView Plus 6 Features PanelView Plus / PanelView Plus 6 Feature Alignment FEATURE PanelView Plus PanelView Plus CE PanelView Plus 6 (64 MB) (128Mb) (512Mb) FactoryTalk Machine Edition FactoryTalk Viewpoint PDF Viewer Active X Controls ( , DataStorePlus, Recipe) Remote Terminal Control (Based on VNC) FTP Server Alarms Font Library (Inc. Arial Unicode) USB device/client download port Restore Factory Default Option MPEG Video playback O Microsoft Office Viewers O Microsoft Internet Explorer O Remote Desktop Services O Higher Performance and New Features Same Price! O = Optional extended feature set (Confidential For Internal Use Only)

Standard and wide aspect ratios available in both 5300 and 5500

34 PanelView 5000 Hardware Platform PanelView 5500 PanelView 5300 For Smaller Systems Wide range of sizes and options from 4 to 19 Standard and wide aspect ratios available in both 5300 and 5500 Performance equal to or better than PVP6 Device Level Ring (DLR) Ethernet

35 1. Programmable Automation Controllers Hardware 2. Programmable Automation Controllers Software 3. Input and Output Enhancements 4. Human-Machine Interface Hardware 5. Networking Switch Technology Copyright 2011 Rockwell Automation, Inc. All rights reserved. 35

SE2) Broken wire detection in AOP Improved

Smartport Multiple port automation devices

switches, Managed switches without RSTP PTP

PTP 1588 messages to pass through instead

36 Stratix 8000/8300 Updates Release 6 SW (version SE2) Broken wire detection in AOP Improved troubleshooting and maintenance Two new Smartport Multiple port automation devices which will support: ETAPs, Unmanaged switches, Managed switches without RSTP PTP pass thru on expansion module Allows IEEE PTP 1588 messages to pass through instead of being dropped Encrypted Firmware Encrypts administrative traffic during Telnet and SNMP sessions (SSHv2 and SNMPv3) Release 7 SW Improved boot up time >50% improvement New Expansion Modules 4 & 8 port all SFP PoE options 4 port PoE 4 PoE + 4 copper Stratix 8x00

37 Stratix 2000 Update Expanding the portfolio in port 16 copper, 14+2 fiber All Gig ports 5 & 6+2 offering Fiber options Single & Multimode Extended temperature ranges (-40º to 85ºC) (Confidential For Internal Use Only) 37

10 ports (5.1 H, 3.6 W, 4.3 D), (5.1 H, 3.6 W, 5.

slots for multi & single mode fiber New SFPs added

38 Stratix 5700 Layer 2 Overview 3 port configurations across 5 HW platforms offering 20 versions 6 port (5.1 H, 2.95 W, 4.3 D) 6 copper ports 4 copper ports + 2 SFP slots 10 ports (5.1 H, 3.6 W, 4.3 D), (5.1 H, 3.6 W, 5.05 D) 8 copper ports + 2 combo* 20 ports (5.1 H, 5.0 W, 5.05 D) 16 copper + 2 combo* ports + 2 SFP slots SFP slots for multi & single mode fiber New SFPs added to overall portfolio Advanced feature set: Two software packages - lite or full REP, Etherchannel, Flexlink 2 Gig ports IEEE 1588 support Conformal coating Embedded NAT - Phase 1.5 *Combo = copper or SFP Compact and Scalable Platform

Hardware Features General Specifications Dual (independent) power inputs 12/24/48VDC Alarm Relays 24V configurable alarm inputs (2) and single output Console

Digital (SD) support Contains switch configuration and IOS Quickly duplicate and manage configurations Copied to multiple SD cards Copied into multiple switches

39 Hardware Features General Specifications Dual (independent) power inputs 12/24/48VDC Alarm Relays 24V configurable alarm inputs (2) and single output Console port Serial and USB port for direct switch access Port and mode LEDs Operating Temperature -40º C to 60º C Configuration and Backup Options Optional Secure Digital (SD) support Contains switch configuration and IOS Quickly duplicate and manage configurations Copied to multiple SD cards Copied into multiple switches Store and copy on a PC Configuration file can be edited on PC as.txt file Configuration as part of IA project Flexible duplication and storage of switch configuration

40 Rockwell Automation Motion Control Insert Photo Here Current Product Technology Next Generation Control Presented by: Kevin Miller Motion Application Specialist Schaedler Yesco Copyright 2009 Rockwell Automation, Inc. All rights reserved.

41 Agenda Part 1 1. Kinetix 300 Single-Axis Control 2. Kinetix 6000, 6200, 6500 Multi-Axis Control w/ Safety and CIP Motion 3. Kinetix 350 Single Axis w/ Safety and CIP Motion 4. Kinetix 6000M Next Generation Integrated Drive Motor Copyright 2011 Rockwell Automation, Inc. All rights reserved. 41

43 Kinetix 300 Single-Axis Control Standard Unmodified Ethernet Lower wiring costs Simplified Integration of the entire control solution on one network. including HMI, PAC, I/O and motion. Integration with L2x and L3x CompactLogix PACs with Kinetix 300 Add On Profile. Cost effective motion solution Safe Torque Off standard on all models Protect personnel and increase machine productivity Built in web server for configuration and diagnostics No motion software to install or maintain. Copyright

Kinetix 300 Anatomy 400W 3kW Power Range 120/230V single phase, 230/460V 3-phase models 32 Indexes w/ S-Curve capability Commanded Control over Ethernet/IP ODVA certified EtherNet/IP support Analog

44 Kinetix 300 Anatomy 400W 3kW Power Range 120/230V single phase, 230/460V 3-phase models 32 Indexes w/ S-Curve capability Commanded Control over Ethernet/IP ODVA certified EtherNet/IP support Analog and Digital I/O Analog and PTO Control 4 Character Display Keypad Input Memory Module for ADR Electronic Gearing Absolute and Incremental Feedback, MP and TLY motors. Smart Motor Recognition Technology Plug and Play Auto Tuning 24V backup power for Keep Alive function Integrated Safe Torque Off ISO Safety Category 3 PL d Copyright

45 Kinetix 300 Product Positioning Drive Continuous Power Rating 250W 500W 1.2 KW 3 KW 7.5 KW 11 KW 22 KW 112 KW Voltage 120V 230V 1 phase 230V 3 phase 460V 3 phase Kinetix 2000 Kinetix 300 Ultra3000 Kinetix 6000 Kinetix 7000 Copyright 2009 (Confidential For Internal Use Only) Copyright Rockwell Automation, Inc. All rights reserved. 45

Integral features save additional panel space.

47 Simplicity Kinetix 6000 Drives (Multi-Axis ) SERCOS interface eliminates up to 18 discrete wires per axis. Power rail makes layout and installation fast and easy. Compact design Up to 65% smaller than competitors units. Integral features save additional panel space. Time saving accessories Line interface module replaces nine components (such as 24 VDC power supply for I/O), eliminating up to 72 wire terminations (and mistakes). Line Interface Module

48 Kinetix 6200/6500 Benefits - Modularity Additional modules will allow user to choose between safe off or advanced safety. Migration platform for EtherNet/IP network connectivity protects your investment for future technology enhancements Control module attaches to all Power modules reducing spare parts inventory Copyright

49 Kinetix 6200 SERCOS interface Safe Speed Servo The Kinetix 6200 Safe Speed drives incorporate world class safety integration to our existing multi-axis motion platform (Confidential For Internal Use Only) 49

50 Kinetix 6200 Benefits - Upgrades The Kinetix 6200 SERCOS interface drive is compatible with your existing Kinetix 6000 system. Any number of axes can be upgraded to advanced safety where needed without replacing the entire system. Programming and wiring changes will be needed on any axis upgraded. Copyright

51 Kinetix 6500 Ethernet Safe Speed Servo The Kinetix 6500 Safe Speed drives incorporate world class safety integration on Ethernet/IP, providing a servo platform to support a single network for machine to enterprise. Copyright

52 Agenda Motion Control 1. Kinetix 300 Single-Axis Control 2. Kinetix 6000, 6200, 6500 Multi-Axis Control w/ Safety and CIP Motion 3. Kinetix 350 Single Axis w/ Safety and CIP Motion Copyright 2011 Rockwell Automation, Inc. All rights reserved. 52

53 Kinetix 350 The Kinetix 350 is a single-axis EtherNet/IP servo drive for coordinated motion applications. It was developed to provide scalability for customers by simplifying integration of the entire control solution on one network (including HMI, PAC, I/O and motion). Copyright 2011 Rockwell Automation, Inc. All rights reserved.

Scalability of the System Developed to provide scalability for customers by simplifying integration of the entire control solution on one network (including HMI, PAC, I/O and

54 Scalability of the System Developed to provide scalability for customers by simplifying integration of the entire control solution on one network (including HMI, PAC, I/O and motion). Compatible with any CompactLogix ERM processors supporting CIP Motion Copyright 2011 Rockwell Automation, Inc. All rights reserved. Supported in RSLogix 5000 Version 20

Kinetix 350 Anatomy 400W 3kW Power Range 120/230V single phase 230/460V 3-phase models ODVA certified EtherNet/IP - CIP Motion I/O & Encoder Output 4 Character Display Automatic Device Recovery

55 Kinetix 350 Anatomy 400W 3kW Power Range 120/230V single phase 230/460V 3-phase models ODVA certified EtherNet/IP - CIP Motion I/O & Encoder Output 4 Character Display Automatic Device Recovery Module 24V control power Absolute and Incremental Feedback, MP and TLY motors. Smart Motor Recognition Technology Plug and Play Integrated Safe Torque Off PLd (ISO 13849), SIL2 Auto Tuning Copyright 2011 Rockwell Automation, Inc. All rights reserved.

56 Kinetix 350 vs. Kinetix 6500 The Kinetix 350 supports the complete motion command set but does not support some of the high end features that exist in the Kinetix 6500 Kinetix 6500 vs. Kinetix 350 Feature Kinetix 6500 Kinetix 350 Panel space Larger Smaller System cost Higher Lower Input Voltage 460 VAC 120, 230, 460 VAC Auxiliary Encoder Support YES Not Supported Dual Loop Feedback YES Not Supported Native Device Level Ring YES W/Etap Dual port Ethernet Switch YES Not Supported Motor Commutation Test YES Not Supported Disturbance Observer YES Not Supported Linear Motor Support YES Not Supported User Limit Exceptions YES Not Supported Safe Speed Yes Not Supported Safe Torque Off SIL 3 PLe SIL 2 PLd Hardware configuration Multi Axis Single Axis Copyright 2011 Rockwell Automation, Inc. All rights reserved. 56

57 Agenda Motion Control 1. Kinetix 300 Single-Axis Control 2. Kinetix 6000, 6200, 6500 Multi-Axis Control w/ Safety and CIP Motion 3. Kinetix 350 Single Axis w/ Safety and CIP Motion 4. Kinetix 6000M Next Generation Integrated Drive Motor Copyright 2011 Rockwell Automation, Inc. All rights reserved. 57

IDM Power Interface Module (IPIM) Standard Motor

59 Kinetix 6000M IDM - Architecture Kinetix 6000/6200 System Hybrid Power Cable SERCOS Network Up to 16 IDMs IDM Power Interface Module (IPIM) Standard Motor (Confidential For Internal Use Only) Copyright 2010 Rockwell Automation,

Rockwell Software Insert Photo Here Presented by: Mike Murphy Automation Software

61 Rockwell Software Overview and What s New 1. Asset Management 2. Visualization 3. Data Collection / Persistent Storage 4. Manufacturing Performance 5. Reporting 6. Managing Evolving Technology 7. I want to learn more Copyright 2011 Rockwell Automation, Inc. All rights reserved. 61

63 Asset Management What is an Asset? People People need tools to help them be more effective Hardware production lines, machines, supporting equipment PLCs, PACs, VFDs, EOIs, drawings, schematics, user manuals What do we mean by Asset Management? Keeping track of backups, PLC program changes, VFD parameter settings, device calibration status, process device configuration in the easiest and most automatic way possible Why manage our plant-floor assets? safety, downtime minimization, security, stress management all of these are important on their own, and they all improve the bottom line - $$$ Is it worth the effort and expense? What does an hour of downtime cost? OK, so how? What tool is available for Asset Management? Copyright 2011 Rockwell Automation, Inc. All rights reserved. 63

Asset Management A set of asset-centric focused tools to manage your automated production environment securely and centrally Secure access to the control system Track users actions Provide backup and

64 Asset Management A set of asset-centric focused tools to manage your automated production environment securely and centrally Secure access to the control system Track users actions Provide backup and recovery of operating asset configurations Manage asset configuration files Configure process instruments Manage device calibrations Scalable design allows expansion of functionality and device counts Practical application for small-line applications and site-wide installations Low entry cost easily supports testing and proof of concept work FactoryTalk AssetCentre is a tool to manage automation assets Copyright 2011 Rockwell Automation, Inc. All rights reserved. 64

66 Visualization What do we mean by Visualization? In the simplest of definitions, Visualization products create a window into your control system. Can be used for monitoring only Can be used for both monitoring and controlling the system May include simple data logging for trending time-series analog values Includes alarming and alarm management Can include anything from operator level to plant manager level Copyright 2011 Rockwell Automation, Inc. All rights reserved. 66

67 Visualization Machine-level HMI Also known as Operator Interface Dedicated Hardware EOI PanelView Component PanelView Plus 6 Coming Soon PanelView 5000 PC-Based FactoryTalk View Machine Edition Station Copyright 2011 Rockwell Automation, Inc. All rights reserved. 67

Visualization Plant Level HMI Machine 1 Machine 2 Machine 3

70 Visualization FT ViewPoint Add-in FactoryTalk ViewPoint adds ability to view HMI applications in a browser There s a FT ViewPoint for any level of Rockwell HMI in your facility Copyright 2011 Rockwell Automation, Inc. All rights reserved. 70

71 Visualization - Migrating Older Systems Do you have aging RSView32 or Wonderware Applications in your Facility? - Step Forward Program for Software 50% Discount on new FTView SE Software if upgrading Copyright 2011 Rockwell Automation, Inc. All rights reserved. 71

73 Data Collection / Persistent Storage There are two primary choices for long term production data storage: 1. Store Data in a Relational Database such as MSSQL Server, Oracle, etc. Good for bi-directional data requirements such as recipe data, machine setup specs, end-of-batch data, etc. Not as good for large volumes of time-series data 2. Store data in a Data Historian Good for large volumes of time-series analog data Not good for bi-directional data Copyright 2011 Rockwell Automation, Inc. All rights reserved. 73

Data Collection / Persistent Storage Middleware which provides bi-directional data transfer between control systems and relational database management systems (RDBMS) Allows bi-directional data

74 Data Collection / Persistent Storage Middleware which provides bi-directional data transfer between control systems and relational database management systems (RDBMS) Allows bi-directional data transfer between database and PLC/PAC. Think recipe data, machine setup specs, end-of-batch data, etc. Can be purchased with MSSQL Server, or without Can be used with existing ODBC compliant databases Copyright 2011 Rockwell Automation, Inc. All rights reserved. 74

Data Collection / Persistent Storage Time-Series Data Collection, Storage, and On-Demand Retrieval Collects, compresses, and archives large volumes (number of points/duration of time) of time-series

75 Data Collection / Persistent Storage Time-Series Data Collection, Storage, and On-Demand Retrieval Collects, compresses, and archives large volumes (number of points/duration of time) of time-series data Time-series database architecture allows for fast retrieval of data no matter how large the database gets Compression and exception algorithms save disk space and can be configured to individual point level if desired Data retrieval / reporting accomplished using MSExcel or FTVantagePoint. SQC tools are available. Interface nodes can be designed into system to buffer data High-Availability designs can be implemented Copyright 2011 Rockwell Automation, Inc. All rights reserved. 75

Data Collection / Persistent Storage Device Historian on a ControlLogix, 1756 module Full FactoryTalk Historian capabilities Web client interface for configuration and reporting Compatible with Site

76 Data Collection / Persistent Storage Device Historian on a ControlLogix, 1756 module Full FactoryTalk Historian capabilities Web client interface for configuration and reporting Compatible with Site Edition server, OSI PI server and clients Data roll-up to FactoryTalk Historian SE and PI Server Reporting Clients can connect directly to FactoryTalk Historian ME Clients = FactoryTalk VantagePoint, Excel Add-In, etc. Store and Forward data collection Add-on profile to Logix5000 that can provide basic control 1 GB and 2 GB modules available Ethernet port 10ms max scan rate, 2500 events/sec (25 10ms scan rate) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 76

77 Rockwell Software Overview and What s New 1. Asset Management 2. Visualization 3. Data Collection / Persistent Storage 4. Manufacturing Performance Copyright 2011 Rockwell Automation, Inc. All rights reserved. 77

78 Manufacturing Performance What do we mean by Manufacturing Performance? It s all about reducing cost, and there are three general ways to reduce cost of an automated process: 1. Reduce unproductive machine time 2. Reduce cycle times 3. Reduce waste/scrap OEE Overall Equipment Effectiveness Measures the three things that reduce costs 1. Productive time = Availability 2. Cycle times = Performance 3. Waste/scrap = Quality OEE % = Availability % x Performance % x Quality % Higher OEE = Lower costs Copyright 2011 Rockwell Automation, Inc. All rights reserved. 78

79 FactoryTalk Metrics Product Overview: What is FactoryTalk Metrics? Question: What is FactoryTalk Metrics? Answer: A management tool to help you optimize production efficiency and reduce costs Question: How can information from FactoryTalk Metrics help me? Answer(s): 1. Benchmark Performance You can t improve you don t measure! 2. Reduce unproductive machine time 3. Reduce cycle times 4. Reduce waste/scrap Question: What capabilities does FactoryTalk Metrics include? Answer: FactoryTalk Metrics provides the ability to collect, store, and report data acquired from automation systems. Question: How does it work? Answer: FactoryTalk Metrics is configured to acquire values (part counts, machine status, events, etc.) directly from your controllers, store, and report based on user configuration.

80 Rockwell Software Overview and What s New 1. Asset Management 2. Visualization 3. Data Collection / Persistent Storage 4. Manufacturing Performance 5. Reporting Copyright 2011 Rockwell Automation, Inc. All rights reserved. 80

81 Reporting and Analyzation

82 Business Intelligence - FTVantagePoint Data Sources Data Connectors Data Model* Common Data Services Web Browser Data Presentation Control Systems HMI / SCADA Reports Historians Trends Maintenance X-Y Plots Laboratory Dashboards Batch OEE, Downtime, MES Custom Apps ERP *Data organized in a meaningful way Copyright 2011 Rockwell Automation, Inc. All rights reserved. 82

83 Rockwell Software Overview and What s New 1. Asset Management 2. Visualization 3. Data Collection / Persistent Storage 4. Manufacturing Performance 5. Reporting 6. Managing Evolving Technology Copyright 2011 Rockwell Automation, Inc. All rights reserved. 83

Managing Evolving Technology Question: Is product XYZ

com/productcompatibility/pages/productreplacement.aspx?

85 Rockwell Software Overview and What s New 1. Asset Management 2. Visualization 3. Data Collection / Persistent Storage 4. Manufacturing Performance 5. Reporting 6. Managing Evolving Technology 7. I want to learn more Copyright 2011 Rockwell Automation, Inc. All rights reserved. 85

87 QUESTIONS? Thomas House, Technical Consultant Rockwell Automation Kevin Miller, Motion Application Specialist Schaedler Yesco Distribution, Inc x3101 Mike Murphy, Automation Software Specialist Schaedler Yesco Distribution, Inc x3107 Copyright 2011 Rockwell Automation, Inc. All rights reserved. 87

November 7 8, 2012 100+ Vendors 16 Hands On

88 November 7 8, Vendors 16 Hands On Labs, 63 Technical Sessions (Each Day) Schaedler Yesco will be offering transportation and lodging packages Details coming Summer 2012

T22 What s New in CompactLogix Controllers

Insert Photo Here T22 What s New in CompactLogix Controllers Dexter Leong, Product Manager Jane Lee, Product Manager Rachael Conrad, Product Manager Selva Subbiah, Marketing Manager Copyright 2011 Rockwell