Complete solutions! ECU diagnosis and vehicle system analysis by Bosch

Transcription

1 Complete solutions! ECU diagnosis and vehicle system analysis by Bosch 1

2 Modern vehicle diagnostics with the combined solutions from Bosch ESI[tronic] 2.0 KTS 990 KTS 970 KTS 940 KTS 900 Truck Workshop software for comprehensive diagnostics, troubleshooting, repair and maintenance DCU 220, KTS 540 and FSA 500: ECU diagnosis and vehicle system analysis DCU 220 and KTS 570: ECU diagnosis with first-class measuring technology DCU 220 and KTS 540: ECU diagnosis with measuring technology DCU 220 and KTS Truck: Professional solution for commercial vehicles ESI[tronic] 2.0: Everything from a single source In addition to control unit diagnostics, the software contains information such as circuit diagrams, service and repair instructions, and system information. The software also contains the Bosch spare parts catalogs and catalog data from Bosch cooperation partners with service information and assembly instructions. When coupled with the easy operation, this ensures quick and economical work on the vehicle. 2

3 Suitable connection: Test equipment for ECU diagnosis and vehicle system analysis The most important benefit with DCU 220, FSA 500, KTS 570, 540 and Truck: The services can be combined. Systems in passenger cars and commercial vehicles are becoming increasingly networked. Hardware and software must be kept up-to-date here in order to meet the requirements in everyday work in the modern workshop. For qualified diagnostics, professional repairs and maintenance, Bosch offers the modular system components DCU 220 convertible PC and KTS (540, 570, Truck) or FSA 500. Their strength: They can be combined to find a suitable solution for every workshop. Carefully thought out details make operation easier: Easy switch from tablet to notebook mode Easy handling with multifunctional hand grip Sturdy housing with 11.6" touchscreen monitor Integrated camera With the combined solutions KTS 990, KTS 970, KTS 940 and KTS 900 Truck, Bosch offers a modular workshop-based and professional diagnostic system which can be selected for a specific diagnosis. Workshop-oriented tester and diagnostics center: Convertible PC DCU 220 Developed especially for workshop use, the robust DCU 220 (Diagnostic Control Unit) controls Bosch test and diagnostic systems, e.g. FSA 500 or the modules from the KTS series. As a convertible PC, the DCU 220 combines the features of a notebook with those of a tablet PC to facilitate flexible and comfortable working, especially under workshop conditions. Whichever way you look at it: It becomes a workshop system. The KTS 570, 540 or Truck systems from the KTS series, combined with the convenience of the DCU 220 convertible PC (see picture: on docking station in the trolley) ensure safe, practical and economical diagnosis in the workshop. 3

4 KTS 990: Fast and flexible vehicle analysis KTS 990: A combination of the DCU 220, KTS 540, and FSA 500 An advantageous module concept with wireless link to the PC system Positioning of the FSA 500 module in the engine compartment Positioning of the KTS module in the vehicle interior Convenient adaptation with short sensor lines KTS 990: Advantages of fast engine tests Equipment for cost-effective use Compact, battery-driven measurement module with wireless link to the convertible PC DCU 220 Software for testing the most important electrical and electronic components Time-saving testing while components remain in the car Over 30 preset component tests Signal generator simulates sensor signals Measurement of battery no-load for up to 24 hours Universal oscilloscope with 2-channel (2 x 40 MS/s) and 4-channel mode (4 x 1 MS/s) Testing of vehicle bus systems (e.g. CAN) Importing and saving comparative curves Proper engine test functions KTS 990 (DCU KTS FSA 500): The mobile test system for electrics and electronics diagnostics The handy FSA 500 from Bosch forms the perfect basis for cost-effective vehicle system analysis. The batterydriven measuring module has a wireless link to the tablet PC. Its main strengths include easy testing of all important electric and electronic components and the convenient display of actual values from ECU diagnosis (KTS module). A large number of practical equipment details make KTS 990 a safe investment. Equipment details FSA 500 Storage case, network component with network connecting cable, USB cable, SystemSoft[plus] system software, Multi 1/Multi 2 and B+/B connecting cable, terminal 1/15 connecting cable, trigger clamp and current clamp 1,000 A, air pressure measurement with hose, universal KB probe and remote operation push-button. DCU 220 The tablet PC Designed for workshop use, the robust DCU 220 controls all test and diagnostic systems from Bosch. 4 In use as a tablet 2x USB 3.0 Port

5 KTS 970: ECU diagnosis with first-class measuring technology Wireless technology: mobile working around the vehicle KTS 870: Combination of the DCU 220 and KTS 570 KTS 970 (DCU KTS 570): Easier testing of complex electronics Rapid troubleshooting with reliable results is required for all vehicles brought to the workshop. With KTS technology, you are well-equipped to meet the demands placed on workshops today by modern vehicle technology. Intelligent and future-safe due to internal OBD exchange adapter Software-controlled through ESI[tronic] 2.0 Simple connection of the KTS module to the vehicle Clear communication via multiplexer and cable adapter recognition: K and L line, SAE and CAN can be connected to all possible terminals on the OBC connector Intelligent adapter cable ensures: Safe control of the multiplexer Automatic control unit search function KTS 970: First-class technical equipment Control unit diagnostics with first-class equipment Integrated 2-channel multimeter and 2-channel oscilloscope Resistance measurement with enhanced measurement ranges Voltage measurement with enhanced measurement functions Module holder allows easy attachment and detachment Visual and acoustic status detection and moni toring of wireless link Continuity tester for locating faults Diode measurement for testing components Possibility to adapt FSA current clamps Simulation mode can be individually adjusted with the DDC (diagnostics device configuration); Demonstration possible without vehicle Battery pack with hot swap function Status LED display Universal carry and slide-in handle 5

6 KTS 940: Simply reliable ECU diagnosis KTS 940: Combination of the DCU 220 and KTS 540 Wireless technology: Flexible at the vehicle KTS 840: Reliable combination with advantages Convenient and mobile thanks to the wireless Bluetooth transmission Bluetooth Class 1 Standard with a range of up to 100 m Control and activation of the installation via integrated DCC software Automatic KTS module search Wireless connection test by the integrated transducer Test program for testing wireless connection KTS 940 (DCU KTS 540): Fast connection with Easy Connect In order to safely recognize manufacturer-specific diagnostic sockets, Bosch offers Easy Connect, the easy adapter concept. Only manufacturer-specific adapter leads and OBD diagnostic cables can be easily connected for a direct link to the reliable control unit diagnostics. KTS 540: Control unit diagnosis and measurement technology Integrated multimeter Resistance measurement with extended measuring ranges Voltage measurement with enhanced measurement functions Module holder: Simple to fasten and detach Optical and acoustic status recognition and monitoring of wireless connection Continuity tester for fault localization Diode measurement for testing components Option of connecting FSA current probes KTS modules The ECU testers Performance is shown in every detail. 6 KTS modules from Bosch for ECU diagnosis Upgradeable thanks to an integrated exchange adapter

7 KTS 900 Truck: Professional solution for commercial vehicles Professional diagnosis for commercial vehicles KTS 900 Truck: combination of the DCU 220 and KTS Truck KTS 900 Truck (DCU KTS Truck): Complete mobile system for commercial vehicles diagnosis Sturdy, mobile, workshop-oriented diagnostic control unit (DCU 220) Easy and comfortable to operate with the touchscreen as well as with the keyboard - for the combined use in workshop and office Mobile work over long periods KTS 900 comes with two lithium-ion batteries for long lasting performance Only one battery is sufficient to continue operation in the workshop If required, the batteries can be replaced without interruption during regular operation (hot swap function) ESI[tronic] 2.0 Truck: Dedicated to commercial vehicles In addition to control unit diagnosis, the ESI[tronic] Truck software contains information such as circuit diagrams, service and repair instructions and basic information on the commercial vehicles. Model series, performance, engine code and axle configuration all form the basis for in-depth diagnostics in the commercial vehicle workshop. Other additional important diagnostic functions are available: Reading/deleting error codes, selecting actual values, activating actuators, resetting service intervals and teaching components. KTS 900 Truck: Advantages in truck diagnosis With KTS 900 Truck and the ESI[tronic] 2.0 Truck, the commercial vehicle workshop obtains the complete solution for the diagnosis of trucks, vans, light utility vans, buses and trailers. Mobility thanks to integrated powerful wireless technology DCU 220 with a sturdy housing and 11.6" touchscreen Highly flexible: can be used as a tablet PC or a notebook Conspicuous features on the vehicle can be documented with the integrated camera so the required spare parts can be photographed Practical: Technical data and circuit diagrams ESI[tronic] Truck provides extensive support during troubleshooting: Through actual values and system information with setpoint values, output voltage, characteristics etc. The intuitive operation with dynamic component description makes it very simple and quick to use the integrated circuit diagrams. More details to KTS Truck and ESI[tronic] 2.0 Truck can be taken from the brochure of Truck diagnosis. 7

8 KTS functions at a glance KTS functions KTS KTS KTS KTS 900 Truck 1 Diagnostics programs for passenger cars ISO , K/L lines, flashing code ISO systems for EU vehicles SAE systems for American and Japanese vehicles - SAE J 1850 VPW (Ford) corresponds to ISO SAE J 1850 PWM (GM,...) corresponds to ISO OBD-CAN protocols - CAN ISO ISO OBD High speed - High speed, middle speed, low speed, and single wire CAN Diagnostics programs for commercial vehicles SAE J 1939 and other truck protocols Connection from/to the PC Bluetooth WLAN USB interface AWN capability Integration in company s internal networks Measuring technology Accuracy: 1% of measured value Voltage: min. resolution 0.1 mv; max. measurement range 200 V Resistance: min. resolution 100 mohm; max. measurement range 1 MOhm Current: min. resolution 0.1 ma; max. measurement range 1,000 A (special accessories) 1-channel multimeter 2-channel multimeter 2-channel oscilloscope Input resistance: 1 MOhm Trigger: different sources Storage: 50 signal curves à 2 channels Channel 1: potential-free Channel 2: potential-free 2-/4-channel oscilloscope 2-channel operation: 2 x 40 mega-samples/sec 4-channel operation: 4 x 1 mega-samples/sec Display 11,6" 11,6" 11,6" 11.6" Operation Touchscreen (Multitouch) Keyboard OBD exchange adapter, controlled by ESI[tronic] software Exchangeable Multiplexer Model Order number Model Order number Model Order number KTS KTS KTS KTS 900 Truck DCU

9 KTS functions at a glance KTS functions KTS KTS KTS KTS 900 Truck 1 Connection option DVD drive Keyboard/mouse Printer connection Equipment in line with workshop needs Effective shock protection Dust and splash proof Functional temperature range 0 to 40 C Power supply Via vehicle battery (diagnosis connector) Via internal battery 2 Via cigarette lighter Via network component Adapter concept Easy Connect Available ESI[tronic] information Catalog and parts information Order processing and calculation Vehicle diagnostics and repair Vehicle components diagnostics and repair Diagnostics OBD Diagnostics Scope of delivery Network component (15 V/1 A) Network component (19 V/3,4 A) Network component (19 V/3.7 A) Network connecting cable OBD exchange adapter, exchangeable OBD diagnostic cable 1.5 m 3 Uni 4 adapter Universal adapter set Measuring cable, 2-core (red, black) 3.0 m Measuring cable, 2-core (blue, yellow) 3.0 m Measuring cable, blue/yellow Measuring cable, black Test probe, red 2x Terminal connector, black DVD drive USB connecting cable, 1.0 m 2x USB connecting cable, 3.0 m Connecting cable for Multi 1 Connecting cable for Multi 2 Connecting cable B+/B- Connecting cable terminal 1/15 (Uni line IV) Trigger clamp Current clamp 1,000 A Oil temperature sensor Air pressure measurement with hose line Universal KV probe System software Systemsoft[plus] Bluetooth USB adapter (is not needed for operations with the DCU 220) Touch pen Mounting KTS 540/570 2 x lithium-ion batteries for DCU 220 Suitcase 1 Device only operative with ESI[tronic] enabling/licensing 2 only DCU OBD diagnostic cable truck 0.9 m 9

10 KTS Range Facts and figures Special accessories Order number KTS 990 KTS 970 KTS 940 KTS 900 Truck TPA 200 diagnostic tester for TPMS valves AC/DC current clamp 100/600 A Current clamp 30 A, 1.6 m Infrared temperature sensor Air temperature sensor Extension cable for temperature sensor Liquid pressure kit Hybrid tester FSA Charging tray FSA Docking station DCU Trolley Installation kit for docking station at the trolley Battery charging station DCU Provision with the cigarette lighter DCU Compensation battery DCU Special accessories Order number KTS 900 Truck Adapter cables for trucks Adapter cable for Volvo Adapter cable for Iveco (year of construction before 1996), 3-pole Adapter cable for MB, 14-pole Adapter cable for Scania (year of construction before 2004) Adapter cable for Renault VI Adapter cable for Iveco (year of construction after 1996) Adapter cable for MAN TG (circular) Adapter cable for DAF & SCANIA Adapter cable for MAN Series Adapter cables for trailers Adapter cable ABS module Adapter cable ABS modular Adapter cable Wabco/Knorr Trailer ABS/EBS Adapter cable EB Adapter cable ISO Adapter cable for buses Adapter cable for ABS VOLVO bus Adapter cable for ECS VOLVO bus Adapter cable for ZF Adapter cables for vans Adapter cable for Iveco Daily Adapter cable for VW LT/T Adapter cable for Citroën/Peugeot Boxer Adapter cables for US trucks Adapter cable US protocol 6 pin Adapter cable US protocol 9 pin Cable sets Cable set for trucks (Volvo, Iveco < 96, MB 14-pole, Scania < 2004, Renault, MAN TG circular, MAN Series 2000, DAF & Scania circular and including suitcase) Cable set for trailers (ABS modal, ABS modular, Wabco/Knorr ABS/EPS trailers, EB+, ISO 7638) Cable set for buses (ABS Volvo, EPS Volvo, ZF adapter) Cable set for vans (Iveco, Daily, VW LT/T4, Citroën/Peugeot Boxer)

11 KTS 990/970/940 Facts and figures Special accessories Order number KTS 990 KTS 970 KTS 940 Adapter cables Easy Connect Adapter cable for BMW, 20-pole Adapter cable for Daewoo/GM, 12-pole Adapter cable for Fiat Group, 3-pole Adapter cable for Honda, 3- and 5-pole Adapter cable for Hyundai/Mitsubishi, 12-pole Adapter cable for KIA, 20-pole Adapter cable for Mazda, 25-pole Adapter cable for Mercedes-Benz (Sprinter, Atego) Adapter cable for Nissan, 14-pole Adapter cable for Peugeot, 30-pole (PSA 30) Adapter cable for Renault commercial vehicles, 12-pole Adapter cable for Renault passenger cars, 12-pole Adapter cable for Scania/DAF commercial vehicles, 16-pole Adapter cable for Suzuki, 6-pole Adapter cable for Toyota (Avensis) without pin 1 & Adapter cable for Toyota, 17-pole Adapter cable for Toyota, 23-pole Adapter cable for VW/Audi Adapter cables (via 4-way uni adapter) Adapter cable for Ford Adapter cable for Ford EEC Adapter cable for Ford (adaptation of PSG-5 pump device via CAN) Adapter cable for MAN, 37-pole (EDC, MS 5) Adapter cable for MAN, 12-pole (EDC, MS 6.1, MS 6.4, CR, EDC7C) Adapter cable for Mercedes-Benz Adapter cable for Opel Multec Adapter cable for Opel Vauxhall Adapter cable for PSA (+/- clip) Adapter cable for PSA, 2-pole Adapter cable for Rover Adapter cable for power supply (for 4-way uni adapter, connection to cigarette lighter) Power supply banana plug and power supply socket OBD diagnostic cable, 3.0 m OBD diagnostic cable, 5.0 m OBD adapter box with OBD connector Level adaptation 12 V/5 V Test adapter for Mercedes-Benz, 38-pole Test cable set KTS cable set consisting of: Adapter cable for Fiat, Lancia, Alfa, Citroën, Peugeot, Renault, BMW KTS cable set consisting of: Adapter cable for VW, Audi, Fiat, BMW, MB, Toyota, Peugeot Connection to the vehicle depends on the diagnostic socket Connection possibilities are the OBD diagnostic cable or the OBD diagnostic cable plus Easy Connect, or the OBD diagnostic cable plus Uni 4 adapter with vehicle-specific cable. 11

12 Bosch: Bringing you the workshop of the future For over 125 years, innovations from Bosch have kept vehicles in motion to ensure that people get from A to B safely and comfortably. Bosch Automotive Aftermarket offers workshops and retailers a comprehensive portfolio of products that is unmatched worldwide: Efficient diagnostics Innovative workshop equipment Fast and reliable delivery service The world s most comprehensive range of spare parts including both new and remanufactured Workshop concepts for all requirements Comprehensive range of training courses Targeted sales and marketing support Skilled hotline Workshop portal available 24 hours a day Favorable leasing offers for workshop equipment and software And many other services to guarantee your success When this is all combined, not only the parts fit into place but also the time schedule, organization and the result. Workshop tip: Technical hotline and remote diagnosis for all ESI[tronic] customers: Know-how and solutions by Bosch for your day-to-day work in the workshop. Our practical experts will assist you with the diagnosis and repair of passenger cars and trucks so you get results quickly. Robert Bosch GmbH Automotive Aftermarket Business Unit Automotive Service Solution Plochingen Germany AA-DG/MKC XXX (201204) We reserve the right to make technical modifications and program changes. More information at: