General Hand Tool Types Revised: July 2012 CERTI-CRIMP II SAHT
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1 CERTI-CRIMP II SAHT Standard Straight Action Hand Tool Design Widely used in the Aircraft and Military industries Fixed dies Emergency only ratchet release Terminal/wire positioning aids & Ins. adjustment on most tools Ergonomic non-slip handles Approximate weight 0.59 kg (1.3 lbs) AMP CT 2.0 Receptacle [26-22] AMP DYNAMIC D [22-18] AMP DYNAMIC D [24-20] AMP DYNAMIC D [20-16] AMP MOD II FFC [26-22] AMP MOD IV [30-20] AMPLIMITE HD [28-24] AMPLIMITE HD [28-20] AMPLIMITE HD [28-20]No Ins. Crimp AMPLIMITE HD [26-22] AMPLIMITE HD [22-18]No Ins. Crimp AMPLIMITE HD [28-22] Commercial MATE-N-LOK [24-18] Ins. Ø mm Commercial MATE-N-LOK [20-14] MATE-N-LOK 3.5 (.140) [20-14] Micro MATE-N-LOK [30-26] Micro MATE-N-LOK [24-20] Mini Tandem-Spring Pin [32-22] Mini-Universal MATE-N-LOK "F" Ins. Crimp [20-16] Mini-Universal MATE-N-LOK [22-18] Mini-Universal MATE-N-LOK, type "O" Ins. Crimp [20-16] MULTILOCK [22-20] MULTILOCK 040 MkII [20-18] SL [24-18] Ins. Ø mm SL [24-18] Ins. Ø TYPE III [24-20] TYPE III [24-16]Ins. Ø mm TYPE III [24-16]Ins. Ø mm TYPE III [18-14] TYPE III+; Type VI; Commercial MATE-N-LOK [30-20] Universal MATE-N-LOK [24-18] Universal MATE-N-LOK [16-14] Ins. Ø mm Page 13
2 CERTI-CRIMP II SAHT - Short Handle Ideal for working in confined spaces Widely used in the Aircraft and Military industries Fixed dies Emergency only ratchet release Terminal/wire positioning aids & Ins. adjustment on most tools Ergonomic non-slip handles Approximate weight 0.5 kg (1.1 lbs) PIDG STRATO-THERM Terminals & Splices [24-20] PIDG STRATO-THERM Terminals & Splices [18-16] CERTI-CRIMP II SAHT - Long Handle Low handle force for ease of operation Widely used in the Aircraft and Military industries Fixed dies Emergency only ratchet release Terminal/wire positioning aids & Ins. adjustment on most tools Ergonomic non-slip handles Approximate weight 0.59 kg (1.3 lbs) PIDG STRATO-THERM Terminals & Splices [18-16] PIDG STRATO-THERM Terminals & Splices [24-20] Page 14
3 CERTI-CRIMP II SAHT - Head Assy Head only for use with Power Assist options Heads can be removed from Hand Tools, or are also available as a [-3] option. Example CERTI-CRIMP II SAHT; the head can be removed from the handles and used along with this adapter on the Electric Terminator. Alternatively (head only) is also available. Use with: BT 3500 Battery-Hydraulic Hand Tools: CCII Adapter EMEA or CCII Adapter UK Micro Pneumatic Adapter Adapter Electric Terminator EU see Power Assist section for more information Page 15
4 Double Action Hand Tool Note: The approvals shown against the tools listed are only applicable when using terminals and wires recommended for the relevant industry. Widely used in Aircraft and Military applications Fixed dies Emergency only ratchet release Terminal/wire positioning aids & Ins. adjustment on many tools Ergonomic non-slip handles Approximate weight 0.54 kg (1.2 lbs) PIDG Closed End Splice [18-16] PIDG & PLASTI-GRIP Terminals; PIDG Splices [22-16] Standard tool for GB Railways - Qualified; Mil-T-7928/7; LUL RSE 024 pt6 & EE6161 Marks the applied product with a one dot indent code PIDG & PLASTI-GRIP Terminals; PIDG Splices French Special - Qualified; Mil-T AMP specified level Marks the applied product with a one dot indent code. Includes French Instruction Sheet [22-16] PIDG & PLASTI-GRIP Terminals; PIDG Splices Standard tool for GB Railways - Qualified; Mil-T-7928; LUL RSE 024 pt6 & EE6161 Marks the applied product with a two dot indent code PIDG & PLASTI-GRIP Terminals; PIDG Splices & FASTON EMEA Special - Qualified; Mil-T AMP specified level for Ringtongues only Marks the applied product with a one dot indent code PIDG & PLASTI-GRIP Terminals; PIDG Splices & FASTON EMEA Special - Qualified; Mil-T AMP specified level for Ring Tongues only Marks the applied product with a two dot indent code PIDG FASTON - Special GB Railways Tool Qualified; LUL RSE 024 pt6 & EE PIDG FASTON - Special GB Railways Tool Qualified; LUL RSE 024 pt6 & EE Special French tool for PIDG FASTON 2.8 (.110) with crimp orientation at 90 Marks the applied product with a one dot indent code [16-14] [20-16] HD [22-16] [16-14] [20-16] HD [22-18] [16-14] [26-22] PIDG Terminals & Splices [24-20] PIDG Terminals & Splices; PLASTI-GRIP Butt Splices [26-22] Marks the applied product with a one dot indent code PIDG Terminals & Splices; PLASTI-GRIP Butt Splices for thin wall insulation Marks the applied product with a one dot indent code [26-22] thin wall insulation Special GB Aerospace & MOD PIDG & PLASTI-GRIP Ring Tongue Tool - approved [20-18] DEF. STAN (Pt. 1). Equivalent to but has special retaining pins/rings to reduce the risk of tool parts falling off whilst building and maintaining aircraft Special GB Aerospace PIDG & PLASTI-GRIP Ring Tongue Tool [16-14] Equivalent to but has special retaining pins/rings to reduce the risk of tool parts falling off whilst building and maintaining aircraft POSITIVE LOCK 4.8 [.187] Mk II Receptacle [20-14] POSITIVE LOCK 6.3 [.250] Mk II Tablock Flag Receptacle [14-12] SOLISTRAND Terminals & Splices - Standard Tool [26-20] Qualified; Mil-T-7928; LUL RSE 024 pt6 & EE SOLISTRAND Terminals & Splices [22-10] Qualified; Mil-T-7928; LUL RSE 024 pt6 & EE Special tool for SOLISTRAND Terminals & Splices (GB) [22-10] Equivalent to but has special retaining pins/rings to reduce the risk of tool parts falling off whilst building and maintaining aircraft SOLISTRAND Terminals & Splices [14-12] Qualified; Mil-T-7928; LUL RSE 024 pt6 & EE SOLISTRAND STRATO-THERM High Temp & Heat Resistant Terminals & Splices [22-10] STRATO-THERM Uninsulated Terminals & Splices [22-16] STRATO-THERM Uninsulated Terminals & Splices [thin wall cable] [22-16][thin wall cable] Page 16
5 Adapter - Double Action Hand Tool to 626 Pneumatic Adapter only Heads can be removed from Hand Tools, example: the Handles from can be removed and the head used with this Adapter (includes cam). Also required: Hand held power unit or Foot actuated Power Unit for more information, please see the Power Assist section C-Head SAHT Base Tool without Die-set Widely used in Aircraft and Military applications Can be used with all C-Head SAHT Dies Interchangeable Dies Emergency only ratchet release Approximate weight 0.86 kg (1.9 lbs) C-Head SAHT - LD Base Tool without Die-set A light duty alternative to Can be used with all C-Head SAHT Dies EXCEPT: - Die-set - C-Head SAHT - HD - Through Splice applicatons Interchangeable Dies Emergency only ratchet release Ergonomic non-slip handles Approximate weight 0.5 kg (1.1 lbs) Page 17
6 Die-set - C-Head SAHT A range of Die-sets for many premium crimp applications Use in: Hand Tool Frame Hand Tool Frame (see restrictions) Power Assist options: BT 3500 Battery-Hydraulic Hand Tools: C-Head SAHT Adapter EMEA or C-Head SAHT Adapter UK Adapter Electric Terminator EU Adapter Bench Press AT-SC For more information see the Power Assist section AMPLIMITE RG 142, 142A, 142B PIDG STRATO-THERM Terminals with PTFE or PEEK for thin-wall Insulation 0.5 [20] PIDG STRATO-THERM Terminals with PTFE or PEEK for thin-wall Insulation 1.0 [18] PIDG STRATO-THERM Terminals with PTFE or PEEK for thin-wall Insulation 1.5 [16] PIDG STRATO-THERM Terminals; PTFE, Nylon & PEEK for thin-wall Insulation [24-22] PIDG, PLASTI-GRIP Terminals & Splices [16-14] PIDG, PLASTI-GRIP, Terminals & Splices [22-16] Pin / Socket size 8 Gore Cable Type:GSC Die-set - C-Head SAHT - HD A range of Heavy Duty Die-sets for many premium crimp applications Use in: Hand Tool Frame Power Assist options: Adapter Electric Terminator EU Adapter Bench Press AT-SC For more information see the Power Assist section AMPLIMITE 8 [10] PIDG STRATO-THERM Terminals & Splices with PTFE Insulation [12-10] PIDG STRATO-THERM Terminals with PTFE or PEEK for thin-wall Insulation 2.5 [14] PIDG STRATO-THERM Terminals with PTFE or PEEK for thin-wall Insulation 4.0 [12] PIDG STRATO-THERM Terminals with PTFE or PEEK for thin-wall Insulation 6.0 [10] PIDG, PLASTI-GRIP Terminals & Splices [12-10] TYPE XII Contact [14-12] TYPE XII Contact [10-8] Universal MATE-N-LOK 3.0 [12] Universal MATE-N-LOK 5.0 [10] Page 18
7 Heavy Head Hand Tool Note: The specifications shown against the tools listed are only applicable when using terminals recommended for the relevant industry Widely used in Aircraft and Military applications Fixed dies Emergency only ratchet release Terminal/wire positioning aids & Ins. adjustment on most tools Approximate weight 0.95 kg (2.1 lbs) AMP DYNAMIC D [16-14] AMP DYNAMIC D [12-10] AMP DYNAMIC D-5 Receptacle 8.0 [10] PIDG FASTON - Standard tool [14-12] PIDG FASTON Qualified; LUL RSE 024 pt6 & EE [12-10] [16-14] HD Special GB Aerospace tool for PIDG STRATO-THERM Ring Tongue Terminals, [24-22] PTFE, Nylon & PEEK for thin-wall Insulation Qualified to BS 4G PIDG STRATO-THERM Terminals & Splices 1.0 [18] Special GB Aerospace tool for PIDG STRATO-THERM Terminals with PTFE or 2.5 [14] PEEK for thin-wall Insulation Qualified to BS 4G Special GB Aerospace tool for PIDG STRATO-THERM Terminals with PTFE or 4.0 [12] PEEK for thin-wall Insulation Qualified to BS 4G Special GB Aerospace tool for PIDG STRATO-THERM Terminals with PTFE or 6.0 [10] PEEK for thin-wall Insulation Qualified to BS 4G Special GB Aerospace tool for PIDG STRATO-THERM Terminals with PTFE or 0.6 [20] PEEK for thin-wall Insulation Qualified to BS 4G Special GB Aerospace tool for PIDG STRATO-THERM Terminals with PTFE or 1.0 [18] PEEK for thin-wall Insulation Qualified to BS 4G Special GB Aerospace tool for PIDG STRATO-THERM Terminals with PTFE or PEEK for thin-wall Insulation Qualified to BS 4G [16] PIDG, PLASTI-GRIP Terminals & Splices - Standard tool for GB Railways Qualified; Mil-T-7928; LUL RSE 024 pt6 & EE6161 Marks the applied product with a one dot indent code [12-10] [16-14] HD PIDG, PLASTI-GRIP Large Expansion Terminals & Splices [12-10][16-14] HD Special GB Aerospace & MOD PIDG & PLASTI-GRIP Ring Tongue Tool - approved [12-10] DEF. STAN (Pt. 1). Equivalent to but has special retaining pins/rings to reduce the risk of tool parts falling off whilst building and maintaining aircraft SOLISTRAND Terminals & Splices 10.0 [8] STRATO-THERM Uninsulated Terminals & Splices with Insulation Support [12-10][16-14] HD TYPE XII Contact [16-12] TYPE XII Contact [10-8] Page 19
8 Adapter - Heavy Head to 626 Pneumatic Adapter only Heads can be removed from Hand Tools, example: the Handles from can be removed and the head used with this Adapter on the 626 Pneumatic system. Also required: Adapter Holder with Ratchet or Adapter Holder without Ratchet and Hand held power unit or Foot actuated Power Unit see Power Assist section for more information. Reel-Fed CERTI-LOK A unique tool that applies terminals from special small reels Terminal feeding and cutting device AMP MOD II [32-24] AMP MOD IV [26] AMP MOD IV [24-20] AMPLIVAR MICRO MATCH COSI contact [28-24] MICRO MATCH COSI contact [24-20] TYPE III [24-16] Page 20
9 CERTI-LOK Interchangeable Dies Ergonomic non-slip handles Approximate weight 0.64 kg (1.4 lbs) Base Tool without Die-set - Approved DEF. STAN (Pt. 1) Adapter - CERTI-LOK to Electric Terminator Adapter only Adapts the Electric Terminator to take CERTI-LOK Dies for more information on the Press and Press options, please see the Power Assist section PEZ Base Tool without Die-set Base Tool without Die-set Long Handles Interchangeable Dies Flap type terminal locator Page 21
10 ERGOCRIMP Base tool without Die-set Note: This tool is not compatible with SDE Dies Interchangeable Dies Virtually a straight action jaw closure Approximate weight 0.59 kg (1.3 lbs) Spare parts Kit (excluding main spring) Main Spring PN Tetra-Crimp Hand Tool Base Tool without Die-set Interchangeable Dies Tamper proof ratchet release setting Emergency ratchet release feature Terminal loactor / support and wire stop on many tools Approximate weight 0.64 kg (1.4 lbs) Die-set for ULTRA FAST [26-22] Die-set for ULTRA FAST (including Flag Terminals) [22-18] Die-set for ULTRA FAST (including Flag Terminals) [16-14] Die-set for ULTRA FAST PLUS [22-18] Die-set for ULTRA FAST PLUS [16-14] Mini CERTI-LOK A light weight and compact tool for many commercial applications Fixed dies Easy terminal positioning with 'Flap Locator' (some tools) Approximate weight 0.46 kg (1.0 lbs) Page 22
11 Modular Mini CERTI-LOK Based on the Mini Certi-Lok tool Heads with identical features to the Mini Certilok tool Choice of two handle lengths: Short Handle long Handle Interchangerbility via snap-in pins. C-Frame Hand Tool Base Tool without Die-set Double action jaw closure Approximate weight 0.55 kg (1.2 lbs) Die-set for ADK Series Back Shell 6.0 mm Cable Dia Max Die-set for ADK Series Back Shell 7.5 mm Cable Dia Max Die-set for ADK Series Back Shell 8.5 mm Cable Dia Max Die-set for ADK Series Back Shell 9.5 mm Cable Dia Max Complete tool for HDE20 Ferrule Cable Ø Complete tool for HDE 20 Ferrule Cable Ø Complete tool for HDE20 Ferrule Cable Ø Complete tool for N Series 50 & 70 ohm Page 23
![2 [28-24] 2-1579002-0 Wire Wire End Ferrrules (Square crimp form) 0.5-6.](/docs-images/83/88078498/images/12-1.jpg "0 [20-10] Trapezium Crimp Tool Special Trapezium crimp tool for Wire End Ferrule applications 734641-2 Wire End Ferrules (trapezium")
12 D-Frame Tool Fixed Die-sets Small and lightweight Approximate weight 0.55 kg (1.2 lbs) Coax - BNC, TNC Cable Dia 5 & 6mm HE 13 / 14 Crimp-on Snap-in [28-24] Wire Wire End Ferrrules (Square crimp form) [20-10] Trapezium Crimp Tool Special Trapezium crimp tool for Wire End Ferrule applications Wire End Ferrules (trapezium crimp form) [26-10] Wire End Ferrules (trapezium crimp form) [20-6] Wire End Ferrules (trapezium crimp form) [8-6] Page 24
![75-10 [20-8] 7-1579014-0 Wire End Ferrules DIN 46228 Pt. 1 & 4 - crimp length 13mm.](/docs-images/83/88078498/images/13-1.jpg "Crimp is indented on two sides only - (better for smaller sizes) 0.08-10.")
![0 [28-7] Service Tool 734790-1 - Base Tool without Die-set Interchangeable Dies Approximate weight 0.59 kg (1.](/docs-images/83/88078498/images/13-2.jpg "3 lbs) TERMI-POINT Service Tool For the repair of crimped connections 654632-1 Service Tool without Mandrel for Maxi")
13 Square Crimp Tool Special Square crimp tool for Wire End Ferrule applications Wire Wire End Ferrrules (square crimp form) [28-7] Wire Wire End Ferrrules (square crimp form) [20-8] Wire End Ferrules DIN Pt. 1 & 4 - crimp length 13mm. Crimp is indented on two sides only - (better for smaller sizes) [28-7] Service Tool Base Tool without Die-set Interchangeable Dies Approximate weight 0.59 kg (1.3 lbs) TERMI-POINT Service Tool For the repair of crimped connections Service Tool without Mandrel for Maxi TERMI-POINT Twin Mandrel (Yellow / Red) for [24-20] Service Tool without Mandrel - Standard TERMI-POINT [24-22] Page 25
![TERMI-POINT Hand Tool Pneumatic options (pictured) Interchangeable Mandrels Terminals fed from Reel 871295-1 Mandrel (yellow) for Maxi TERMI-POINT tool 871087-1 [20] Ins. Ø0.91-1.65mm Post;.031" x.](/docs-images/83/88078498/images/14-0.jpg "093\" 69561 Mandrel (yellow) for Maxi TERMI-POINT tool 654182-1 [20] Ins. Ø1.17-1.65mm Post;.031\" x.093\" 69561-1 Mandrel (yellow) for for Maxi TERMI-POINT tool 654182-1 [20] Ins. Ø1.68-2.16mm Post;.")
14 TERMI-POINT Hand Tool Pneumatic options (pictured) Interchangeable Mandrels Terminals fed from Reel Mandrel (yellow) for Maxi TERMI-POINT tool [20] Ins. Ø mm Post;.031" x.093" Mandrel (yellow) for Maxi TERMI-POINT tool [20] Ins. Ø mm Post;.031" x.093" Mandrel (yellow) for for Maxi TERMI-POINT tool [20] Ins. Ø mm Post;.031" x.093" Mandrel (red) for Maxi TERMI-POINT tool [24] Ins. Ø mm Post;.031" x.093" Mandrel (red) for Maxi TERMI-POINT tool [24] Ins. Ø mm Post;.031" x.093" Mandrel (brown) for Maxi TERMI-POINT Tool [26]Ins. Ø mm Mandrel (red) for Maxi TERMI-POINT Tool [24]Ins. Ø mm Mandrel (orange) for Maxi TERMI-POINT Tool [22]Ins. Ø mm Hand Tool without Mandrel - Maxi TERMI-POINT [20-24] Hand Tool (pneumatic) without Mandrel - Maxi TERMI-POINT [20-24] Hand Tool without Mandrel - Standard TERMI-POINT [28-22] Mandrel (black) for Standard TERMI-POINTTool [28]Ins. Ø mm Mandrel (brown) for Standard TERMI-POINT Tool [26]Ins. Ø mm Mandrel (brown) for Standard TERMI-POINT Tool [26]Ins. Ø mm Mandrel (red) for Standard TERMI-POINT Tool [24]Ins. Ø mm Mandrel (red) for Standard TERMI-POINT Tool [24]Ins. Ø mm Hand Tool (pneumatic) without Mandrel - Standard TERMI-POINT [22-26] Mandrel (orange) for Standard TERMI-POINT Tool [22]Ins. Ø mm Mandrel (orange) for Standard TERMI-POINT Tool [22]Ins. Ø mm Page 26
![Upper & lower Dies are permanently joined Interlocking Die-set holders Use in Service Kit Tool 3-1579000-0 3-1579016-4 FASTON 6.3 [.250] 0.5-6.](/docs-images/83/88078498/images/15-1.jpg "0 [20-10] 3-1579016-1 PIDG, PLASTIGRIP Terminals & Splices 0.1-6.0 [26-10]Green / Yellow 3-1579016-2 PIDG, PLASTIGRIP Terminals & Splices 0.5-2.")
15 Service Kit Tool Ideal for Service and Repair Tool-less Die change Emergency ratchet release feature Ergonomic non-slip handles Approximate weight 0.46 kg (1.0 lbs) Hand Tool Frame only - Service Kit Tool Die-set - Service Kit Tool Build up your own kit! Upper & lower Dies are permanently joined Interlocking Die-set holders Use in Service Kit Tool FASTON 6.3 [.250] [20-10] PIDG, PLASTIGRIP Terminals & Splices [26-10]Green / Yellow PIDG, PLASTIGRIP Terminals & Splices [20-14]Red / Blue SOLISTRAND Terminals & Splices [20-10] Wire End Ferrrules [24-8] Page 27
General Hand Tool Types Revised: September 2009 CERTI-CRIMP II SAHT
CERTI-CRIMP II SAHT Standard Straight Action Hand Tool Design Widely used in the Aircraft and Military industries Fixed dies Emergency only ratchet release Terminal/wire positioning aids & Ins. adjustment
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