H A PROBING SYSTEMS FOR CO-ORDINATE MEASURING MACHINES TECHNICAL SPECIFICATIONS

Transcription

1 H A PROBING SYSTEMS FOR CO-ORDINATE MEASURING MACHINES TECHNICAL SPECIFICATIONS

2 Renishaw pursues a policy of continuous product development and improvement, and reserves the right to change technical specification without notice.

3 RENISHAW S TECHNOLOGY CONTENTS TOUCH TRIGGER PROBES 2-8 Co-ordinate Measuring Machines (CMMs) have evolved from origins founded in simple layout machines and manually operated systems, to highly accurate, automated inspection centres. A major factor in this evolution has been the touch trigger and other forms of inspection probes, and subsequent Renishaw innovations, such as the motorised probe head and automatic probe exchange system for unmanned flexible inspection. It all started with Rolls-Royce engines for the Anglo-French Concorde when a unique solution was required for accurate pipe measurement. The result was the first touch trigger probe: a 3-D sensor capable of rapid, accurate inspection with low trigger force. From this unique starting point, Renishaw has established a range of precision probes and accessories for CMMs unequalled around the world. Renishaw s success has been made possible by the close working relationship the company enjoys with CMM manufacturers and users. The frontiers of inspection technology are constantly being extended and by close liaison throughout the design, development and evaluation process, Renishaw keeps in step with the market s needs... and, in many cases, one step ahead. From the Group s operations in Wotton-under-Edge, Gloucestershire, Renishaw s products are exported to the world s leading industrialised nations: a fact that has been rewarded by 5 Queen s Awards for Export Achievement and 3 for Technological Achievement. TP200 PROBE SYSTEM SP600M ANALOGUE PROBE TP800-2 PROBE SYSTEM VIDEO PROBES OTP6M OPTICAL PROBE SYSTEM MANUAL PROBE HEAD SYSTEMS MANUAL PROBE HEADS THE AUTOJOINT GRAM GAUGE MOTORISED PROBE HEAD SYSTEMS MOTORISED PROBE HEADS PH50 MOTORISED PROBE HEAD MOTORISED PROBE HEAD CONTROLS INTERFACES AM1/AM2 ADJUSTMENT MODULES THE AUTOCHANGE SYSTEM M8 EXTENSION BARS M8 KNUCKLE JOINT AUTOCHANGEX EXTENSION BARS SHANKS MACHINE CHECKING GAUGE UNIVERSAL DATUM SPHERE MANUAL CMM INSTALLATION EXAMPLE MANUAL AUTOJOINT PROBE STAND DCC CMM INSTALLATION EXAMPLE DCC - Direct Computer Control CMM - Co-ordinate Measuring Machine FMS - Flexible Manufacturing System

4 TOUCH TRIGGER PROBES A TEST CERTIFICATE IS SUPPLIED WITH EACH PROBE The MIP is a probe unit with 2 axis adjustment. Positional repeatability is to 1.5 m (2 ) at 15 steps. A Axis R54mm (2.13in) B Axis Ø48mm (1.89) M3 MIP Stylus mounting face 5.7mm (0.23in) Shank mounting face Z Overtravel 6.0mm (0.24in) X Y 43mm (1.69in) +Z 76mm (2.99in) 21mm (0.83in) +Y +X 46.06mm (1.81in) Diaphragm Ø46.0mm (1.8in) Max XY Overtravel Shank 15mm (0.6in) X Y TP1(S) +Z Z Overtravel 8.5mm (0.33in) M3 x 0.5 Thread +Y +X PROBE MIP TP1(S) PRINCIPLE APPLICATION Repeatable 2 axis indexing Manual CMMs mechanism for manual CMMs SENSE DIRECTIONS 5 axis ±X, ±Y, +Z 5 axis ±X, ±Y, +Z UNI-DIRECTIONAL 0.35 m in 0.5 m in REPEATABILITY MAX (2 ) AT STYLUS TIP PRE-TRAVEL VARIATION ±1.0 m ± in ±2.0 m ± in 360 (XY PLANE) WEIGHT 200g * 7.05oz * 128g * 4.52oz * STYLUS FORCE RANGE 10-30g oz 10-50g oz (ADJUSTABLE) STYLUS FORCE 11-13g oz 15g 0.52oz (SET BY RENISHAW) STYLUS OVERTRAVEL : XY PLANE ±20.0 ±20.0 ±19.5 ±19.5 (TYPICAL) +Z AXIS 12g (0.24in)@ 0.42oz 10g (0.33in)@ 0.35oz 30g (0.12in)@ 1.05oz 50g (0.20in)@ 1.76oz -Z AXIS N/A N/A N/A N/A MAX EXTENSION ON PH9 N/A N/A N/A N/A PH10 N/A N/A N/A N/A TEST CONDITIONS : Stylus Length 21mm 0.83in 31mm 1.22in Stylus Velocity 480mm/min 1.57ft/min 480mm/min 1.57ft/min Stylus Force 11-13g oz 15g 0.52oz MOUNTING METHOD Shank to suit machine Shank to suit machine SUITABLE INTERFACE PI 4-2, PI 7 or PI 200 PI 4-2, PI 7 or PI 200 * Excluding shank & cable 2

5 TP2-5WAY TP2-6WAY M8 x 1.25 Thread 5mm (0.20in) M8 x 1.25 Thread 5mm (0.20in) Ø13mm (0.51in) 35mm (1.37in) Ø13mm (0.51in) 35mm (1.37in) 9mm (0.35in) M2 x 0.4 Thread 14 Max XY Overtravel 3mm (0.12in) 14 +Z X Z Overtravel 4.0mm (0.16in) +Y 15mm (0.59in) M2 x 0.4 Thread Max XY Overtravel 7mm (0.27in) 1.5mm (0.06in) Z Overtravel 5mm (0.20in) X +Z +Y Y +X Y +X Z TP2-5 WAY Universal DCC and Manual CMMs TP2-6 WAY Specialised applications (undercuts etc.) 5 axis ±X, ±Y, +Z 6 axis ±X, ±Y, ±Z 0.35 m in 1.0 m in ±0.8 m ± in ±2.0 m ± in 22g 0.78oz 18g 0.63oz 7-15g oz 7-15g oz 7-8g oz 7-8g oz ±14.0 ±14.0 ±15.0 ±15.0 7g 0.25oz 7g 0.25oz 15g 0.53oz 15g 0.53oz N/A N/A 1.5mm 0.06in 200mm 7.87in 200mm 7.87in 300mm 11.81in 300mm 11.81in 10mm 0.39in 10mm 0.39in 480mm/min 1.57ft/min 480mm/min 1.57ft/min 7-8g oz 7-8g oz M8 thread M8 thread PI 4-2, PI 7 or PI 200 PI 4-2, PI 7 or PI 200 3

6 TOUCH TRIGGER PROBES TP6 TP6A M8 x 1.25 Thread Ø13mm (0.51in) Location Plane Auto Joint 41mm (1.61in) 6.5mm (0.25in) 15mm (0.59in) Ø25mm (0.98in) Z Overtravel 5.5mm (0.22in) 49mm (1.93in) 46.5mm (1.83in) 6.5mm (0.25in) 15mm (0.59in) Ø25mm (0.98in) Z Overtravel 5.5mm (0.22in) M3 x 0.5 Thread +Z +Y X M3 x 0.5 Thread X +Z +Y Max XY Overtravel Y +X Max XY Overtravel Y +X PROBE TP6 TP6A PRINCIPLE APPLICATION Robust universal DCC and manual Fast probe exchange without CMMs redatuming SENSE DIRECTIONS 5 axis ±X, ±Y, +Z 5 axis ±X, ±Y, +Z UNI-DIRECTIONAL 0.35 m in 0.35 m in REPEATABILITY MAX (2 ) AT STYLUS TIP PRE-TRAVEL VARIATION ±0.60 m ± in ±0.60 m ± in 360 (XY PLANE) WEIGHT 56g 1.98oz 76g 2.68oz STYLUS FORCE RANGE 11-30g oz 11-30g oz (ADJUSTABLE) STYLUS FORCE 11-13g oz 11-13g oz (SET BY RENISHAW) STYLUS OVERTRAVEL : XY PLANE ±22.0 ±22.0 ±22.0 ±22.0 (TYPICAL) +Z AXIS 11g 0.39oz 11g 0.39oz 30g 1.06oz 30g 1.06oz -Z AXIS N/A N/A N/A N/A MAX EXTENSION ON PH9 100mm 3.94in 50mm 1.97in PH10 200mm 7.87in 200mm 7.87in TEST CONDITIONS : Stylus length 21mm 0.83in 21mm 0.83in Stylus velocity 480mm/min 1.57ft/min 480mm/min 1.57ft/min Stylus force 11-13g oz 11-13g oz MOUNTING METHODS M8 thread Autojoint SUITABLE INTERFACE PI 4-2, PI 7 or PI 200 PI 4-2, PI 7 or PI 200 4

7 5

8 PROBE MODULE CHANGING TOUCH TRIGGER PROBE The TP20 is a 5-way kinematic touch trigger probe. It's two-piece design, comprising a probe body and detachable probe module(s), provides the facility to change stylus configurations without the need for requalification. The TP20 is a direct replacement for the industryproven Renishaw TP2 touch-trigger probe, and may be retrofitted to existing TP2 applications to add the benefits of stylus changing to both manual and DCC co-ordinate measuring machines (CMMs). 13.2mm (0.52in) M8 x mm (0.196in) 38mm (1.50in) PROBE PRINCIPLE APPLICATION TP20 Universal DCC and Manual CMMs SENSE DIRECTIONS 5 axis ±X, ±Y, +Z UNI-DIRECTIONAL STANDARD FORCE 0.35 m in XY PLANE MEDIUM FORCE 0.50 m in MAX (2 ) AT STYLUS TIP EXTENDED FORCE 0.65 m in PRE-TRAVEL VARIATION STANDARD FORCE ±0.80 m ± in 360 (XY PLANE) MEDIUM FORCE ±1.00 m ± in EXTENDED FORCE ±2.00 m ± in WEIGHT (Probe Module & Body) 22g 0.77oz STYLUS OVERTRAVEL XY PLANE ALL MODULES ±14 Z PLANE STANDARD FORCE 4.0mm 0.16in MEDIUM FORCE 3.7mm 0.15in EXTENDED FORCE 2.4mm 0.09in TEST CONDITIONS Stylus Length 10mm 0.39in Stylus Velocity 480mm/min 18.90in/min MAX EXTENSION ON PH9 200 mm 7.87in PH10 300mm 11.81in MOUNTING METHOD M8 Thread SUITABLE INTERFACE PI 4-2, PI 7 or PI 200 6

9 TP20 PROBE SYSTEM The TP20 probe module changing touch trigger probe system comprises:- The TP20 touch trigger probe and modules The MCR20 probe module change rack (optional) TP20 probe body The TP20 houses the mating half of the probe module s kinematic coupling and contains a magnetic proximity switch to inhibit triggering of the probe during automatic changing of probe modules (using the MCR20 probe module change rack). The probe module The probe module houses the kinematic switching touch sensor mechanism, carries the stylus assembly and provides overtravel in X, Y and + Z axes. The probe module is held in position on the probe body by a magnetically retained, highly repeatable, kinematic coupling. Electrical contact pins conduct the probe sense voltage through the coupling. Features are also included which minimise the possibility of a misaligned probe module generating a probe seated signal. The stylus mounting thread accepts styli from the Renishaw M2 range. Probe body Probe module Module change rack location groove C Spanner locations Alignment marks Magnetically held kinematic coupling Front ring Colour-coded protection cover Standard force - black Medium force - grey Extended force - brown M2 Stylus There are 3 trigger force options; standard force, medium force and extended force. These are available to allow the TP20 to be used where acceleration forces or vibration would otherwise result in spurious triggers (for further information please request a TP20 datasheet (H ). MCR20 probe module change rack The MCR20 probe module changing rack is designed to securely hold stored probe modules for automatic changing, and to protect them from airborne contaminants that may be present within the working environment. 145mm (5.71in) 200mm (7.87in) 15mm (0.59in) 60mm (2.36in) 55mm (2.16) 7

10 STRAIN GAUGE TOUCH TRIGGER PROBES The TP7M must be used with either the PH10M range of motorised probe heads or a PH6M fixed Head. It also has an integral Autojoint which enables it to be used with the Renishaw Autochange system. This feature coupled with its high level of reliability and accuracy makes the TP7M ideally suited to the automated DCC inspection environment. TP7M 52mm (2.05in) 5mm (0.19in) +Z overtravel 5mm (0.19in) -Z overtravel 50mm (1.97in) 20mm (0.78in) Max 0.7 Thread Ø25 (0.98) Max XY overtravel X M8 x 1.25 Thread +Z Status LEDs 3mm (0.12in) Ø13.2mm (0.51in) M2 x 0.4 Thread +Y 4mm (0.16in) Max XY overtravel Kinematic plane 5mm (0.20in) 30mm (1.18in) 13mm (0.51in) 4.5mm (0.177in) +Z overtravel 2mm (0.078in) -Z overtravel +X Y Y Z TP200 X +Z Z +Y +X PROBE TP7M TP200 PRINCIPLE FMS and Automated systems Universal CMM precision APPLICATION touch trigger probe SENSE DIRECTIONS 6 axis ±X, ±Y, ±Z 6 axis ±X, ±Y, ±Z UNI-DIRECTIONAL HIGH SENSITIVITY 0.25 m in 0.4 m in REPEATABILITY TRIGGER LEVEL1 MAX (2 ) AT STYLUS TIP MID SENSITIVITY 0.25 m in 0.5 m in TRIGGER LEVEL 2 PRE-TRAVEL HIGH SENSITIVITY ±0.25 m ± in ±0.8 m ± in VARIATION TRIGGER LEVEL (XY PLANE) MID SENSITIVITY ±0.50 m ± in ±0.9 m ± in TRIGGER LEVEL 2 WEIGHT 85g 3.0oz 22g 0.78oz TRIGGER FORCE STANDARD FORCE 2g 0.07oz 2g 0.07oz XY PLANE LOW FORCE N/A N/A 2g 0.07oz Z AXIS STANDARD FORCE 15g 0.52oz 7g 0.26oz LOW FORCE N/A N/A 7g 0.26oz OVERTRAVEL FORCE STANDARD FORCE 50g 1.76oz 35g 1.23oz XY PLANE LOW FORCE N/A N/A 10g 0.35oz Z AXIS STANDARD FORCE 300g 10.58oz 400g 0.5mm displacement LOW FORCE N/A N/A 100g 0.5mm displacement TEST CONDITIONS Stylus length 50mm 1.95in 50mm 1.95in Stylus velocity 480mm/min 1.57ft/min 480mm/min 1.57ft/min MAX. EXTENSION ON PH9 N/A N/A 200 mm7.87in PH10 200mm 7.87in 300mm 11.8in MOUNTING METHOD Multiwired Autojoint M8 Thread SUITABLE INTERFACE PI 7 PI 200 8

11 TP200 PROBE SYSTEM The TP200 probe system combines outstanding metrology performance with superior functionality to produce a highly versatile DCC CMM probing system. Excellent repeatability Precision 3D form measurement Stylus reach up to 100mm Module life of 10 million triggers Compact size Compatible with the full range of Renishaw probe heads and accessories PI 200 Interface Probe head (PH6 shown) TP200 probe with stylus module SCR200 Stylus changing rack TP200 PROBE The TP200 probe incorporates micro strain gauge transducers delivering excellent repeatability and accurate 3D form measurement even with long styli. Solid state ASIC electronics within the probe ensure reliable operation over millions of trigger points. STYLUS MODULE The stylus module is mounted to the probe via a highly repeatable kinematic joint, providing a rapid stylus changing capability and probe overtravel protection. Two types of module are available. The standard force module is recommended for general applications. The low force module is preferred for use with small precision ball styli or on delicate materials. STANDARD FORCE MODULE For styli up to 100mm (3.94in) length, >Ø1mm ball LOW FORCE MODULE For styli less than 50mm (1.97in) length, <Ø1mm ball PI 200 INTERFACE The PI 200 is a universal probe interface unit capable of automatic recognition and interfacing both the TP200 and conventional touch trigger probes (TP2,TP6). 245mm (9.64in) 65mm (2.55in) SCR200 STYLUS CHANGING RACK The SCR200 provides rapid, automatic changing of styli without the need to requalify stylus tips. The SCR200 is powered entirely by the PI 200 and provides features to facilitate safe stylus changing. 190mm (7.48in) 9

12 SP600, SP600M & SCR600 STYLUS CHANGE RACK The SP600 & SP600M (multiwired version) are analogue probes which are ideal for scanning areas of fine detail and objects such as buttons, jewellery and coins, and for profile scanning and measurement on Co-ordinate Measuring Machines (CMMs). The probes enable a CMM to gather large amounts of data very rapidly for inspection or digitising purposes. The probe offers axis movement of 1mm in each direction (X, Y and Z) with stylus lengths up to 150mm (a 200mm stylus is possible with reduced measurement range) and may be orientated using a Renishaw PH10M Motorised Head. The probe has an excellent return to zero figure of <5µm; this is a measure of its ability to mechanically return to zero when not in contact with the part, the probe output still gives its precise position. This low figure, although irrelevant to the probe accuracy, enables the use of small deflections and therefore low contact forces. Removable kinematic stylus module gives overtravel protection and easy stylus mounting. Low mass, high structural stiffness and friction free viscous damping give excellent dynamic performance characteristics. SCR600 STYLUS CHANGE RACK The SCR600 is a passive stylus change rack for use with the SP600 & SP600M, it requires no electrical connections. It is protected from overtravel (in the probe entry direction) by a mechanism in the base which can be manually reset. It houses up to 4 stylus modules per rack and any number of racks can be used in a system. 233 mm (9.17 in) 31.5 mm (1.24 in) The rack kit includes two stylus changing modules and additional modules can be purchased separately. Please note the module supplied as standard with the SP600 and SP600M probes are not the stylus changing type. 225 mm (8.86 in) Ø 55 mm (2.17 in) 10

13 50mm (1.97in) 50mm (1.97in) 25mm (0.98in) 10.5mm (4.13in) 13.4mm (0.52) 13.4mm (0.52in) SP600 SP600M PROBE TYPE 3 axis measurement (X, Y, Z) 3 axis analogue measurement (X, Y, Z) Linear and parallel motion in all axes Linear and parallel motion in all axes MEASUREMENT RANGE ±1mm (±0.04in) (X, Y, Z) ±1mm (±0.04in) (X, Y, Z) OVERTRAVEL RANGE X, Y and -Z protected by a kinematic joint X, Y and -Z protected by a kinematic joint RESOLUTION 0.1 m ( in) with 0.1 m ( in) with optional AC2 interface card optional AC2 interface card 0.5 m ( in) with 0.5 m ( in) with optional AC1 interface card optional AC1 interface card SPRING RATE 120gmf/mm nominal (X, Y and Z) 120gmf/mm nominal (X, Y and Z) DAMPING 20% (X, Y, Z) typical at 23 C 20% (X, Y, Z) typical at 23 C WEIGHT Probe : 172g (6.1oz) excluding shank Probe : 216g (7.6oz) Stylus : 20g (0.7oz) maximum Stylus : 20g (0.7oz) maximum OPERATING TEMPERATURE 10 C (50F) to 40 C (104 F) 10 C (50F) to 40 C (104 F) POWER SUPPLY +12V to -12V, 5V (±10%) +12V to -12V, 5V (±10%) OUTPUTS (X, Y, Z) Analogue proportional Analogue proportional Voltage output scaling : 4V to 8.5V/mm Voltage output scaling : 4V to 8.5V/mm MOUNTING Adaptors to suit clutch, shank adaptor Renishaw Autojoint : PH10M or PH6M or CMM shank INTERFACE AC1 or AC2 analogue converter AC1 or AC2 analogue converter PC card (optional) PC card (optional) 11

14 TP800-2 PROBE SYSTEM ULTRA HIGH PRECISION TRIGGER PROBE UNPRECEDENTED PERFORMANCE Renishaw have developed a unique multi-sensing design for the TP Using shock, strain and kinematic sensors, the probe can detect the minute shock of impact between stylus and workpiece, the force exerted on the stylus during displacement and the absolute displacement of the stylus. The signals generated at contact are combined within the PI interface using novel techniques which give performance without compromise. The TP800-2 system combines ultra high precision touch trigger points with real versatility of use: a wide range of operating speeds, stylus options and workpiece material tolerance. TP800-2 PROBE The TP800-2 mounts directly on the CMM quill via a standard Renishaw shank and is designed for vertical installation only. Straight styli with extensions to a maximum of 350mm can be used. A 5-way star cluster with a maximum length vertically and horizontally of 200mm can be fitted. 88mm (3.46in) Stylus changing module The magnetic modules locate repeatably onto the TP800-2 probe for both manual and automatic stylus changing (using the SCR800 Stylus Changing Rack). This allows the automated use of a variety of stylus configurations and eliminates the need to requalify after changes. 146mm (5.75in) 623mm* (24.53in) VARIABLE The PI800-2 is 208.5mm (8.21in) deep PI interface The PI is designed to work with the TP800-2 only and it may be rack mounted or free standing. LEDs on the front panel indicate power, probe status and STOP. An audible indicator signals trigger events. SCR800 stylus changing rack 104mm (4.09in) REMOVABLE 335mm (13.19in) MINIMUM 391mm (15.39in) MAXIMUM The rack is entirely passive. Crash protection of 5mm overtravel is provided within the probe. Automatic stylus changing is achieved by programming the CMM to complete a series of moves. No control of the SCR800 is required. VARIABLE DISTANCE BETWEEN POSTS TO 560mm (22.05in) *Longer lengths available 12

15 Ø80mm (3.15in) SHANK MOUNTING STYLUS LED STYLUS FORCE ADJUSTMENT 96.5mm (2.76in) 127mm (5.0in) FLEXIBLE DIAPHRAGM DETACHABLE STYLUS MODULE DIAMETER LENGTH (WITH 5-WAY CENTRE) MOUNTING WEIGHT ELECTRICAL CONNECTION REPEATABILITY INCLUDING STYLUS CHANGING (2 ) OVERTRAVEL OVERTRAVEL FORCE (Manually adjustable) TP mm (3.15in) 127mm (5in) Standard Renishaw range of shanks 850g (30oz) Micro D (as used on PH10M) 0.25 m ( in) with 50mm (1.97in) stylus, any orientation 1.0 m ( in) with 250mm (9.84in) stylus, any orientation 5mm (0.2in) with 200mm (7.87in) stylus any direction Minimum 450gmf (15.9oz) Maximum 1500gmf (52.9oz) PRETRAVEL VARIATION <0.5 m ( in) with 50mm (1.97in) stylus MAXIMUM STYLUS CONFIGURATIONS Using Renishaw styli, either - 200mm (7.87in) 5 way star cluster 250mm (9.84in) horizontal, unbalanced stylus 350mm (13.77in) horizontal, balanced stylus 350mm (13.77in) vertical stylus PROBE STATUS INDICATOR MEASUREMENT SPEED LED on : probe seated 4 to 20mm/s, speed consistent to ±1mm/s INTERFACE PI only NOT COMPATIBLE WITH PI

16 VIDEO PROBES Output to SVGA monitor The Renishaw VP1M and VP2 video probe systems provide a facility for non-contact workpiece inspection and data capture on manual and DCC CMMs. This allows inspection of flexible parts, small features and 2D parts without the need for additional optical measuring equipment by complementing existing probing systems. FEATURES VPI 2 15m Maximum (40ft) AM1 PH10M EITHER PL38V, 42V 44V 45V, 46V, 56V, 59V PH1, PH5, PH6, PH8, MIH, OR PL82V 100% retrofittable to manual CMMs (VP2) Integral illumination/switchable LEDs VP2 Z axis measurement (LSZ1) Magnetic lens changing Automatic or manual edge detection Foot switch VCU2 VP1M LENS LSZ1 VIDEO PROBE INTERFACE (VPI 2) The interface is an essential part of the video probe system. It automatically detects the probe type fitted to the probe head, provides power to the probe and switches to the appropriate interfacing electronics. The video signal with graphics overlay is VGA compatible. The trigger signal is routed to the CMM via either the probe cable (or M8 thread), SSR or PICS connections. EDGE DETECTION Sampling of the centre pixel of the video image enables a light/dark transition to be detected. The trigger signal is output via the PICS or SSR connectors on the VPI 2 or returned to the probe head via the probe cable (VP2 only) and into the existing probing route. Adjustment of the trigger threshold ( greyness of the trigger point) comes from the VCU2 or RS232 communications. VIDEO CONTROL UNIT (VCU2) The VCU2 allows remote adjustment of graticules, illumination and X,Y or Z trigger. Connection of the VCU2 enables RS232 communications for automatic feature programming. 12 User Memories permit frequently used configurations to be stored and recalled with single key press. The LCD screen provides user instructions selectable in English, French, German or Italian. Z AXIS MEASUREMENT Use of the LSZ1 Module enables the video probe to be used for inspection in the Z axis. This allows a repeatable focusing height to be achieved, plane setting prior to 2D (XY) inspection and discrete Z axis data points to be collected. In addition to measuring in the Z axis the module has the ability to turn individual LEDs on or off for edge enhancement. OPTICS AND ILLUMINATION Magnification (14 in monitor) Workpiece standoff (mm) (Aperture setting = 0) Field of view (mm) H x V lens assembly Lens assembly (weight/length) Spacer (weight/length) x 5 x 10 x 25 x 50 x 80 x 100 x x x x 10 6 x x x 8 LI6 (120g/50mm) LI12 (120g/50mm) LI24 (140g/57mm) LI24 (140g/57mm) LI48 (210g/129mm) LI48 (210g/129mm) LSZ1 (266g/81mm) - - VS10 (36g/15mm) VS20 (50g/28mm) - VS20 (50g/28mm) - 14

17 VP1M Ø25mm (0.98in) VP2 Ø34.4mm (1.36in) 5.1mm (0.21in) Ø35mm (1.38in) SPACER Ø42mm (1.65in) Ø54mm (2.13in) 89mm (3.5in) 50mm (1.97in) 70.5mm (2.77in) LSZ1 Ø54mm (2.13in) 70mm 49.5mm 17.75mm 11mm (0.42in) 41mm (1.60in) (2.75in) (1.76in) (0.7in) VP1M VP2 CAMERA LENGTH 89.0mm (3.5in) 72.35mm (2.85in) CAMERA DIAMETER 35.0mm (1.38in) 34.4mm (1.35in) SENSING CHIP 1/2in CCD (black & white) 1/2in CCD (black & white) PIXELS 500V x 528H 500V x 528H RESOLUTION 350V x 400H 350V x 400H SYNCHRONISATION Internal Internal SCANNING SYSTEM 2:1 Interlaced 2:1 Interlaced MINIMUM ILLUMINATION 0.2 Lux at f Lux at f1.2 PROBE MOUNTING Autojoint M8 Thread LINE STANDARD OPTION 625 line / 50Hz or 525 / 60Hz 625 line / 50Hz or 525 / 60Hz VPI 2 SIZE ( L x H x D ) 440.0mm (17.32in) x 145.0mm (5.71in) x 250.0mm (9.84in) POWER SUPPLY 85V to 264V AC 45 to 66Hz less than 250mA current consumption TOUCH TRIGGER OUTPUT SSR (normally open/closed), PICS COMPATIBILITY VP1M, VP2, TP2, TP6, TP6A, TP20 INPUT CONNECTORS 15 way High density D socket OUTPUT CONNECTORS 7pin DIN, PICS FUSE RATING 2 Amp antisurge (1 spare fuse supplied in fuse holder) LENGTH DIAMETER LSZ1 81.0mm (3.19in) 53.0mm (2.09in) 15

18 OTP6M OPTICAL PROBE SYSTEM The OTP6M optical trigger probe system utilises a visible laser spot (Class 2) to provide a non-contact inspection solution for use on Co-ordinate Measuring Machines (CMMs). The system comprises a Wolf & Beck laser probe (OTP6-LD), which operates using the optical triangulation principle, and a Renishaw interface (OPI 6). The system can be used to measure pliable or delicate materials as the sensing beam causes no distortion of the surface. It is easily retrofitted to standard touch trigger probe applications It provides repeatable Z-axis measurements and has edge-triggering capability. The OTP6-LD probe is supplied with a Renishaw Autojoint which enables autochanging using the PEM1 extension bar and the Autochange rack (ACR1). It is compatible with PH6M and PH10M probe heads. The OPI 6 interface enables straightforward integration of the system onto a CMM. It can be used alone to control standard touch trigger probes and the OTP6M probe, or in conjunction with the appropriate interface or another multi-wired probe. LASER SAFETY LABELS 16

19 OTP6-LD Dimensions mm (in) OPI 6 Dimensions mm (in) Ø27mm (1.06in) Ø25mm (0.98in) 140mm (5.51in) Depth 183mm (7.2in) 45mm (1.77in) Ø49mm (1.93in) 45mm (1.77in) 126.5mm (4.98in) 99.5mm (3.92in) 88mm (4.46in) 27mm (1.06in) Z-AXIS REPEATABILITY (2 ) 1D MEASUREMENT ACCURACY (BAND WIDTH) STAND-OFF DISTANCE OTP6-LD 2µm* ±25µm** 36mm INCLINED ANGLES 60 * OPERATING RANGE (NOMINAL VALUE DEPENDING ON TARGET REFLECTIVITY) ±4mm SPOT DIAMETER (FULL WIDTH, HALF MAXIMUM) 50µm x 70µm POWER SUPPLY POWER CONNECTOR IEC 320 MEASURING FREQUENCY PROBING SPEED WAVELENGTH AVERAGE POWER TRIGGER OUTPUT Universal: V; 47-66Hz 20kHz 0.5 to 50mm/s 680nm visible red 0.5mW SSR/PICS * Figure recorded from a lapped steel target (Ra = 0.34µm) **Figure recorded from a diffusing datum sphere (supplied) 17

20 MANUAL PROBE HEAD SYSTEMS MH8* PH5 PH5/1 PH6** MIH or MIH-S PAA + PEL1 PEL1 PEL3 PEL2 PEL1 PE3 PE2 PE1 PK1 TP20 TP2-5w TP2-6w TP200 TP6 SA3 (M3 to M2 adaptor) M2 Thread Styli M3 Thread Styli 18

21 PH6M PH1 VP2 TP1(S) MIP TP6A *Will only support the TP2-5W with a lightweight 50mm PEL1 extension bar or a TP6 fitted directly **PH6 has integral cable Compatible with Multiwired systems (TP7M, VP1M, SP600M & OTP6M) + Full range of autojoint extensions given on page 31 PEL2 and PEL3 are not compatible with PH1 Specialised interface required 19

22 MANUAL PROBE HEADS PH1 PH5 64mm (2.52in) B AXIS B AXIS mm (0.53in) 29mm (1.14in) 40mm (1.57in) 26mm (1.02in) 32.5mm (1.28in) 45mm (1.77in) PH5/1 A 17mm (0.6in) Ø13mm (0.15in) A AXIS ±115 51mm (2.00in) A small swivel head, adjustable in both the A and B axes, with limited overtravel protection. The probe is offset from the mounting shank Z axis. A five-way fixed head, which accommodates up to 5 probes simultaneously (not TP7M or TP200). PROBE HEAD PH1 PH5 PH5/1 NUMBER OF PROBE SOCKETS PROBE STATUS 1 LED 2 LEDs 2 LEDs INDICATION CABLE CONNECTION 5 pin DIN 180 socket 5 pin DIN 180 socket 5 pin DIN 180 socket OVERTRAVEL BREAK Adjustable from 0.02 kgf (0.44 lbf) to N/A Adjustable from 0.02 kgf LOAD locked solid (0.44 lbf) to locked solid A AXIS INDEXING Swivel of 115 locked with hexagonal N/A N/A key (3mm A/F) B AXIS INDEXING 15 steps through 360 N/A 15 steps through 360 WEIGHT* 125g (0.28lb) 184g (0.41lb) 290g (0.64lb) REPEATABILITY OF N/A N/A N/A POSITION (2 ) * excluding shank & cable PH1 is not compatible with PEL2/3 20

23 PH6 PH6M MH8 Ø48mm (1.89in) Shank mounting face R70mm (2.76in) 43mm (1.69in) 69mm (2.52in) M8 probe mounting bush 28mm (1.10in) 40mm (1.57in) A axis mm (0.23in) Ø19mm (0.75in) (Body) A compact, vertical probe head for a single probe, with an integral cable. 60mm (2.36in) A fixed head with Autojoint connector for probes and adaptors. Compatible with multiwired probes TP7M, VP1M, OTP6M and SP600M. B axis ±180 The MH8, positionally repeatable in 168 positions, is designed for use on small manual CMMs with short probe extensions. PH6 PH6M MH8 1 1 Autojoint 1 1 LED 1 LED 1 LED Integral cable Micro D connector 5 pin DIN 180 socket N/A N/A N/A N/A N/A 0 to 90 in 15 repeatable steps N/A N/A 180 in 15 repeatable steps 48g (0.11lb) 160g (0.36lb) 205g (0.45lb) N/A 1 m ( in) Autojoint 1.5 m ( in) (TP2 and 10mm stylus fitted) 21

24 MANUAL PROBE HEADS Cable for MIH Cable for MIH-S Autojoint location plane 5.0mm (0.19in) 62mm (2.44in) Shank mounting face B 76mm (3.0in) 102mm (4.0in) Axis of rotation (A axis) 62.5mm (2.46in) The Manually Indexable Head (MIH) is positional repeatable in 720 positions. It features an LCD display and Autojoint probe mounting. The MIH, is designed for use with long probe extensions for larger components. A The MIH-S (Manual Indexable Head - Serial) is a version of the standard MIH which provides feedback of status and lock position to the CMM computer over an RS232 link from its interface, the MIH-SI. This enables the CMM computer to: Verify that the MIH-S has been moved to the correct position and locked in place. Identify the position which the MIH-S has been locked into. Measurement performance, functionality and dimensions as the same as for the standard MIH. PROBE HEAD MIH MIH-S PROBE MOUNTING Autojoint Autojoint PROBE STATUS INDICATION LED LED CABLE CONNECTION 5 Pin Din 180 socket 12 Pin Hirose (as VP2 camera) A AXIS INDEXING 0 to 105 in 7.5 steps = 15 positions 0 to 105 in 7.5 steps = 15 positions B AXIS INDEXING 180 in 7.5 steps = 24 positions 180 in 7.5 steps = 24 positions WEIGHT 580g (1.3lb) 580g (1.3lb) REPEATABILITY OF POSITION 1 m ( in)* 1 m ( in)* MAXIMUM EXTENSION BAR 300mm (11.8in) with TP2/TP200 probe 300mm (11.8in) with TP2/TP200 probe INTERFACE PI 4-2, PI 200 or PI 7 MIH-SI (RS232 communication) * when used with a TP6A and 21 mm Stylus 22

25 THE AUTOJOINT The essential feature of any of the Renishaw Autochange systems is the Autojoint itself. This is a highly repeatable kinematic joint, one half of which is attached to the probe head, the other is attached to an adaptor, extension bar or probe. Locking and unlocking of the Autojoint is achieved either manually, using an Autojoint key, or automatically using the Autochange rack system. In both cases, the connection repeatability eliminates the need for probe redatuming after each probe exchange. FITTING Ø25mm x 32mm long (Ø0.98in x 1.26in long) CONNECTION 1 m ( in) at stylus tip, REPEATABILITY 50mm (2in) from Autojoint Clamping Mechanism Locking/Unlocking Screw Head Kinematic Location Electrical Contacts PAA1 Adaptor GRAM GAUGE Renishaw supplies a gram gauge for you to adjust, reset and check probe trigger force settings on all standard Renishaw CMM touch trigger probes. Setting the optimum trigger force using the gram gauge maximises probe performance. The gram gauge can be used to set trigger force settings over a range from 4 to 35 grams. The scale graduations are set at 1 gram intervals which is sufficient for all probe trigger force measurements on CMMs. SPECIFICATION CMM PROBES STYLUS LENGTH (mm) OPTIMUM TRIGGER FORCE (grams)* Overall length 95mm (3.74in) TP1 31 (1.22in) 15 (0.52in) Needle length 41mm (1.61in) TP2-5W 10 (0.39in) 7 to 8 ( in) Depth 27mm (1.06in) TP2-6W 10 (0.39in) 7 to 8 ( in) Width 43mm (1.69in) TP6 21 (0.82in) 11 to 13 ( in) Range 4 to 35 gram range with TP6A 21 (0.82in) 11 to 13 ( in) 1 gram graduations MIP 21 (0.82in) 11 to 13 ( in) *This is the optimum trigger force recommended by Renishaw. Higher trigger forces may be required for longer styli. 23

26 MOTORISED PROBE HEAD SYSTEMS Shank Shank AM1 AM1 PH9 PH9A PEL1 PEL2 PEL3 PAA2 PAA1 Adaptor PEM1 PEL2 PEL1 TP6 TP6 TP6A TP20 TP2-5w TP2-6w TP200* TP20 TP2-5w TP2-6w TP200* M3/M2 adaptor M3/M2 adaptor M3 thread styli M2 thread styli M2 thread styli M3 thread styli See pages for PH50 motorised probe head system 24

27 Shank AM1 PH10MQH PH10M PH10MQ AM2 Quill AM2 PAA3 PAA2 PAA1Adaptor PEL3 PEL2 PEL1 PEM1 PEM2 PEM3 TP6 TP6A TP7M* TP20 TP2-5w TP2-6w TP200* M3/M2 adaptor M4/M3 adaptor OTP6M* SP600M VP1M* M2 thread styli M3 thread styli M4 thread styli *Specialised interface required 25

28 MOTORISED PROBE HEADS PH9 PH9A 60mm (2.36in) 60mm (2.36in) B axis B axis 102mm (4.09in) 117mm (4.6in) 25mm (0.98in) A axis Axis of rotation (A axis) A axis Axis of rotation (A axis) 38mm (1.50in) APPLICATION General motorised probe head Motorised probe head with Autochange capability REPEATABILITY OF 0.5 m ( in) 0.5 m ( in) POSITION * (2 ) specified at a distance of 48mm specified at a distance of 62mm (equivalent to a TP2 and PS1R stylus) (equivalent to a TP6A and PS1-11R stylus) CYCLE TIME 7.5 STEP 2.5 seconds 2.5 seconds MAX. 90 MOVE 3.5 seconds 3.5 seconds TOTAL ANGULAR MOVEMENT A AXIS 0 to 105 in 7.5 steps 0 to 105 in 7.5 steps B AXIS ±180 in 7.5 steps ±180 in 7.5 steps TOTAL NUMBER OF POSITIONS MAX. RECOMMENDED DRIVE 0.14Nm 0.14Nm TORQUE MAX EXTENSION BAR LENGTH 200mm (7.9in) using PEL3 extension 140mm (5.51in) using PAA2 extension (WITH TP2/TP200) HEAD MOUNTING Shank to suit CMM Shank to suit CMM WEIGHT (excluding shank) 645g (22.7oz) 660g (23.2oz) WORKING TEMPERATURE C ( F) C ( F) RANGE PROBE MOUNTING FACILITY M8 thread Autojoint PROBE HEAD CONTROL PHC9 PHC9 *At constant temperature 26

29 PH10M 60mm (2.36in) Multiwire Connector PH10MQ and MQH Multiwire Connector 60mm (2.36in) square 70.5mm (2.78in) square 34mm (1.34in) B axis 117mm (4.6in) 80mm (3.12in) square 10mm (0.39in) A axis Axis of rotation (A axis) 38mm (1.50in) 38mm (1.5in) Axis of rotation (A axis) A axis mm (2.87in) Motorised probe head with Autochange capability, high torque and Multiwire compatibility 0.5 m ( in) specified at a distance of 62mm (equivalent to a TP6A and PS1-11R stylus) 2.5 seconds 2.5 seconds 3.5 seconds 3.5 seconds 0 to 105 in 7.5 steps ±180 in 7.5 steps Nm 0.45Nm As PH10M but with in-quill mounting facility giving greater working envelope 0.5 m ( in) specified at a distance of 62mm (equivalent to a TP6A and PS1-11R stylus) 0 to 105 in 7.5 steps ±180 in 7.5 steps 300mm (11.8in) using PAA3 extension Shank to suit CMM 645g (22.7oz) C ( F) 300mm (11.8in) using PAA3 extension Direct to quill 730g (25.7oz) C ( F) Autojoint Autojoint PHC10-2 PHC10-2 *At constant temperature 27

30 PH50 MOTORISED PROBE HEAD SYSTEM The PH50 motorised probe head system is a compact, cost-effective motorised head system designed specifically for users of small Direct Computer Control (DCC) Coordinate Measuring Machines (CMMs). The system enables a DCC CMM to inspect complex components quickly and efficiently under fully automatic program control. PH50 probe head In-quill mount as standard Shank mounting optional Lightweight Rapid indexing 40mm (1.57in) M3 (4 off) 9-way D-type metal connector 52mm (2.05in) 60mm (2.36in) 87mm (3.4in) 30mm (1.3in) B Axis -180 to +180 A Axis 0 to 105 PH50 REPEATABILITY OF POSITION (2 ) specified at a distance 21mm from the mounting face 0.5 µm ( in) CYCLE TIME: 7.5 STEP 2 seconds 90 MOVE 2.5 seconds TOTAL ANGULAR MOVEMENT A AXIS 0 to 105 in 7.5 steps B AXIS ±180 in 7.5 steps TOTAL NUMBER OF POSITIONS 720 PROBE MOUNTING DIMENSIONS: XY A AXIS SWEPT DIAMETER Z QUILL Custom PH50 joint 60mm (2.36in) square 75mm (2.95in) 87mm (3.4in) quill to stylus mount Z SHANK 112mm (4.41in) shank to stylus mount WEIGHT: Head only (in quill) 430g (15.2oz) shank adaptor 100g (3.5oz) TEMPERATURE: Operating 10 to 40 C (50 to 104 F) (SYSTEM) Storage -10 to 70 C (14 to 158 F) 28

31 TP50 PROBE Kinematic touch trigger probe M3 styli User-removable for service Robust market-proven design SENSE DIRECTIONS 5 axis ±X, ±Y, +Z UNI-DIRECTIONAL REPEATABILITY MAX (2 ) AT STYLUS TIP PRE-TRAVEL VARIATION 360 (XY PLANE) WEIGHT STYLUS FORCE RANGE (ADJUSTABLE) 0.5µm ( in) ±1.0µm (± in) 35g (1.3oz) 10g - 30g (0.35oz oz) STYLUS FORCE SET BY RENISHAW 11g - 13g (0.39oz oz) STYLUS OVERTRAVEL: XY PLANE ±20 (TYPICAL) +Z AXIS 6.5mm 12g (0.42oz) 3.0mm 30g (1.05oz) TEST CONDITIONS: STYLUS LENGTH 21mm (0.83) STYLUS TIP DIAMETER STYLUS FORCE 4mm (0.16in) 11g - 13g (0.39oz oz) VELOCITY 8mm s -1 (0.32in s -1 ) MOUNTING Custom PH50 joint PHC50 CONTROLLER Probe interface built in Compatible with PH9/10 cables connectors and software Extended Command Set gives enhanced Probe and Head control and new diagnostic functions PROBE INTERFACING DATA TRANSMISSION POWER SUPPLY VOLTAGE RANGE POWER CONNECTOR IEC 320 FUSE SPECIFICATION SIZE MOUNTING Internal touch trigger interface RS232 serial (standard) Universal, auto selecting Vac, 46-66Hz 2A (T) HBC 20mm x 5mm 2/3 19in rack wide x 2U high 290mm x 88mm x 220mm (11.42in x 3.46in x 2.66in) 19in rack mounting or stand-alone HCU1 HAND CONTROL UNIT Manual control of head movement LCD dot matrix display showing Head position, System status and error analysis 29

32 MOTORISED PROBE HEAD CONTROLS PHC9 PHD10 HCU1 PHC10-2 PHC9 head control receives instructions from the CMM control.the PHC9 controls all head functions and reports system status to the CMM: a) Drives PH9/9A to position - sent either from the PHD10 or CMM. b) Checks and reports position c) Flags up errors, e.g. failure to reach position, obstruction before or after locking etc. Probe triggering signals are routed through the controller to the interface. PHD10/ HCU1 are portable head drive and position display units for use with PHC9 and PHC10 respectively. Each is invaluable for setting up a component, operator controlled inspection and teach-cycle programming. Features include 2 speed action (jog and rapid move), 2 axis head display, transmit button for teach cycle; status and error LED s. PHC10-2 head control receives instructions and processes signals in a similar way to the PHC9. Software written for the PH9 System is compatible with the PH10 System but the controllers shown here are not interchangeable. PHC10 is compatible with only the PH10M/MQ/MQH. MODEL NUMBER PHC9 PHC10-2 DATA TRANSMISSION RS232 or IEEE RS232 or IEEE USER DEFINABLE PARAMETERS Serial Baud rate Baud rate Parallel address, parallel poll bit address, parallel poll bit VOLTAGE RANGE V 47/66Hz V 47/66Hz automatic selection automatic selection CURRENT CONSUMPTION (at 240v) less than 500mA less than 500mA Input connectors 15 way D 15 way D Probe output connectors 7 pin DIN 7 pin DIN or 9 way D type DIMENSIONS Height : mm (in) 88(3.46) 2 U 88 (3.46) 2 U Width : mm (in) (11.4) 2/3 of a 19 rack (11.4) 2/3 of a 19 rack Depth : mm (in) 220 (8.66) 220 (8.66) Weight : kg (oz) 2.86 (101) 2.86 (101) Max. Cable Length : m (ft) 30 (96) 50 (164) Hand Control Unit PHD10 only HCU1 only 30

33 INTERFACES PI 4-2 PI 7 PI 200 APPLICATION TP1, MIP, TP2, TP6, TP6A, TP20 The PI 4-2 interface is the basic interface for standard Touch Trigger Probes that allows for a PICS or SSR output. The supply voltage is automatically detected. The unit is usually free standing but can be rack mounted. APPLICATION TP7M + TP2, TP6, TP6A, TP20 The PI 7 interface is a dual purpose interface designed to process signals from the TP7M strain gauge probe and standard touch trigger probes. Special autoselecting electronics within the interface allow exchange of these probes without any changes to the interface. APPLICATION TP200 + TP2, TP6, TP6A, TP20 The PI 200 interface is a dual purpose interface designed to process signals from the TP200 strain gauge probe and standard touch trigger probes. Special autoselecting electronics within the interface allow exchange of these probes without any changes to the interface. MODEL NUMBER PI 4-2 PI 7 PI 200 POWER SUPPLY V 47-66Hz V 50-60Hz V 47-66Hz V 50-60Hz CURRENT less than 200mA less than 250mA less than 200mA CONSUMPTION (AT 240V) ENVIRONMENT Storage -10 C (14 F) to 70 C (158 F) -10 C (14 F) to 70 C(158 F ) -10 C (14 F) to 70 C (158 F) Operation 0 C (32 F) to 50 C (122 F) 10 C (50 F) to 50 C (122 F) 0 C (32 F) to 50 C (122 F) DIMENSIONS Height mm (in) 88 (3.46) 2 U 88 (3.46) 2 U 88 (3.46) 2 U Width mm (in) 146 (5.75) 1/3 of a 19 rack 146 (5.75) 1/3 of a 19 rack 146 (5.75) 1/3 of a 19 rack Depth mm (in) 183 (7.19) (8.21) 183 (7.19) Weight kg (oz) 1.5 (52.4) 1.66 (58) 1.6 (55.9) COMPATIBILITY Output Product interconnection system (PICS) or SSR Cables Refer to Renishaw Subsidiary, Distributor or CMM Manufacturer 31

34 AM1 ADJUSTMENT MODULE FOR PH9, PH9A AND PH10M The AM1 adjustment module has been designed for use with the PH6M and MIH manual probe heads and PH9, PH9A and PH10M motorised probe heads. It provides quick and accurate angular alignment of the motorised probe head with the CMMs axes and/or the Autochange rack. In addition, the quick release mechanism allows the head to be removed for storage and replaced without further alignment. Inbuilt overtravel protection decreases the risk of head damage. Roll Lock/Unlock Screw Pitch Adjusting Capstan Yaw Adjusting Screw Yaw Adjusting Screw Pitch Roll Adjusting Capstans SIZE ADJUSTMENT OVERTRAVEL MOUNTING WEIGHT SPECIFICATION 60mm x 15.5mm (nominal) ±2 in pitch and roll * (recommended) ±4.5 in yaw ±3.5 in pitch and roll Mounts to quill using shank or direct to quill 150g *up to ±5.5 in pitch and roll is possible but this is at the expense of overtravel Overtravel Yaw MOUNTING OPTIONS FOR PH10MQ AND PH10MQH MOTORISED PROBE HEADS WITH AM2 ADJUSTMENT MODULE PH10MQ and PH10MQH motorised probe heads are mounted directly to the quill via the AM2 adjustment module. The 0,0 points of the A and B axes are shown on the diagrams below. M = Multiwired Q = Quill mounted H = Horizontal quill PH10MQH PH10MQ 32

35 THE AUTOCHANGE SYSTEM 460mm (18.1in) Renishaw s Autochange equipment is the world s first integrated CMM probe exchange system. Mounted within the CMMs working envelope, Autochange facilitates fast, automatic probe exchange without the need for redatuming. Fast probing to probing cycles are achieved by the probe head docking one probe and selecting a different one. The high repeatability of the Autojoint removes the need to redatum between probes. Leg 200mm (7.88in) Leg 100mm (3.94in) 81mm (3.2in) 309mm (12.16in) with leg 200mm (7.88in) or 409mm (16.10in) with leg 300mm (11.81in) AUTOCHANGE RACK ACR1 WITH ADJUSTABLE BASE No of PORTS 8 DIMENSIONS 460 x 109 x 81mm (without legs) (18.1 x 4.3 x 3.2in) Note : This system can be mounted both horizontally (as shown) or vertically. The example above shows the flexibility which substantially increases the usefulness and effectiveness of the CMM. Legs are constructed from 100 and 200mm (3.94 and 7.88in) modules. AUTOCHANGE CONTROLLER ACC2-2 DATA TRANSMISSION Serial RS232 SWITCHABLE Parallel IEEE USER DEFINABLE PARAMETERS Serial Baud Rate Parallel address, parallel poll bit VOLTAGE RANGE V 50/60Hz automatic selection DIMENSIONS Height : mm (in) 88 (3.43) 2 U Width : mm (in) (11.4) 2/3 of a 19 rack Depth : mm (in) 220 (8.58) Weight : kg (oz) 3.85 (136) 33

36 M8 EXTENSION BARS PE1 PE2 PE3 PEL1 PEL2 PEL3 MATERIAL Steel Steel Steel Aluminium Aluminium Aluminium LENGTH 50mm (1.97in) 100mm (3.94in) 200mm (7.87in) 50mm (1.97in) 100mm (3.94in) 200mm (7.87in) WEIGHT 34g 66g 135g 24g 57g 86g KNUCKLE JOINT PK1 ±90 ±100 27mm (1.06in) Ø13mm (0.51in) M8 M8 PK1 can be used with all heads 80mm (3.15in) 34

37 AUTOJOINT EXTENSION BARS PAA1 PAA2 PAA3 PEM1 PEM1/S PEM2 PEM2/S PEM3 PEM3/S Steel Aluminium Aluminium Steel Aluminium Steel Aluminium Steel Aluminium 30mm (1.18in) 140mm (5.51in) 300mm (11.81in) 50mm (1.97in) 100mm (3.94in) 200mm (7.87in) 57g 85g 144g 73g 64g 96g 93g 145g 147g NOTE See pages: For manual head systems For motorised head systems PEM extension bars are designed to be used with the TP7M multiwired probe, the SP600M scanning probe, the OTP6M as well as other touch trigger probes using an adaptor. (See Page 25) 35

38 SHANKS (except PH6) Shanks are used to mount the probe head to the quill of the machine. The shanks detailed below are suitable for all Renishaw manual and motorised probeheads (except PH6), as well as the TP1 and MIP probes. The correct shank must be chosen to suit the mounting facility of your CMM. STANDARD BASE DIAMETER mm ( in) Ø20mm 0.787in) M5 x 0.8mm Ø7.0mm (0.276in) Ø mm ( in) 1/4" BSF x 26TPI 43.9mm (1.73in) Ø mm ( in) 25.4mm (1.00in) Ø mm ( in) 50.8mm (2.00in) 36.68mm (1.44in) Ø mm ( in) MS1 MS2 MS3 MS4 1/4" BSF x 26TPI Circlip Washer Bush Ø7.0mm (0.276in) Ø7.0mm (0.276in) Ø18m (0.709in) 45.47mm (1.79in) Ø mm ( in) 11mm (0.433in) 40mm (1.57in) Ø mm ( in) 35mm (1.38in) Ø mm ( in) 85mm (3.35in) Ø mm ( in) MS5 MS6 MS7 MS8 63mm (2.48in) Ø7.0mm (0.276in) 10mm (0.394in) Ø mm ( in) 13mm (0.512in) 47mm (1.85in) 25mm (0.98in) Ø26mm (1.02in) 19mm (0.75in) MS9 MS10 MS11 MS12 26mm (1.02in) M10 x 1.5mm Ø mm ( in) 66mm (2.60in) Ø13.965mm (0.550in) Ø mm ( in) 16mm (0.630in) Ø7.0mm (0.276in) 25mm (0.98in) Ø16m (0.63in) Ø mm ( in) 50mm (1.97in) Ø7.0mm (0.276in) Ø mm ( in) 50mm (1.97in) Ø7.0mm (0.276in) Ø mm ( in) 60mm (2.36 in) Ø mm ( in) 5.0 mm (0.196 in) 15 mm (0.59 in) MS13 MS14 MS15 MS17 36

39 SHANKS FOR PH6 The shanks detailed on this page are suitable for the PH6 manual probe heads only STANDARD BASE DIAMETER mm ( in) UNLESS STATED Ø20mm (0.787in) Circlip 43.9mm (1.73in) M5 x 0.8mm Ø mm ( in) 25.4mm (1.00in) Ø5.3mm (0.209in) Ø mm ( in) 50.8mm (2.00in) Ø30mm (1.181in) 1/4" BSF 45.57mm (1.79in) Washer Bush Ø mm ( in) Ø5.3mm (0.209in) 35mm (1.38in) Ø mm ( in) 1/4" BSF 1/4" BSF 1/4" BSF 1/4" BSF 1/4" BSF MS1/T MS2/T MS3/T MS5/T MS7/T Ø24.8mm (0.9764in) Ø mm ( in) Ø18mm (0.709in) (3.62in) 92mm (3.35in) 85mm 103mm (4.06in) Ø40mm (1.575in) Ø13.95mm (0.550in) 50mm (1.97in) Ø5.3mm (0.209in) Ø mm ( in) 26mm (1.02in) Ø5.3mm (0.209in) Ø mm ( in) Ø mm ( in) 37mm (1.457in) 1/4" BSF Ø30mm 1/4" BSF 1/4" BSF (1.18in) 1/4" BSF MS8/T MS9/T MS11/T MS18/T 37

40 MACHINE CHECKING GAUGE Special calibrated stylus can be used with TP1, TP2, TP20, TP6, TP6A, MIP and PH50 with suitable adaptors. Additional Weight 1.5mm A/F Hexagonal Key R = 685mm (27in) R = 532mm (21in) R = 380mm (15in) R = 226mm (9in) R = 151mm (6in) R = 101mm (4in) Arms Calibrated Pivot 235mm (9.25in) 76mm (3in) 127mm (5in) Mahogany Storage Box Baseplate R = Radius from calibrated pivot to stylus ball centre. SPECIFICATION TYPE DESCRIPTION CHECKING TIME MCG1 Small kit machines CNC (DCC) Machine Typically 15 minutes up to 1m 3 (35.315ft 3 ) Joy-stick Machine Manual Machine } MEASURING RANGE Vertically Horizontally TOTAL GAUGE ERROR Typically 45 minutes MCG2 Comprehensive kit machines greater than 1m 3 (35.315ft 3 ) ± ±0.5 m (± in) These items are included in the MCG2 kit only. Calibration traceable to USA National Institute of Standards and Technology (Ref #731/ ). The Machine Checking Gauge also complies with British Standard BS EN ISO The probe stylus slots into the end of what is in effect a reference ball bar. The probe carries the bar with it over a spherical path, and radial readings are taken at different positions. The range of these readings indicates the Volumetric measuring performance of the CMM. Repetition of a sequence of readings checks the system for repeatability. Volumetric measuring performance is the maximum error between any two points in any plane, over any distance within the full measuring volume. 38

41 UNIVERSAL DATUM SPHERE The Renishaw universal datum sphere complements the performance of manual and fully automated CMMs. FEATURES Hard wearing tungsten carbide sphere (ball) available in five sizes. Metric Ø12, Ø19 and Ø25mm Imperial Ø3/4 and Ø1in Sphericity Diametric tolerance to within 0.1 m ( in) ±1 m (± in) UNIVERSAL DATUM SPHERE KIT comprising of: One datum ball (selected by size) Pivot pillar, base, C spanner, Ball certificate and storage box Adaptor available for twin ball applications (Optional). Quick and easy adjustment to set ball stem over a wide range of probe qualification angles. This enables qualification above, centrally and below the ball. The hand adjustable pivot joint enables stem rotation through 360 in the horizontal plane, and ±45 in the vertical plane. Each datum sphere is supplied with its own certificate, giving ball diameter and roundness. All sphere measurements are performed on equipment traceable to UK (NPL) standards. 55mm (2.18in) Pivot centre 154mm (6.06in) nominal 115mm (4.52in) nominal 170mm (6.71in) nominal A vertical positioning feature provides positive feel when the stem arrives in the vertical position. Vertical height from the table to centre of all ball sizes is approximately 173mm (6.82in). An optional pillar extension increases height to 248mm (9.76in). 229mm (9.02in) nominal 45 Pivot centre 190mm (7.48in) nominal mm (9.66in) nominal Datum Sphere Kit Ø12mm datum ball Ø19mm datum ball Ø25mm datum ball Ø3/4in datum ball Ø1in datum ball Kit Part No. A A A A A FIXING STUD - A fixing stud is required with each kit to attach the pillar to the table surface. OPTIONAL EXTRAS Datum Ball Ø12mm datum ball Ø19mm datum ball Ø25mm datum ball Ø3/4in datum ball Ø1in datum ball Kit Part No. A A A A A Thread Size M6 x 1 Part No. M Adaptors / Extensions Part No. M8 x 1.25 M Way adaptor M M10 x 1.5 5/16in UNC 3/8in UNC M M M Way adaptor Pillar extension 75mm (2.96in) long M M

42 MANUAL CMM INSTALLATION EXAMPLE This is an example for a manual CMM, fitted with a Manual Indexable Head (MIH), touch trigger probe (TP6A) and MAP stand loaded with various probing combinations. Manual Indexable Head To CMM control Hand control (to manually inhibit probe) MAPS MANUAL AUTOJOINT PROBE STAND Renishaw s manual autojoint probe stand (MAPS) is a low cost storage rack capable of holding up to six combinations of probes, extension bars and accessories. The stand can be mounted directly onto the table of a CMM (or any suitable surface) using the appropriate socket head bolt (maximum size M10, 3/8in) which is passed through the centre of the base. Standard Autochange rack legs (100mm and 200mm long) are compatible with this stand and can be stacked to accommodate longer probe extensions with longer stylus extensions. As an alternative to the support pillar, a wall mounting bracket is available to enable the stand to be mounted to a cabinet, wall or any vertical surface. OVERALL DIMENSIONS Height (without leg extensions) 285mm (11.22in) Depth (front to rear) Width 80mm (3.15in) 235mm (9.13in) Mounting bracket with bolt Height 485mm (19.09in) including 200mm (7.87in) leg extension 40

43 DCC CMM INSTALLATION EXAMPLE Below is an example of a PH10M head system, consisting of TP7M probe and Autochange system loaded with various probing combinations. Probe head cable Machine cable Communications cable (RS232 or IEEE) To CMM computer Machine shank Adjustment module PHC10-2 Controller PH10M Motorised probe head Probe extension PEM Probe cable TP7 HCU1 Probe head drive unit Real time link to CMM Interconnection cable Probe Stylus PI 7 Interface ACR1 Rack cable Communications cable (RS232 or IEEE) Autochange rack ACC2-2 Autochange controller NB: Cables and shanks must be selected to suit individual installations. Please consult Renishaw or your CMM manufacturer for details. 41

44 The Renishaw Group Worldwide The Renishaw Group stands at the forefront of automated metrology. The Group s products give manufacturers the ability to machine components right first time, with traceability. Renishaw offers cost-effective solutions for: automated post-process inspection on CMMs automated set-up, monitoring and inspection on CNC machine tools scanning and digitising calibrating CMMs and CNC machine tools laser measurement and calibration encoder systems spectroscopy and analysis Renishaw s subsidiary companies, established in our major markets, are responsible for the sales, product support and customer service for the Group s products. Distributors have also been appointed in other key countries around the globe. Renishaw Inc. 623 Cooper Court, Schaumburg, Illinois 60173, USA Tel Fax Renishaw A.G. Poststrasse 5, CH 8808 Pfäffikon, Switzerland Tel Fax Renishaw K. K. 6F & 7F Anzai Building, 1-12, Hatagaya 1-chome, Shibuya-ku, Tokyo , Japan Tel Fax Renishaw GmbH Karl-Benz Strasse 12, D Pliezhausen, Germany Tel Fax Renishaw S.A. 15 rue Albert Einstein, Champs sur Marne, Marne la Vallee, Cedex 2, France Tel Fax Renishaw S.p.A. Via dei Prati 5, Pianezza, Torino, Italy Tel Fax Renishaw Iberica S.A. Edificio Océano, Calle Garrotxa 10-12, Parque Más Blau, Prat de LLobregat, Barcelona, Spain Tel Fax Renishaw (Hong Kong) Ltd Unit 4A, 3/F, New Bright Building, 11 Sheung Yuet Road, Kowloon Bay, Hong Kong Tel Fax Renishaw Latino Americana Ltda Calçada dos Crisântemos, 22 Centro Comercial de Alphaville, C.e.p , Barueri-SP, Brazil Tel Fax Renishaw s Representative Offices The Peoples Republic of China, Beijing Tel Fax The Peoples Republic of China, Shanghai Tel Fax Singapore Tel Fax Indonesia, Jakarta Tel Fax India, Bangalore Tel Fax Renishaw plc Renishaw plc, New Mills, Wotton-under-Edge, Gloucestershire, GL12 8JR, United Kingdom Tel +44 (0) (07000 RENISHAW) Fax +44 (0) genenq@renishaw.co.uk Internet: Printed in England 798 7m Part No. H A