Mating connectors and cable sets for valves and sensors in hydraulics

Transcription

1 Mating connectors and cable sets for valves and sensors in hydraulics RE 08006/0. Replaces: 04. /4 Table of contents See page to 5 Features Mating connectors and cable sets for the electrical connection to Valve solenoids Valves with installed electronics Position and pressure sensors Different designs and standards Plastic and metal versions

2 /4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. Table of contents For valves with connector "K4", according to EN and ISO 4400, -pole +, "large cubic connector" Mating connectors for valves with one or two Without circuitry: solenoids (individual connection) Z4, Z45 Page 6 to With indicator light, also with protective circuit or rectifier: Z5L, Z55L, Z5L, Z5L, RZ5, RZ5L, RZ55L, RZ55 6 to 8 Cable sets for valves with one or two solenoids (individual connection) Without circuitry: Z4 With indicator light, also with protective circuit: Z5L Z5L 9 and 0 Plug-in switching amplifier for fast switching and power reduction: VT-SSBA Cable sets for valves with two solenoids (Double mating connectors) With connector M x : Z60 With connector M x, with indicator light, also with protective circuit: Z60L, Z60L8 With breakout cable: Z6 to With breakout cable, shielded, with indicator light: Z6L For valves with "small cubic connector" 4 to 5 Mating connector G4WF 4 to 5

3 RE 08006/0. Mating connectors Hydraulics Bosch Rexroth AG /4 Table of contents For valves with round connector according to EN , 6-pole + as well as 6-pole, compatible with VG 958 Mating connector, 6-pole +, plastic version 7PZ...K Page 6 to 7 Mating connector, 6-pole +, metal version 7PZ...M 6 to 7 Mating connector, 6-pole, metal version, compatible with VG 958 6P KPTC6 For valves with round connector according to EN , -pole + 8 and 9 Mating connector, -pole +, metal version, PN...EMV shielded Mating connector, -pole +, plastic version PN 8 and 9 Mating connector, -pole +, plastic version, two cable outlets PN...XD8 For mechanical pressure switches with connector "K4", according to EN and ISO 4400, -pole +, "large cubic connector" Mating connectors, -pole + Without circuitry: Z4 0 to With indicator light: Z5L, Z5L6 0 and

4 4/4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. Table of contents Cable sets, -pole + Without circuitry: Z4 Page Cable sets, -pole + With indicator light: Z4L and For sensors and valves with connector "K4", "K5" and "K7" 4 to 9 Mating connectors, M x, 4-pole, line cross-section 0.75 mm straight: 4508 straight: 4PZ4 angled: and 5 angled: 4PZ4 Cable sets, M x, 4-pole, line cross-section 0.4 mm straight: 4PM straight: 4PZ4 6 and 7 angled: 4PM

5 RE 08006/0. Mating connectors Hydraulics Bosch Rexroth AG 5/4 Table of contents Cable sets, M x, 4-pole, line cross-section 0.75 mm Straight: KABELSATZ VT-SSPA-X/M//V00 Page Angled: KABELSATZ VT-SSPA-X/M//V00 8 and 9 For mechanical position switches, mechanical pressure switches and valves with central connection with connector "K6" Mating connector, 6-pole + 7PZ6, according to EN for connector K6 0 and 0 and For directional valve with connector "C4" and "C4Z" (AMP Junior-Timer) Mating connectors P JUNIOR D P D. JUNIOR For directional valves with connector "K40" (Deutsch plug) Mating connectors P DT06 K40

6 6/4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. For valves with connector "K4" according to EN and ISO 4400, -pole +, "large cubic connector" Mating connectors for valves with one or two solenoids (individual connection) Ordering code Short designation Voltage DC / AC U Current I max Color Valve side Fitting Material number Circuit diagram Without circuitry, standard...40 V 6 A Gray A M6 x.5 R Z V 6 A Black B M6 x.5 R90070 Z V 6 A Brown A NPT /" R V 6 A Black B NPT /" R With indicator light Z5L...40 V A Black A/B M6 x.5 R90070 Z55L...40 V A Black A/B NPT /" R With indicator light and Zener diode suppression circuit Z5L 4 V ± 0 % ) A Black A/B M6 x.5 R With indicator light and protective diode + + Z5L 4 V ± 0 % ) only DC A Black A/B M6 x.5 R With rectifier RZ V ) 0.75 A Black A/B M6 x.5 R RZ V ) 0.75 A Black A/B NPT /" R With indicator light and rectifier RZ5L V ) 0.75 A Black A/B M6 x.5 R RZ55L V ) 0.75 A Black A/B NPT /" R ) Limitation of the switch-off voltage peak to 55 V ) Limitation of the switch-off voltage peak to V ) Limitation of the switch-off voltage peak to V

7 RE 08006/0. Mating connectors Hydraulics Bosch Rexroth AG 7/4 Technical Data (For applications outside these parameters, please consult us!) Ambient temperature Standard C 40 to +5 with indicator light/rectifier C 0 to +60 Protection class according to EN 6059 IP 65 with mating connector mounted and locked Indicator light LED yellow Number of poles + Terminal area for lines with external diameter mm 5 to 0 Maximum line cross-section mm.5 ) Type of connection Screw connection ).5 mm with special ferrule crimping pliers (e.g. Knipex 9754 or Weidmüller PZ 6/5) Unit dimensions: Z4, Z45 (dimensions in mm) Z4 Z , 4, 4,6 5,5 Mounting screw M, tightening torque M A = 0.5 Nm Fitting M6 x.5 Fitting NPT /"

8 8/4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. Unit dimensions: Z5..., RZ5... (dimensions in mm) Z5L, Z5L, Z5L, RZ5, RZ5L, RZ55 Z55L, RZ55L ,5 5,5 Mounting screw M, tightening torque M A = 0.5 Nm Fitting M6 x.5 / NPT /" (see table on page 6)

9 RE 08006/0. Mating connectors Hydraulics Bosch Rexroth AG 9/4 For valves with connector "K4" according to EN and ISO 4400, -pole +, "large cubic connector" Cable sets for valves with one or two solenoids (individual connection) Ordering code Short designation Voltage DC / AC U Current I max Color Material number for cable length m 5 m 0 m Circuit diagram Without circuitry, standard Z V 0 A Black R R R90074 With indicator light 4 V 4 A Black R R R90075 Z5L V A Black R90000 R90000 R V 0.5 A Black R R R90077 With indicator light and Zener diode suppression circuit Z5L 4 V ) 4 A Black R90000 R R90078 Fast switching / Power reduction VT-SSBA 4 V 4 A Black Types and technical data see data sheet 06 ) Limitation of the switch-off voltage peak to 55 V Technical data (For applications outside these parameters, please consult us!) Ambient temperature Cable fixedly laid C 0 to +80 Cable moveable C 5 to +70 Protection class according to EN 6059 IP 67 with mating connector mounted and locked Indicator light Z4L... LED yellow Connection line Ölflex 50 PVC, gray Line cross-section mm x.0 Core marking Green/yellow Other wires Black with numbers Number of poles + Cable diameter mm Approx. 7

10 0/4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. Unit dimensions (dimensions in mm) 7 8 L LED Contacting rotatable Flat seal (captive) 4 Name plate 5 Mounting screw M (captive), tightening torque M A = 0.5 Nm L Cable length, 5 or 0 m (see "Ordering code")

11 RE 08006/0. Mating connectors Hydraulics Bosch Rexroth AG /4 For valves with connector "K4" according to EN and ISO 4400, -pole +, "large cubic connector" Cable sets for valves with two solenoids (Double mating connectors) Ordering code: For directional valves type WE size 6, SEC and pilot operated schwitching valves Short designation Voltage DC / AC U Current I max Cable length Material number Circuit diagram With connector M x Z60 4 V 4 A R With connector M x and indicator light 4 Z60L 4 V 4 A R With connector M x, indicator light and Zener diode suppression circuit 4 Z60L8 4 V ) 4 A R90055 With breakout cable...0 V 4 A m R90078 Z6...0 V 4 A 5 m R90078 With breakout cable, shielded, with indicator light Z6L 4 V 4 A m R S S = Shield ) Limitation of the switch-off voltage peak to 50 V

12 /4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. Ordering code: For directional valves type WE size 0 Short designation Voltage DC / AC U Current I max Cable length Material number Circuit diagram With connector M x Z60 4 V 4 A R With connector M x and indicator light 4 Z60L 4 V only DC 4 A R With connector M x, indicator light and Zener diode suppression circuit 4 Z60L8 4 V ) only DC 4 A R90078 With breakout cable...0 V 4 A m R Z6...0 V 4 A 5 m R ) Limitation of the switch-off voltage peak to 50 V

13 RE 08006/0. Mating connectors Hydraulics Bosch Rexroth AG /4 Technical data (For applications outside these parameters, please consult us!) Ambient temperature C 0 to +60 Protection class according to EN 6059 Indicator light Z60L..., Z6L... LED yellow IP 67 with mating connector mounted and locked Maximum operating current per contact A 4 (at 40 C), (at 60 C) Connection line Line cross-section of the connection line mm x 0.75 PUR-JZ black, with UL / CSA approval Cable diameter of the breakout cable with "Z6" mm 5.9 ± 0. Cable diameter of the breakout cable with "Z6L" mm 6.5± 0. Overlap of shielding braid with Z6L at least 85 % Line cross-section of the breakout cable with "Z6" mm 4 x 0.75 Line cross-section of the breakout cable with Z6L mm x 0.75 Core marking with "Z6" Green/yellow Other wires Black with numbers Connector M Thread in metal design, coding/pinout, design according to EN :00 + A:006 Unit dimensions (dimensions in mm) 0 X 4 X ,5 L 50 Version "Z60 " Version "Z6..." Name plate 4 Flat seal (captive) 5 Mounting screw M (captive), tightening torque M A = 0.5 Nm L LED (only versions "Z60L" and Z6L ) 7 Contacting 0 ( bridged) L Cable length or 5 m (see "Ordering code") L mm (for valves size 6) 5 mm (for valves size 0)

14 4/4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. For valves with "small cubic connector" Mating connector Ordering code Short designation Voltage DC / AC U max Current I max Color Fitting Material number Circuit diagram G4WF 50 6 Black PG 7 R Technical data (For applications outside these parameters, please consult us!) Ambient temperature C 40 to +90 Protection class according to EN 6059 IP 65 with mating connector mounted and locked Line cross-section mm 0.4 to 0.5 Number of poles 4 Cable diameter mm 4 to 7.5 Type of connection Soldered joint

15 RE 08006/0. Mating connectors Hydraulics Bosch Rexroth AG 5/4 Unit dimensions (dimensions in mm) ,8 5

16 6/4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. For valves with round connector according to EN , 6-pole + as well as 6-pole, compatible with VG 958 Mating connectors Ordering code Short designation Voltage DC / AC U Current I max Fitting Cable diameter Connection cross-section Material number Circuit diagram Pole pattern 6-pole +, plastic version 7PZ...K 4 PG 6-pole +, metal version mm mm R A B C D E F A B C D E F 7PZ...M 4 PG 8,0...5 mm mm R B C D A F E 6-pole, metal version, compatible with VG 958 6P KPTC6 4 Special mm mm R90040 A B C D E F A B C D F E A B C D E F Technical data (For applications outside these parameters, please consult us!) Ambient temperature C 40 to +00 Protection class according to EN 6059 IP 67 with mating connector mounted and locked Number of poles 6 (+ ) Type of connection 7PZ... Soldered joint 6P KPTC6 Crimping connection (crimping contacts in the scope of delivery)

17 RE 08006/0. Mating connectors Hydraulics Bosch Rexroth AG 7/4 Unit dimensions (dimensions in mm) 6-pole +, plastic version, 7PZ...K B C D A F E pole +, metal version, 7PZ...M B A F C D E 85 8,4 6-pole, metal version, compatible with VG 958, 6P KPTC6 Protection: Setscrew M, M A = 0. Nm A B C D F E 58 Ø,6 Accessories for "6P KPTC6" (not included in scope of delivery) Company ITT Canon Crimping pliers Crimping insert Installation tool Installation pliers Order number M50/-0 M50/-0 CiTG-0A CIT-KPTC-0

18 8/4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. For valves with round connector according to EN , -pole + Mating connectors Ordering code Short designation Voltage DC / AC U Current I max Fitting Cable diameter Connection cross-section Material number Circuit diagram Pole pattern -pole +, metal version, shielded PN... EMV 4 PG mm 4 4 R mm pole +, plastic version P N 4 PG mm R mm -pole +, plastic version, two cable outlets PN...XD8 4 PG 6 x mm x mm R x mm Technical data (For applications outside these parameters, please consult us!) Ambient temperature C 40 to +90 Protection class according to EN 6059 IP 65 with mating connector mounted and locked Number of poles + Type of connection Crimping connection (crimping contacts in the scope of delivery)

19 RE 08006/0. Mating connectors Hydraulics Bosch Rexroth AG 9/4 Unit dimensions (dimensions in mm) -pole +, metal version, shielded, PN... EMV SW SW M6x,5 ~9 8 -pole +, plastic version, PN ~80 9 -pole +, plastic version, two cable outlets, PN...XD ~90 Ø9 Accessories (not included in scope of delivery) Company Hirschmann Order number Crimping pliers XCZ 070 Ejection tool XWA 64

20 0/4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. For mechanical pressure switches with connector "K4", according to EN and ISO 4400, -pole +, "large cubic connector" Mating connectors Ordering code Short designation Voltage DC / AC U Current I max Color Fitting Material number Circuit diagram Without circuitry, standard Z V 6 Black M6 x.5 R90070 With indicator lights at connections and V 4 Black M6 x.5 R V 4 Black M6 x.5 R Z5L V 4 Black M6 x.5 R V 4 Black M6 x.5 R V 4 Black M6 x.5 R With indicator lights at connections and Z5L V 4 Black M6 x.5 R (+L) N N Technical data (For applications outside these parameters, please consult us!) Ambient temperature Standard C 40 to +5 with indicator light C 0 to +60 Protection class according to EN 6059 IP 65 with mating connector mounted and locked Indicator light Z5L Z5L6 Connection : LED green, connection : LED yellow Connection : LED green, connection : LED yellow Number of poles + Terminal area for lines with external diameter mm 5 to 0 Maximum line cross-section mm.5 with conductor sleeve Type of connection Screw connection

21 RE 08006/0. Mating connectors Hydraulics Bosch Rexroth AG /4 Unit dimensions: Z4, Z5L, Z5L6 (dimensions in mm) Z4 Z5L, Z5L6 8 M6 x, M6 x, ,6 4, 4 Mounting screw M, tightening torque M A = 0.5 Nm 5,5

22 /4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. For mechanical pressure switches with connector "K4", according to EN and ISO 4400, -pole +, "large cubic connector" Cable sets Ordering code Short designation Voltage DC / AC U Without circuitry, standard Current I max Color Material number for cable length 5 m 0 m Z A Black R R90079 Circuit diagram With indicator light Z4L 4 V only DC 4 A Black R R Technical data (For applications outside these parameters, please consult us!) Ambient temperature 5 to +70 Protection class according to EN 6059 IP 67 with mating connector mounted and locked Indicator light Z4L Connection : LED green, connection : LED yellow Connection line PUR-JZ, gray Line cross-section Standard mm 4 x 0.75 with indicator light mm 5 x 0.5 Core marking Green/yellow Other wires Black with numbers Number of poles + Cable diameter mm Approx. 7

23 RE 08006/0. Mating connectors Hydraulics Bosch Rexroth AG /4 Unit dimensions (dimensions in mm) 7 8 L LED Flat seal (captive) Name plate 4 Mounting screw M (captive), tightening torque M A = 0.5 Nm L Cable length 5 or 0 m (see "Ordering code")

24 4/4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. For sensors and valves with connector "K4", "K5" and "K7" Mating connectors M, 4-pole, line cross-section 0.75 mm Ordering code Short designation M x, straight Voltage DC U max Current I max Color Fitting Material number Black PG 7 R PZ4 50 Black PG 9 R M x, angled Black PG 7 R PZ4 50 Black PG 9 R Circuit diagram Pole pattern Technical data (For applications outside these parameters, please consult us!) Ambient temperature C 5 to +85 4PZ4 C 40 to +85 Protection class according to EN 6059 IP 67 with mating connector mounted and locked Maximum line cross-section mm 4 x 0.75 Number of poles 4 Cable diameter mm 4 to 6 4PZ4 mm 6 to 8 Type of connection Screw connection

25 RE 08006/0. Mating connectors Hydraulics Bosch Rexroth AG 5/4 Unit dimensions (dimensions in mm) M x, straight, M x 46 M x, straight, 4PZ Ø0 M x, angled, M x 5 M x, angled, 4PZ

26 6/4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. For sensors and valves with connector "K4", "K5" and "K7" Cable sets M, 4-pole, line cross-section 0.4 mm Ordering code Short designation M x, straight Voltage DC / AC U Current I max Color Material number for cable length m m 5 m 4PM 50 4 Black R R Circuit diagram Pole pattern Brown White 4PZ4 50 Black R M x, angled 4PM 50 4 Black R R Black Blue Shield: Cable shielded 4 4 Technical data (For applications outside these parameters, please consult us!) Ambient temperature C 5 to +85 Protection class according to EN 6059 IP 67 with mating connector mounted and locked Connection line PUR-OB, black with approval: UL, CSA, CE Line cross-section mm 4 x 0.4 Core marking : Brown; : White; : Blue; 4: Black Number of poles 4 Cable diameter 4PM mm 5.9 4PZ4 mm 6.5

27 RE 08006/0. Mating connectors Hydraulics Bosch Rexroth AG 7/4 Unit dimensions (dimensions in mm) M x, straight, 4PM and 4PZ4 Ø5 8 L 0 R R R L = m L = m L = 5 m M x, angled, 4PM 8 L 0 Ø5 9 R R L = m L = 5 m

28 8/4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. For sensors and valves with connector "K4", "K5" and "K7" Cable sets M, 4-pole, line cross-section 0.75 mm Ordering code Denomination Voltage DC / AC U Current I max Color Material number Circuit diagram Pole pattern M x, straight Brown KABELSATZ VT-SSPA-X/M//V Black R White Black 4 M x, angled KABELSATZ VT-SSPA-X/M//V Black R90465 Blue Shield: Cable and mating connector shielded 4 Technical data (For applications outside these parameters, please consult us!) Ambient temperature Fixedly laid C 5 to +80 Moveable C 5 to +70 Protection class according to EN 6059 IP 67 with mating connector mounted and locked Connection line PVC, black Line cross-section mm 4 x 0.75 Number of poles 4 Cable diameter mm 6.4

29 RE 08006/0. Mating connectors Hydraulics Bosch Rexroth AG 9/4 Unit dimensions (dimensions in mm) M x, straight, KABELSATZ VT-SSPA-X/M//V , ±75 0 M x, angled, KABELSATZ VT-SSPA-X/M//V ±75 0

30 0/4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. For mechanical position switches, mechanical pressure switches and valves with central connection with connector "K6" Mating connectors Ordering code Short designation 6-pole + Voltage DC / AC U Current I max Color Fitting Material number 7PZ6 50 V 0 Gray PG R Circuit diagram Pole pattern Technical data (For applications outside these parameters, please consult us!) Ambient temperature C 40 to +90 Protection class according to EN 6059 IP 65 with mating connector mounted and locked Operating current, permanent A 0 Number of poles 6 + Terminal area for lines with external diameter mm 7 to 9 Maximum line cross-section mm.5 Type of connection Crimping connection (crimping contacts in the scope of delivery)

31 RE 08006/0. Mating connectors Hydraulics Bosch Rexroth AG /4 Unit dimensions (dimensions in mm) 7PZ6 48 5,5 SW 9,5 max 40 5, 0 Mounting screw M, tightening torque M A = 0.5 Nm Accessories (not included in scope of delivery) Company HIRSCHMANN Order number Crimping pliers XCZ 070 Ejection tool XWA 64

32 /4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. For directional valve with connector "C4" and "C4Z" (AMP Junior-Timer) Mating connectors Ordering code Short designation External line diameter in mm Color Material number P JUNIOR D. to.0 Black R9007 P D. JUNIOR. to. Black R9005 Technical data (For applications outside these parameters, please consult us!) Ambient temperature range C 0 to +5 Admissible operating voltage range V DC 0 to Protection class according to EN 6059 IP 66A (correctly mounted and locked) Maximum operating current A 5 Number of poles Admissible external cable diameter mm 5. to 7 Line cross-section mm 0.5 to Type of connection Crimping connection As-delivered state connector housing, contacts, individual connector seals, rubber bushing unmounted in pouch Unit dimensions (dimensions in mm) Housing AMP Type 889- A A-A 9,5 7,5,8±0, A Accessories (not included in scope of delivery) Crimping tool Basic pliers Die Type 5965-, company TYCO Type 5977-, company TYCO

33 RE 08006/0. Mating connectors Hydraulics Bosch Rexroth AG /4 For directional valves with connector "K40" (Deutsch plug) Mating connectors Ordering code Short designation Line cross-section Color Material number P DT06 K40AWG4 AWG4-6 Gray R P DT06 K40AWG6 AWG6-8 Gray R Technical data (For applications outside these parameters, please consult us!) Connector housing DT06-S-CE0 Ambient temperature range C 0 to +5 Admissible operating voltage range V DC 0 to Protection class according to EN 6059 Maximum operating current A 5 Number of poles Maximum line cross-section AWG 4-6 mm. to.08 AWG 6-8 mm 0.8 to. IP 69K (correctly mounted and locked) Admissible external diameter - individual conductor mm.5 to.05 Type of connection Crimping connection As-delivered state connector housing, contacts, locking wedge, unmounted in pouch Unit dimensions (dimensions in mm) 6 6 Accessories (not included in scope of delivery) Crimping tool Type HDT-4800, company Deutsch

34 4/4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. Notes Bosch Rexroth AG Hydraulics Zum Eisengießer 9786 Lohr am Main, Germany Phone +49 (0) 9 5 / 8-0 documentation@boschrexroth.de This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

35 RE 08006/0. Mating connectors Hydraulics Bosch Rexroth AG 5/4 Notes Bosch Rexroth AG Hydraulics Zum Eisengießer 9786 Lohr am Main, Germany Phone +49 (0) 9 5 / 8-0 documentation@boschrexroth.de This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

36 6/4 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/0. Notes Bosch Rexroth AG Hydraulics Zum Eisengießer 9786 Lohr am Main, Germany Phone +49 (0) 9 5 / 8-0 documentation@boschrexroth.de This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.