R. C. Tronics Incorporated

Transcription

1 R. C. Tronics Incorporated Specializing In Electronic Controls County Road 38 Goshen, Indiana Toll Free Phone Fax Electronic Ambulance Power Center

2 R. C. Tronics Incorporated Specializing In Electronic Controls County Road 38 Goshen, Indiana Toll Free Phone Fax Electronic Ambulance Power Center Stacked 4.75 x 10 x 22 Flat System 2.5 x 16 x 27 Module Switch Panel Dash Switch Panel. Laser Cut Custom Faceplate

3 16573 County Road 38 Goshen, Indiana Toll Free R. C. Tronics Incorporated Phone Fax Electronic Ambulance Power Center RCT-958 RCT-809 RCT-445 RCT-346 RCT-291 RCT-223 RCT-166 Module Logic PCB RCT-167 Battery Negative PCB RCT-450 External Compartment Control RCT-447 RCT-346 RCT-298 RCT-225 RCT-163 Module Power PCB RCT-874 RCT-448 RCT-337 RCT-301 RCT-271 RCT-256 RCT-194 Emergency Power

4 16573 County Road 38 Goshen, Indiana Toll Free R. C. Tronics Incorporated Phone Fax Electronic Ambulance Carling Switch RCT-843 Marque Dash Switch RCT-832 Marque Module Switch

5 R. C. Tronics, Incorporated County Road 38 Goshen, Indiana Phone Fax ; RCT POWER CENTER FEATURES 1. All Cmos, discreet logic, no loss of programming. 2. Load sequencing, standard on Emergency Power & Logic Card. 3. Power Center controls all loads associated with ambulance. 4. Same switch operation to latch and unlatch relay loads. 5. RCT Power Center rated 12 VDC at 250 ampere. 6. Battery monitor shows, battery voltage above 11.5 VDC. 7. All loads circuit breaker protected. (auto reset ) 8. Loads switched via 30 / 40 ampere automotive relay, replaceable. 9. Switch lights and amber led s show status of logic circuits. 10. Green led s show status of breaker and relay output to loads. 11. APC protected against continuous over voltage. (i.e. alternator failure ) 12. Fluorescent lights, auto on, when converter power connected. 13. Eight station external compartment light control. 14. Manual override, dome high, vacuum pump, inverter, secondary and beacon. 15. Battery negative buss RCT 167 provides means for - VDC circuit returns. 16. Physical size 16 wide x 27 high x 2.5 deep: System weight 12 Lbs. RCT ANBULANCE POWER CENTER The APC is comprised of two major subsystems; Emergency Power & Logic System and the Module Master System. The Emergency Power and Logic Card is connected via a 25 conductor shielded cable to the Emergency Master Switch Assembly. (Part of dash switch panel.) Those switches are as follows. 1. Emergency Master Switch, with on indicator. 2. Primary Switch, with on indicator. 3. Secondary Switch, with on indicator. 4. Stingray Switch, with on indicator. 5. Beacon Switch, with on indicator. 6. Override Switch, with on indicator. 7. Rear Beacon Switch, with on indicator. 8. Wig-Wag Switch, with on indicator. 9. Horn / Siren Switch, with on indicator. 10. Auxiliary #1 Switch, with on indicator. The Module Master Logic Card is connected via a 25 conductor shielded cable to the Module Master Switch Assembly. (Part of dash switch panel.) Those switches are as follows. 1. Module Master Switch, with on indicator. 2. Back-up Alarm Switch, with on indicator. 3. Left Flood Switch, with on indicator. 4. Rear Flood Switch, with on indicator. 5. Right Flood Switch, with on indicator. 6. Fog Light Switch, with on indicator. 7. Auxiliary #1 Switch, with on indicator. The two above switch assembly s are generally housed on a single printed circuit board and have provisions for the following inputs / outputs to the APC thru the two 25 pin shielded data cables. 1. Reverse Switch (+12 VDC input) 2. Park Switch (Input, to battery negative) 3. High Idle (To Battery Negative when place in park.)

6 4. Ignition (+12 VDC input, enables system.) 5. Clearance Lights (+12 VDC input, operates CL / Lt relay.) The Module Master Logic Card is also connected via a 28-pin data cable to the Module Switch Assembly. (This switch assembly is part of the dash panel.) Those switches are as follows. 1. Module Master Switch, with on indicator. 2. Code Light Red Switch, with on indicator. 3. Code Light Amber Switch, with on indicator. 4. Code Light Green Switch, with on indicator. 5. Buzzer Switch, with on indicator. 6. Dome Light High Switch, with on indicator. 7. Dome Light Low Switch, with on indicator. 8. Fluorescent Light Switch, with on indicator. 9. Cabinet Light Switch, with on indicator. 10. Vacuum Pump Switch, with on indicator. 11. Inverter Switch, with on indicator. 12. Air Conditioner Switch, with on indicator. 13. Heater Switch, with on indicator. The Module Master Logic Card has seven inputs to control the following loads. 1. -BD- Back Door, goes to battery negative thru door switch. (Operates Dome Low and Back Floods relays; Door Open indicator will flash on dash panel. ) 2. -RD- Rear Door, goes to battery negative thru door switch. (Operates Dome Low and Right Flood relays; Door Open indicator will flash on dash panel. ) 3. -EC- External Compartment, goes to battery negative thru on terminal, RCT 450 eight station compartment light controller. External Compartment will flash on dash panel. ) 4. -RF- Operates Right Flood Relay, via momentary switch, remote mount. 5. -HT- Operates Heat Relay, via thermostat. (Can be overridden with heat switch on Module switch assembly. ) 6. -BF- Operates Back Flood Lights, via momentary switch, remote mount. 7. -AC- Operates Air Conditioner, via thermostat. (Can be overridden with A / C Switch on module switch assembly.) The Emergency Power and Logic Card has the following relay power outputs with auto reset circuit breakers with indicated ratings. 1. Horn / Siren Relay, form C contacts only, 30 /40 ampere relay with no circuit breaker Protection. 2. Clearance Light Relay, with 30-ampere circuit breaker. 3. Rear Beacon Relay, with 30-ampere circuit breaker. 4. Wig-Wag Relay, with 15-ampere circuit breaker. 5. Auxiliary #1 Relay, with 15-ampere circuit breaker. 6. Stingray Relay, with 15-ampere circuit breaker. 7. Beacon Relay, with 40-ampere circuit breaker. 8. Ignition Relay, with 40-ampere circuit breaker. 9. Emergency Master Relay, with 30-ampere circuit breaker. 10. Clock Memory Terminal, with 20-ampere circuit breaker, (no relay) 11. Load Receptacle, with 20-ampere diode. (No relay) 12. Primary Output (open collector 100 ma. maximum.) (No relay) 13. Secondary Output (open collector 100 ma. maximum.) (No relay) 14. Strobes Output (open collector this current must be added to #12 or #13 and not to Exceed those rating stated 100 ma.) (Goes low with Primary or Secondary) The Module Master Power Card has the following relay power outputs with auto reset circuit breaker with indicated ratings. 1. UVR Relay with 30-ampere circuit breaker. (This relay will de-energize when battery Disconnect is opened or if system voltage drops below 11.5 VDC and zero ohm resistor is removed. Located above Inv. Override Switch. )

7 2. Heat Relay, with 15-ampere relay. 3. A / C Blower Relay, with 30-ampere circuit breaker. 4. Inverter Relay, with 10-ampere circuit breaker. 5. Vacuum Relay, with 10-ampere circuit breaker. 6. Module Master Relay, with 40-ampere circuit breaker. 7. Cabinet Relay, with 10-ampere circuit breaker. 8. Dome Light High Relay, 25-ampere circuit breaker. 9. Dome Light Low Relay, with 10-ampere circuit breaker. 10. Auxiliary #1 Relay, with 15-ampere circuit breaker. 11. Fog Light Relay, with 20-ampere circuit breaker. 12. Right Flood Relay, with 20-ampere circuit breaker. 13. Rear Flood Relay, with 20-ampere circuit breaker. 14. Left Flood Relay, with 20-ampere circuit breaker. 15. Back-up Alarm Relay, with 10-ampere circuit breaker. 16. Fluorescent Relay, with 15-ampere circuit breaker. (Converter relay removes battery Power from above terminal and connects shore power to this terminal, which is unswitched). This board has input for A / C OEM thru diode and output to A / C rear.

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9 R. C. Tronics, Incorporated County Road 38 Goshen, Indiana Phone Fax ; MODULE LOGIC TO MODULE POWER 1. Battery Negative Black 2. Battery Positive White 3. Master Module Relay Relay # Positive Red 4. Back-up Alarm Relay Relay # Positive Green 5. Left Flood Relay Relay # Positive Orange 6. Rear Flood Relay Relay # Positive Blue 7. Right Flood Relay Relay # Positive White / Black 8. Fog Relay Relay # Positive Red / Black 9. Auxiliary # Relay # Positive Green / Black 10. Battery Discharge Signal Orange / Black 11. Dome Low Relay Relay # Positive Blue / Black 12. Dome High Relay Relay # Positive Black / White 13. Cabinet Light Relay Relay # Positive Red / White 14. Converter Relay Relay # Positive Green / White 15. Vacuum Pump Relay Relay# Positive Blue / White 16. Inverter Relay Relay # Positive Black / Red 17. A / C Blower Relay Relay # Positive White / Red 18. Heat Relay Relay # Positive Orange / Red

10 R. C. Tronics, Incorporated County Road 38 Goshen, Indiana Phone Fax ; EMERGENCY POWER & LOGIC TO DASH SWITCH PANEL 1. Battery Negative Red / White 2. Ignition Input Positive Green / White 3. Park / Neutral Switch Negative Black / White 4. Vor-Tec O / C Input Negative Black / Red 5. Stingray Switch Negative Blue / White 6. Beacon Switch Negative Green / Black 7. Park / Neutral Override Switch Negative Orange / Black 8. Emergency Master Switch Negative White / Red 9. Horn Siren Switch Negative Orange / Red 10. Auxiliary Horn Switch Negative Red / Black 11. Wig-Wag Switch Negative Blue / Black 12. Rear Beacon Switch Negative Green / White / Black 13. Clearance Light Positive White / Black 14. Park / Neutral Override Led Positive Red / White / Black 15. Beacon Led Positive Black 16. Stingray Led Positive White 17. Rear Beacon Led Positive Blue 18. Wig-Wag Led Positive White / Red / Black 19. Auxiliary Siren Led Positive Black / White / Red 20. Horn Siren Led Positive Green 21. Emergency Master Led Positive Orange 22. Primary Switch Negative Orange / Green 23. Secondary Switch Negative Blue / Red 24. Secondary Led Positive Red / Green 25. Primary Led Positive Red

11 R. C. Tronics, Incorporated County Road 38 Goshen, Indiana Phone Fax ; MODULE LOGIC TO DASH SWITCH 1. Ignition Input Positive Red / White 2. Master Module Led Positive Green / White 3. Back-up Alarm Led Positive Black / White 4. Back-up Alarm Switch Negative Black / Red 5. Master Module Switch Negative Blue / White 6. Left Flood Led Positive Green / Black 7. Rear Flood Led Positive Orange / Black 8. Rear Flood Switch Negative White / Red 9. Left Flood Switch Negative Orange / Red 10. Right Flood Led Positive Red / Black 11. Fog Led Positive Blue / Black 12. Fog Switch Negative Green / White / Black 13. Right Flood Switch Negative White / Black 14. Auxiliary #1 Led Positive Red / White / Black 15. Code Red Led Positive Black 16. Auxiliary #1 Switch Negative White 17. Code Yellow Led Positive Blue 18. Code Green Led Positive White / Red / Black 19. Battery Negative Black / White / Red 20. Battery Discharge Led Green 21. Panel Backlight Positive Orange 22. Code Buzzer Positive Orange / Green 23. Reverse Switch Positive Blue / Red 24. External Compartment Led Positive Red / Green 25. Rear / Right Door Led Positive Red

12 R. C. Tronics, Incorporated County Road 38 Goshen, Indiana Phone Fax ; MODULE LOGIC TO MODULE SWITCH 1. Dome Low Led Positive Red / White 2. Dome High Led Positive Green / White 3. Dome High Switch Negative Black / White 4. Dome Low Switch Negative Black / Red 5. Cabinet Light Led Positive Blue / White 6. Converter Led Positive Green / Black 7. Converter Switch Negative Orange / Black 8. Cabinet Light Switch Negative White / Red 9. Vacuum Pump Led Positive Orange / Red 10. Inverter Led Positive Red / Black 11. Inverter Switch Negative Blue / Black 12. Vacuum Pump Switch Negative Green / White / Black 13. A / C Blower Led Positive White / Black 14. Heat Led Positive Red / White / Black 15. Heat Switch Negative Black 16. A / C Blower Switch Negative White 17. Battery Negative Blue 18. Code Buzzer Switch Negative White / Red / Black 19. Panel Backlight Positive Black / White / Red 20. Code Green Led Positive Green 21. Code Yellow Led Positive Orange 22. Code Red Led Positive Orange / Green 23. Code Yellow Switch Negative Blue / Red 24. Code Red Switch Negative Red / Green 25. Code Green Switch Negative Red 26. Module Master Led Positive Red / Black / Green 27. Module Master Switch Negative White / Red / Green 28. Code Buzzer Led Positive Black / Red / Green

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17 R. C. Tronics, Incorporated County Road 38 Goshen, Indiana Phone Fax ; COMPANY PURCHASE ORDER DATE DATE REQUIRED YOUR UNIT NUMBER AMBULANCE POWER CENTER # DATE SHIPPED RCT AMBULANCE POWER CENTER 1 - RCT 167 BATTERY NEGATIVE CARD 1 - RCT 445 MODULE MASTER LOGIC CARD 1 - RCT 447 MODULE MASTER POWER CARD 1 - RCT 448 EMERGENCY POWER AND LOGIC CARD 1 - RCT 450 TRANSISTOR PACK 1 - DATA CABLE - EMERGENCY-DASH (RED) 22 LONG [ ] LENGTH 1 - DATA CABLE - MODULE DASH (BLUE) 22 LONG [ ] LENGTH 1 - DATA CABLE - MODULE-MASTER 13 LONG [ ] LENGTH 1 - RCT 189 MODULE SWITCH PANEL 18.2 WIDE x 4 HIGH x 1.75 DEEP SELECT ONE OF THE FOLLOWING MOUNTING BASE [ ] RCT 455 BASIC MOUNTPLATE, 16 WIDE x 27 HIGH x 2.5 DEEP HOUSES RCT 167, 455, 447, 448, 450 [ ] RCT 456 MOUNTPLATE, 16 WIDE X HIGH X 2.5 DEEP HOUSES RCT 167, 455, 447, 448, 450 AND RCT RCT 437 SELECT ONE OF THE FOLLOWING DASH SWITCH PANEL [ ] RCT 308 DASH MODULE, EMERGENCY SWITCH PANEL, 11 WIDE X 8 HIGH X 1.75 DEEP [ ] RCT 312 DASH MODULE, EMERGENCY SWITCH PANEL, 8 WIDE X 8 HIGH X 1.75 DEEP [ ] RCT 188/195 DASH MODULE, EMERGENCY SWITCH PANEL WIDE X 3 HIGH X 2 DEEP [ ] RCT 411 LEXAN MODULE, EMERGENCY SWITCH PANEL 10 WIDE X 6.5 HIGH X.7 DEEP [ ] RCT 471 LEXAN MODULE SWITCH PANEL 22.2 WIDE X 4 WIDE X.7 DEEP [ ] RCT 460 MODULE SWITCH PANEL 22.2 X 4 HIGH X.7 DEEP SELECT ONE OF THE FOLLOWING BUSSBAR OPTION [ ] RCT PIECE BUSSBAR (REQUIRES RCT 452 CIR/BREAKER CLAMP) [ ] RCT 219,249,451 2 PIECE BUSSBAR WITH TIE BAR (REQUIRES RCT 453 CIRCUIT BREAKER CLAMP. ADD ON CIRCUIT BREAKERS 6 AMP [ ] QTY 10 AMP [ ] QTY 15 AMP [ ] QTY 20 AMP [ ] QTY 25 AMP [ ] QTY 30 AMP [ ] QTY 40 AMP [ ] QTY 50 AMP [ ] QTY

18 OPTIONS RCT 295 SOLID STATE FLASHER 11.5 W X 6 H X 5.2 D [ ] ADD RCT 358 RELAY FLASHER 6.2 W X 5 H X 2.5 D [ ] ADD RCT-772 SOLID STATE FLASHER 6.3 W X 5.1 X 2.5 [ ] ADD RCT 354 DOOR OPEN INDICATOR 3.5 W X 4.5 H X 1.25 D [ ] ADD RCT 450 TRANSISTOR PACK 6.5 W X 4 H X 2 D [ ] ADD (ONE STANDARD WITH SYSTEM) RCT 406 JUNCTION BOX, SPLICES, TWO DATA CABLES 4 X4 X2 [ ] ADD RCT 383 VOLT-AMP. AMPLIFIER, W/MLB SHUNT [ ] ADD (REQUIRED TO USE DIGITAL DISPLAY OR LOAD SHEDDING 4 X4 X2 ) RCT 394 ALT. VOLT/AMP DIGITAL DISPLAY 4 H X 2.6 W X 1.3 [ ] ADD RCT 484 ALT. VOLT/AMP/HOUR DIGITAL DISPLAY 4 H X 4 W X 2 [ ] ADD RCT 395 VOLT/AMP/HOUR DIGITAL DISPLAY 4 W X 5.5 H X 2 D [ ] ADD RCT 437 LOAD SHEDDING SYSTEM 13.5 X 7.8 H X 2.5 D [ ] ADD RCT AMPERE 12VDC DISCONNECT SWITCH [ ] ADD RCT REED SWITCH [ ] QTY RCT MAGNET [ ] QTY

19 R. C. Tronics, Incorporated County Road 38 Goshen, Indiana Phone Fax ; AMBULANCE POWER CENTER - STANDARD RCT-167 Battery Negative Card RCT-445 Module Master Logic Card RCT-447 Module Master Power Card RCT-448 Emergency Power & Logic Card RCT-450 Transistor Pack Data Cable Red 22 Emergency - Dash Data Cable Blue 22 Module - Dash Data Cable 13 Module - Module ****RCT-455 Mount plate *** RCT-460 Module Switch Panel ** RCT-523 / 487 / 312 Dash Switch Panel * RCT-224 One Piece Buss bar AMBULANCE POWER CENTER - SUBSTITUTIONS **** RCT-456 Mount plate (May be used when adding RCT 437/RCT 358) *** RCT-522 / 299 / 308 Dash Switch Panel ** RCT-188 / 195 Dash Switch Panel * RCT -219 / RCT 249? RCT 451 Three Piece Buss bar AMBULANCE POWER CENTER - OPTIONS *** RCT-529 / 470 / 471 / 462 Lexan Module Switch Panel ** RCT-528 / 405 / 411/ 449 Lexan Dash Switch Panel ** RCT-524 / 486 / 312 Dash Switch Panel with Hour Meter ** RCT-525 / 485 / 312 Dash Switch Panel with Voltage/Ampere ** RCT-526 / 484 / 312 Dash Switch Panel with Volt. / Amp. / Hour ** RCT-527 / 488 / 312 Dash Switch Panel with Analog Volt. / Amp. RCT-772 Solid State Body Flasher RCT-354 Door Open Indicator RCT-383 Volt-Amp. Amplifier w/mlb Current Shunt (Required when using Digital display or Load Shedding) RCT-394 Alternating Voltage - Amperage Digital Display RCT-395 Alternating Voltage - Amperage - Hour Digital Display RCT-484 Digital display Voltage - Amperage - Hour RCT-437 Load Shedding Control Card with idle-up, Five zone RCT-406 Junction Box RCT Ampere 12 VDC disconnect switch RCT Reed Switch (One per door) RCT Reed Switch magnet (One per door) RCT-453 Circuit Breaker Mount Clip. (Three piece buss bar) RCT-452 Circuit Breaker Mount Clip (One piece buss bar) NOTE: Data Cable length may be specified, per your needs. Module/Dash Switch panel can be designed to meet your unique requirements. See attached standard legend inserts.

20 R. C. Tronics, Incorporated County Road 38 Goshen, Indiana Phone Fax ; INSTALLATION INSTRUCTIONS AMBULANCE POWER CENTER 1. Install main feed wire #4/0 battery cable from battery negative (-) to compartment Which will house RCT Ambulance Power Center. 2. Install main feed wire #4/0 battery cable (+) to line side of system disconnect switch ( if used ) then from load side of disconnect switch to compartment which will house RCT Ambulance Power Center. 3. Install #10 AWG conductor from system disconnect, line side ( un-switched ) to compartment which will house RCT Ambulance Power Center. 4. Install two data cables, 25 conductors, one blue, one red from front switch panel (driver dash area) to compartment area, which will house RCT Ambulance Power Center. 5. Install one data cable, 28 conductors, unmarked from module switch panel to compartment, which will house RCT Ambulance Power Center. 6. With dash switch panel in hand connect red 25-conductor data cable to the emergency switch section. Insure this connector is mated correctly. 7. With dash switch panel in hand connect blue 25-conductor data cable to module switch section. Insure this connector is mated correctly. 8. With dash switch panel in hand connect five input / output signals to terminal strip, from vehicle chassis. R / SW INPUT VDC AT 100 M/A MAXIUM PK / SW.-----INPUT-----TO BATTERY NEGATIVE -100 M/A MAXIUM V / T OUTPUT---SINK 100 M / A MAXIUM IGNITION---INPUT VDC AT 100 M /A MAXIUM C / LT INPUT VDC AT 100 M /A MAXIUM 9. With module switch panel, connect 28-conductor data cable to connector of this board. Insure this connector is mated correctly. 10. Recheck all connections to front switch panel and module switch panel. These connections must be correct. Mount and secure these panels in there proper openings. 11. Place RCT Ambulance Power Center with anti-static wrappings into area in which it is to be mounted. Place static wrist guard on wrist and connect free end to vehicle frame or battery negative (-). 12. Remove protective covering from RCT Ambulance Power Center and mounts into compartment. Do not drill printed circuit boards, mount only ABS mounting system. 13. Install battery negative #4/0 (-) cable to RCT 167 Battery Negative Buss. 14. Install red 25 conductor data cable to J1 of RCT 448 Emergency Power and Logic Card. Recheck this connection, it must be correct. 15. Install blue 25-conductor data cable to J1 Dash Switch Panel of RCT 445 Module Master Logic Card. Recheck this connection, it must be correct. 16. Install 28 conductor data cable to J2 of RCT 445 Module Master Logic Card. Recheck this connection, it must be correct. 17. Remove red shorting sire from battery negative to clock memory of RCT 448 Emergency Power and Logic Card.

21 18. Connect #10 AWG conductor to BR1 Battery on RCT 448 Emergency Power and Logic Card. 19. Connect feeder cable #4/0 positive (+) from load side of disconnect switch to buss bar of RCT Ambulance Power Center. 20. Disconnect static guard and reconnect to battery negative at battery. Connect both battery negative and battery positive cables to battery. NOTE: All loads may now be connected to Ambulance Power Center. Upon disconnecting battery cables from batteries, short both cables with a small # 18 AWG conductor. BE CERTAIN NO OTHER BATTERYS ARE CONNECTED TO SYSTEM FAILURE TO DO SO COULD RESULT IN A WIRE BURN. AVOID TOUCHING LOGIC CHIPS ON CONTROLLER.

22 R. C. Tronics, Incorporated County Road 38 Goshen, Indiana Phone Fax ; INSTALLATION INSTRUCTIONS MODULE MASTER LOGIC CARD 1. Locate battery disconnect switch under drivers seat. Turn this switch to its off position, Verify that power is off, check with test light to APC buss bar. 2. Place supplied static guard on wrist and attach free end to battery negative card, RCT 167, located on APC. 3. Remove J1, 25 pin data cable, from it s respective header, marked Dash Switch Panel located in center of Module Logic Card. Do so by grasping connector and Pulling straight forward. Do not rock side to side, identify this cable for reconnection. 4. Remove J2, 28-pin data cable, from its respective header, marked Module Switch Panel located bottom center of Module Master Logic Card. Do so by grasping connector and pulling straight forward. Do not rock side to side, identify this cable for reconnection. 5. Remove J2, 26-pin data cable, from respective header, located right center of Module Master Logic Card. Do so by grasping connector and pulling straight forward. Do not rock side to side, identify this cable for reconnection. 6. Remove wiring from four-position terminal strip located lower left corner of Module Master Logic Card. Identify all wires for reconnection. A. BD [ ] Check after reconnection. B. RD [ ] Check after reconnection. C.. EC [ ] Check after reconnection. Note: Pull.250 spades from terminal marked EC. (Below J3-18) D. -- [ ] Check after reconnection. 7. Remove wiring from four-position terminal strip located center right on Module Master Logic Card. Identify all wires for reconnection. A. RF [ ] Check after reconnection. B. HT [ ] Check after reconnection. C. BF [ ] Check after reconnection. D. AC [ ] Check after reconnection. 8. Remove eight Phillips screws on perimeter of Module Master Logic Card. Remove card and place in safe location. 9. Remove new card from anti-static wrapping, install and secure with eight Phillips Screws. 10. Reinstall J3, 18 pin data cable on it s respective header, be certain all pins are mated Correctly. (Removed in step #5.) 11. Reinstall J2, 28 pin data cable on it s respective header, be certain all pins are mated Correctly. (Removed in step #4) 12. Reinstall J1, 25 pin data cable on its respective header, be certain all pins are mated Correctly. (Removed in step #3) 13. Reinstall wiring on four position terminal strip, be certain all wires are under clamp, See step #6 for correct color-coding.

23 14. Reinstall wiring on four position terminal strip, be certain all wires are under clamp, See step #7 for correct color-coding. The installation is now complete. Remove all tools from compartment. Disconnect static guard strap from battery negative card RCT 167. Locate battery switch, apply power, and check for proper system operation. Date PLEASE FILL OUT AND RETURN WITH CONTROL BOARD R. C. TRONICS INC C. R. # 38 GOSHEN, INDIANA PLEASE PRINT Work preformed by: Time to complete: Where installed:

24 R. C. Tronics, Incorporated County Road 38 Goshen, Indiana Phone Fax ; INSTALLATION INSTRUCTIONS EMERGENCY POWER & LOGIC CARD 1. Locate batteries disconnect switch located under drivers seat. Turn this switch to the off Position. Verify that the power is off with a test light to the buss bar. 2. Place supplied static guard strap on wrist and attach free end to battery negative card RCT-167 on APC. 3. Remove battery wire at BR-1 on emergency power & logic card, located lower left of APC. TAPE THIS LEAD - DO NOT CONTACT WITH BATTERY NEGATIVE -SERIOUS BURN INJURY MAY RESULT. 4. Remove main power cable from +12 VDC buss bar, located in center of power center. Secure this cable to avoid contact with battery negative or vehicle frame. 5. Remove J1, 25 pin connector with data cable from it s respective header, mounted to The Emergency Power & Logic Card. Do so by grasping connector and pulling forward until separation occurs. Do not rock side to side. 6. Remove all wiring from TB-2, twelve position terminal strip located below center right. Note color or identify each and mark in spaces provided. TB2-12 TB2-11 TB2-10 TB2-9 TB2-8 TB2-7 TB2-6 STROBES [ ] Check after installation. SECONDARY [ ] Check after installation. PRIMARY [ ] Check after installation. EM. MASTER [ ] Check after installation. IGNITION [ ] Check after installation. BEACON [ ] Check after installation. STINGRAY [ ] Check after installation. TB2-5 TB2-4 TB2-3 TB2-2 TB2-1 WIG-WAG [ ] Check after installation. REAR BEACON [ ] Check after installation. CLEARANCE LIGHT [ ] Check after installation. BATTERY NEGATIVE [ ] Check after installation. 7. Remove all wiring from TB1 five-position terminal strip, located lower right. Note Color or identify each and mark in spaces provided. TB1-5 TB1-4 TB1-3 TO HORN [ ] Check after installation. TO SIREN [ ] Check after installation. TO HORN RING [ ] Check after installation.

25 TB1-2 TB1-1 LOAD RECPT. [ ] Check after installation. CLOCH MEMORY [ ] Check after installation. 8. Remove 25 10/32 k-nuts, which secure buss bar to Module Master Power Card to Emergency Power & Logic Card. remove this buss bar. 9. Remove eight Phillips screws located on perimeter of Emergency Power & Logic Card. This printed circuit board may now be removed and stored in a safe location. 10. Remove new Emergency Power & Logic Card from it s protective wrapping. Handle only on board edge or other non conductive areas. Install in position vacated in step #9. Secure with eight Phillips screws. 11. Install buss bar with 25 10/32 k-nuts, which was removed in step # Install 25-conductor data cable to J1 header, which was removed in step # 5. Recheck After installation to insure all pins are mated. 13. Reviewing step # 6 reconnect all wiring to TB2 openings # 1 thru # 12, check off as Completed. Note: Be certain wire strands are under terminal clamps and open terminals Are tightened. 14. Reviewing step # 7 reconnect all wiring to TB-1 openings # 1 thru # 5, check off as Completed. Note: Be certain wire strands are under terminal clamps and open terminals are tightened. 15. Remove tape from battery wire and reinstall at BR-1 on Emergency Power & Logic Card. CAUTION THIS LEAD IS AT +12 VDC SERIOUS BURN INJURY MAY RESULT IF CONTACT IS MADE WITH BATTERY NEGATIVE OR VEHICLE FRAME. 16. Reconnect + 12 VDC main feed to buss bar and secure with 1/4 x 20 hex nut, which was Removed in step # 4. The installation is now complete. Remove all tools from compartment. Disconnect static guard strap from battery negative card. Locate battery switch, apply power. Check for proper system operation. PLEASE FILL OUT AND RETURN WITH CONTROL BOARD Date R. C. TRONICS INC C. R. # 38 GOSHEN, INDIANA PLEASE PRINT Work preformed by: Time to complete: Where installed:

26 R.C.Tronics Inc. SPECIALIZING IN ELECTRONIC CONTROLS COUNTY ROAD 38 GOSHEN, IN Phone Fax Toll Free Custom Design of Electronic Controls Transit Bus Systems Ambulance Systems Tensile Testing Systems Printed Circuit Board Layout Computer Generated Artwork FR-4 PCB Material Double-Sided Plated-Thru Hole Complete Manufacturing Facility New Era Wave Soldering Machine Universal Laser System K.F. Hot Stamp Machine R. C. Tronics can solve your Electrical / Electronic Control needs