AUTOMATION & CONTROL /// PIDG TERMINALS & SPLICES. PIDG TERMINALS & SPLICES Quick Reference Guide
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1 AUTOMATION & CONTRO /// PIDG TERMINAS & SPICES PIDG TERMINAS & SPICES Quick Reference Guide
2 FEATURES AND BENEFITS Made of high conductivity copper; tin-plated for optimal corrosion protection Copper sleeve for vibration resistance and improved wire insulation support Body has inner serrations for maximum electrical contact and tensile strength Insulation sleeves are color-coded by wire size to the corresponding TE Connectivity (TE) tooling for easy identification and termination Readily available at distributors in small packages or bulk quantities U/CSA listed and approved Operating temperature 105 C; operating voltage 300V 300V 105 MI Operating Voltage Max Operating Temperature (in C) MI-SPEC Approval PRODUCT APPICATIONS Instruments/Control ighting Power Supplies Panel Boxes Transportation ifting equipment Motors Aerospace Appliances AUTOMATION & CONTRO /// PIDG TERMINAS & SPICES
3 HAT S INSIDE TE Connectivity s PIDG terminals are designed for uniform reliability in the harshest circuit environments, especially where high vibration and wire movement are factors. They consist of a nylon or PVC insulated body, plus a metal sleeve that crimps to the wire insulation for added support. The wire barrel design is vibration resistant, and supports the wire to bend in any direction without damaging the wire insulation or conductor. Millions of PIDG terminals and splices are still in the field many years after installation; a testament to the rigorous testing and research that went into their design and manufacturing. Many PIDG terminals meet or exceed the requirements of SAE AS7928, Type II, Class 1 and 2. TE.COM/PRODUCTS/PIDG PAGE 3
4 MATERIA Insulation: Nylon, U 94V-2 Terminal Body: Copper per ASTM B-152 Plating: Tin per ASTM B-545 Metallic Sleeve: Copper per ASTM B-152 Ring Tongue Terminals Manual s ire Size Studsize idth () ength () Max. ire AG mm 2 U.S. mm inch mm inch mm inch mm Tape & ,12-0,24 2 M , , ,67 0, M , , ,67 0, M , , ,67 0, M , , ,67 0, , , ,67 0, ,12-0, , , , M , , , M , , , M , , , M , , , M , , , M , , , , , , ,16-0,65 2 M , , , M , , , M , , , M , , , , , , er ,26-1,65 2 M , , , M , , , M , , , M , , , M , , , M , , , M , , , M , , , M , , , M , , , M , , , M , , , M , , , M , , , , , , , , , , , , , , , M , , , /4 M , , , /4 M , , , M , , , /16 M , , , /16 M , , , / , , , / , , , /2 M , , , AUTOMATION & CONTRO /// PIDG TERMINAS & SPICES
5 Ring Tongue Terminals (continued) Manual s ire Size Studsize idth () ength () Max. ire Also available in 8 AG mm 2 U.S. mm inch mm inch mm inch mm Tape & Re er ,04-2,62 2 M , , , M , , , M , , , M , , , M , , , M , , , M , , , M , , , M , , , M , , , , , , , , , M , , , M , , , /4 M , , , /4 M , , , /16 M , , , /16 M , , , / , , , / , , , /2 M , , , /2 M , , , ,62-6,64 4 M , , , M , , , M , , , M , , , M , , , M , , , M , , , M , , , M , , , , , , , , , M , , , , , , , , , /4 M , , , /4 M , , , /16 M , , , /16 M , , , /16 M , , , / , , , / , , , /2 M , , , /2 M , , , / , , , TE.COM/PRODUCTS/PIDG PAGE 5
6 Spades: Spade Manual s ire Size Studsize idth () ength () Max. ire AG mm 2 U.S. mm inch mm inch mm inch mm Tape & ,10-0, , , , M , , , er ,26-1,65 2 M , , , M , , , M , , , M , , , M , , , M , , , M , , , , , , , , , ,04-2,62 4 M , , , M , , , M , , , M , , , M , , , , , , , , , M , , , ,62-6,64 6 M , , , M , , , M , , , M , , , , , , M , , , ong Spring Spade Manual s ire Size Studsize idth () ength () Max. ire AG mm 2 U.S. mm inch mm inch mm inch mm Tape & er ,26-1,65 6 M , , , M , , , , , , ,04-2,62 6 M , , , M , , , , , , ,62-6,64 8 M , , , , , , AUTOMATION & CONTRO /// PIDG TERMINAS & SPICES
7 Short Spring Spade Manual s ire Size Studsize idth () ength () Max. ire AG mm 2 U.S. mm inch mm inch mm inch mm Tape & ,12-0,40 6 M , , , er ,26-1,65 4 M , , , M , , , M , , , M , , , , , , M , , , ,04-2,62 5 M , , , M , , , M , , , , , , M , , , ,62-6,64 5 M , , M , , , M , , , , , , M , , , Butt Splices Manual s ire Size Tab Thickness idth () ength () Max. ire AG mm 2 U.S. mm inch mm inch mm inch mm Tape & ,12-0,24 n.a n.a , , ,12-0,41 n.a n.a , , ,16-0,65 n.a n.a , , er ,26-1,65 n.a n.a , , ,04-2,62 n.a n.a , , ,62-6,64 n.a n.a , , Stepdown Butt Splice to ,04-2,62 to 0,26-0,96 n.a n.a ,13.150/.115 3,81/ 2, to ,62-6,64 to 0,26-0,96 n.a n.a ,06.220/.140 5,59/ 3, to ,62-6,64 to 1,04-2,62 n.a n.a ,06.220/.170 5,59/ 4, TE.COM/PRODUCTS/PIDG PAGE 7
8 Knife Disconnects Manual s ire Size Tab Thickness idth () ength () Max. ire AG mm 2 U.S. mm inch mm inch mm inch mm Tape & er ,26-1,65 n.a , , , n.a , , , ,04-2,62 n.a , , , ,62-6,64 n.a , , ire Pins (formed) ,12-0,41 n.a , , , ,26-1,65 n.a , , , , , , ,04-2,62 n.a , , , , , , ,62-6,64 n.a , , , , , , ire Pins (flat) ,26-1,65 n.a , , , ,04-2,62 n.a , , , ,62-6,64 n.a , , , AUTOMATION & CONTRO /// PIDG TERMINAS & SPICES
9 Flag FASTON Receptacle (.250/6.35) Manual s ire Size Tab Thickness idth () ength () Max. ire AG mm 2 U.S. mm inch mm inch mm inch mm Tape & er ,26-0, , , , , ,30-1, , , , , ,04-2, , , , , , , , , ,62-6, , , , , ,00-6, , , , ,35 3 FASTON Flag Receptacle (.250/6.35) ,30-1, , , , ,56 3, ,20-2, , , , , FASTON Receptacle (.205/5.00) ,26-0, , , , , , , , , ,04-2, , , , , , , , , FASTON Receptacle (.187/4.80) , , , , ,26-0, , , , , ,30-1, , , , , , , , , ,04-2, , , , , , , , , , , , ,30 3 FASTON Receptacle (.110/2.80) ,26-0, , , , , , , , , ,30-1, , , , , , , , , ,50-2, , , , , , , , ,30 3 TE.COM/PRODUCTS/PIDG PAGE 9
10 FASTON (.110/2.80) ow insertion force terminal Manual s ire Size Tab Thickness idth () ength () Max. ire AG mm 2 U.S. mm inch mm inch mm inch mm Tape & ,12-0, , , , ,08 er ,26-0, , , , , , , , , , , , , ,04-2, , , , , , , , , Tab Terminal ,50-1, , , , , ,30-2, , , , , ,00-6, , , , , TAB (.250 splice for receptacle) ,26-6, , , ,68 n.a , ,68 n.a , ,16 n.a Piggy Back Terminal ,26-1, , , , , ,00-2, , , , , AUTOMATION & CONTRO /// PIDG TERMINAS & SPICES
11 SHUR-PUG Terminals Manual s ire Size Tab Thickness idth () ength () Max. ire AG mm 2 U.S. mm inch mm inch mm inch mm Tape & ,25-1,60 n.a , , , ,50-1,50 n.a , , ,40 n.a , , , ,50-1,60 n.a , , ,90 er ,04-2,62 n.a , , , ,04-2,62 n.a , , ,00 n.a. n.a. n.a , ,59 n.a. n.a. 7 REMARKS 0 Must be crimped with or PIDG (red) tooling 1 Body Springs Spade : Phosphor Bronze per ASTM B Body : Copper also according DIN 1787 and EN Body : Brass according ASTM B 36 4 Sleeve : Nickel Plating per SAE AMS QQ-N Adapter inserts can be ordered seperately for use in specific standard PIDG Butt Splices 6 Mill Specified 7 Body : Brass according MI-C-50 For all re and additional information see Customer Drawing on NOTE 1 The die sets listed above can be used with the following powered tools: 1.75 Ton Battery s (110V) or (220V) AT-300 Electric ing Machine (115V/230V) with SDE Adapter Pneumatic System with er Adapter AT-SC MK II Pneumatic Safety ing Machine with SDE Die Holder NOTE 2 Most 22-16, 16-14, and AG PIDG terminals and splices can be crimped using TETRA-CRIMP ing (U approved) FREQUENTY ASKED QUESTIONS TOOING Can wires be combined in PIDG terminals & splices? Yes, they can as long total CMA (Circular Mil Area) and insulation diameter fall within specifi cation. Are PIDG terminals MI specified? Yes, most of them meet or exceed MI-T-7928, Type II, class 1 & 2. hat to choose if you need higher temperature? Use TE STRATO-THERM terminals (catalog 82011). hy can PIDG terminals just handle 300V and PASTI-GRIP terminals 600 V? Because the additional copper sleeve is close to the end of the sleeve (see picture). hat is the advantage of this copper sleeve? It provides circumferential insulation support to the wire and allows the wire to bend in any direction, without fraying the wire s insulation or breaking the conductor. hy is there no crimpheight given for PIDG terminals? It is the geometry of the TE crimping tools which ensures the perfect crimp on PIDG terminals. 1. The conical sleeve serves for easier conductor insertion. 2. The nylon insulating sleeve offers high dielectric strength. The colour coding corresponds to the wire size. 3. Grooves inside the wire sleeve ensure high tensile strength and current transfer. 4. The copper sleeve provides optimal insulation support. TOOING er Commercial TE.COM/PRODUCTS/PIDG PAGE 11
12 For questions about our motor connectivity solutions, please go to te.com, or contact us at: USA: Canada: Mexico: Brazil: China: Japan: UK: France: Germany: Italy: te.com PIDG, FASTON, STRATO-THERM,, TETRA-CRIMP, er, SHUR-PUG, TE, TE Connectivity (logo) are trade. All other logos, products and/or company names referred to herein might be trade of their respective owners. The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity s obligations shall only be as set forth in TE Connectivity s Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application TE Connectivity All Rights Reserved /17 JG Contact us Customer Service: Technical Support: AUTOMATION & CONTRO /// PIDG TERMINAS & SPICES
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