PRATIX Z2 (0) Web 1 Blatchford Road, Horsham, West Sussex RH13 5QR. Scott+Sargeant Woodworking Machinery Ltd

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1 UK PRATIX Z2 The new flexible machining centre with multifunction aluminium work table

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3 OUR TECHNOLOGY BEHIND YOUR IDEAS pratix z2 CNC boring and routing centres with multifunction aluminium work table 3-AXIS BORING-ROUTING 3D DESIGN PROGRAMMING CUTTING EDGE BANDING 3-AXIS BORING-ROUTING CALIBRATING/SANDING ASSEMBLING

4 pratix z2 THE MULTIFUNCTION PAR EXCELLENCE Top-of-the-range for those who consider flexibility as a way of life WHY CHOOSE THE PRATIX Z2 WITH SCM ALUMINIUM WORK TABLE? BECAUSE IT IS THE VERY BEST MULTI-PURPOSE MACHINE AVAILABLE! SIZING OF NESTED PANELS BORING-ROUTING OF SIZED PANELS MECHANICAL FIXING OF WORK PIECES ON THE TABLE USING T -SHAPED GROOVES LOCK RECESSING WITH HORIZONTAL ELECTRO-SPINDLE GENERIC MACHINING WITH HEADS WHEN VECTOR AXIS AND PENTA DEVICE ARE FITTED 04

5 Optimum performance to size ratio Customisation and versatility Possibility of integration in Netline Patented photo-bumper system Longer work pieces with the alternate working process Easier panel loading High capacity tool-holder magazines High efficiency work table Wide choice of operating groups Wide software availability Machines to be customised according to any requirement Automatic machine programming 05

6 e Optimum performance to size ratio THE ADVANTAGES OF SAFETY BUMPERS CON WITH I THE BUMPERS BUMPERS WITH SAFETY MATS THE ALTERNATE WORKING PROCESS AND ACCESSIBILITY IS LIMITED MACHINE OVERALL DIMENSIONS ARE LARGER 06

7 THE ADVANTAGES OF SAFETY BUMPERS MAXIMUM PRODUCTIVITY - ALTERNATED WORK PROCESS WITH LARGE DIMENSIONS PANELS - PANEL LOADING WITHOUT DOWNTIME EASE OF USE - EASIER PANEL LOADING - CONTROL OF WORKPIECES BEING MACHINED NO LIMIT TO THE SPEED WHEN CARRYING OUT RAPID MOVEMENTS THANKS TO THE PHOTO-BUMPERS SAFETY GUARANTEED WITH MORE COMPACT DIMENSIONS DUE TO: 1Mobile control panel 2Electrical cabinet inside the base 1 2 bumpers_eng

8 e Customisation and versatility DEVICES: TOOL CHANGER MAGAZINE AND WORK TABLE Speed, safety and ergonomics: in one word photo-bumpers. The new patented SCM solution, which allows the axis speed increasing to 70 m/min (opt). 40 mt/m X 70 mt/m 08

9 Aluminium multifunction work table with T -shaped grooves, with 2 working areas TR10 tool changing magazine with 10 locations on the machine Faster tool changing with the R8 automatic tool changer mounted on the machining head support beam Extensive choice of MPS and Modulset suction cups: 90x90, 130x50, 130x130 H=25mm; 130x50 H=50 mm; Ø 120 H=50mm with an inside lifting device 09

10 e Customisation and versatility DEVICES: MACHINING GROUPS, ELECTROSPINDLES Additional flexibility with fast couplings which can also be retrofitted, for both vertical and horizontal spindles. Boring unit with up to 18 independent vertical spindles and 8 horizontal spindles; one integrated saw blade along X direction (120mm max. diameter). Extensive customisation is possible with angular heads having 1, 2 or 4 outlets with HSK taper couplings for angled boring and cutting with a saw blade. Penta device for 5-axis machining, also available with an automatic tool changer. PentaSystem 10

11 Electro-spindle with constant motor power (S1/S6) 6,6/7,5 kw (9/10 HP). Electro-spindle with constant motor power (S1/S6) 8,5/11 kw (11,5/15 HP). 360 automatic rotation and positioning on work table. Rotation and positioning on work table X Y of angular heads using digitally controlled Vector Axis managed by NC with Yaskawa Digital Motor. For machining lock recesses on the rear and routing for hinges on the front using the two-outlet horizontal electro-spindle 11

12 e Customisation and versatility ACCESSORIES AND OTHER DEVICES It is possible to retro-fit the accessories later after-sale and installation UPS USV Uninterrupted power supply unit It stabilises the 220V power that supplies the CNC. The unit also eliminates the power supply micro-interruption. ISDN line Telesolve provides remote diagnosis and on-line system updates. Remote control using mobile control panel (std). Optimised extraction with centralised hood which groups all outlets together (std). 12

13 Automatic centralised lubrication managed using NC control (std). Up-grade to 250 m 3 /hr 50HZ pump and 250 m 3 /hr 50 HZ second pump (opt). A.C. Bar code reader for CNC management in Netline cell (opt). Xilog Tech-PC office additional hardware key (for USB port) (std). Electrical cabinet with air conditioning 18 C (opt). 13

14 e Customisation and versatility MACHINE SET-UP FOR ALL REQUIREMENTS pratix z2 a pratix z2 b pratix z2 c F12 boring head 7,5 kw electro-spindle Remote control for machine controls Centralised extraction Automatic lubrication TR10 tool changer Set-up for angular heads with pre-loading F12 boring head with inverter 11 kw electro-spindle Remote control for machine controls Centralised extraction Automatic lubrication R8 automatic tool changer Set-up for angular heads with pre-loading F12 boring head with inverter 11 kw electro-spindle Penta Vector axis 2-outlet electro-spindle for horizontal power routing Remote control for machine controls Centralised extraction Automatic lubrication R8 + TR10 automatic tool changer pratix z2 d F12 boring head with inverter 11 kw electro-spindle 2-outlet electro-spindle for horizontal power routing Set-up for angular heads with pre-loading Remote control for machine controls Centralised extraction Automatic lubrication R8 tool changer 14

15 IDEAL SET-UP FOR PANEL PROCESSING SET-UP FOR GENERIC APPLICATIONS FULL OPTIONAL VERSION IDEAL SET-UP FOR DOOR APPLICATIONS Minimum set-up Full optional 15

16 NETLINE INTERIOR DESIGN PREPARATION 3D DESIGN xcab giotto imos 3D project of a sequence of cabinets_definition of the cutting list to be optimised_boring routing program generation_extremely easy to use 3D project of a complete room furniture (including under roof)_ Rendering _Direct export of the cutting list to be optimised/sized_ Boring routing program generation and hardware management_ Preinstalled, customisable and parametric furniture database 3D project of a complete room furniture_rendering _Direct export of the cutting list to be optimised/sized_boring routing program generation and hardware management _Automatic generation of product catalogue_integrable with company management IT system PROGRAMMING ultracut ottimo xylog plus flashnest PROCESS COMPLETION Panel optimisation_cutting guide (navigator) for L invincibile saw Multi-job optimisation_costs and times definition_ Material stock management Boring and routing schemes programming _Machine functions and barcode management_shared by all SCM CNC machines Nesting optimisation_esay to learn and to use 3 AXIS CNC BORING ROUTING CURVED EDGING cyflex All boring operations and grooving_safety enclosure on working unit instead of floor mats_dust extraction on the base_cnc SCM / Xilog Plus on PC Office olimpic m Curved and Straight Panels_Thickness up to 3 mm_edge height up to 80 mm tech All boring operations and grooving, Outside profiling and routing_horizontal group and HSK 63F 11kW (S6) SCM electrospindle with Vector axis_cnc SCM / Xilog Plus on PC Office_Protection Bumpers to optimize alternate work process (no safety mats required) pratix Nesting processing_vertical boring operation_outside profiling and routing 16

17 OPTIMISE TIME AND RESOURCES! SELECT THE SOFTWARE AND SCM MACHINES MEETING YOUR INVESTMENT AND PRODUCTION CAPACITY AND YOU'LL HAVE ALL THE ADVANTAGES OF THE INTEGRATED PROCESS. INTEGRATED PRODUCTION CUTTING circular saws sigma pratix Post-forming, parallel cutting, angular cutting by means of FULL SUPPORT_Touch screen control and operator s assistance with graphic help_wireless data transmission between digital readouts of squaring rule stops and full support Grooves execution, slots execution device, postforming_saw carriage up to 135m/min and pusher up to 70 m/min_automatic detecting system for length, width and panel thickness_automatic blades locking with selector Nesting processing_vertical boring operation_outside profiling and routing STRAIGHT EDGING olimpic k olimpic s Solid wood up to 12 mm, thin edges and ABS up to R 3 mm_soft/postformed panels_ StarTouch control system with 12 touch screen display_pur glue applicable Solid wood up to 22 mm, thin edges and ABS up to R 3 mm_soft/postformed panels_winedge PC control system_pur glue applicable CALIBRATING SANDING sandya Solid wood calibrating, sanding and finishing_calibrating of chipboard, m.d.f. and other wooden panels_veneered panels presanding, sanding and finishing_logic touch screen electronic programmer for the total machine control ASSEMBLING assembla e-p Manual loading for small lots and customised furniture manufacturing_open rear structure, with unloading support roller and photocells safety bar_manual or automatic movements, controlled from 3,8 touch screen INTEGRATED PROCESS 17

18 AVAILABLE SOFTWARE SOFTWARE PARTNER e e GIOTTO IMOS AG EFFICIENCY, QUALITY IMAGE Advanced cabinet software for furnishing complete interiors, with data flow management from presentation to assembly. FURNITURE: FROM DESIGN TO PRODUCTION Top of the range cabinet software for furnishing, without limits of use, with data flow management from presentation to assembly. Specifications: highly effective 3D presentation generation of customised labels and printouts hardware and Netline cell management generation of customised labels and printouts wide range of parametric standard models for developing complete interiors Specifications: creation of sales documents and calculation of production costs construction irrespective of dimensions dimensioning for an individual work piece, section or exploded diagrams creation of lists of work pieces and generation of CNC programs designs displayed in high quality photo-realism format ARTCAM CREATIVITY AND FLEXIBILITY Simple, intuitive 3D artistic Cad/Cam with vector-based modeling. Specifications: 2D editing and 3D modeling 3D clipart library construction of highly complex shapes

19 SOFTWARE SCM XILOG PLUS PROCESSING POWER AND USER-FRIENDLINESS Typical woodworking and industrial machining, translated into simple, intuitive application software. Specifications: machine and tool configuration with an easy to understand intuitive screen page direct importing of dxf and xxl files, parametric program macro programming linear and circular interpolation in the three planes X, Y and Z X-CAB GENIO PARAMETRIC PROGRAMMING Simple, intuitive parametric programming of furniture modules. CAD/CAM WITH ALL THE POWER OF INTEGRATED AUTOCAD Specifications: programming of component dimensions and machining generation of machining centre programs choice of materials and edging materials work piece graphics cutting list creation work piece labeling data Specifications: entire machine configuration with tooling files, integrated macros managed using excel files tool and suction cup data programming 3D display, simulation of all programmed machining and nesting mode management rapid learning for users familiar with autocad ASPAN CAD/CAM WITHIN EVERYBODY S REACH Specifications: simple 3D generic Cad/Cam, no need for any knowledge of Cad doors and cupboard doors managed using customisable models import and export dxf format files Cad environment with more than 120 commands 19

20 pratix z2 TECHNICAL DATA pratix z2-27 pratix z2-31 pratix z2-52 AXES Working area along X-Y-Z axes * mm Panel length (for alternate work process) mm Stroke along X-Y-Z axes mm Vectorial speed X-Y axes m/min WORKING TABLE Type No. of standard stops Vacuum pump m 3 90/108 BORING HEAD multifunction in aluminium no. 6 (3 for each zone) Standard vertical spindles no.-rpm 12 (8X-5Y) Optional horizontal spindles no.-rpm 6 (4X-2Y) 4000 Integrated blade in X (option) Ømm-rpm Motor power kw (Hp) 2,2(3) ELECTROSPINDLE Standard motor power opt (S6) kw (Hp) 7,5(10) 11(15) Max. speed rpm INSTALLATION Installed motor power KVA 23 28,5 Compressed air consumption nl/min 450 Extraction air consumption m 3 /hr (3400) Exhaust air speed m/sec 30 Exhaust outlet diameter mm (200) Total machine weight Kg * X distance between the stops Y cutter centre reference; Z panel clearance WORKING AREA X-Y 3060mm X Axis Stroke (Pratix Z2-27) (Pratix Z2-31) (Pratix Z2-52) mm Max Piece 1735mm Y Axis Stroke Operator Position mm Max Piece (Pratix Z2-27) (Pratix Z2-31) (Pratix Z2-52)

21 MADE IN ITALY OVERALL DIMENSIONS WORKING AREA Z (Pratix Z2-31) 6260 (Pratix Z2-27) 9040 (Pratix Z2-52) Max= Piano di lavoro NOISE LEVEL Operating conditions: BORING - ROUTING reference standard: EN 848-3:2007+A2:2009 Reference standard Uncertainty factor K Boring Routing VSA LAV VSA LAV Lop: noise level at operator position - db (A) EN ISO 11202: ,5 80,8 75,6 80,1 4 Lw: emitted noise level - db (A) re 1pw EN ISO 3746: ,7 97,9 92,5 96,9 The maximum instantaneous noise level is under 130dB ( C ) VSA: No machining without dust extractor equipment LAV: machining The technical data can vary according to the requested machine composition. In this catalogue, machines are shown with options. The company reserves the right to modify technical specifi cations without prior notice; the modifi cations do not infl uence the safety foreseen by the CE Norms. 21

22 FOR A BETTER ENVIRONMENT Wood, a raw material from trees, an extraordinary building material, which can be adapted for interior and outdoor furniture elements. It enhances the settings of many lifetime experiences and can be processed into magnificent works of art and structures. SCM Group loves wood through its woodworking technologies. Woodworking is about perfecting the qualities of wood: beautiful and fire-resistant, flexible and insulating. Woodworking is all about we love wood. 1 large Group 2 million machines sold 10 production facilities 22 brands 23 foreign subsidiaries 30 million euro investment in technology and know-how 60 years history 70% exported 350 registered patents 350 agents and distributors 500 engineers sq m showroom employees standard machines yearly sq m production area