MarSurf. Surface Measuring Instruments and Systems

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2 FROM THE THUMBNAIL TEST......TO MARSURF. The latest information on MARSURF products can be found on our website: WebCode 158 Wherever surface structures influence the function, processing or appearance of components or products, careful testing is essential. But how can surfaces be tested? At the beginning of the 20th Century, experts still had to test by eye and touch. A practiced eye can detect features in the µm range, and even the much maligned thumbnail test delivered perfectly acceptable results. Now however, we live in an age of exchangeable parts, fits and internationalization, where subjective tests like this are no longer adequate. Today, computer-aided measuring instruments provide objective data. Measurement and evaluation have become considerably easier. For decades, Mahr has been a worldwide pioneer in this area, as demonstrated by the company's numerous innovations and patented solutions in the field of surface roughness metrology. The interplay between the stylus, drive and measuring setup plays a key role in influencing the quality of surface measurement tasks. This is where Mahr's core expertise comes in, as demonstrated by the company's numerous innovations and patented solutions. Over this time, we have succeeded in perfecting the stylus method, which is now in widespread use throughout the world. We can meet even the most demanding requirements for non-contact measurement, e.g. where extremely soft materials or ultra-short measuring times are involved, thanks to the range of optical sensors offered in the MarSurf product family. Developed with Mahr quality, expertise and knowhow, MarSurf is the solution for all your surface metrology needs.

3 + MarSurf. Surface Metrology The Ideal Surface Measuring System for All Kinds of Industries 16-2 Mobile Roughness Measurement Devices 16-4 MarSurf PS MarSurf M MarSurf M300. Application Examples 16-8 Efficient Application Aids 16-9 Stationary Surface Measuring Instruments for Manufacturing Perthometer S Perthometer S2 for the Sheet Metal Industry PC-based Stationary Surface Measuring Instruments MarSurf XR MarSurf XC MarSurf XC MarSurf XCR MarSurf LD MarSurf XP MarSurf. Data Overview MarSurf XR 20 with Topography XT MarSurf. WS Drive Units PCV CD PZK GD PGK GD Accessories. Surface Probes, Standards 16-26

4 16-4 MarSurf. Handy and Precise for On-site Roughness Measurements MOBILE ROUGHNESS MEASUREMENT DEVICES Mahr has played a key role in ensuring the success of mobile roughness measurement devices. As early as the 1980s, Mahr was setting new standards with the M4P. The products have developed in line with changing production monitoring requirements. Today's devices meet the highest international standards. Mobile roughness measurement devices from Mahr are lightweight with a handy shape for flexible handling. They offer high-precision measurements in different positions and easy positioning using V-blocks, a practical shape and light weight. Request a brochure or see WebCode 2409.

5 MarSurf PS1. Absolute Mobility in Surface Metrology Entry-level roughness measurement Description The MarSurf PS1 lives up to its claim of "Absolute mobility" in all manner of ways, providing: Mains-independent operation Over 500 measurements without having to recharge the instrument An all-in-one solution that is no larger than a digital camera. Small and lightweight (400 g / 0.88 lbs) Instrument flexibility The standard range of functions is sufficient for this all-purpose smart little instrument to perform your measuring tasks All the measuring positions you need Can be used horizontally, vertically, upside down or in any other position required by the component 25 parameters Offer the same range of functions as a laboratory instrument Error-free operation thanks to an integrated roughness stand ard Automatic cutoff selection (patented) so that even nonspecialists are ensured correct measuring results Simple operation The brief guide in pocket diary format reflects how simple the PS1 is to use. You quickly get to grips with the essential features, enabling you to complete your measuring tasks with excellent results MarSurf PS1. The Set The MarSurf PS1 comes in a complete set. Thanks to the carrying case, you always have your surface roughness measuring instrument with you as you pass through the production floor. Quick and reliable on-the-spot measurements ensure your quality requirements are met during the production process or incoming goods inspection. The set contains: MarSurf PS1 base unit Drive unit 1 standard probe conforming to standards Built-in battery Roughness standard integrated into casing Height adjustment accessory Probe protection Charger / mains adapter Operating instructions Carrying case with shoulder strap and belt loop USB cable Mahr calibration certificate. Order No WebCode 10778

6 16-6 MarSurf PS1. Technical Data Unit of measurement Metric, inch Measuring principle Stylus method Probe Inductive skidded probe, 2 µm (80 µin) stylus tip, measuring force approx 0.7 mn Parameters (24, with tolerance limits) Ra, Rq, Rz (Ry (JIS) corr. to Rz), Rz (JIS), Rmax, Rp, Rp (ASME), Rpm (ASME), Rpk, Rk, Rvk, Mr1, Mr2, A1, A2, Vo, Rt, R3z, RPc, Rmr (tp (JIS, ASME) corr. to Rmr), RSm, R, Ar, Rx Languages 14 including 3 Asian languages Measuring range 350 µm, 180 µm, 90 µm (0.014 in, in, in) Profile resolution 32 nm, 16 nm, 8 nm (1.3 µin, 0.6 µin, 0.3 µin) Filter* Phase-correct profile filter (Gaussian filter) as per DIN EN ISO 11562, special filter as per DIN EN ISO , ls filter as per DIN EN ISO 3274 (can be disabled) Cutoff lc* 0.25 mm, 0.8 mm, 2.5 mm; automatic (0.010 in, in, in) Traversing length Lt* 1.75 mm, 5.6 mm, 17.5 mm; automatic (0.069 in, 0.22 in, 0.69 in) Traversing length (MOTIF) 1 mm, 2 mm, 4 mm, 8 mm, 12 mm, 16 mm (0.04 in, 0.08 in, 0.16 in, 0.32 in, 0.48 in, 0.64 in) Short cutoff* Selectable Evaluation length ln* 1.25 mm, 4.0 mm, mm (0.050 in, 0.15 in, 0.50 in) Sampling lengths* Selectable: 1 to 5 Calibration function Dynamic Memory capacity Max. 15 profiles, max. 20,000 results Other functions Blocking of settings (code-protected), date/time Dimensions 140 mm 50 mm 70 mm (5.51 in 1.97 in 2.76 in) Weight 400 g (0.88 lbs) Battery Li-ion battery Interfaces USB, MarConnect (RS232) Long-range power supply 100 V to 264 V * in accordance with ISO/JIS MarSurf PS1 / M 300. Accessories. 80 mm (3.15 in) probe extension Order No for example, for measuring points located deep within cylinders. PHT probe Order No for measurements in bores from dia. 3 mm (0.12 in). PHT probe Order No for measurements at recessed measuring points, e.g. in grooves from 2.5 mm (0.10 in) wide and up to 7.5 mm (0.30 in) deep. PHTR 100 probe Order No for measurements on concave and convex surfaces. PHTF probe Order No for measurements on tooth flanks. PT 150 probe Order No Dual-skid probe for measurements on metal sheets and roller surfaces according to DIN EN (SEP). Probe set (not illustrated) Order No consisting of PHT probe ( ) PHT probe ( ) Accessory set (not illustrated) Order No consisting of Probe extension ( ), length 80 mm (3.15 in) Adapter for transverse tracing ( ) Measuring stand mount ( ) Allows the MarSurf PS1 to be mounted on the Mahr ST-D / ST-F / ST-G family of measuring stands End face V-block ( ) Suitable for measurements on flat faces of cylindrical and planar components Printer set Order No consisting of MSP2 printer with connection cable (MarConnect) PC Software PS1 / M 300 Explorer Order No for documenting results and saving profiles on a PC. 14 languages. MarSurf XR 20 evaluation software (upon request) for easy MarWin-based evaluation and documentation.

7 MarSurf M 300 Description A step ahead! High mobility, high-perforamnce unit MarSurf 300, the first mobile roughness measuring unit with the possibility to use a cable-free connection (Bluetooth) to the drive unit. More comfort and performance at a great price, an investment that pays off! Cable-free Bluetooth connection Simple use due to high-resolution color display and proven user guidance in the "automatic teller machine" style Integrated standard in the drive unit Large measuring range of 350 μm (0.14 in) Automatic selection of filter and traversing length conforming to standards Integrated memory for up to 40,000 results and 30 profiles 15 languages (incl. 3 Asian languages) Mores possibilities with MarSurf M 300 Integrated thermal printer with highest printing quality Output of the R-profile via thermal printer Record can be output with the push of a button or automatically Data transfer of the results to the PC via USB interface Evaluation of the most commonly used parameters as well as characteristic curves, parameter lists (e.g. material ratio) Integrated memory for results and profiles Tolerance monitoring Printing of R-profile (ISO/ASME/JIS), P-profile (MOTIF), material ratio curve, measuring record Setting of asymmetric intersection lines for peak count calculation Measuring units (μm/μinch) and standards (ISO/JIS/ASME/MOTIF) selectable Individual measuring paths as well as short cutoff selectable Locking and/or password protection for instrument settings Built-in power pack with power management Mains plug with exchangeable adapters for worldwide use Output of date and/or time of the measurements Further advantages Can be extended to a stationary measuring station Use of the PHT probe series Software MarSurf PS1/M 300 Explorer for the creation of test records WebCode 13279

8 16-8 MarSurf M 300. Application Examples Roughness measurements on flap tracks (for landing flaps) (Fa. Airbus) Roughness measurement on wings (Fa. Airbus) Roughness measurement on ship propellers (Fa. Mecklenburger Metallguss) Scope of Delivery Standard probe PHT Standard (integrated in MarSurf RD 18) Mahr calibration certificate 1 role of thermal paper Probe protection Probe protection with mit prismatischer Unterseite End face vee-block Height adjustment Wide-range power supply with 3 adapters 2 x USB cable (for connection to PC and use with cable) Allen key Operation manual The set is delivered in a practical carrying case. For accesories, please see page 16-6: Accessories PS1

9 + c MarSurf M 300C Example: upside down measurement Example: measurement on end face vee More possibilities with MarSurf M 300C Automatic selection of filter and traversing length conforming to standards Integrated thermal graphics printer of high print quality Printing of R-profile (ISO/ASME/JIS), P-profile (MOTIF), material ratio curve, measuring record Data transfer of results and profiles via USB-interface to your PC Cutoffs /0.8/2.5 mm (0.010/0.032/0.100 in) Integrated memory for the results of up to 40,000 measurements and 30 profiles Tolerance monitoring in display and measuring record Vertical scale: automatic/selectable Dynamic calibration function 15 languages Standards: ISO/ASME/JIS and MOTIF selectable Number of sampling lengths selectable from 1 to 5 Locking and/or password protection for instrument settings Units μm/μinch selectable Plug-in power pack with three mains plugs, for input voltages from 90 V to 264 V Output of date and/or time of the measurements Furthermore advantages: Expandable to a stationary measuring station Usable with the PHT series pick-ups Software "MarSurf PS1/M 300-Explorer" to document results and record profile Scope of delievery: MarSurf M 300C on measuring stand ST-D Evaluation unit MarSurf M 300C Cylindrical drive unit MarSurf RD 18 Standard probe PHT chart paper roll Probe protection Tracer protection slip-on vee End face vee-block Height adjustment Power pack with 3 mains plugs 1 x USB cable (connectable on PC) Allen key Operating instructions The MarSurf M 300C is delivered as a set in a handy carrying case. MarSurf M 300C set: order no MarSurf M 300C set Mahr GmbH Göttingen P.O. Box 1853, Göttingen, Germany Carl-Mahr-Str. 1, Göttingen Phone , Fax , info@mahr.de by Mahr GmbH, Göttingen We reserve the right to modify our products, particularly with a view to technical improvement and further development. All illustrations and numbers etc. are therefore subject to change