MULTI-SUBSTRATES HIGH-END SLITTER REWINDER

Transcription

1 MULTI-SUBSTRATES HIGH-END SLITTER REWINDER technical data TC450 TC530 TC630 unit Max. working width mm - inch Max. speed m/min - fpm Max. unwinding diameter m/min - fpm Max. rewinder diameter on mm - inch single shaft Max. rewinder diameter on dual mm - inch shaft Minimum slitting width with regular knives mm - inch Slitting accuracy +/ / / mm Min. side trim width mm Size 2200x1420x x x x1500x x 59 x x2000x x x mm inch High-tech slitter inspection rewinder for finishing unsupported filmic substrates and any SA labels. Advanced web motion for easy handling of multi-substrates from 12 to 450μm and despite the high processing speeds, quality of the finished product is consistently of the highest standards. The VARYCONTROL programme enables 3 different rewinding tension controls for unsupported film, SA labels and clear-on-clear labels. JUPITER also employs the WIZARM multitask web feeder allowing the rewinding of films on one shaft only, saving time by separating rows and positioning them on the cores for a new operating cycle. Improved workflow with the new JUPITER WF model integrating automated quality control and corrective action, helping converters to increase productivity and avoid human error.

2 market segments

3 WEB MOTION & WEB PATH Advanced servo U/R tensions and motion controls. Smooth web path suitable for BKL labels with large idlers diameter. Anti-creasing device. Buffer free solution for BKL and ECL labels. Web cleaner. PATENTED out feed nip. UNWINDER 76 mm - 3" unwinder shaft 152 mm- 6" shaft adaptor Automatic stop by master roll end Built-in reel lifter Stand alone large diameter unwinder 1040 mm Purge liner to comply ISO norm Automatic stop by master roll end. EDGE GUIDE Motorized edge guide suitable for paper and plastic webs. Additional 2nd edge-guide with ultrasonic sensor, placed before the inspection camera and die cutting unit. CLS controlled web guide system. COUNTER Counting function in labels and lengt (cm.) Dynamic slow down and automatic stop at counting end Infra red conting sensor for paper labels. Ultrasonic sensor for counting opaque and clear labels. Mark counting sensor for wrap arounf and lamitube. Jobs totalizer counters. Waste length counter for productivity control. SLITTING Disengageable shear slitting system with n. 4 rotary knives and counter-knives Self-sharpening technology to slit paper and plastic materials with same blades. Manual tool for knives and counter knives off-line set up. Digital tool (digital calliper) for knives and counter knives off-line set up. Razor unit. FASTCUT. Automatic knives and counter-knives positioning system. Regular backscoring system. BACKCUT. Automatic backscoring system. Video slitting function. HMI Multilanguage touch HMI. Auto-teaching and working programs. Advanced self-diagnose control for fast trouble shooting. Remote Control. MAKE READY function. Jobs reports and certification. GAMP certification. REWINDER Pneumatic interchangeable rewinder shaft 76 mm Label in / Label out rewinding direction Differential shafts up-grade.

4 Interchangeable rewinder single shafts from 24.9 mm up to 152 mm WIZARM. Double rewinder. VARYCONTROL. SA dual turret rewinding for quick operating cycles. N.2 76 mm rewinder shaft included. Interchangeable rewinder shafts on SA dual turret from 24.9 mm up to 76 mm. Web turn bar. 3 spindles Glueless turret rewinder: n. 3 pneumatic shafts Ø 45 mm Automatic wrapping of the rows to the core with NO consumables Automatic closure of the final rolls with NO consumables Automatic reels extractor Guillottine blade for transversal cut Interchangeable 3 splindles turret rewinder kits mm SERVO external single rewinder unit with pneumatic shaft Ø 76 mm. Independent tension control. Internal and external rewinding direction. (To be added to the machine in addition to the 3 splindles turret rewinder unit). 4 spindles NON-STOP Glueless turret rewinder: n. 4 pneumatic shafts Ø 76 mm Automatic wrapping of the rows to the core with NO consumables Automatic closure of the final rolls with label. Closure label size 35 mm. Automatic reels extractor. Guillottine blade for transversal cut. Automatic setting for each size Interchangeable 4 splindles turret rewinder kits mm CAB thermal printer for ID data on closure labels. Automatic cores loading unit on dedicated loader with electronic spacing system. (Max. core's width 100 mm - Min core's width 40 mm) Universal collecting vibrating cores bowl (size 25/40/76 mm.) Vertical cores magazine. Bbunch for fan folding INSPECTION MMLD unit. LED stroboscope with automatic synchronization. Inspection preparation on the left side and dynamic buffer for full errors placement Machine up-grade for any 100% digital inspection camera. Digital strobe. Inspection camera for 100% web inspection. OCR camera for back-numbering inspection. Panic camera. Re-inspection function for Full Job Compliance to the strict rules the pharma industry. Preparation for Work Flow link. WASTE EDITING Waste extraction unit. Waste rewinder. Automatic waste editing for Work Flow stream line processes. Double turbine waste trim extractor. Splice photocell for automatic web positioning in register at the point of splice for perfect joint. INK-JET APPLICATION Ink-jet preparation for front and/or back printing.

5 HP thermal ink-jet Continuous industrial ink-jet Lead in / Lead out device. FLEXO UNIT Single full rotary flexo printing unit with curing system for printing/varnish. Second flexo printing unit with curing system. Re-register function for spot printing/varnish. Semi-rotary flexo up-grade. Super varnish. Full rotary-semi rotary Cold foil. Web turn bar. Cortona treatment. LEAFLET FEEDER Longford feeder OS700X. Feeding in register on pre-printed web with register tolerance +/- 0.5 mm. Additional Longford feeder for multi application. LAMINATION UNIT Full rortary unwinder/rewinder units for lamination and cold foil. Semi-rotary lamination up-grade for cold foil. Multi purpose PATENTED laminator, designed for the production of laminated self-adhesive labels and booklet labels. Flat - curved - regular - thick lamination modes. In-setting lamination up-grade with web guide for coupon labels to laminate 2 webs in register. Additional laminator/s for coupon / sandwish labels. Slide array for hot-melt head. Hot melt slot head/s. DIE CUTTING UNIT Full rotary die-cutting unit Second die cutting unit for front and back-side die-cutting. Die-cutting to register for SA labels. Die-cutting to register for SA labels, IML, wet glue and sheets. Adjustable "double face" decurler Microperforating device Semi-rotary die-cutting up-grade. Matrix stripping unit with tension control. Tangential stripping device for shaped labels. Double matrix stripping unit Matrix photocell for detecting matrix break with immediate machine stop. Adjustable anvil roller. 24" die-cutting upgrade 28" die-cutting upgrade Crane for loading and downloading magnetic cylinders. STACKER UNIT Active anti-static system. Vacuum and conveyor belts with adjustable wheels. N.1 vibrating stacker with adjustable pins to create the label s shape just in time. N.2 vibrating stackers with adjustable pins to create the label s shape just in time.