Operating voltages up to 40 kvdc Operating current up to 30 Amps Advanced contact technology Silver plated and gold plated contacts available High
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1 Operating voltages up to 40 kvdc Operating current up to 30 Amps Advanced contact technology Silver plated and contacts available High performance insulation material
2 General characteristics and technical data Series S Housing Locking system Mounting type (panel mount connector) Housing material Surface plating Protection class (mated connector) threaded coupling round flange / 4-hole flange brass (CuZn) nickel (Ni) IP50 Operating temperature - 30 C to +80 C s Termination method Rated current Max. operating current solder / screw 30 A 40 A Pulse current 3000 A resistance 300 µω diameter Max. wire size material plating Insertion / Withdrawal force Mating cycles 2.5 mm AWG 14 / 2.5 mm² brass (CuZn) silver (Ag) / gold (Au) 5.5 N / 4.0 N 100 k Rated temperature +120 C Insulation inserts Number of contacts 1 Insulation material PTFE or POM Flammability class PTFE UL94 V-0 Flammability class POM UL94 HB CTI value 600 Operating temperature PTFE -50 C to +200 C Operating temperature POM -30 C to +120 C Insulating material group PTFE / POM I (DIN IEC 60664) Suitable cable dimensions max. Ø 6.5 mm max. Ø 5.0 mm max. AWG14 10
3 Type HSB10 10 kvdc Electrical values Operating voltage (DC) Test voltage (DC) Rated current Maximum operating current Pulse current 10 kv 15 kv 30 A 40 A 3000 A Characteristics Insulation material PTFE Mounting type receptacle plating 4-hole flange silver (Ag) or gold (Au) HB10 receptacle, panel mount HS10 plug, cable mount HB10 receptacle, panel mount HS10 plug, cable mount 13, ,70 41,70 32,50 4,20 10,90 6,00 mounting hole 23,80 5,20 18, ,20 Plug, cable mount Receptacle, panel mount HS10 PTFE HS10/Au PTFE HB10 PTFE HB10/Au PTFE Suitable HV cable, shielded Operating Voltage Wire size Outer diameter Min. bend radius Temperature range kvdc AWG22 (0,35mm²) 5.40 mm 54 mm -25 / +90 C For more information please see page 23 11
4 Type HSB11 10 kvdc Electrical Values Operating Voltage (DC) Test voltage (DC) Rated current Maximum operating current Pulse current 10 kv 15 kv 30 A 40 A 3000 A Characteristics Insulation material PTFE Mounting type receptacle roundflange plating silver (Ag) or gold (Au) HB11 receptacle, panel mount HS11 plug, cable mount HB11 receptacle, panel mount HS11 plug, cable mount 12 45,10 41,70 32,50 3 9,30 6,00 mounting hole 23,80 5,20 12 Plug, cable mount Receptacle, panel mount HS11 PTFE HS11/Au PTFE HB11 PTFE HB11/Au PTFE Suitable HV cable, shielded Operating Voltage Wire size Outer diameter Min. bend radius Temperature range kvdc AWG22 (0,35mm²) 5.40 mm 54 mm -25 / +90 C For more information please see page 23 12
5 Type HSB20 20 kvdc Electrical Values Operating Voltage (DC) Test voltage (DC) Rated current Maximum operating current Pulse current 20 kv 30 kv 30 A 40 A 3000 A Characteristics Insulation material PTFE Mounting type receptacle 4-hole flange plating silver (Ag) or gold (Au) HB20 receptacle, panel mount HS20 plug, cable mount HB20 receptacle, panel mount HS20 plug, cable mount 13, ,70 4,20 10,90 6,00 41,70 58,50 mounting hole 23,80 5,20 18, ,20 Plug, cable mount Receptacle, panel mount HS20 PTFE HS20/Au PTFE HB20 PTFE HB20/Au PTFE Suitable HV cable, shielded Operating Voltage Wire size Outer diameter Min. bend radius Temperature range kvdc AWG22 (0,35mm²) 5.40 mm 54 mm -25 / +90 C For more information please see page 23 13
6 Type HSB21 20 kvdc Electrical values Operating voltage (DC) Test voltage (DC) Rated current Maximum operating current Pulse current 20 kv 30 kv 30 A 40 A 3000 A Characteristics Insulation material PTFE or POM Mounting type receptacle roundflange plating silver (Ag) or gold (Au) HB21 receptacle, panel mount HS21 plug, cable mount HB21 receptacle, panel mount HS21 plug, cable mount 12 71,10 41,70 58,50 3 9,30 6,20 mounting hole 23,80 5,20 12 Plug, cable mount Receptacle, panel mount Insulation PTFE Insulation POM HS21 POM HS21/Au POM HS21 PTFE HS21/Au PTFE HB21 POM HB21/Au POM HB21 PTFE HB21/Au PTFE Suitable HV cable, shielded Operating Voltage Wire size Outer diameter Min. bend radius Temperature range kvdc AWG22 (0,35mm²) 5.40 mm 54 mm -25 / +90 C 14
7 Type HSB30 30 kvdc Electrical values Operating voltage (DC) Test voltage (DC) Rated current Maximum operating current Pulse current 30 kv 45 kv 30 A 40 A 3000 A Characteristics Insulation material PTFE Mounting type receptacle 4-hole flange plating silver (Ag) or gold (Au) HB30 receptacle, panel mount HS30 plug, cable mount HB30 receptacle, panel mount HS30 plug, cable mount 13, ,70 4,20 10,90 41,70 71,50 6,00 mounting hole 23,80 5,20 18, ,20 Plug, cable mount Receptacle, panel mount gold plated HS30 PTFE HB30 PTFE HS30/Au PTFE HB30/Au PTFE Suitable HV cable, shielded Operating Voltage Wire size Outer diameter Min. bend radius Temperature range kvdc AWG22 (0,35mm²) 5.40 mm 54 mm -25 / +90 C For more information please see page 23 15
8 Typ HSB31 30 kvdc Electrical values Operating voltage (DC) Test voltage (DC) Rated current Maximum operating current Pulse current 30 kv 45 kv 30 A 40 A 3000 A Characteristics Insulation material PTFE Mounting type receptacle roundflange plating silver (Ag) or gold (Au) HB31 receptacle, panel mount HS31 plug, cable mount HB31 receptacle, panel mount HS31 plug, cable mount 12 84,10 41,70 71,50 3 9,30 6,00 mounting hole 23,80 5,20 12 Plug, cable mount Receptacle, panel mount HS31 PTFE HB31 PTFE HS31/Au PTFE HB31/Au PTFE Suitable HV cable, shielded Operating Voltage Wire size Outer diameter Min. bend radius Temperature range kvdc AWG22 (0,35mm²) 5.40 mm 54 mm -25 / +90 C For more information please see page 23 16
9 Type HSB40 40 kvdc Electrical values Operating voltage (DC) Test voltage (DC) Rated current Maximum operating current Pulse current 40 kv 60 kv 30 A 40 A 3000 A Characteristics Insulation material PTFE Mounting type receptacle 4-hole flange plating silver (Ag) or gold (Au) HB40 receptacle, panel mount HS40 plug, cable mount HB40 receptacle, panel mount HS40 plug, cable mount 13, ,70 Kabelverschraubung 41,70 106,50 4,20 10,90 6,00 mounting hole 18,20 23,80 5, ,20 Plug, cable mount Receptacle, panel mount silver plated gold plated HS40 PTFE HS40/Au PTFE HB40 PTFE HB40/Au PTFE For more information please see page 23 17
10 Single parts / Accessories s Drawing male contact 2.5 mm (Ag) female contact 2.5 mm (Ag) male contact 2.5 mm (Au) female contact 2.5 mm (Au) Gaskets Drawing flat gasket, 4-hole mount, NBR, black, for receptacle types HBx flat gasket, roundflange, NBR, black, for receptacle types HBx1 18
11 1. 6. Assembly instructions HS (plug, cable mount) Part as supplied Fold back shield braid over jacket Parts included Screw joint (1), screw (2), washer (3), clamping rubber (4), outer cone (5), basic part (6), snap ring (7), male contact (8) Prepare shield braid for cutting Completely widen braid. Push outer cone (5) completely under shield braid 8. Remove male contact Loose snap ring (7) and take out male contact (8) 4. Cut overlapping shield! Carefully remove shield parts. Loose shield parts can cause electrical break down Place screw joint (1), screw (2), washer (3), clamping rubber (4), outer cone (5) on cable! Respect correct order of parts (see picture) Remove dielectric insulation (L2 = 5mm) Remove cable jacket Type L1 [mm] HS 10/ HS 20/21 56 HS 30/31 69 HS ! Do not damage metal shield. Do not damage dielectric insulation. Respect correct order of parts (see picture) Solder contact (8) on conductor! Tin-solder must not remain on contact surface 19
12 Assembly instructions HS (plug, cable mount) 11. Completely insert cable in basic part (6) 12. Completely slide clamping rubber (4) and washer (3) into basic part (6). Close housing with screw (2) (tightening torque = 3 Nm) 13. Fix male contact (8) with snap ring (7) 14. Put screw joint (1) on basic part (6)! Note important! 1. Please carefully read assembly instructions before cable assembly Cable assembly must only be done by trained and qualified personnel. Assembly finished 20
13 Assembly instructions GB (plug, cable mount) Part as supplied Solder contact (8) on conductor! Tin-solder must not remain on contact surface It is recommended to protect solder point with a shrinking tube (shrinking tube not included). Panel cut out 3.! For shielded cables: Fold back shield and make sure shield is insulated from solder point (conductor to contact - see step 5.) 4.! Note important! 1. Please carefully read assembly instructions before cable assembly. Remove dielectric insulation 2. Cable assembly must only be done by trained and qualified personnel. 21
14 Series S Cable assemblies - plugs Cable characteristics: Operating voltage Wire size Conductor construction Shield construction Operating temperature Outer diameter Color Values 30 kvdc AWG 22 (0.35mm²) tinned copper tinned copper braid -25 C to +90 C 5.40 mm RED HOW TO ORDER (Example): _ P/N plug Cable code Cable length in mm Plug cable assemblies type HS10 P/N Cable length in mm xxxxx HSC PTFE (length) mm (xxxxx) xxxxx HSC10-007/Au PTFE (length) mm (xxxxx) Plug cable assemblies type HS11 P/N Cable length in mm xxxxx HSC PTFE (length) mm (xxxxx) xxxxx HSC11-007/Au PTFE (length) mm (xxxxx) Plug cable assemblies type HS20 P/N P/N Cable length in mm Cable length in mm xxxxx HSC PTFE (length) mm (xxxxx) xxxxx HSC PTFE (length) mm (xxxxx) xxxxx HSC20-007/Au PTFE (length) mm (xxxxx) Plug cable assemblies type HS21 P/N xxxxx HSC30-007/Au PTFE (length) mm (xxxxx) P/N Cable length in mm Cable length in mm xxxxx HSC POM (length) mm (xxxxx) xxxxx HSC21-007/Au POM (length) mm (xxxxx) xxxxx HSC PTFE (length) mm (xxxxx) xxxxx HSC PTFE (length) mm (xxxxx) xxxxx HSC21-007/Au PTFE (length) mm (xxxxx) Plug cable assemblies type HS30 Plug cable assemblies type HS xxxxx HSC31-007/Au PTFE ( length) mm (xxxxx) 22
15 HV cable 30 kvdc Cross section Cable construction HV cable for connector types HSB10 HSB31 (10 30 kvdc) Operating voltage Test voltage Capacitance Conductor resistance Insulation resistance Temperature HV cable 30 kvdc, coaxial cable 30 kvdc 60 kvdc 82.7 pf/m 58.7 Ω/km 5,000 MΩ x km -25 C to +90 C Dimensions Wire size Wire material Wire structure Dielectric insulation material AWG22 (0.35 mm²) CuSn 7 x 0.25 mm PE, red - diameter 3.9 mm Screen material CuSn - diameter 4.4 mm Jacket material PVC, red - diameter 5.4 mm 23
16 Notes 24
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