Industrial Ethernet expansion modules for MAC Motor s

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Industrial Ethernet expansion modules for MAC Motor s JVL is one of the leading companies in the field of

JVL has set the goal of being the world leader in industrial Ethernet for integrated motors with the widest

JVL has gained a high level of know-how and technological expertise and can with this expansion module present

EtherCAT, Ethernet/IP, Profinet IO, Modbus TCP, Powerlink and Sercos.

000 W, and is a versatile module which has the ability to be upgraded with other protocols or newer versions

Because of the upgradeability, the JVL Industrial Ethernet module is also future proof as newer versions of

1 Industrial Ethernet expansion modules for MAC Motor s JVL is one of the leading companies in the field of integrated servo and stepper motors. JVL has set the goal of being the world leader in industrial Ethernet for integrated motors with the widest range of Industrial Ethernet communications for its range of Integrated Servo and Stepper motors. JVL has gained a high level of know-how and technological expertise and can with this expansion module present a very smart way of using several Ethernet communications with only one expansion module you can choose betwen EtherCAT, Ethernet/IP, Profinet IO, Modbus TCP, Powerlink and Sercos. The Industrial Ethernet module from JVL fits into the complete range of integrated servo motors from 50 W to 000 W, and is a versatile module which has the ability to be upgraded with other protocols or newer versions of the same protocol at any time. Because of the upgradeability, the JVL Industrial Ethernet module is also future proof as newer versions of the protocols will always fit into the Protocol key features Available MacTalk over Ethernet Synchronization Drive profile Further protocols EtherCAT Ethernet/IP Profinet SDO, CoE-Emcy DLR, DHCP, ACD RTC class -, RTA, DCP, CL-RCP, LLDP, SNMP, MRP client DHCP Powerlink Modbus TCP/UDP - Sercos LD00-0GB Date:

2 Ethernet modules for JVL MAC servo motors EtherCAT Ethernet/IP PROFINET IO SERCOS Modbus TCP Powerlink Hardware MAC00-EC/ MAC00-EI/ MAC00-EP/ MAC00-ES/ MAC00-ES/ MAC00-EL/ Available Yes Yes Yes Yes Yes Yes Aplication Protocol CANopen (DS0+DSP0) CIP Profinet IO SERCOSIII ver... Modbus CANOPEN Company Beckhoff Rockwell Siemens Bosch Rexroth B&R MacTalk over Ethernet Transport Protocol Yes Yes Yes Yes Yes No EtherCAT EtherCAT/UDP TCP/IP, UDP/IP TCP/IP, UDP/IP, Profinet RT TCP/IP or UDP/IP Powerlink V Syncronization DC, bit Yes - Drive profile CiA0 Yes - Network Minimum cycle time <50 µs ms ms 50 µs ~ ms <00 µs Module Minimum cycle time ) 60 µs at / ) 500 µs at 5/5 605 µs at 8/8 ) ms ms at / ms at 5/5, ms at 8/8 500 µs reg. ms 0 reg. ms 60 µs at / 500 µs at 5/5 605 µs at 8/8 ) Address Range Max. Baudrate Network topology Standards Further supported protocols 00 Mbit/s Line, Ring, Star, Tree IEC658, IEC/ PAS 607, IEC678-, ISO575- SDO, CoE 00 Mbit/s Switches routers wireless IEC 658/ IEC678/ ODVA / IP standard DHCP, ACD, DLR 00 Mbit/s Switches routers wireless IEC 658/ IEC678 RTC class -, RTA, DCP, CL-RCP,LLDP, SNMP, MRP client 00 Mbit/s Line, Ring IEC 69 merged into IEC Mbit/s Switches routers wireless IEC 658 and IEC678 DHCP 00 Mbit/s Line, Star, Tree IEC 658, EPSG (Ether- Net Powerlink standardization Group) User org. ETG ODVA Profibus Int Sercos North America, Sercos International Modbus Org. EPSG ) Reading register and writing to register or 5 and 5. ) Only applicable for MAC00-MAC000, for MAC050- please look in the manual.

Summary of the available Industrial Ethernet protcols from JVL EtherCAT is an open real-time Ethernet Master/Slave network developed by Beckhoff.

3 Summary of the available Industrial Ethernet protcols from JVL EtherCAT is an open real-time Ethernet Master/Slave network developed by Beckhoff. Today, it is an open standard, managed by the EtherCAT technology group. EtherCAT sets new limits for real-time performance since it processes 000 distributed in 0 µs or 00 axis in 00 µs using twisted pair or fiber optic cable. Regarding topology, EtherCAT supports a simple low cost line structure, a tree structure, daisy chaining or drop lines - no expensive infrastructure components are required. Alternatively the classic more expensive switched star topology can be used. The Industrial Ethernet Protocol (Ethernet/IP) was originally developed by Rockwell Automation and is now managed by the Open DeviceNet Vendors Association (ODVA). It is an already well established Industrial Ethernet communication system with good Real-Time capabilities. Ethernet/IP is standardized in the International standard IEC 658 and Ethernet/IP devices are certified by ODVA for interoperability and conformance. /IP extends commercial off-the-shelf Ethernet to the Common Industrial Protocol (CIP) the same upper-layer protocol and object model found in DeviceNet and ControlNet. CIP allows Ethernet/IP and DeviceNet system integrators and users to apply the same objects and profiles for plug-and-play interoperability among devices from multiple vendors and in multiple sub-nets. Combined, DeviceNet, ControlNet and Ethernet/IP promote transparency from sensors to the enterprise software. PROFINET is the innovative open standard for Industrial Ethernet, development by Siemens and the Profibus User Organization (PNO). With PROFINET, solutions can be implemented for factory and process automation, for safety applications, and for the entire range of drive technology right up to clock-synchronized motion control. PROFINET is standardized in IEC 658 and IEC 678. Profinet products are certified by the PNO user organization, guaranteeing worldwide compatibility. Modbus was originally developed by Modicon and today, it is managed by the Modbus-IDA User Organization. Modbus is an open Master/Slave application protocol, that can be used on several different physical Layers. Modbus is an application-layer messaging protocol, positioned at level 7 of the OSI model. It provides client/server communication between devices connected on different types of buses or networks. Ethernet POWERLINK is a proven technology, working in real applications world wide. It embraces standard Ethernet technology and infrastructure, uses standard CAT5 shielded cabling and does not compromise standard Ethernet frames in order to achieve its results. Ethernet POWERLINK operates as a protected segment by design, and connects to a none-determin istic Ethernet network via a gateway. Unlike standard Ethernet, the Slot Communication Network Management ensures that only one node is accessing the network at a time. The schedule is divided into an isochronous phase and an asynchronous phase. During the isochronous phase, time-critical data is transferred, while the asynchronous phase provides bandwidth for the transmission of data that is not time-critical. Ethernet POWERLINK applies the same protocol technology as CANopen. It defines SDOs (Service Data Objects), PDOs (Process Data Objects) and the Object Dictionary structure to manage the parameters. Sercos universal communication for distributed automation solutions. Industrial automation requires real-time-enabled and manufacturer-independent communication solutions. Different kinds of automation devices must be able to be easily and universally connected. The open, IEC consistent universal bus for Ethernet-based real-time communication, Sercos, meets these demands today with a wide variety of benefits.

Block diagram for MAC00-Ex & Ex Ethernet module PWR Power supply MAC00 to 000: +V P- P+ CVI Only MAC00-Ex Digital inputs and outputs O IN AIN IN B- AIN IN IN O A+ IO- O+ Tx B+ Rx A- Only MAC00-Ex

4 Block diagram for MAC00-Ex & Ex Ethernet module PWR Power supply MAC00 to 000: +V P- P+ CVI Only MAC00-Ex Digital inputs and outputs O IN AIN IN B- AIN IN IN O A+ IO- O+ Tx B+ Rx A- Only MAC00-Ex Digital inputs and outputs O Tx IO- IO- IN O+ L/A IN Primary Interface M female connector L/A OUT Secondary Interface M female connector Rx AIN Rx0P Rx0N Tx0P Tx0N RxP RxN TxP TxN Tx Rx O+ IN- O- Isolation zone Isolation zone Isolation zone RS serial interface MAC00-Ex & Ex Ethernet module Note: AIN, A±/B±, IN- and O is only available in MAC00-Ex Optocoupler Power supply for the module Inputs See note See note Outputs AIN AIN A+/- & B+/- See note See note Control core incl 8Mb RAM Mb Flash Each isolation zone do not have galvanic contact with any other circuitry. Basic MAC motor (MAC00,0,800,500 or 000) P+ P- 5V AIN AIN GND Features not available when module is mounted in a MAC050- MAC: Synchronization not possible. The AIN and Multifunction are not available. A/B RX TX GND O O IO- Fx- Fx A/B Power supply Internal power supply (processor and enr) Analogue inputs AIN=Zero search input ±0V nom. or up to V Multifunction Asynchronous interface (5V) Status outputs Optional use Internal COM High speed sync. 0/ Multifunction (setup as serial data ) TT00-0GB 5/0VAC Did you know that... Field Bus Interface PLC D NET PWR B E NET External E-stop Local C NET D DC Power 8V V B PWR C NET E C Local or RS for PC set-up To other net modules PC The communication with 00 servo axes only takes ms synchronized. During this time, all axes are provided with set values and control data and report their actual position and status. The distributed clock technique enables the axes to be synchronized with a deviation of max. µs. TT0GB MAC050- MAC800 E-stop 5/0VAC Two MAC motors in a network

Technical specifications Absolute maximum rating Description Min Typ Max Absolute Max Unit Easy start with sample CV Current@ VDC ) 50 50 ma Voltage O+ 0 0 VDC Voltage P+ 8 50 VDC Control Voltage CV

Remember to add the current for the basic motor ) Resolution bit+sign for MAC00-000 and 9bit+sign for MAC050-MAC At no additional cost, sample s for all available protocols for the most used PLC

5 Technical specifications Absolute maximum rating Description Min Typ Max Absolute Max Unit Easy start with sample CV VDC ) ma Voltage O+ 0 0 VDC Voltage P VDC Control Voltage CV 8 50 VDC Input.5 8 VDC Input Impedance.7 kohms Input 5. ma Analoque input ) -0 0 VDC Output 0 0 VDC Output current 5 ma ) Only expansion module. Remember to add the current for the basic motor ) Resolution bit+sign for MAC and 9bit+sign for MAC050-MAC At no additional cost, sample s for all available protocols for the most used PLC vendors, can be downloaded from in the Downloads / Software section of the website. The examples are made for specific PLC and JVL motor types but can easily be converted to other motors and/or PLC s. PA090 IO gateway for MAC motor and MIS motor with 7 pin connetor PA090 is an IO gateway for the MACmotor and the MISmotor with 7pin M connectors. It can be MACmotor Industrial Ethernet modules MAC00- Ex, MIS7xQ/S, MISxQ/R/S/T and MISx/MILx motor with 7pin M connector. The gateway splits the 7 pin connector into pcs M connectors with different functions: RS (MAC) or RS85 (MIS) serial interface. I- + O- + AIN- (MAC) or IO-8 (MIS) for local input/output/zero search switch or limit sensors. RS signal for eg external enr. 7 pin if some of the signals should be directed to the control cabinet. Thereby can local machine IO be connected directly to the integrated motor without passing through the control cabinet. The gateway are a perfect solution for harsh industrial environments. Fully molded and assembled with M connectors it is IP67 compliant to resist the most extreme conditions. It enables cabinet installations to be shifted into the field for operation in tough environment such as high humidity or hazardous areas. 5

Easy installation with M con nector The JVL Industrial Ethernet expansion module is equipped with Ethernet connectors and a built-in switch, enabling line topology without any extra (expensive)

There are also opto-isolated digital s embedded in the module, enabling control of extra sensors etc without external modules.

The connectors are with, 5 and 8 pins, and optional 7 pins in the extended version. To ease installation there is two Ethernet connectors, one for Input and one for Output.

6 Easy installation with M con nector The JVL Industrial Ethernet expansion module is equipped with Ethernet connectors and a built-in switch, enabling line topology without any extra (expensive) hardware. The module has several LEDs, enabling technicians and operators to get a quick status overview. There are also opto-isolated digital s embedded in the module, enabling control of extra sensors etc without external modules. This minimizes the number of devices on the net and also reduces cable costs. All connectors are rugged M connectors suitable for the rough conditions in industrial environments. The connectors are with, 5 and 8 pins, and optional 7 pins in the extended version. To ease installation there is two Ethernet connectors, one for Input and one for Output. Furthermore, all registers in the JVL MAC motor are accessible via the Ethernet connection, thereby enabling complete control of motor configuration and motion. The JVL module is very easy to use and configure via a predefined setup, and is easy to alter using the JVL Mac- Talk application software. Motor Connector Description M Connector TX0_P RX0_P TX0_N RX0_N Up link to master Brown/ White Blue/ White Brown Blue TX_P RX_P TX_N RX_N Down link to other slave Brown/ White Blue/ White Brown Blue PWR (Power supply) P+ (- 8VDC) P+ (- 8VDC) P- (GND) CV control voltage P- (GND) Brown White Blue Black Grey OUT or A+ Tx (RS) Rx (RS) GND (RS) AIN IN or B- IO-GND or B+ OUT+ or A- White Brown Green Yellow Grey Pink Blue Red M Connector ) M Female 7 pin IN GND IN IN B- IN A- B+ Out+ Brown Blue White Green Pink Yellow Black Grey Red A+ O O AIN AIN RS: RX Violet Grey/ pink Red/ blue ) Output and supply input. DO NOT connect >0V to this terminal! White/ green Brown/ green White/ yellow IO- Yellow/ brown RS: TX White/ grey 6

Hardware overview Expansion module MAC00-Ex and Ex front plate Neutral module for all the Ethernet protocols (MAC00-Ex shown) ŽŽŽŽŽŽŽŽŽŽŽŽ L/A IN Primary Ethernet channel M - pin female (D-d) and LED

L/A OUT Secondary Ethernet channel M - pin female Ethernet d (D d) Used when module is daisy chained MAC Address Each module is having its own TT08-0GB unique MAC address used to identify it on the

7 Hardware overview Expansion module MAC00-Ex and Ex front plate Neutral module for all the Ethernet protocols (MAC00-Ex shown) ŽŽŽŽŽŽŽŽŽŽŽŽ L/A IN Primary Ethernet channel M - pin female (D-d) and LED for showing activity. L/A OUT Secondary Ethernet channel M - pin female Ethernet d (D d) Used when module is daisy chained MAC Address Each module is having its own TT08-0GB unique MAC address used to identify it on the Ethernet network. The MAC address can also be read electronically PWR Power supply connector M - 5pin male and Green LED for indicating power applied ŽŽŽŽĚŽŽŽŽŽŽŽ MAC00-Ex (basic version) M - 8pin female digital input and digital output, analogue input MAC00-Ex (ext. verison) M - 7pin female digital inputs and digital outputs, analogue input RS85 channels Serial number Eeach module have its own unique serial number which can be used for determine hardware version etc. The standard expansion module MAC00-Ex is equipped with analogue input, digital input and digital output. With the extended version MAC00-Ex, is used a 7 pin connector where digital inputs, digital outputs, analogue inputs and a RS/RS85 multifunction are available. The digital s on both module types are galvanic isolated. Contact JVL if other configurations are required. For OEM use, a solution with customer specified connectors can be delivered. Industrial Ethernet expansion module with 7pin M connectors. MAC00-Ex Features: 7 pin M connector for IO. Total x M Control and setup through Industrial Ethernet Industrial Ethernet input and output. Switch built-in For built-in PLC with ( MAC ) or HWI for MAC050- etc. digital inputs for enable, limit etc. digital opto-isolated outputs up to 5mA for In Position, Error etc. analogue inputs for zero search or adjustment etc. RS for enr or pulse/direction IO Protection IP67 RS interface 7

Cables and accessories Description M IP67 (Standard cable with

PWR WI000-MF5VxxN ) IO cable WI000-MF8VxxN ) BUS cable. D-Code.

WI000-MMCAP Protection cap for M female BUS or WI000-MFCAP

Connector pin Male straight presslock, D-Code BUS/BUS WI08-MMTRI 7

WI06-MMSO5NRJ5 M cable m p Male to p Male 80 Ethernet BUS

0 meter (flying leads) ) The cable is Available in or 5 meter

: +9 7 7 760 E-mail: jan.tausend@jvl.dk www.jvldrives.

8 Cables and accessories Description M IP67 (Standard cable with shield) Connector Type RS programming cable RS-M--5-8 Power cable PWR WI000-MF5VxxN ) IO cable WI000-MF8VxxN ) BUS cable. D-Code. pin BUS WI00-MMSxxR ) Protection cap for M male BUS/BUS WI000-MMCAP Protection cap for M female BUS or WI000-MFCAP Connector 5 pin female straight solder terminals PWR WI008-MF5SSC Connector pin Male straight presslock, D-Code BUS/BUS WI08-MMTRI 7 pin cable WI009-MM7T05N cable with RJ5 and M pin D-Code BUS WI06-MMSO5NRJ5 M cable m p Male to p Male 80 Ethernet BUS WI06-MMTMTxxR ) IO gateway for MACmotor and MISmotor with 7 pin M connectors. PA090 VDC/75W Power Supply for ) The cable is available in 5, 5 or 0 meter (flying leads) ) The cable is Available in or 5 meter PSU-075 JVL Industri Elektronik A/S Bregnerødvej 7 DK-60 Birkerød, Denmark Tel.: jvl@jvl.dk Ordering information MAC00-EX JVL Deutschland Tel.: jan.tausend@jvl.dk Motor Type AC-brushless serie Expansion module ¾ = JVL USA Tel.: + 5/ mfisher@jvlusa.com TT57-0 JVL Turkey Tel.: jvlturkiye@jvl.dk 8

Industrial Ethernet for MAC & MIS Integrated Motors

User Manual MAC-EC4/-EC41, MAC-EI4/-EI41, MAC-EL4/-EL41, MAC-EP4/-EP41, MAC-EM4/-EM41 & MIS34x and MIS43x (Setup and funktionality only. Some connector ID s may differ) Industrial Ethernet for MAC & MIS