Kawasaki Diagnostic System KDS Ver. 3 Setup Manual

Transcription

1 Kawasaki Diagnostic System KDS Ver. 3 Setup Manual 2013 KAWASAKI HEAVY INDUSTRIES, LTD. Motorcycle & Engine Company Version 3, December

2 Contents 1 Preface Copyright notice Precautions... 7 Safety Operating information... 7 Preliminary inspection User License Agreement Kawasaki Diagnostic System Software KDS3 Outline What You Can Do Diagnosis Unit registration Preparation Items prepared System configuration Models with a KIPASS ECU Models without a KIPASS ECU Specifications PC

3 Contents 4 Preparation Flow of service preparation Installing the KDS3 software Windows 7/Vista/XP 32 bit Windows 8/7 64 bit Connecting cables Connecting the cable to the KIPASS ECU Connecting the cable to the FI ECU Connecting the cable to the ABS ECU Installing the device driver software Windows 8/7/Vista Windows XP

4 1 Preface Thank you for purchasing the Kawasaki Diagnostic System KDS Ver. 3 (called KDS3 in this manual). This manual outlines the basic KDS3 installation operations for Kawasaki Motorcycle, Personal Watercraft, All Terrain Vehicle, Utility Vehicle, and Recreation Utility Vehicle dealerships. We assume that readers of this manual are knowledgeable about basic maintenance and technologies and are familiar with basic operations of a PC (Personal Computer). To fully utilize the KDS3 performance and functions, please read this manual thoroughly and familiarize yourself with the contents. Also, keep this manual on hand so that you can read it when necessary. Before starting to use KDS3, read the User License Agreement Kawasaki Diagnostic System Software on Page 8. Please use your KDS3 only when you agree with its contents. Related publications The following related publications are available. Please read the manual that meets your requirements. Manual Name Kawasaki Diagnostic System KDS Ver. 3 Setup Manual (This Manual) Kawasaki Diagnostic System KDS Ver. 3 Instruction Manual Description Explains the standard procedure to be used for the KDS3 installation. Explains the basic KDS3 operations. 4

5 1 Preface 1-1 Copyright notice Please refer to the respective Service Manual service information if it is not covered in this manual. This manual has been issued for readers who have the basic knowledge of PC operations on the Windows XP, Windows Vista, Windows7 or Windows 8 operating systems (hereafter called Windows ). For general terms and operations of Windows, please read the commercial guidebooks. The contents of this manual must not be copied in part or in full without our permission. The machine names and software versions described in this manual were checked when this manual was released. The specifications, design and contents of this manual are subject to change without notice. The contents of this manual may be modified for improvement in future without notice. Whenever you see the symbols shown below, heed their instructions! Always follow safe operating and maintenance practices. WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. NOTICE NOTICE is used to address practices not related to personal injury. NOTE This symbol indicates points of particular interest for more efficient and convenient operation. (Reference) This information is helpful. [See] Shows the reference page. 5

6 1 Preface This product contains the encryption algorithm MISTY developed by MITSUBISHI ELECTRIC CORPORATION. The Windows XP (Home Edition/Professional Edition), Windows Vista (Home Basic/Home Premium/Business/Ultimate), and Windows 7 (Home Premium/Professional/Ultimate), Windows 8 ( /Pro) are registered trademarks of Microsoft Corporation. 6

7 1 Preface 1-2 Precautions Safety Operating information Observe general safety rules to avoid a fire hazard, injury, or burn. Do not run the engine in a close area. Exhaust gas contains carbon monoxide, an odorless deadly poison. To avoid injury, do not place hands, feet, or tools near moving parts such as wheels or chain and sprockets. Preliminary inspection Check if enough fuel is remaining in the fuel tank. Check if the battery is charged enough to crank the engine. Visually inspect wires and connectors for damage or loose connections. Check that the battery s terminals are clean and secure. Check to see if the spark plugs are in good condition, and that the engine oil and coolant are full. Correct known problems such as a low battery, a bad electrical connection, or a loose fuel line before using KDS3. 7

8 1 Preface 1-3 User License Agreement Kawasaki Diagnostic System Software This User License Agreement ( AGREEMENT ) is a legal agreement between you (either an individual or a single entity) and Kawasaki Heavy Industries, Ltd., a Japanese company, ( Kawasaki ) for the Kawasaki Diagnostic System software ( SOFTWARE ). By installing, copying, or otherwise using the SOFTWARE, you shall agree to be bound by the terms of this AGREEMENT. If you do not agree to the terms of this AGREEMENT, promptly return the unused SOFTWARE to the supplier from which you obtained it for a full refund. 1. COPYRIGHT All title and copyrights in and to the SOFTWARE (including but not limited to any images, photographs, and text incorporated into the SOFTWARE) and the accompanying printed materials are owned by Kawasaki. The SOFTWARE is protected with copyright laws and international treaty provisions. 2. GRANT OF LICENSE (1) By purchasing the CD-ROM which has the SOFTWARE in it, you are granted license of Kawasaki s rights and you may use the SOFTWARE under following conditions (2) and (3). (2) USE: The SOFTWARE is licensed, not sold. You may install and use one copy of the SOFTWARE on your computer. (3) COPY: You may either (a) make one copy of the SOFTWARE solely for backup or archival purposes or (b) install the SOFTWARE on a single computer provided you keep the original solely for backup or archival purposes. All title and copyrights in and to the COPY are also owned by Kawasaki, and you may not use the COPY for any other purpose than to recover the SOFTWARE on your computer. 3. LIMITATIONS You may not modify, reverse engineer, decompile, or disassemble the SOFTWARE. 4. SOFTWARE TRANSFER You may permanently transfer all of your rights under this AGREEMENT when the recipient agrees to the terms of this AGREEMENT, provided you retain no copies, you transfer all of the CDROM and printed materials accompanied with it. 5. TERMINATION Without prejudice to any other rights, Kawasaki may terminate this AGREEMENT if you fail to comply with the terms and conditions of this AGREEMENT. In such event, you must uninstall the SOFTWARE and destroy all of the SOFTWARE, including its COPY if you have made one. 8

9 1 Preface 6. LIMITED WARRANTY Kawasaki warrants that the CD-ROM with the SOFTWARE be free from defects in materials and workmanship under normal use and service for a period of ninety (90) days from the date of purchase. Some countries, states or territories and jurisdictions do not allow limitations on duration of an implied warranty, so the above limitation may not apply to you. To the extent allowed by applicable law, implied warranties on the SOFTWARE are limited to ninety (90) days. (1) CUSTOMER REMEDIES: Kawasaki s and its suppliers entire liability and your exclusive remedy shall be, at Kawasaki s option, either (a) return of the price paid, or (b) replacement of the SOFTWARE. This Limited Warranty is void if failure of the SOFTWARE has resulted from accident, abuse or misapplication (2) NO OTHER WARRANTIES: To the maximum extent permitted by applicable law, Kawasaki and its suppliers disclaim all other merchantability and fitness for a particular purpose, with regard to the SOFTWARE. This limited warranty gives you specific legal rights. You may have others, which vary from country, state or territory and jurisdiction to country, state or territory and jurisdiction. (3) NO LIABILITY FOR CONSEQUENTIAL DAMAGES: To the maximum extent permitted by applicable law, in no event shall Kawasaki or its suppliers be liable for any special, incidental, indirect, or consequential damages whatsoever (including, without limitation, damages for loss of business profits, business interruption, loss of business information, or any other pecuniary loss) arising out of the use of or inability to use the SOFTWARE, even if Kawasaki has been advised of the possibility of such damages. Because some countries, states or territories and jurisdictions do not allow the exclusion or limitation of liability for consequential or incidental damages, the above limitation may not apply to you. 7. EXPORT LIMITATION You shall agree not to export the CD-ROM with the SOFTWARE to foreign countries except for complying with local laws and rules. 8. COMMERCIAL ARBITRATION In case of trouble with the AGREEMENT, both parties assign Japan Commercial Arbitration Association and under the rule thereof to settle a dispute and the award thereof shall be final and binding upon both parties. 9

10 2 KDS3 Outline KDS3 was developed for diagnosis of the fuel injection system of all Kawasaki 4-stroke DFI equipped Models including motorcycles, All Terrain Vehicles, Utility Vehicles, Recreational Utility Vehicles, and Personal Watercraft. In addition it can diagnose problems with ABS and K-ACT-ABS equipped models. KDS3 is also used on KIPASS (Kawasaki Intelligent Proximity Activation Start System) equipped models to register related components. 2-1 What You Can Do Using the KDS3 software, you can do the following: Diagnosis ABS ECU PC You can obtain failure information, engine information and the ability to dynamically test system parts. KIPASS ECU Tire pressure sensor FOBs FI ECU Unit registration You can register the units to be controlled by the KIPASS ECU (Smart System). Meter unit Steering lock unit 10

11 2 KDS3 Outline Diagnosis KDS3 communicates with KIPASS, FI, and ABS ECUs to help diagnose problems. Failure information, inspection instructions and engine information can be displayed, saved on PC, or printed to help with the diagnosis process. Unit registration You can register the components that are controlled by the KIPASS ECU. Any components controlled by the KIPASS ECU cannot function correctly unless their authentication IDs have been registered. 11

12 3 Preparation The following provides the preparatory information for the KDS3 software system operation. 3-1 Items prepared A PC can be connected to most models with the standard KDS3 package, however optional communication cables may be required for some models. Parts included in Standard Package (1) KDS3 CD-ROM disc ( ) KDS3 software Kawasaki Diagnostic System KDS Ver. 3 Setup Manual (this manual) Kawasaki Diagnostic System KDS Ver. 3 Instruction Manual Kawasaki Diagnostic System KDS Ver. 3 Connection Guide Supported Actuator Test by Models Quick Reference Sheet (2) KDS3 adapter ( ) (4) Communication cable (8-pin/4-pin) ( ) (3) Communication cable (6-pin/8-pin) ( ) (5) ZR1000B, C/ZR750L, M communication cable (4-pin/4-pin) ( ) (6) Communication cable (6 and 4-pin/6-pin) ( ) (7) Quick Reference Sheet (not sales) ( ) 12

13 3 Preparation Optional communication cables (8) JT1200/JT1500A communication cable ( ) (9) JT1500B/C/E/F/G communication cable ( ) Other items required (10) PC (For details, see Page 16). (11) USB cable A/B connector type/dual-shielded cable no longer than 2 meters (6'6") USBC2-Sxx (where, xx is the color code). (12) ZX1000E/KLX250S/V, etc communication cable ( ) (13) Printer Can be connected to the original KDS3 adapter ( ). If the vehicle uses the original KDS3 adapter ( ), always use the ZX1000E/ KLX250S/ V communication cable ( ). This cable provides functions equivalent to those of the KDS3 adapter ( ). 13

14 3 Preparation 3-2 System configuration Motorcycle system configurations differ depending on the model. Models with a KIPASS ECU Communication cable (6-pin/8-pin) ( ) 8-pin ABS connector on main harness KDS3 adapter ( or ) ABS ECU 6-pin ABS port of main harness (from some 10 year models) Communication cable (6-pin/6-pin) ( ) PC KIPASS ECU Tire air pressure sensor A-connector B-connector FOBs KDS3 CD-ROM disc ( ) USB cable 6-pin 6-pin KDS connector on main harness FI ECU Meter unit Steering lock unit ECU 14

15 3 Preparation Models without a KIPASS ECU Communication cable (6-pin/8-pin) ( ) 8-pin ABS connector on main harness PC KDS3 adapter ( or ) Communication cable (6-pin/6-pin) ( ) ABS ECU 6-pin ABS port of main harness (from some 10 year models) 4-pin FI port of main harness (from some 10 year models) FI ECU A-connector B-connector 6-pin 8-pin KDS3 CD-ROM disc ( ) USB cable Communication cable (6-pin/8-pin) ( or ) Communication cable (8-pin/4-pin) ( ) 4 or 8-pin FI port of main harness 15

16 3 Preparation 3-3 Specifications Minimum system requirements for KDS3 PC Item Description OS Supported OS languages CPU Memory Hard disk drive Display unit Others Windows XP 32 bit (Home Edition/ Professional Edition) (Service Pack 3 or later applied) Windows Vista 32 bit (Home Basic/Home Premium/Business/Ultimate) Windows 7 32/64 bit (Home Premium/Professional/Ultimate) Windows 8 64 bit ( /Pro) Latest version of the Microsoft Windows Update program applied Japanese, English, German, French, Spanish, Italian, Dutch, Swedish, Portuguese, and Greek Windows XP: 300 MHz or higher CPU Windows Vista/7/8: 1 GHz or higher CPU Windows XP: 256 MB RAM Windows Vista: 512 MB RAM Windows 7: 1 GB RAM Windows 8 64 bit: 2 GB RAM 40 MB or larger space (80 MB or larger space is recommended.) SVGA ( pixels or more, colors or more) CD-ROM drive (required for system installation) USB connector 16

17 To install the KDS 3 system, first install the KDS3 software then connect cables and device driver software. 4-1 Flow of service preparation Prepare the following items before using the KDS3 software. A motorcycle with a KIPASS ECU (Smart System) is used in this example. Installing the KDS3 software Connecting cables [See] Page 18 (Connect cables to the FI ECU or ABS ECU.) PC [See] Page 38 Communication cable (6-pin/8-pin) ( ) Installing the device driver software [See] Page 49 PC A-connector ABS ECU KDS3 adapter ( ) Main harness ABS ECU Main harness KDS3 CD-ROM disc ( ) USB cable FI ECU FI ECU B-connector KIPASS ECU USB cable KIPASS ECU 17

18 4-2 Installing the KDS3 software Install the KDS3 software. For Windows 7/Vista/XP 32 bit, use the procedures shown on this page. For Windows 8/7 64 bit, see page 26. Windows 7/Vista/XP 32 bit NOTE If your PC is set up with administrator rights, you must log into Windows as an administrator or be given administrator rights to be able to install the system software. 1 Start the PC, and log on as a user with administrator privileges. 2 Insert the KDS3 CD-ROM. The installer will start automatically. NOTE If the [AutoPlay] window is opened, select the [Run InstKDS.exe] option. If the installer does not start automatically, double-click and open the InstKDS.exe file stored on the CD-ROM disk. 18

19 3 Select language, and click [OK]. The installation program starts. If you select [Japanese], the installation windows are displayed in the Japanese language. If you select any language other than [Japanese], the installation windows are displayed in English. (Reference) The message OS: 32Bit is displayed on the screen. NOTE If the [User Account Control] window is opened, select [Yes] for Windows 7 or select [Allow] for Windows Vista. Windows 7 Windows Vista 19

20 4 Click [Next]. The message The drivers are now installing is displayed. NOTE If the [Windows Security] window is opened, check to see that the [Always trust software from Mitsubishi Electric Corporation.] the box has been unchecked and click [Install]. 20

21 5 When the [Completing the Device Driver Installation Wizard] window is opened, click [Finish]. NOTE If the [User Account Control] window is opened, select [Yes] for Windows 7 or select [Allow] for Windows Vista. Windows 7 Windows Vista 21

22 6 Click [Next]. 7 Click [Next]. The message, The installer is ready to install Kawasaki Diagnostic System Ver.3 on your computer. is displayed. To change the software installation folder, click [Browse]. 22

23 8 Click [Next]. The message Kawasaki Diagnostic System Ver. 3 is being installed is displayed. 9 When the message Installation Complete is displayed in the window, click [Close]. The installation process is finished. 23

24 10 Check to see that a [Kawasaki Diagnostic System Ver. 3] shortcut has been created on the desktop and on the Start menu. NOTE If the following window is opened, the installation of KDS3 software was not completed KDS3 software must be installed on the computer to be able to perform an update to the software. (Reference) Both the Kawasaki Diagnostic System KDS Ver. 3 Setup Manual (this manual) and Kawasaki Diagnostic System KDS Ver. 3 Instruction Manual are installed together. 24

25 Now, the KDS3 software has been installed successfully. NOTE KDS3 software is updated each year for new models, ensure that you have the latest KDS version. KDS3 software must be installed on the computer to be able to perform an update to the software. If you need to uninstall the KDS3 software, use the following procedure. Windows 7/Vista: Select [Uninstall a program] from the Control Panel and uninstall the Kawasaki Diagnostic System Ver. 3 software. Windows XP: Select [Add or Remove Programs] from the Control Panel and uninstall the Kawasaki Diagnostic System Ver. 3 software. 25

26 Windows 8/7 64 bit Install the KDS3 software. NOTE If your PC is set up with administrator rights, you must log into Windows as an administrator or be given administrator rights to be able to install the system software. 1 Start the PC, and log on as a user with administrator privileges. 2 Insert the KDS3 CD-ROM. The installer will start automatically. NOTE If the [AutoPlay] window is opened, select the [Run InstKDS.exe] option. If the installer does not start automatically, double-click and open the nstkds.exe file stored on the CD-ROM disk. 26

27 3 Select language, and click [OK]. The installation program starts. If you select [Japanese], the installation windows are displayed in the Japanese language. If you select any language other than [Japanese], the installation windows are displayed in English. (Reference) The message OS: 64Bit is displayed on the screen. NOTE If the [User Account Control] window is opened, select [Yes]. 27

28 4 Click [Next]. The message The drivers are now installing is displayed. NOTE If the [Windows Security] window is opened, check to see that the [Always trust software from Mitsubishi Electric Corporation.] the box has been unchecked and click [Install]. 28

29 5 When the [Completing the Device Driver Installation Wizard] window is opened, click [Finish]. 6 Click [Next]. (Reference) Now, the Microsoft SQL Server Compact 3.5 SP2 ENU is installed. 7 Select the [I accept the terms in the license agreement] option, and click [Next]. 29

30 8 Click [Install]. The message Installing Microsoft SQL Server Compact is displayed. NOTE If the [User Account Control] window is opened, click [Yes]. 30

31 9 When the message Completing the Microsoft SQL Server Compact Setup is displayed, click [Finish]. 10 Click [Next]. (Reference) Now, the Microsoft SQL Server Compact 3.5 SP2 x64 ENU is installed. 11 Select the [I accept the terms in the license agreement] option, and click [Next]. 31

32 12 Click [Install]. The message Installing Microsoft SQL Server Compact is displayed. NOTE If the [User Account Control] window is opened, click [Yes]. 32

33 13 When the message Completing the Microsoft SQL Server Compact Setup is displayed, click [Finish]. NOTE If the [User Account Control] window is opened, select [Yes]. 14 Click [Next]. 33

34 15 Click [Next]. The message, The installer is ready to install Kawasaki Diagnostic System Ver.3 on your computer. is displayed. To change the software installation folder, click [Browse]. 16 Click [Next]. The message Kawasaki Diagnostic System Ver. 3 is being installed is displayed. 34

35 17 When the message Installation Complete is displayed in the window, click [Close]. The installation process is finished. 35

36 18 Check to see that a [Kawasaki Diagnostic System Ver. 3] shortcut has been created on the desktop and on the Start menu. NOTE If the following window is opened, the installation of KDS3 software was not completed. Click [OK] or [Close], and install the KDS3 software again. (Reference) Both the Kawasaki Diagnostic System KDS Ver. 3 Setup Manual (this manual) and Kawasaki Diagnostic System KDS Ver. 3 Instruction Manual are installed together. 36

37 Now, the KDS3 software has been installed successfully. NOTE KDS3 software is updated each year for new models, ensure that you have the latest KDS version. KDS3 software must be installed on the computer to be able to perform an update to the software. If you need to uninstall the KDS3 software, select [Uninstall a program] from the Control Panel and uninstall the Kawasaki Diagnostic System Ver.3, Microsoft SQL Server Compact 3.5 SP2 ENU, Microsoft SQL Server Compact 3.5 SP2 x64 ENU, and Windows Driver Package - Mitsubishi Electric Corporation. 37

38 4-3 Connecting cables Connect cables to the ECU (KIPASS ECU, FI ECU, or ABS ECU). NOTE Be sure to keep the ignition switch in the OFF position during cable installation. Also, check the connector locations by referring to the vehicle service manual (and the connection guide). Connecting the cable to the KIPASS ECU This example uses the ZG1400A/B motorcycle. 1 Remove the seat. 2 Remove the 6-pin connector A on the main harness from its foam mount, then remove its cover. 3 Connect the KDS3 adapter B into the main harness connector A. 4 Connect the USB cable connector C to the KDS3 adapter. 38

39 Connecting the cable to the FI ECU (1) Models connected with the 6-pin and 4-pin/6-pin communication cable ( ): This example uses the ZG1400C/D motorcycles. 1 Remove the seat. 2 Remove the 6-pin connector A on the main harness from its foam mount, then remove its cover. 3 Connect the communication cable ( ) B into the main harness 6- pin connector A. 4 Connect the KDS3 adapter C into the communication cable ( ) B. C A B 5 Connect the USB cable connector D to the KDS3 adapter. D 39

40 (2) Models connected with the 8-pin/4-pin communication cable ( ) and 6-pin/8-pin communication cable ( ): This example uses the ER650A/B/C/D and EX650A/B/C/D motorcycles. 1 Remove the seat. 2 Remove the 4-pin connector A, then remove its cover. C A 3 Connect the communication cable ( ) B into the 4-pin connector A. 4 Connect the communication cable ( ) C into the 8-pin connector. B D E 5 Connect the KDS3 adapter D into the 6-pin connector. 6 Connect the USB cable connector E to the KDS3 adapter. 40

41 (3) Models connected with the 8-pin/4-pin communication cable ( ) and 6-pin/8-pin communication cable ( ) for use the KDS3 adapter ( ): This example uses the ZX1000E motorcyle. 1 Remove the front and rear seats. 2 Remove the center seat cover. A C 3 Connect the communication cable ( ) B into the 4-pin connector A. 4 Connect the communication cable ( ) C into the 8-pin connector. D B 5 Connect the communication cable ( ) D into the 6-pin connector. 6 Connect the KDS3 adapter E into the 6-pin connector. 7 Connect the USB cable connector F to the KDS3 adapter. E F 41

42 (4) Models connected with the 4-pin/4-pin communication cable ( ), 8-pin/ 4-pin communication cable ( ) and 6-pin/8-pin communication cable ( ): This example uses the ZR750L/M and ZR1000B/C motorcycles. 1 Remove the seat. 2 Remove the KDS3 FI connector cover A. 3 Connect the 4-pin communication cable ( ) into the FI connector on the main harness A. 4 Connect the 4-pin connector of communication cable ( ) to the 4-pin connector of communication cable ( ). 5 Connect pin connector into the 8-pin connector on cable Connect the 6-pin connector on cable into the KDS3 adapter. 7 Connect the USB cable connector to the KDS3 adapter. 42

43 (5) Models connected with the 8-pin/4-pin communication cable ( ), 6-pin/8-pin communication cable ( ) and JT1500B/JT1500C/E/F/G adapter cable ( ): JT1500B/C/E/F/G 1 Open the front storage compartment cover. 2 Remove the front storage case. 3 Remove the KDS3 FI connector cover A located near the battery. 4 Connect the 4-pin communication cable ( ) into the FI connector on the main harness A. 5 Connect the 4-pin communication cable ( ) into the FI connector on the main harness A. 6 Connect the 6-pin connector on cable into the KDS3 adapter. 7 Connect the USB cable connector to the KDS3 adapter. 8 Disconnect the 6-pin connector B on the harness. 9 Insert communication cable ( ) between the 6-pin connectors on the harness. 43

44 10 Connect lead C on communication cable ( ). NOTE The relay cable must be connected to prevent loss of communication due to the ECU timing out if the engine is not started. (6) Models connected with the 8-pin/4-pin communication cable ( ) 6-pin/8-pin communication cable ( ) and JT1200B/JT1500A/D relay cable ( ): JT1200B/D, JT1500A/D 1 Remove the seat and the rear storage box. 2 Disconnect the 8-pin connector on the harness coming from the relay box, and insert communication cable ( ). 3 Connect the lead on communication cable ( ) to the battery s negative terminal. 4 Remove the KDS3 FI connector cover A located near the battery. 5 Connect the 4-pin communication cable ( ) into the FI connector on the main harness A. 6 Connect pin connector into the 8-pin connector on cable

45 7 Connect the 6-pin connector on cable into the KDS3 adapter. 8 Connect the USB cable connector to the KDS3 adapter. NOTE The relay cable must be connected to prevent loss of communication due to the ECU timing out if the engine is not started. (7) Models connected with the 8-pin/6-pin communication cable ( ): VN1500J/L/N/R 1 Remove the seat and battery holder. 2 Pull out the ECU A from the case. 3 Remove the 8-pin cover from ECU. 4 Plug the 8-pin connector of communication cable ( ) B into the 8-pin socket of ECU. 45

46 (8) Models connected with the KDS3 adapter: This example uses the ZG1400A motorcycle. 1 Remove the seat. 2 Connect the KDS3 adapter A into the main harness KDS connector. 3 Connect the USB cable connector B to the KDS3 adapter. A B 46

47 Connecting the cable to the ABS ECU (1) Models connected with the 6-pin and 4-pin/6-pin communication cable ( ): This example uses the ZG1400C and 2010 MY ZX1400D motorcycles. 1 Remove the seat. 2 Remove the 6-pin connector A on the main harness from its foam mount, then remove its cover. 3 Connect the communication cable ( ) B into the main harness 6- pin connector A. 4 Connect the KDS3 adapter C into the communication cable ( ) B. C A B 5 Connect the USB cable connector D to the KDS3 adapter. D 47

48 (2) Models connected with the 8-pin/6-pin communication cable ( ): This example uses the ZG1400A motorcycles. 1 Remove the seat. 2 Carefully lift out 8-pin connector (ABS port) A of the main harness, and remove the cover. 3 Connect the communication cable ( ) 8-pin connector B to the ABS connector A. 4 Connect the 6-pin connector on cable into the KDS3 adapter C. 5 Connect the USB cable connector D to the KDS3 adapter. 48

49 4-4 Installing the device driver software In order to use the KDS3 adapter, you need to first install the device driver software. Install the device driver software using the following procedure. For Windows 8/7/Vista, use the procedures shown on this page. For Windows XP, see page 52. Windows 8/7/Vista (Reference) The windows shown below may differ from those actually viewed depending on the Operating System (OS) language you select. 1 Connect the USB cable into the KDS3 adapter, DO NOT plug the other end into the computer. [See] 4-3 Connecting cables (Page 38) 2 Turn the ignition switch ON. 49

50 3 Plug the USB cable into any USB port on the computer. PC A-connector USB cable KDS3 adapter Installation of the driver begins. The message Installing device driver software... continues at the right bottom position during the installation process. When installation is complete, the message Device driver software installed successfully. is displayed. (Windows 7/Vista 32 bit) (Windows 8/7 64 bit) 50

51 Now, the device driver software has been installed successfully. NOTE If you need to uninstall the device driver software, use the following procedure. Windows 7 32-bit OS: 1. Attach the KDS3 adapter to the motorcycle, and connect it to the PC so that the KDS3 adapter is recognized. 2. Right-click [Computer] to open a shortcut menu, and click [Properties]. 3. Click [Device Manager]. 4. Click [Continue] in the [User Account Control] window. 5. Right-click [KDS Adapter] to open a shortcut menu, and click [Uninstall]. Windows 8/7 64-bit OS: 1. Attach the KDS3 adapter to the motorcycle, and connect it to the PC so that the KDS3 adapter is recognized. 2. Right-click [Computer] to open a shortcut menu, and click [Properties]. 3. Click [Device Manager]. 4. Click [Continue] in the [User Account Control] window. 5. Right-click [Kawasaki Diagnostic System USB Adapter 64] to open a shortcut menu, and click [Uninstall]. Windows Vista: 1. Attach the KDS3 adapter to the motorcycle, and connect it to the PC so that the KDS3 adapter is recognized. 2. Right-click [Computer] to open a shortcut menu, and click [Properties]. 3. Click [Device Manager]. 4. Click [Continue] in the [User Account Control] window. 5. Right-click [KDS Adapter] to open a shortcut menu, and click [Uninstall]. 51

52 Windows XP (Reference) The windows shown below may differ from those actually viewed depending on the Operating System (OS) language you select. 1 Connect the USB cable into the KDS3 adapter, DO NOT plug the other end into the computer. [See] 4-3 Connecting cables (Page 38) 2 Turn the ignition switch ON. 3 Plug the USB cable into any USB port on the computer. PC A-connector USB cable KDS3 adapter The message Found New Hardware is displayed. After a while, the [Found New Hardware Wizard] window is opened. NOTE If the Found New Hardware window does not display, plug the USB cable into another port. 52

53 4 Select the [No, not this time] option, and click [Next]. The next window is opened. 5 Select [Install the software automatically (Recommended)] option, and click [Next]. The logo test confirmation message is displayed. 6 Click [Continue Anyway]. Installation of the driver begins. When installation is complete, the message Completing the Found New Hardware Wizard is displayed. 53

54 7 Check to see that KDS Adapter is displayed, and click [Finish]. The installation process is finished. (Reference) The new hardware name KDS Adapter is displayed on the PC. This indicates that the device driver software has been successfully installed. When the driver software is successfully installed, the [Device Manager] shows the KDS Adapter. You can display and check it as follows. 1. Be sure that the KDS hardware is connected then turn ON the ignition switch (do not start the engine). 2. Right-click the [My Computer] to open a shortcut menu, and click [Properties]. 3. Click the [Hardware] tab, and click [Device Manager]. 4. Click the [+] symbol of [Universal Serial Bus controllers]. NOTE If you need to uninstall the device driver software, use the following procedure. 1.Attach the KDS3 adapter to the motorcycle, and connect it to the PC so that the KDS3 adapter is recognized. 2.Right-click [My Computer] to open a shortcut menu, and click [Properties]. 3.Click the [Hardware] tab, and click [Device Manager]. 4.Right-click [KDS Adapter] to open a shortcut menu, and click [Uninstall]. 54

55 KAWASAKI HEAVY INDUSTRIES, LTD. Motorcycle & Engine Company Part No