New Advances in Global SCADA Using Cloud Based Technology. Michael Tuel Area Sales Manager Monitoring & Control Xylem/Flygt

Transcription

1 New Advances in Global SCADA Using Cloud Based Technology Michael Tuel Area Sales Manager Monitoring & Control Xylem/Flygt `

2 What we re going to talk about Where are we today Current technology Private networks radio Public infrastructure Cell data Cloud based hardware How this technology cuts costs SCADA Options

3 Current Technology - Communications Radio Private Network VHF MHz UHF MHz FHSS MHz White Space Abandoned TV

4 Current Technology - Communications Public Network Cellular Data

5 Current Technology - Communications Why Cellular and Why Now? More and more robust More pervasively used More cost effective price is dropping More coverage Access to the Cloud

6 Current Technology - Communications What the heck is Cloud Based SCADA?

7 Current Technology - Communications What is Cloud Based SCADA? Cellular Data/secure Internet based. Also known as Web Based. While traditional SCADA systems are closed, private systems, normally radio based, with data and server being accessed at a local site, Newer technology, Cloud based SCADA offers access points from any security enabled, browser capable MMI. All data is safely stored within a remote, triple redundant, multi-location environment.

8 Current Technology - Communications Why Cloud based SCADA and Why Now? More pervasively used More cost effective More coverage More and more robust Agility when it comes to new applications and upgrades. Enhance reliability through its multiple redundant Internet connections. Low cost of ownership and low front-end costs. No servers Minimal IT engineering Ease of System integration

9 Cloud Based SCADA Pumpview 3 The Cloud SmartRun MultiSmart My Connect

10 Current Technology - Hardware PLC s RTU s Other process equipment. Alarming Systems radio, phone Application Specific Pump Station Managers

11 Current Technology Hardware Cost Comparison PLC/traditional Radio System - ~$10-15K Alarming Systems ~ $2K - $200/yr. Application Specific Pump Station Managers with Fully Functional SCADA ~ $ 4K - $600/yr.

12 Current Technology - Hardware PLC s RTU s Other process equipment. Alarming Systems radio, phone Application Specific Pump Station Managers

13 Typical Cloud based Remote Hardware Flygt MultiSmart Base Unit User Interface

14 Flygt MultiSmart Controller Design SCADA Ready Up to 64GB of memory Data Collection Data Archiving for later retrieval Local MMI User defined control No programming Intuitively configured

15 Flygt MultiSmart Controller Design Developed a product that is easy to use, almost eliminating the need for a user manual Over 700,000 lines of application code Manufactured specifically for the water/wastewater industry Provides the flexibility to connect to existing or new HMI software package Supports Cloud Based and self served SCADA

16 Flygt MultiSmart How can this technology reduce Operational Costs? Reduce energy costs Reduce costly callouts Allow for Predictive Maintenance Ease of setup Monitors voltage, current and phase Monitors pump run, starts and flow Monitors pump efficiency (gal/kw/hr.) Calculates Power Factor

17 Power Factor for you and me!

18 Flygt MultiSmart How can this technology reduce Operational Costs? By recording calculated or real flow and electrical characteristics the technology can easily calculate: Pump efficiency = gallon/kw/hr. One calculation = $/gallon

19 Flygt MultiSmart Main Screen

20 My Connect Controller 20

21 MyConnect Cloud Based With or without GSM/GPRS modem 6 digital inputs (10-30V DC) 2 digital outputs (30V AC/DC 120mA) 3 analog inputs (16bit resolution) Cell Modem, 1xRS-232,2xRS-485,1xUSB Wi-Fi DIN-rail mounting Power supply 11 30VDC, 10 24VAC, 8 40 VA Charger for backup battery Up to 16AI/16AO/32DI/32DO

22 Flygt Smartphone Pump Application Control the pumps from a Smartphone/IPad.

23 Cloud Based Remote Hardware Flygt Experior

24 Hydraulics What is Experior? A three pronged, SCADA ready, approach to pump efficiency and energy savings

25 In broad terms.. Flygt Experior finds the sweet spot of energy savings coupled with pump efficiency!

26 Communication options Serial Ethernet or or or Cell modems Radio s Fiber / WIFI Phone lines

27 Protocols or SCADA or or or

28 SCADA options Outpost 3 Prebuilt local installed SCADA Feature rich PumpView 3 An outsourced SCADA system Simple Low upfront costs No hassles Monthly hosting fees Integrate to current SCADA Communicate using either Modbus / DNP to open SCADA Integrate any of the 700+ Tags available Custom platform that you will have to maintain and develop

29 SCADA options Outpost 3 Prebuilt local installed SCADA Feature rich PumpView 3 Cloud Based SCADA! An outsourced Server Simple Low upfront costs No hassles Monthly hosting fees Integrate to current SCADA Communicate using either Modbus / DNP to open SCADA Integrate any of the 700+ Tags available Custom platform that you will have to maintain and develop

30 PumpView 3 or No radios, no servers, no IT engineers Fully functional SCADA

31

32 Alarming options

33 PumpView3 Cloud-Based Telemetry/SCADA Services Provides customers with high-value remote data access Alarms Reports (Daily, Monthly and Custom) No infrastructure to support Low entry cost Low maintenance Scalable Low TCO Easier to meet site monitoring mandates

34 PumpView creates standard reports Daily Report Accumulator Totals 24-Aug-11 To 25-Aug-11 Total Run Time Total Starts Total Volume (Hours) (M Gal) Site Name P1 P2 P3 P4 Station P1 P2 P3 P4 Station P1 P2 P3 P4 Station Carrollton Rd 6, , ,195 2, , ,534 7, , ,428 Edison ,901 2,758 2, ,517 1,441 1, ,906 Hanchett 2,881 2, ,758 2,657 2, ,903 1,828 1, ,220 Jones ,029 1,017 1, , North Michigan 5,299 9, ,307 1,223 1, , Sherman 1, , ,648 1,172 1, ,349 Stoker 8,322 10, ,800 1,959 1, ,937 3,814 4, ,069 Tulane 6,717 6, ,285 2,328 2, ,655 11,180 11, ,561 Daily Report Flow Summary 24-Aug-11 To 25-Aug-11 Volume Pumped Average Pump Flow Rate Inflow ( Gal) (Gal/min) (Gal/min) Site Name P1 P2 P3 P4 Station P1 P2 P3 P4 Peak Date/Time Peak Value Average Value Carrollton Rd 187, , , /24/ : Edison 38,767 39, , /24/2011 4: Hanchett 31,724 31, , /24/2011 9: Jones 23,260 22,816 22, , /24/ : North Michigan /24/2011 4: Sherman 28,496 30, , /24/2011 9: Stoker 85,427 87, , /24/2011 9: Tulane 215, , , /24/2011 9: MIN MAX 215, , , , AVERAGE 76,393 61,764 69, , TOTALS 611, , , ,252,038 3,068 2, ,474 3,066 Daily Report Power and Efficiency (Multismart Only) 24-Aug-11 To 25-Aug-11 Total Energy Used Average Power Factor Pump Energy Efficiency Cost Over Period to Pump Cost / k GAL (k Gal/kWh) (kwhr) (Dollars) Wasted Money w/ Low Efficiency Site Name P1 P2 P3 P4 Station P1 P2 P3 P4 P1 P2 P3 P4 P1 P2 P3 P4 Total P1 P2 P3 P4 Carrollton Rd $6.55 $0.00 $6.10 $0.00 $12.65 $0.03 $0.00 $0.03 $0.00 $0.40 Edison $0.80 $0.83 $0.00 $0.00 $1.63 $0.02 $0.02 $0.00 $0.00 $0.01 Hanchett $0.88 $0.98 $0.00 $0.00 $1.85 $0.03 $0.03 $0.00 $0.00 $0.11 Jones $0.23 $0.25 $0.20 $0.00 $0.68 $0.01 $0.01 $0.01 $0.00 $0.06 North Michigan $0.08 $0.00 $0.00 $0.00 $0.08 $0.00 $0.00 $0.00 $0.00 $0.08 Sherman $1.13 $1.10 $0.00 $0.00 $2.23 $0.04 $0.04 $0.00 $0.00 $0.09 Stoker $3.08 $3.23 $0.00 $0.00 $6.30 $0.04 $0.04 $0.00 $0.00 $0.09 Tulane $6.65 $4.00 $0.00 $0.00 $10.65 $0.03 $0.02 $0.00 $0.00 $2.76 Flexible reporting package - Can customize reports

35 SCADA options Outpost 3 Prebuilt local installed SCADA Feature rich PumpView 3 An outsourced SCADA system Simple Low upfront costs No hassles Monthly hosting fees Integrate to current SCADA Communicate using either Modbus / DNP to open SCADA Integrate any of the 700+ Tags available Custom platform that you will have to maintain and develop

36 SCADA options Outpost 3 Prebuilt local installed SCADA Feature rich PumpView 3 An outsourced SCADA system Simple Low upfront costs No hassles Monthly hosting fees Integrate to current SCADA Communicate using either Modbus / DNP to open SCADA Integrate any of the 700+ Tags available Custom platform that you will have to maintain and develop

37 Cloud Based SCADA Pumpview 3 The Cloud MyConnect SmartRun MultiSmart

38 Conclusion: With the Advanced SCADA technology currently available, implementing fully functional systems is far easier, more cost effective and functional that ever.

39 Questions? Thank you!