3M Purification Inc. 3M High Flow Series Filter System for Residential & Commercial Applications

Transcription

1 3M Purification Inc. 3M High Flow Series Filter System for Residential & Commercial Applications

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3 3M High Flow Filter System for Residential & Commercial Applications 3M High Flow Series Filter System for Residential & Commercial Applications The 3M High Flow Series Filter System is an advanced design that uses 3M innovation and 3M Purification Inc. s extensive filtration experience to deliver a high flow filter in a compact housing design. When compared to conventional cartridge systems, this system provides the following advantages: High Flow Capability The construction of 3M High Flow series filter system permits flow rates of up to 500 gpm in a single cartridge. The result? Fewer filter elements to accommodate your flow requirements. In fact, the 3M High Flow Series Filter System requires as few as one-tenth the number of elements as competitive 2.5 pleated cartridges (see Figure 1). Compact Design Using fewer elements combined with an outside-to-in flow path enables a reduction in the size of housing required for your application. The 3M High Flow series filter housing takes up as little as one-half the size of some competitive housings for a given flow rate. The result is lower capital investment costs and a compact footprint that saves valuable plant space (see Figure 1). Ease of Use The 3M High Flow series filter system is designed with ease-of-use in mind. From a user-friendly, ergonomically designed handle that makes cartridge installation and removal easier without the use of special tools or other hardware, to a twist-to-lock cartridge seating mechanism that provides a positive seal, the 3M High Flow series filter system facilitates easy operation and maintenance of your filter system. Maximizing surface area reduces recirculation time, while increased contact time improves filtration efficiency. Features & Benefits High flow capability of up to 500 gpm per cartridge n Reduced Filter Usage minimizes product loss, labor, disposal costs, operator exposure, and downtime for filter change-out. Compound Radial Pleat design n High loading capacity for long life and lower cost filtration. Compact design (versus conventional 2.5 inch OD cartridges) n Smaller housing minimizes capital expense requirements. n Reduces system footprint. Absolute rating n Reproducible effluent quality throughout the filter s life. Easy to Use n No special tools or hardware required for filter change-out minimizes downtime. n Twist to lock seating mechanism provides positive seal. n Ergonomically designed handle facilitates easy cartridge installation and removal. FDA compliant n All component materials of construction are listed for food contact per FDA 21 CFR Parts Applications Hi-rise Apartments/Condominiums Hotel/Motel Educational Facilities Correctional Facilities Light Manufacturing Boiler Feed Water High Capacity RO Prefiltration 2

4 3M High Flow Series Filter System High Performance Media in an Innovative Design 3M High Flow Series Filter System is designed using state-of-the-art technology, optimizing both performance and effluent quality to ensure customer satisfaction. The elements use a pleat design that results in a high usable filtering surface area per filter. Radial Pleat Design 3M innovation is at the heart of the 3M High Flow series filter system. A compound radial pleat design maximizes the usable surface area per filter. Blown microfiber forms the basis of the filter media, which is made to tightly controlled fiber diameter specifications to produce a media with absolute rated particle retention characteristics. Our manufacturing process embosses the media to produce a more uniform pleat pattern, which, in turn, allows greater utilization of the media by evenly distributing the fluid throughout the entire filter structure. This results in consistent particle retention in a compact, space-saving design. Design Features The 3M High Flow series filter system contains several features to combine high performance with easy operation. Compound Radial Pleat design maximizes usable media surface area Ergonomically designed handle facilitates fast and easy insertion and removal without use of special tools. Twist to lock seating mechanism provides positive seal. A polypropylene construction. n A large diameter core allows up to 500 gpm through a single filter element. n An ergonomically designed handle has been designed to facilitate fast and easy insertion and removal without the use of special tools. Cartridges are simply inserted over a built-in guide tube. n The seating mechanism uses a twist to lock design to provide a positive seal. Compound Radial Pleat maximizes usable surface area per cartridge. 3-inch core allows up to 500 gpm through single filter element. 3

5 Filter Comparison 3M High Flow Filter System for Residential & Commercial Applications Consider the following benefits of the 3M High Flow Series Filter System over competitive 2.5 cartridges in a 350 gpm (1325 lpm) and up to 1050 gpm (3974 lpm) system*: Figure 1. - Typical Cartridges Required & Footprint Comparison 350 GPM System (1325 LPM) 3M High Flow Series Filter System Competitive 2.5 Pleated Cartridges Competitive 2.5 Depth Cartridges n The 3M High Flow Series Filter System requires 90% fewer cartridges as competitive 2.5 cartridge systems for a given flow rate. n 3M High Flow series filter housings are 33% to 50% smaller than competitively sized housings for a given flow rate. 1 Cartridge in a 8.6 Diameter 18 Cartridges in a 14 Diameter 24 Cartridges in a 16 Diameter n Fewer filters and a user-friendly housing design means faster change-outs than competitively sized systems. 3M High Flow Series Filter System 1050 GPM System (3974 LPM) Competitive 2.5 Pleated Cartridges Competitive 2.5 Depth Cartridges 3 Cartridges in a 24 Diameter 85 Cartridges in a 30 Diameter 120 Cartridges in a 36 Diameter Figure 2. - Typical Time/Labor for Change-Out 350 GPM System (1325 LPM) 1050GPM System (3974LPM) Minutes 30 3 Hours Competitive Competitive 3M High Flow Series 2.5 Pleated 2.5 Depth Filter System System System 3M High Flow Series Filter System Competitive 2.5 Pleated System Competitive 2.5 Depth System 4 * Comparison assumes fluid viscosity of 1 cp

6 3M High Flow Series Filter System Specifications and Operating Parameters Filter Element Materials of Construction Filter Element - Each grade of the 3M High Flow Series Filter Cartridge is manufactured from meltblown FDA compliant polypropylene microfiber media, providing high particle reduction efficiency. No adhesives, binders, or silicone are used in the manufacturing process. The raw materials composing these filters are FDA compliant according to CFR Title 21. All support layers and hardware are constructed with polypropylene. 3M High Flow Series Filter Element Specifications Parameter 40 High Elements 60 High Removal Ratings (microns) Flow vs. Differential Pressure Filter Diameter (inches/cm) Filter Length (inches/cm) 1, 10, and 40 See Figure / / / Figure 3. - Typical Cartridge Flow Rates 60 Cartridge Flow* Rate (gpm) µm Operating Parameters by Cartridge Length Operating conditions 40 High Elements 60 High Differential Pressure (psid) Maximum Operating Temperature (ºF / ºC) 160 / µm Maximum Recommended Flow Rate in 70 F (gpm / lpm) Maximum Forward Differential Pressure 350 / F ( C) 500 / 1893 *estimated µm Cartridge Flow Rate (gpm) Recommended Change-out Differential Pressure F ( C) Regulatory Status - All component materials of the 3M High Flow Series Flter System polypropylene element are listed for food contact per 21 CFR. 5

7 3M High Flow Filter System for Residential & Commercial Applications 3M High Flow Series Filter s The 3M High Flow Series filter housings are specifically designed to deliver all of the system s benefits in a compact footprint. s are available in standard designs to suit your specific needs. All standard 3M High Flow Series filter housings are designed, manufactured, tested, and code stamped in accordance with ASME Section VIII, Division 1. Stainless steel housing external surfaces are glass-bead blasted for a consistent, easy care finish. The 3M High Flow Series filter housing is available in a variety of sizes to accommodate from 1 to 3 filter elements in both 40-inch and 60-inch lengths. Larger housings are available upon request. s are also available in horizontal or vertical configurations, depending on your needs. Choose the horizontal option to maximize ease of operation, or the vertical to minimize the system s footprint. Features Figure 4. - Typical Flow Rates Horizontal Hinged cover for easy element change-outs Available for 40 and 60 element lengths ASME Code design Upstream and downstream gauge ports and drains Vertical Robust cartridge center-post design eliminates bulky support plates providing easy access to housing internals User-friendly cover lifting device for easy element change-outs Handles liquid at pressures and temperatures of up to 150 psig and 250 ºF Manufactured from 316L stainless steel for excellent corrosion protection Available for 40 element lengths Differential Pressure (psid) HF40 & 60 3HF40 3HF60 5HF40 5HF60 7HF40 7HF Flow Rate (gpm) 6

8 E 3M High Flow Series ASME Code Specification Model Vessel Outside Diameter (in./cm) Material Connection Size/Type (all Recommended Maximum Approximate Shipping Weight ANSI flanges) Flow (gpm/lpm)* Maximum Pressure (lb/kg) & Temperature Horiz. 40 Vert. 60 Horiz. 3M-1HF 3M-3HF 8 5/8 / / L SS 316L SS / / 3312** 500 / ºF 340 / / / / 5678 (10 bar@121 ºC) 625 / / / 340 Larger housings available, consult factory * Pressure drop across cartridge not included (see Figure 3). ** Maximum flow rate based on nozzle size. s Dimensions 3M High Flow ASME Code Filter F Vertical G Model Outside Diameter (in.) A B C Dimensions (inches) D E F G Vertical Models (available for 40 cartridges only) E 3M-1HF40V 8 5/8 7 1/2 12 1/2 26 1/2 78 5/ /8 5 1/2 D 3M-3HF40V /2 16 1/2 34 9/ / /8 20 5/8 Horizontal Models* 3M-1HF40H 3M-1HF60H 3M-3HF40H 3M-3HF60H 8 5/ / /2 7 1/2 12 1/2 12 1/2 12 1/2 12 1/2 16 1/2 18 1/2 64 1/ / / / /2 24 1/ B C * Sloped for drainage 1 º to 3 º A G F 7

9 s Dimensions 3M High Flow Filter System for Residential & Commercial Applications 3M High Flow ASME Code Filter Model Outside Diameter (cm) A B C Dimensions (cm) D E F G Vertical Models (available for cm cartrideges only) 3M-1HF40V M-3HF40V Horizontal Models* 3M-1HF40H 3M-1HF60H M-3HF40H 3M-3HF60H * Sloped for drainage 1 º to 3 º Side View D E Horizontal Top View G B F A C 8

10 3M High Flow Series Filter Element Ordering Guide Filter Designation Element Length (inches) Material Absolute Removal Rating (Microns) O-Ring Packaging Options (per box) 3M HF High Flow in in. PP Polypropylene µm µm µm D Nitrile 01-1 pack 3M High Flow Series Filter Element Ordering Guide Number of Filter Elements Model Size Configuration Material Packaging Options (per box) 1 3 HF in in. ** H Horizontal V Vertical ** C 316L SS GD Nitrile ** 60 inch vessel not available in vertical configuration 9

11 3M Residential/Commercial High Flow Series Filter System

12 Product Use: Many factors beyond 3M Purification Inc. s (3M s) control and uniquely within user s knowledge and control can affect the use and performance of a 3M product in a particular application. User is solely responsible for evaluating the 3M product and determining whether it is fit for a particular purpose and suitable for user s method of application. Warranty, Limited Remedy, and Disclaimer: Unless an additional warranty is specifically stated on the applicable 3M product packaging or product literature, 3M warrants that each 3M product meets the applicable 3M product specification at the time 3M ships the product. 3M MAKES NO OTHER WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR ANY IMPLIED WARRANTY OR CONDITION ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE. If the 3M product does not conform to this warranty, then the sole and exclusive remedy is, at 3M s option, replacement of the 3M product or refund of the purchase price. Limitation of Liability: Except where prohibited by law, 3M will not be liable for any loss or damage arising from the 3M product, whether direct, indirect, special, incidental or consequential, regardless of the legal theory asserted, including warranty, contract, negligence or strict liability. Your Local Distributor: 3M Purification Inc. 400 Research Parkway Meriden, CT U.S.A. Phone (800) Fax (203) Please recycle. Printed in U.S.A. 3M is a trademark of 3M Company. 3M 2014 Company. All rights reserved REV 0714