AMP Soft Shell Pin and Socket Connectors

Transcription

1 Soft Shell Pin and Socket Connectors

2 Restriction on the use of Hazardous Substances (RoHS) t Tyco Electronics, we re ready to support your RoHS requirements. We ve assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are RoHS Compliant, unless marked otherwise. These products comply with European Union Directive 2002/95/EC, as amended 1 January 2006, that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic products sold into the EU as of 1 July Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products that are clearly Out of Scope of the RoHS Directive such as hand tools and other non-electrical accessories. Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced at right. Getting the Information You Need Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your questions and support your RoHS needs. RoHS FQ (Frequently sked Questions) is available with links to more detailed information. You can also submit RoHS questions and receive a response within 24 hours during a normal work week. The Support Center also provides: Cross-Reference from Non-compliant to Compliant Products bility to browse RoHS Compliant Products in our on-line catalog Downloadable Technical Data Customer Information Presentation More detailed information regarding the definitions used above So whatever your questions when it comes to RoHS, we have the answers at leadfree RoHS Customer Support Center , 1983, 1986, 1988, , 1997, 1998, 2001, 2003, 2006 and 2007 by Tyco Electronics Corporation. ll Rights Reserved. 2

3 Table of Contents Introduction Soft Shell Pin and Socket Connectors provide a highly reliable and economic means of grouping multiple-lead connections in today s computer, computer/ peripheral equipment, business machines, entertainment centers, appliances and other sophisticated commercial equipment. The electrical connector is an integral component in these applications. They also offer worldwide application approval because of their reliability and economy. Electrical functions have increased in complexity and new designs continually call for the maximum use of space. The Soft Shell Pin and Socket family of connectors offers the design and features to answer these modern industry requirements. This catalog is organized by contact centerline spacing (High Density and Standard Density) to provide you with the basic information necessary to select the Soft Shell connector system best suited for your specific application. It contains general information to acquaint you with the complete family of connectors and application tooling. Since your specific application will determine the degree of automatic, semiautomatic or manual application tooling required, complete specifications are covered on pages Summary Chart Wire Wire Current Operating UL94 Sealed Voltage Size Insulation Dia. Rating Temp. Flammability Version pprovals Rating Max. (WG) Max. (in) mm Max ()* Range (C) Rating vailable Page No. of Centerline Product Name No. Positions (in) mm High Density mm Signal Double Lock (SDL) 2-13 (.098) (.071) VC or VDC -30 to +105 V-0 No UL, CS, VDE 17 Micro MTE-N-LOK 3 mm 2-24 (.118) (.060) VC -40 to +105 V-0 No UL, CS, VDE 47 Grace Inertia Connectors (GIC) (.137) (.106) VC -30 to +105 V-0 No UL, CS Commercial Pin & Socket 1-9 (.145) (.110) VC or VDC -55 to +105 V-2 No UL, CS 57 Power Double Lock (PDL) 1-12 (.156) (.122) VC (3.96 WTW, -30 to +105 V-0 No UL, CS, VDE 3-12 (.256) WTB and 2 (.312) WTB) 2 (.512) VC (3.96 WTB) 79 Mini-Universal MTE-N-LOK 1-24 (.163) (.126) VC or VDC -55 to +105 V-0 & V-2 Yes UL, CS, VDE (250 V Max.) 93 Mini-Universal MTE-N-LOK (.163) (.126) VC or VDC -55 to +105 V-0 & V-2 No UL, CS, VDE 103 MR (Miniature Rectangular) 2-36 (.165) (.115) VC -55 to +85 V-0 No UL, CS mm PE Series 2-24 (.165) (.094) VC -40 to +105 V-0 & V-2 No UL, CS 119 -DUC 2-24 (.165) (.130) VC -55 to +105 V-2 No UL, CS Standard Density mm Power Key Connectors (PKC) 2-6 (.197) (.122) VC -30 to +105 V-0 No UL, CS Commercial Pin & Socket 1-15 (.198) (.180) VC or VDC -55 to +105 V-2 No UL, CS 145 Commercial MTE-N-LOK 1-16 (.200) (.130) VC -55 to +105 V-2 No UL, CS MTE-N-LOK 2-9 (.240) (.180) VC or VDC -55 to +105 V-2 No UL, CS 163 Universal MTE-N-LOK 1-15 (.250) (.200) VC or VDC -55 to +105 ** V-0 & V-2 Yes UL, CS; designed and tested to meet VDE 380 V requirements, except 6 Position Circular 183 Universal MTE-N-LOK II 2-15 (.250) (.200) VC or VDC -55 to +105 V-0 No UL, CS, VDE MTE-N-LOK 3-4 (.390) (.185) VC -55 to +105 V-2 No UL *Current Rating is application dependent ** 125 C vailable 3

4 Table of Contents (Continued) High Density Need more information? Call Technical Support at a local number listed on the inside back cover. Technical Support is staffed with specialists well versed in Tyco Electronics products. 2.5 mm Signal Double Lock (2.5 SDL) Connectors Product Facts...9 Performance Characteristics...9 Quick Reference Chart for Mating Part Numbers and Future Product Plans...10 Mating Configurations (Wire-To-Wire and Wire-To-Board)...11 Contacts and Double Lock Plates...12 Plug Housings...13 Cap Housings...14 Headers, PC Board, Vertical: Standard-Profile...15 High-Profile...16 Micro MTE-N-LOK 3 mm Connector System Product Facts...17 Performance Characteristics Connector pplication Contacts...22 Receptacle Housings Plug Housings Vertical Header ssemblies Right-ngle Header ssemblies Grace Inertia Connectors (GIC), Product Facts...47 Performance Characteristics...47 Contacts and Double Lock Plates...48 Housings: Plug and Cap [1.57] Commercial Product Facts...51 Performance Characteristics Contacts...53 Housings: Free-Hanging or Panel Mount Recommended Panel Cutouts...55 ISO 9001 Certified Produced under a Quality Management System certified to ISO 9001 CTION PIN,, -DUC, -O-LECTRIC, OMTOR, -O-MTIC, CERTI-CRIMP, FSTON, MTE-N-LOK, PRO-CRIMPER and TYCO are trademarks. Kapton is a trademark of E.I. du Pont de Nemours and Company. MOLEX Mini-Fit and Mini-Fit Jr. are trademarks of Molex, Incorporated. Power Double Lock (PDL) Connectors Product Facts...57 Performance Characteristics...57 Quick Reference Chart for Mating Part Numbers...58 Contacts...59 Housings: Free-Hanging Plug (3.96 mm centerline) Free-Hanging Cap (3.96 mm centerline) Panel Mount Cap (3.96 mm centerline) Double Lock Plates (3.96 mm centerline)...69 Tab Headers, PC Board, Vertical: 3.96 mm centerline mm centerline...72 Housings: Free-Hanging Plug (6.5 mm centerline) Double Lock Plates (6.5 mm centerline)...75 Tab Headers, PC Board, Vertical: 6.5 and 13 mm centerlines Other products, logos, and Company names mentioned herein may be trademarks of their respective owners. 4

5 Table of Contents (Continued) High Density (Continued) Mini-Universal MTE-N-LOK Connectors Product Facts...79 Performance Characteristics Mating Combinations...81 Contacts, Keying Plug, Wire Seal and Test Probe Contact...82 Housings: Free-Hanging or Panel Mount Hermaphroditic Free-Hanging...85 Headers, PC Board: Vertical Pin and Blindmate Right-ngle Pin...88 Recommended PC Board Hole Layouts...89 Plug or Cap Housing Strain Reliefs...90 Splash-Proof Seals Mini-Universal MTE-N-LOK 2 Connectors Product Facts...93 Performance Characteristics Contacts and Keying Plug Housings: Free-Hanging Headers, PC Board: Vertical Pin and Blindmate Right-ngle Pin...99 Recommended PC Board Hole Layouts Mating Combinations (MR) Miniature Rectangular Connectors Product Facts Performance Characteristics Mating Combinations Contacts and Keying Plug Housings: Free-Hanging or Panel Mount Recommended Panel Cutouts Strain Reliefs, dapting Grommets and Commoning Bars Headers, PC Board: Vertical Pin Recommended PC Board Hole Layouts mm PE Series Connectors Product Facts Performance Characteristics Contacts Housings (Single Row): Panel Mount Plug Free-Hanging Plug Receptacle Housings (Double Row): Panel Mount Plug Free-Hanging Plug Receptacle Pin Headers, PC Board: Vertical and Right-ngle Blind Mate Headers DUC Connectors Product Facts Performance Characteristics Receptacle Housings and Female Contacts Plug Housings and Male Contacts Headers, PC Board: Vertical Right-ngle Strain Relief, 6 Position (for Receptacle or Plug Housing)

6 Table of Contents (Continued) Standard Density 5.0 mm Power Key Connectors (5.0 PKC) Product Facts Performance Characteristics Quick Reference Chart for Mating Part Numbers Contacts and Double Lock Plates Plug Housings: 1 Row Row Headers, PC Board, Vertical: 1 Row Row [2.36] Commercial Product Facts Performance Characteristics Contacts Housings: Free-Hanging or Panel Mount Commercial MTE-N-LOK Connectors Product Facts Performance Characteristics Mating Combinations Contacts, Commoning Tabs and Keying Plug Housings: Free-Hanging Positive Lock Panel Mount Flange Mount and Motor Mount Headers, PC Board: Vertical Pin Surface Mount Right-ngle Pin and Vertical Socket Right-ngle Pin Insulation Displacement Connectors (IDC) and Dust Covers Right-ngle Pin Headers with Fix Belt MTE-N-LOK Connectors Product Facts Performance Characteristics Contacts Housings: Free-Hanging Panel Mount

7 Table of Contents (Continued) Standard Density (Continued) Universal MTE-N-LOK Connectors Product Facts Performance Characteristics Mating Combinations Contacts Housings: Free-Hanging or Panel Mount Cap Housing Panel Cutouts, Keying Plugs and Plug Housing Strain Reliefs Plug or Cap Housing Strain Reliefs and Cap Housing dapters Flanged Cap Housings with Twist and Lock Feature Sealed Bulkhead Connectors Splash-Proof Seals Contacts (used with Splash-Proof Seals) Headers, PC Board: Vertical Pin Vertical Socket Recommended PC Board Hole Layouts PC Board Vertical Pin Headers with CTION PIN Contacts Right-ngle Pin and Socket Test Connectors Circular Connectors Universal MTE-N-LOK Connectors vailable in Colors Universal MTE-N-LOK II Connectors Product Facts Performance Characteristics Mating Combinations Contacts Housing Kits: Free-Hanging or Panel Mount Housing Components: Free-Hanging or Panel Mount Plug or Cap Housing Strain Reliefs and Keying Plug Headers, PC Board: Vertical Pin Vertical Socket Recommended PC Board Hole Layouts PC Board Vertical Pin Headers with CTION PIN Contacts Right-ngle Pin and Socket High Current Contacts High Current Vertical Pin Headers MTE-N-LOK Connectors Product Facts Contacts Housings: Free-Hanging Panel Mount Technical Documents pplication Tooling pplicator Options Product Feature Comparisons Non-Compliant to RoHS Compliant Part Number Cross Reference Part Number Index Tooling Part Number Index Global Contacts

8 Engineering Notes 8

9 Product Facts Connector for signal circuits with one row of contacts on 2.5 mm centerline Wire-to-board and wire-towire connectors, consisting of plug and cap housings for wire termination and PC board-mount post headers Mounted to plug and cap housings for wire application, double lock plate provides for positive loading of contacts in the housing. It also helps contacts mate completely Double lock plate is contained within the plug and cap housing completely, which provides neat overall appearance ccepts WG wire (e.g. UL 1007, 1061, 1571, etc.) with insulation diameters of up to 1.8 mm PC board-mount post header is available in two styles: standard profile and high profile High-profile post header has locking feature at location fit to resin coating, which is applied onto the board for waterproof protection as in home appliances. It does not hamper mating and locking of post header with plug housing Locking structure is innerlock type and has a clean surface Solder tail section of post header is provided with kinks to retain the header firmly on PC board during soldering Radial tape-mounted version of post header is also available that is applicable to radial mounting machines Recognized under the R Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian R Standards ssociation, File No. LR7189 VDE pproved, File No. B mm Signal Double Lock (2.5 SDL) Connectors (Wire-to-Board and Wire-to-Wire) 2.5 mm Signal Double Lock Connectors (2.5 SDL) are 2.5 mm centerline, compact, one-row connectors for signal circuits. With contacts on 2.5 mm centerline, both wire-to-wire and wire-to-board connectors are available. The connectors consist of plug and cap housings for wire termination, double lock plates for plug and cap housings, crimp snap-in contacts, and a PC boardmount post header. double lock plate is available for both plug and wire-towire cap housing to provide for positive loading. It helps prevent contacts from coming off or mating halfway. The plate is contained within the plug and cap housing completely. The plug and cap housing can be used without a double lock plate. The connector accepts WG wire (e.g. UL 1007, 1061, 1571, etc.) with insulation diameters of up to 1.8 mm. The PC board-mount post header is available in two styles: standard profile and high profile. The high-profile type connectors can be used for home appliances, which require waterproof protection. It does not hamper mating and locking of the post header with the plug housing, even if the board has resin coating on it. The locking structure is inner-lock type and has a clean surface. The solder tail of the loosepiece post header has kinks to secure the connector on the PC board until it is soldered. Radial tape-mounted version of post header is also available and this is applicable to radial mounting machines. Note: Dimensions shown are metric. Performance Characteristics Voltage Rating 50 VC/DC Current Rating 3 Overall Resistance 10 mω max. (initial) 20 mω max. (final) Insulation Resistance 500 Ω (500 VDC) Dielectric Withstanding Voltage 1,100 VC, one minute Contact Resistance 20 mω max. Operating Temperature -30 ~ C (The upper limit includes temperature rise from power carrying) pplicable Wire WG (UL 1007, 1061, 1571) Wire Insulation Range 0.93~ 1.8 mm PC Board Thickness 1.6 mm Technical Documents Product Specification pplication Specification High Density 2.5 mm Signal Double Lock.098 [2.50] Centerline

10 2.5 mm Signal Double Lock.098 [2.50] Centerline High Density Quick Reference Chart for Mating Part Numbers 2.5 mm Signal Double Lock (2.5 SDL) Connectors (Wire-to-Board and Wire-to-Wire) (Continued) Plug Connector Part No. Mating Connectors (PC Board Mount & Wire Side) No. of Pos. (Wire Side) Post Header Part No. Cap Connector Part No. Housing Double Lock Plate Standard-Profile Type* High-Profile Type Cap Housing Double Lock Plate *Included in Standard-Profile Post Header line are Radial Tape-Mounted version (2 to 8 positions). Refer to appropriate description in the catalog. Product Family List (Including Production Plans) Description Plug Housing Vertical Board Mount Post Header Standard-Profile Type High-Profile Type Cap Housing Double Lock Plate Horizontal Board Mount Post Header Horizontal Mount Post Header (Radial Tape-Mounted) Loose Piece Radial Tape-Mounted Loose Piece Radial Tape-Mounted Note: indicates products currently available; indicates products planned for production. Number of Positions Note: Dimensions shown are metric.

11 2.5 mm Signal Double Lock (2.5 SDL) Connectors (Wire-to-Board and Wire-to-Wire) (Continued) High Density Mating Configurations Wire-to-Wire Connections 2.5 mm Signal Double Lock.098 [2.50] Centerline Wire-to-PC Board Connections Standard-Profile Type High-Profile Type Note: Dimensions shown are metric. 11

12 2.5 mm Signal Double Lock.098 [2.50] Centerline High Density Contacts Material and Finish Pre-tinned phosphor bronze (0.2 mm thick) Receptacle for Plug Housing, Tab for Cap Housing 2.5 mm Signal Double Lock (2.5 SDL) Connectors (Wire-to-Board and Wire-to-Wire) (Continued) Tab Receptacle Contact Part Number Wire Range Wire Ins. pplicator Dia. Tab Receptacle Part Number WG mm2 Strip Form Loose Piece Strip Form Loose Piece ~ ~ * ~ ~ * Hand Tool Part No.: for WG = (Instruction Sheet ) WG = (Instruction Sheet ) Extraction Tool Part No.: (Instruction Sheet ) * Contact the Tooling ssistance Center (TC) at for pplicator Part Number. Double Lock Plates 2 Pos. 3 to 13 Pos. Material UL94V-0, 6/6 Nylon, glass filled, natural color No. of Pos. Dimensions of Double Lock Plate B Double Lock Plate Part Number Extraction Tool Part No. for Double Lock Plate: (Instruction Sheet ) Note: Dimensions shown are metric. 12 Plug pplicable Housing Part Number Cap

13 Plug Housings (For Receptacle Contacts) 2.5 mm Signal Double Lock (2.5 SDL) Connectors (Wire-to-Board and Wire-to-Wire) (Continued) High Density 2 to 13 Positions Material UL94V-0, 6/6 Nylon, color (see chart) Receptacle Contact Part No (26-22 WG) (22-20 WG) Double Lock Plate page 12 Mating Cap Housings page 14 Mating Post Headers pages mm Signal Double Lock.098 [2.50] Centerline No. of Pos. Dimensions Plug Housing Part Number B C Natural Red Yellow Green Blue Black

14 2.5 mm Signal Double Lock.098 [2.50] Centerline High Density Cap Housings (For Tab Contacts) 2 to 10 Positions Material UL94V-0, 6/6 Nylon, color (see chart) Tab Contact Part No (26-22 WG) (22-20 WG) Double Lock Plate page 12 Mating Plug Housings page mm Signal Double Lock (2.5 SDL) Connectors (Wire-to-Wire) Section X-X Section X-X 14 No. of Pos. Dimensions Cap Housing Part Number B Natural Red Yellow Blue Black Note: Dimensions shown are metric.

15 Vertical Post Headers (For PC Board Mount) 2.5 mm Signal Double Lock (2.5 SDL) Connectors (Wire-to-Wire) (Continued) High Density Standard-Profile Type Material and Finish Header Housings UL94V-0, 6/6 Nylon, glass filled, color (see chart) Post Contact Pre-tinned copper alloy Mating Plug Housings page 13 2 Pos. 3 to 13 Pos. Designs of 5 pos. to 8 pos. header housings are slightly different, please request the drawings. 2.5 mm Signal Double Lock.098 [2.50] Centerline Section X-X Section X-X No. Post Header Part Number of Dimensions Loose Piece Radial Tape-Mounted Pos. B Natural Red Yellow Blue Black Natural Red Yellow (Qty.) * * * *3 (900) * * * * (900) * * * * (450) * * (450) * * * (450) * * * * (450) * * (450) * * * * * *1 Leave the blank, meaning it is with the boss. Enter 2 meaning it is without the boss. *2 Leave the blank, meaning it is with the boss and the kink. Enter 1 meaning it is without the boss and the kink. Enter 2 meaning it is with the boss and with the kink. *3 The blue housing is also available. *4 The blue housing and the black housing are also available. *5 Leave the blank, meaning it is without the boss. Enter 3 meaning it is with the boss. *6 It is without the boss. Note: Dimensions shown are metric. 15

16 2.5 mm Signal Double Lock.098 [2.50] Centerline High Density Vertical Post Headers (For PC Board Mount) High-Profile Type Material and Finish Header Housing UL94V-0, 6/6 Nylon, glass filled, color (see chart) Post Contact Pre-tinned copper alloy 2 Pos. 2.5 mm Signal Double Lock (2.5 SDL) Connectors (Wire-to-Wire) (Continued) Mating Plug Housings page 13 3 to 13 Pos. Designs of 5 pos. to 8 pos. header housings are slightly different, please request the drawings. Section X-X Section X-X Note: Dimensions shown are metric. No. of Pos. Dimensions Post Header Part Number Loose Piece B Natural Red Yellow Green Blue Black Radial Tape- Mounted * * * * * * (900) * * (900) * (450) * (450) * * * (450) * (450) * (450) * * * * *1 *1 Leave the blank, meaning it is with the boss. Enter 2 meaning it is without the boss. *2 The red housing and the yellow housing and the green housing and the blue housing and the black housing are also available. 16 Natural (Qty.)

17 Micro MTE-N-LOK 3 mm Connector System Product Facts Wire-to-wire and wire-toboard pin and receptacle connector system Contacts are on 3 mm [.118] centerline spacing 2-12 contact positions single row 2-24 contact positions dual row Panel mount or free-hanging wire-to-wire configurations Dual beam contact design for reliable interconnection Contacts accept [ ] and [ ] WG wire with insulation diameter of.060 [1.52] maximum Contacts available in strip form or loose piece Pcb mount pin header assemblies in both vertical and right-angle styles Surface mount or throughhole pcb pin header attachment Pcb headers are IR reflow process compatible Recognized under the Component Program of Underwriters Laboratories Inc. C US to US and Canadian Standards, File No. E28476 Passed Tests for VDE under Registration Number /Continuous Surveillance The Micro MTE-N-LOK 3 mm Connector System is a wire-to-wire and wire-toboard connector system with contacts on a 3 mm [.118] centerline. Both single-row and dual-row configurations are available. Crimp, snap-in pin and receptacle contacts are used to terminate [ ] and [ ] WG wire. Plug and receptacle housings allow wire-to-wire and wire-topanel configurations. Header assemblies for wireto-board interconnections include vertical and rightangle components. These IR reflow process compatible headers are available in through-hole and surface mount configurations. Typical uses of the Micro MTE-N-LOK 3 mm Connector System include the appliance, instrumentation, industrial machinery, home equipment, and security system industries. Technical Documents pplication Specification Micro MTE-N-LOK Connectors Product Specification mm Micro MTE-N-LOK Connector High Density Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline Performance Characteristics Voltage Rating 250 vac Current Rating 5 amp max. on 20 WG wire Contact Resistance 20 milliohms max. final Dielectric Withstanding Voltage 1500 VC Insulation Resistance 1000 megohms min. Operating Temperature -40 C to +105 C Mating Force 1.5lb [6.67N] max per contact 17

18 Micro MTE-N-LOK 3 mm Connector System (Continued) Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline High Density Connector pplication Crimp, Snap-In Contacts Receptacle Housings Single Row Dual Row Plug Housings Single Row, Free-Hanging Single Row, Panel Mount Dual Row, Free-Hanging Dual Row, Panel Mount Vertical Header ssemblies Single Row, Through-Hole, with Retention Feature on Soldertail and Polarization Feature to PCB Single Row, Through-Hole, with Metal Through-Hole Hold-down Single Row, Surface Mount, with Metal Through-Hole Hold-down Single Row, Surface Mount, with Surface Mount Hold-down Dual Row, Through-Hole, with Retention Feature on Soldertail Dual Row, Through-Hole, with Retention Feature on Soldertail and Metal Through-Hole Hold-down Dual Row, Surface Mount, with Metal Through-Hole Hold-down Dual Row, Surface Mount, with Surface Mount Hold-down Right-ngle Header ssemblies Single Row, Through-Hole, with Metal Through-Hole Hold-down Single Row, Through-Hole, with Plastic Boardlock Single Row, Surface Mount, with Metal Through-Hole Hold-down Single Row, Surface Mount, with Surface Mount Hold-down Single Row, Surface Mount, with Plastic Boardlock Dual Row, Through-Hole, with Metal Through-Hole Hold-down Dual Row, Through-Hole, with Plastic Boardlock Dual Row, Surface Mount, with Metal Through-Hole Hold-down Dual Row, Surface Mount, with Plastic Boardlock Dual Row, Surface Mount, with Surface Mount Hold-down Current Rating Verification for 30 C Maximum Temperature Rise 100% Energized Multiplication Factor Number of Wire Size (WG) Circuit Positions to to to mbient Temperature - Centigrade Maximum Operating Temperature To determine acceptable current carrying capacity for connector size and wire gage indicated, use the Multiplication Factor from the chart above and multiply it times the Base rated Current at the maximum ambient operating temperature shown in the current rating figure. 18

19 Micro MTE-N-LOK 3 mm Connector System (Continued) Connector pplication Wire-to-Wire and Wire-to-Panel Contact Receptacle Housing Contact Plug Housing High Density Single Row , , , Page Page , , , Page 22 Free-Hanging Page 25 Panel Mount Page 26 Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline Dual Row Contact Receptacle Housing Contact Plug Housing Free-Hanging Page , , , Page Page , , , Page 22 Panel Mount Page 28 19

20 Micro MTE-N-LOK 3 mm Connector System (Continued) Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline High Density Connector pplication Wire-to-PCB Single Row Contact Receptacle Housing Header Vertical Through-Hole, with Retention Feature on Soldertail and Polarization Feature to PCB , , (Page 29) Vertical Through-Hole, with Metal Through-Hole Hold-down , , (Page 30) Vertical Surface Mount, with Metal Through-Hole Hold-down , , (Page 31) Vertical Surface Mount, with Surface Mount Hold-down , , (Page 32) , , , Page Page 23 Right-angle, Through-Hole, with Metal Through-Hole Hold-down , , (Page 37) Right-angle, Through-Hole, with Plastic Boardlock , , (Page 38) Right-angle, Surface Mount, with Metal Through-Hole Hold-down , , (Page 39) Right-angle, Surface Mount, with Surface Mount Hold-down , , (Page 40) Right-angle, Surface Mount, and Plastic Boardlock , , (Page 41) 20

21 Micro MTE-N-LOK 3 mm Connector System (Continued) Connector pplication Wire-to-PCB Dual Row Contact Receptacle Housing Header High Density Vertical Through-Hole, with Retention Feature on Soldertail and Optional Metal Through-Hole Hold-down , , , (Page 33) , , (Page 34) Vertical Surface Mount, with Metal Through-Hole Hold-down , , (Page 35) Vertical Surface Mount, with Surface Mount Hold-down , , (Page 36) Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline , , , Page Page 24 Right-angle, Through-Hole, with Metal Through-Hole Hold-down , , (Page 42) Right-angle, Through-Hole, with Plastic Boardlock , , (Page 43) Right-angle, Surface Mount, with Metal Through-Hole Hold-down , , (Page 44) Right-angle, Surface Mount, with Plastic Boardlock , , (Page 45) Right-angle, Surface Mount, with Surface Mount Hold-down , , (Page 46) 21

22 Micro MTE-N-LOK 3 mm Connector System (Continued) Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline High Density Crimp, Snap-In Contacts Material and Finish Receptacle Phosphor Bronze Plug Brass Plating ( ) minimum bright tin entire stock over ( ) minimum nickel entire stock Plating B ( ) minimum gold in localized gold plate area ( ) minimum bright tin in localized tin plate area, both over ( ) minimum nickel on entire stock Plating C ( ) minimum gold in localized gold plate area ( ) minimum bright tin in localized tin plate area, both over ( ) minimum nickel on entire stock Connectors used with: Receptacle Contacts used with Receptacle Housings pages Plug Contacts used with Plug Housings pages pplication Tooling pages [12.17] Ref. Receptacle Contacts Wire Size Contact Part Numbers Tooling Part Numbers Range Ins. Dia. Finish Strip Loose WG [mm2] Range pplicator Hand Tool Form Piece Plating Plating B Plating C * Plating Plating B Plating C * *1=OMTOR CLS Machine, 2=-O-LECTRIC Model K Terminator, 3=-O-LECTRIC Model G Terminator Contact Extraction Tools Part Number for Receptacle Contacts Part Number for Plug Contacts.541 [13.73] Ref. Plug Contacts Wire Size Contact Part Numbers Tooling Part Numbers Range Ins. Dia. Finish Strip Loose WG [mm2] Range pplicator Hand Tool Form Piece Plating Plating B Plating C * Plating Plating B Plating C * *1=OMTOR CLS Machine, 2=-O-LECTRIC Model K Terminator, 3=-O-LECTRIC Model G Terminator 22

23 Micro MTE-N-LOK 3 mm Connector System (Continued) Receptacle Housings Single Row High Density Material Nylon, Black Flammability Rating UL 94V-0 Contacts: Receptacle Contacts page 22 Mateable Housings and Headers: Single Row Plug Housings pages Single Row Vertical Pin Header ssemblies pages Single Row Right-ngle Pin Header ssemblies pages [3.00] Typ..251 [6.37].553 [14.04].152 [3.86].342 [8.70] Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline Number Dimension Part of Circuits Numbers

24 Micro MTE-N-LOK 3 mm Connector System (Continued) Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline High Density Receptacle Housings (Continued) Dual Row Material Nylon, Black Flammability Rating UL 94V-0 Contacts: Receptacle Contacts page 22 Mateable Housings and Headers: Dual Row Plug Housings pages Dual Row Vertical Pin Header ssemblies pages Dual Row Right-ngle Pin Header ssemblies pages [3.00] Typ..118 [3.00].251 [6.37].553 [14.04].270 [6.86].461 [11.70] Number Dimension Part of Circuits Numbers

25 Micro MTE-N-LOK 3 mm Connector System (Continued) Plug Housings Single Row, Free-Hanging High Density Material Nylon, Black Flammability Rating UL 94V-0 Contacts: Plug Contacts page 22 Mateable Housings: Single Row Receptacle Housings page [3.00] Typ..152 [3.86].665 [16.89].335 [8.50] Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline Number Dimension Part of Circuits Numbers

26 Micro MTE-N-LOK 3 mm Connector System (Continued) Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline High Density Plug Housings (Continued) Single Row, Panel Mount Material Nylon, Black Flammability Rating UL 94V-0 Contacts: Plug Contacts page 22 Mateable Housings: Single Row Receptacle Housings page [3.05] B C.125 [3.18] Recommended Panel Cutout*.166 [4.21].118 [3.00] Ref..217 [5.51].152 [3.86].665 [16.89].335 [8.50] Number Dimensions Part of Circuits B C Numbers *Recommended panel thickness [ ]. lways consult customer drawing for panel cutout dimensions. 26

27 Micro MTE-N-LOK 3 mm Connector System (Continued) Plug Housings (Continued) Dual Row, Free-Hanging High Density Material Nylon, Black Flammability Rating UL 94V-0 Contacts: Plug Contacts page 22 Mateable Housings: Dual Row Receptacle Housings page [3.00] Ref..118 [3.00].270 [6.86].665 [16.89].335 [8.50] Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline Number Dimension Part of Circuits Numbers

28 Micro MTE-N-LOK 3 mm Connector System (Continued) Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline High Density Plug Housings (Continued) Dual Row, Panel Mount Material Nylon, Black Flammability Rating UL 94V-0 Contacts: Plug Contacts page 22 Mateable Housings: Dual Row Receptacle Housings page [4.06] B C.078 [1.98] Recommended Panel Cutout*.280 [7.11].118 [3.00] Ref..343 [8.71].270 [6.86].665 [16.89].335 [8.50] Number Dimensions Part of Circuits B C Numbers *Recommended panel thickness [ ]. lways consult customer drawing for panel cutout dimensions. 28

29 Micro MTE-N-LOK 3 mm Connector System (Continued) Vertical Header ssemblies Single Row, Through-Hole, with Retention Feature on Soldertail and Polarization Feature to PCB Circuit [1.30].364 [9.24] Ref..125 [3.18] Ref. High Density Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel.077 [1.96].118 [3.00] Typ. C.118 [3.00] Typ..031 [0.80] Dia. Ref..040 [1.02] Dia. Typ. Circuit [3.86].020 [0.51] Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline Mateable Housings: Single Row Receptacle Housings page [1.27] Dia. 2 Plc..118 [3.00] B Recommended PC Board Layout* Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B C Plating Plating B Plating C Part Number *Recommended PC Board thickness.062 [1.57]. lways consult customer drawing for PC Board layout dimensions. 29

30 Micro MTE-N-LOK 3 mm Connector System (Continued) Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline High Density Vertical Header ssemblies (Continued) Single Row, Through-Hole, with Metal Through-Hole Hold-down Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Hold-downs Phosphor Bronze, [ ] min. tin over [ ] min. nickel.085 [2.15].095 Dia. [2.41] 2 Plc..118 [3.00] Ref. C.118 [3.00] Typ. Circuit [1.02] Dia. Typ..051 [1.30].152 [3.86].020 [0.51].364 [9.24] Ref..125 [3.18] Ref. Contact Hold-down Mateable Housings: Single Row Receptacle Housing page 23 B Recommended PC Board Layout* 30 Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B C Plating Plating B Plating C Part Number *Recommended PC Board thickness.062 [1.57]. lways consult customer drawing for PC Board layout dimensions.

31 Micro MTE-N-LOK 3 mm Connector System (Continued) Vertical Header ssemblies (Continued) Single Row, Surface Mount, with Metal Through-Hole Hold-down.236 [6.00] Dia..118 [3.00] Ref. Circuit [1.30].364 [9.24] Ref. Contact.113 [2.88] Ref..156 [3.97] Ref. High Density Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Hold-downs Phosphor Bronze, [ ] min. tin over [ ] min. nickel Mateable Housings: Single Row Receptacle Housing page [1.27] Typ..118 [3.00] Typ..126 [3.20].095 [2.41] Dia. 2 Plc..085 [2.15] C B.010 [0.25] Circuit [2.54].152 [3.86].020 [0.51] Hold-down Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline Recommended PC Board Layout* Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B C Plating Plating B Plating C Part Number *Recommended PC Board thickness.062 [1.57]. lways consult customer drawing for PC Board layout dimensions. 31

32 Micro MTE-N-LOK 3 mm Connector System (Continued) Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline High Density Vertical Header ssemblies (Continued) Single Row, Surface Mount, with Surface Mount Hold-down Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Hold-downs Phosphor Bronze, [ ] min. tin over [ ] min. nickel.126 [3.20].236 [6.00] Dia..050±.003 [1.27±0.08] Typ..118 [3.00] Ref. C Typ. Circuit 1 Circuit 1.100±.003 [2.54±0.08].051 [1.30].152 [3.86].020 [0.51].065±.003 [1.65±0.08] 2 Plc..364 [9.24] Ref. Contact.156 [3.97] Ref. Hold-down Mateable Housings: Single Row Receptacle Housing page [3.635] B.135±.003 [3.43±0.08] 2 Plc. Recommended PC Board Layout* 32 Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B C Plating Plating B Plating C Part Number *lways consult customer drawing for PC Board layout dimensions.

33 Micro MTE-N-LOK 3 mm Connector System (Continued) Vertical Header ssemblies (Continued) Dual Row, Through-Hole, with Retention Feature on Soldertail Z.364 [9.24].270 [6.86].118 [3.00] High Density Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Hold-downs Phosphor Bronze, [ ] min. tin over [ ] min. nickel.341 [8.67] Z.138 [3.50] Min. B.118 [3.00] Typ..125 [3.18].118 [3.00] Retention Feature Located On End Contacts Only 4 Plc. Ref..118 [3.00] Section Z-Z Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline Mateable Housings: Dual Row Receptacle Housing page [1.02] Dia. Typ. Recommended PC Board Layout*.079 [2.00] Min. Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B Plating Plating B Plating C Part Number *Recommended PC Board thickness.062 [1.57]. lways consult customer drawing for PC Board layout dimensions. 33

34 Micro MTE-N-LOK 3 mm Connector System (Continued) Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline High Density Vertical Header ssemblies (Continued) Dual Row, Through-Hole, with Retention Feature on Soldertail and Metal Through-Hole Hold-down Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Contact.341 [8.67] Z Z.084 [2.13].118 [3.00] B.118 [3.00].125 [3.18].364 [9.24] Retention Feature Located On End Contacts Only 4 Plc. Ref. Section Z-Z.270 [6.86].118 [3.00] Hold-down Hold-downs Phosphor Bronze, [ ] min. tin over [ ] min. nickel.059 [1.50].118 [3.00] Mateable Housings: Dual Row Receptacle Housing page [2.41] Dia. Typ [2.20] Min. [1.02] Dia. Typ. C Recommended PC Board Layout*.079 [2.00] Min. Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B C Plating Plating B Plating C Part Number *Recommended PC Board thickness.062 [1.57]. lways consult customer drawing for PC Board layout dimensions. 34

35 Micro MTE-N-LOK 3 mm Connector System (Continued) Vertical Header ssemblies (Continued) Dual Row, Surface Mount, with Metal Through-Hole Hold-down.118 [3.00] Typ..431 [10.94] High Density Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel.100 [2.54] Typ..236 [6.00] Dia..050 [1.27] Typ. B.010 [0.25].118 [3.00].025 [0.635].477 [12.12].185 [4.70].364 [9.24].050 [1.27].270 [6.86] Hold-down Contact Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline Hold-downs Phosphor Bronze, [ ] min. tin over [ ] min. nickel Pick-up Button Kapton Mateable Housings: Dual Row Receptacle Housing page [9.40].098 [2.50] Min..087 [2.20] Min..084 [2.14] C Recommended PC Board Layout*.095 [2.41] Dia. 2 Plc. Circuit 1 Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B C Plating Plating B Plating C Part Number *Recommended PC Board thickness.062 [1.57]. lways consult customer drawing for PC Board layout dimensions. 35

36 Micro MTE-N-LOK 3 mm Connector System (Continued) Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline High Density Vertical Header ssemblies (Continued) Dual Row, Surface Mount, with Surface Mount Hold-down Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Hold-downs Phosphor Bronze, [ ] min. tin over [ ] min. nickel Pick-up Button Kapton Mateable Housings: Dual Row Receptacle Housing page [9.40].185 [4.70].098 [2.50] Min..050 [1.27] Typ [.635] [1.715].050 [1.27].118 [3.00] Min..118 [3.00] Typ. C B.118 [3.00].236 [6.00] Dia..135 [3.43] Typ. Recommended PC Board Layout*.010 [0.25].100 [2.54].032 [0.825] Circuit [10.94].364 [9.24].065 [1.65] Typ. Hold-down.270 [6.86] Contact 36 Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B C Plating Plating B Plating C Part Number *lways consult customer drawing for PC Board layout dimensions.

37 Micro MTE-N-LOK 3 mm Connector System (Continued) Right-ngle Header ssemblies Single Row, Through-Hole, with Metal Through-Hole Hold-down Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Hold-downs Phosphor Bronze, [ ] min. tin over [ ] min. nickel.170 [4.32].085 [2.15].118 [3.00] Ref. C.118 [3.00] Typ. Circuit [1.02] Dia. Typ. Circuit [1.30].285 [7.25] Ref..020 [0.51].152 [3.86].351 [8.92] Ref. Hold-down Contact High Density Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline Mateable Housings: Single Row Receptacle Housing page [2.41] Dia. 2 Plc. B Recommended PC Board Layout* Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B C Plating Plating B Plating C Part Number *Recommended PC Board thickness.062 [1.57]. lways consult customer drawing for PC Board layout dimensions. 37

38 Micro MTE-N-LOK 3 mm Connector System (Continued) Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline High Density Right-ngle Header ssemblies (Continued) Single Row, Through-Hole, with Plastic Boardlock Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Mateable Housings: Single Row Receptacle Housing page Dia. [1.02] 2 Plc..170 [4.32].059 [1.50].118 [3.00] Circuit [3.00] Dia..118 [3.00] Ref. Recommended PC Board Layout 2 Position*.118 [3.00].170 [4.32].236 [6.00] Circuit [7.88] Ref..040 Dia. [1.02] 3 Plc. Circuit [3.00] Dia. Recommended PC Board Layout 3 Position*.051 [1.30].152 [3.86].002 [0.51].040 [1.02] Dia.Typ..170 [4.32].118 Dia. [3.00] 2 Plc..085 [2.15].351 [8.92] Ref. C.118 [3.00] Typ. Recommended PC Board Layout 4-12 Position* B Circuit 1 38 Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B C Plating Plating B Plating C Part Number *Recommended PC Board thickness.062 [1.57]. lways consult customer drawing for PC Board layout dimensions.

39 Micro MTE-N-LOK 3 mm Connector System (Continued) Right-ngle Header ssemblies (Continued) Single Row, Surface Mount, with Metal Through-Hole Hold-down Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Hold-downs Phosphor Bronze, [ ] min. tin over [ ] min. nickel.216 [5.48].118 [3.00] Ref. C Circuit [1.27] Typ..118 [3.00] Typ..115 [2.92].285 [7.25] Ref. Circuit [3.86].020 [0.51].051 [1.30].439 [11.16] Ref. Hold-down Contact High Density Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline Mateable Housings: Single Row Receptacle Housing page [2.41] Dia. 2 Plc..085 [2.15] B Recommended PC Board Layout* Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B C Plating Plating B Plating C Part Number *Recommended PC Board thickness.062 [1.57]. lways consult customer drawing for PC Board layout dimensions. 39

40 Micro MTE-N-LOK 3 mm Connector System (Continued) Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline High Density Right-ngle Header ssemblies (Continued) Single Row, Surface Mount, with Surface Mount Hold-down Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel.050 [1.27] Typ..118 [3.00] Ref. C.118 [3.00] Typ. Circuit [2.92] Circuit [3.86].020 [0.51].051 [1.30].439 [11.16] Ref. Hold-down Contact Hold-downs Phosphor Bronze, [ ] min. tin over [ ] min. nickel.216 [5.48] Mateable Housings: Single Row Receptacle Housing page [3.635] B.135 [3.43] 2 Plc. Recommended PC Board Layout*.065 [1.65] 40 Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B C Plating Plating B Plating C Part Number *lways consult customer drawing for PC Board layout dimensions.

41 Micro MTE-N-LOK 3 mm Connector System (Continued) Right-ngle Header ssemblies (Continued) Single Row, Surface Mount, with Plastic Boardlock Circuit [1.30].152 [3.86] High Density Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel.059 [1.50].050 [1.27] Typ..118 [3.00] Ref..118 [3.00].118 [3.00].050 [1.27] Typ..236 [6.00].310 [7.88] Ref..020 [0.51].181 [4.60] Ref..115 [2.92].050 [1.27] Typ..439 [11.16] Ref. C.118 [3.00] Typ. Circuit 1 Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline Mateable Housings: Single Row Receptacle Housing page [5.48].118 [3.00] Dia..115 [2.92] Circuit 1 Recommended PC Board Layout * 2 Position.216 [5.48].118 [3.00] Dia. Circuit 1 Recommended PC Board Layout * 3 Position.216 [5.48].085 [2.15].118 [3.00] Dia. 2 Plc. B Recommended PC Board Layout* 4-12 Positions.115 [2.92] Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B C Plating Plating B Plating C Part Number *Recommended PC Board thickness.062 [1.57]. lways consult customer drawing for PC Board layout dimensions. 41

42 Micro MTE-N-LOK 3 mm Connector System (Continued) Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline High Density Right-ngle Header ssemblies (Continued) Dual Row, Through-Hole, with Metal Through-Hole Hold-down Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Hold-downs Phosphor Bronze, [ ] min. tin over [ ] min. nickel.095 [2.41] Dia. 2 Plc..085 [2.16].051 [1.30] C.118 [3.00].118 [3.00].351 [8.92].469 [11.92].040 [1.02] Dia. Typ..118 [3.00].170 [4.32].290 [7.37].404 [10.25] Mateable Housings: Dual Row Receptacle Housing page 24 B Recommended PC Board Layout* 42 Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B C Plating Plating B Plating C Part Number *Recommended PC Board thickness.062 [1.57]. lways consult customer drawing for PC Board layout dimensions.

43 Micro MTE-N-LOK 3 mm Connector System (Continued) Right-ngle Header ssemblies (Continued) Dual Row, Through-Hole, with Plastic Boardlock.428 [10.88].290 [7.37].051 [1.30] High Density Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Mateable Housings: Dual Row Receptacle Housing page [3.00].170 [4.32].181 [4.60] Min. 2 Position.118 [3.00] 4 Position.118 [3.00].351 [8.92].469 [11.92] 6 Position 8 Thru 24 Position.236 [6.00].118 [3.00] C.118 [3.00].138 [3.50] Min [1.50] B.197 [3.00].085 [5.00] Min..256 [6.50] Min. [2.16].222 [5.65] Min..040 [1.02] Dia. Typ..118 [3.00].170 [4.32].181 [4.60] Min..118 [3.00] Dia. Typ. Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline Recommended PC Board Layout* Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B C Plating Plating B Plating C Part Number *Recommended PC Board thickness.062 [1.57]. lways consult customer drawing for PC Board layout dimensions. 43

44 Micro MTE-N-LOK 3 mm Connector System (Continued) Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline High Density Right-ngle Header ssemblies (Continued) Dual Row, Surface Mount, with Metal Through-Hole Hold-down Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Hold-downs Phosphor Bronze, [ ] min. tin over [ ] min. nickel Mateable Housings: Dual Row Receptacle Housing page [3.00].404 [10.25].398 [10.10].290 [7.37] Hold-down.216 [5.48].222 [5.65] Min..087 [2.20] Min..051 [1.30].118 [3.00].085 [2.15].057 [1.46] B.439 [11.16].615 [15.63] Contacts C.025 [0.635].050 [1.27] Typ. Recommended PC Board Layout*.115 [2.92] Circuit [2.41] Dia. 2 Plc. 44 Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B C Plating Plating B Plating C Part Number *Recommended PC Board thickness.062 [1.57]. lways consult customer drawing for PC Board layout dimensions.

45 Micro MTE-N-LOK 3 mm Connector System (Continued) Right-ngle Header ssemblies (Continued) Dual Row, Surface Mount, with Plastic Boardlock.428 [10.88].290 [7.37].051 [1.30] High Density Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel.118 [3.00] 2 Position 4 Position.118 [3.00] 6 Position.236 [6.00].118 [3.00].439 [11.16] C.118 [3.00].615 [15.63] 8 Thru 24 Position.115 [2.92] Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline Mateable Housings: Dual Row Receptacle Housing page [10.10].216 [5.48].181 [4.60] Min..216 [5.48].398 [10.10].181 [4.60] Min..138 [3.50] Min..197 [5.00] Min..059 [1.50].256 [6.50] Min [3.00] [2.15].222 [5.65] Min. Recommended PC Board Layout* B.118 [3.00] Dia. Typ. Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B C Plating Plating B Plating C Part Number *Recommended PC Board thickness.062 [1.57]. lways consult customer drawing for PC Board layout dimensions. 45

46 Micro MTE-N-LOK 3 mm Connector System (Continued) Micro MTE-N-LOK 3 mm Connector System.118 [3.00] Centerline High Density Right-ngle Header ssemblies (Continued) Dual Row, Surface Mount, with Surface Mount Hold-down Material and Finish Housing High Temperature Nylon, Black Flammability Rating UL 94V-0 Contacts Brass Plating [ ] min. tin over [ ] min. nickel Plating B [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Plating C [ ] gold in mating area, [ ] min. tin in solder area, with entire contact underplated [ ] min. nickel Hold-downs Phosphor Bronze, [ ] min. tin over [ ] min. nickel Mateable Housings: Dual Row Receptacle Housing page [3.00].057 [1.46].398 [10.10].222 [5.65] Min..290 [7.37].216 [5.48].118 [3.00] Min..051 [1.30].118 [3.00].153 [3.90] B.439 [11.16].615 [15.63] C.050 [1.27].025 [0.64] Hold-down.032 [0.83].068 [1.72].135 [3.43] Typ. Recommended PC Board Layout* Contacts.115 [2.92] Circuit [1.65] 46 Number of Dimensions Header Part Numbers Mates with Receptacle Housing Circuits B C Plating Plating B Plating C Part Number *lways consult customer drawing for PC Board layout dimensions.

47 Grace Inertia Connectors (GIC), 3.5 mm Centerline (Wire-to-Wire Connectors) Product Facts Small wire-to-wire connectors (3.5 mm centerline) can handle 18 WG wire Locking mechanism helps prevent connectors from being disconnected during movement or transportation Four kinds of keying per color-coded housing Improved housing shape offers easier mating Complies with lead free requirements Recognized under the Component Program of Underwriters Laboratories Inc., R File No. E28476 Certified by Canadian Standards R ssociation, File No. E28476 High Density Grace Inertia Connectors.137 [3.50] Centerline Performance Characteristics Voltage Rating 300 VC Current Rating 7 (max.) Centerline 3.5 mm pplicable Wire 26 to 18 WG Temperature Rating -30 C to 105 C This connector employs the inertia locking mechanism, which simultaneously locks when mated to help prevent mismating. It is widely used for large-sized household electric appliances, such as refrigerators, washing machines, or dispensers. Depending on the working environment, a locking sound is difficult to confirm during mating of a connector. However, this connector supports secure mating operation even in such a working environment. Material and Finish Housing 6/6 Nylon UL94V-0 (CTI 600 V or more) Terminal Pre-tin Copper alloy Technical Documents Product Specification pplication Specification Note: ll dimensions shown are metric. 47

48 Soft Shell Grace Inertia Connectors (GIC), 3.5 mm Centerline (Wire-to-Wire Connectors) (Continued) Contacts Grace Inertia Connectors.137 [3.50] Centerline High Density Material and Finish Pre-tinned Copper lloy 2.04 Receptacle Contact (For Plug Housing) MX CUT OFF TB 2.3 Tab Contact (For Cap Housing) MX CUT OFF TB Wire Range Insulation Dia. Contact Part Number Tool Part Number WG mm2 mm Receptacle Tab Terminator/pplicator CERTI-CRIMP Hand Tool ** ** *Cut the contact carrier strip when using a hand tool. ** Contact the Tooling ssistance Center (TC) at for Terminator or pplicator Part Numbers. Double Lock Plates Material 6/6 Nylon glass filled (UL94V-0) 2 Position 3 Position tyco tyco (8) P/N *Two four-positions are used. P/N *Two six-positions are used. Note: ll dimensions shown are metric. 48

49 Grace Inertia Connectors (GIC), 3.5 mm Centerline (Wire-to-Wire Connectors) (Continued) 2 Position Material 6/6 Nylon, UL94V-0 (CTI 600 V or more) Plug Housing (For Receptacles) Cap Housing (For Tabs) High Density R R R R1 CIRCUIT NO. CVITY MRK R R1 R1 2 1 tyco Grace Inertia Connectors.137 [3.50] Centerline Receptacle and Tab Contacts page 48 Double Lock Plate page 48 Part Number Color Keying Plug Housing Cap Housing Natural Red B Blue C Yellow D Position Material 6/6 Nylon, UL94V-0 (CTI 600 V or more) Plug Housing (For Receptacles) Cap Housing (For Tabs) R CIRCUIT NO tyco TRDE MRK CVITY MRK R1 R1 R0.9 R Note: ll dimensions shown are metric. Part Number Color Keying Plug Housing Cap Housing Natural Red B Blue C Yellow D

50 R1 Soft Shell Grace Inertia Connectors (GIC), 3.5 mm Centerline (Wire-to-Wire Connectors) (Continued) 4 Position Grace Inertia Connectors.137 [3.50] Centerline High Density Material Plug Housing (For Receptacles) 3.5 R /6 Nylon, UL94V-0 (CTI 600 V or more) Receptacle and Tab Contacts page 48 Double Lock Plate page R R1 R0.9 Cap Housing (For Tabs) R1 2 1 Part Number Color Keying Plug Housing Cap Housing Natural Red B Blue C Yellow D tyco Position Plug Housing (For Receptacles) Cap Housing (For Tabs) CIRCUIT NO R2 CVITY MRK R1 R1 R0.9 R1 Material 6/6 Nylon, UL94V-0 (CTI 600 V or more) Note: ll dimensions shown are metric. Part Number Color Keying Plug Housing Cap Housing Natural Red B Blue C Yellow D

51 .062 [1.57] Commercial Product Facts Polarized Cavity identification Low contact-mating force Dual locking lances Detent and positive locking Contacts available in brass and phosphor bronze with tin and gold plating Panel mount and freehanging styles F crimp contacts pplicator and hand tool available Economical commercialgrade connectors Compatible with high-speed application machinery and most other manufacturers soft shells Wire range 30 to 18 WG [0.05 to 0.9 mm2] ccepts wires with insulation diameters as large as.110 [2.79] Housings available in 1 to 9 positions.062 plug and receptacle housings accept pin or socket contacts. The preferred convention is to use socket contacts with receptacle housings Not for interrupting current Recognized under the Component Program of Underwriters Laboratories Inc., R File No. E28476 Certified by Canadian Standards ssociation, R File No. LR 7189 Performance Characteristics The.062 Commercial Pin and Socket Connectors performance characteristics found on pages are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Durability 10 mating cycles Dielectric Withstanding Voltage 1.0 kvc Insulation Resistance 1000 megohms min. initial Voltage Rating 250 V C or DC Connector Mating 2.5 lb. [11.1 N] max. per contact Connector Unmating 0.3 lb. [1.3 N] min. per contact Contact Insertion Force 4.0 lb. [17.8 N] max. per contact Contact Retention 7 lb. [31.1 N] min. 15 lb. [66.6 N] min. for contacts and Technical Documents Product Specification Commercial Pin and Socket Connectors pplication Specification Commercial Pin and Socket Connectors High Density.062 [1.57] Commercial.145 [3.68] Centerline 51

52 .062 [1.57] Commercial (Continued).062 [1.57] Commercial.145 [3.68] Centerline High Density Performance Characteristics (Continued) Maximum Current Maximum current rating of.062 Commercial Pin and Socket connectors is limited by the maximum operating temperature of the housings which is 105 C including the temperature rise of the contacts which is a maximum of 30 C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size Larger wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. Connector Size In general, the more circuits in a connector, the less current can be carried. mbient Temperature The higher the ambient temperature, the less current can be carried in any given connector. Product Specification pplication Specification Current Rating Verification for 30 C Maximum Temperature Rise 100% Energized Wire-to-Wire.062 Commercial Calculated Current Table Number of Wire Gauge Circuits Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. ll applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: ll combinations were not tested, and this chart contains interpolated and extrapolated values. Minimum Wire Lengths for T-Rise vs. Current Testing WG Min. Length (in.) WG Min. Length (in.) Note: If wire lengths used are less than those listed above, the current-carrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Termination Resistance/Contact Crimp Tensile Force Termination Contact Resistance Crimp Wire Size Tensile Force WG mm 2 Test Resistance Current Milliohms Force (Min.) (mps) (Max. Init.) lbs. N Note: This is the total resistance between wire crimps of a mated pin and socket. 52

53 .062 [1.57] Commercial (Continued) Contacts Pin Diameter.062 [1.57] Material.008 [0.20] Stock Thickness Pin and socket contacts can be used in either plug or receptacle housings. It is preferred to use socket contacts in receptacle housings. Performance Characteristics pages Housings pages Panel Cutouts page 55 Technical Documents pages 51 and pplication Tooling pages Product Specification [16.89] Pin.660 [16.76] Socket Contact Part Numbers Wire Size HDM Ins. Dia. Material Hand Tool Pin Socket pplicator WG mm 2 & Finish Strip Form Loose Pieces Strip Form Loose Pieces Part No. Part No. Brass Pre-tin Brass, 1.52 Max. Select Gold Phos. Brz., Pre-tin Brass Pre-tin Phos. Brz., Pre-tin Brass, Select Gold1 Phos. Brz., Select Gold Select Gold [ ] min. in mating area over [.00127] nickel. 2Lanceless Socket for Overmolding. 3HDM pplicator part number ending in -1 is used on OMTOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine, -3 is used on -O-LECTRIC Model G Machine. See pages for further information. 4Contact Retention 15 lbs. [66.6 N] min. Note: Phosphor bronze contacts should be used in high-temperature/humidity cycling applications. High Density.062 [1.57] Commercial.145 [3.68] Centerline Contact Insertion Tool (for Pins and Sockets) Part No IS Contact Extraction Tool Part No IS

54 .062 [1.57] Commercial (Continued) Housings Free-Hanging or Panel Mount.145 [3.68] Centerline spacing 1 Circuit.203 [5.16] Min. Dia..062 [1.57] Commercial.145 [3.68] Centerline High Density Material Housing Nylon, natural color Flammability Rating UL94V-2 Contacts page 53 Product Specification Receptacle Dimensions Receptacle Part Numbers Plug Part Numbers No. of Receptacle Plug Circuits Panel Free- Panel Free- B C B C Mount Hanging Mount Hanging (In-Line) (Matrix) Positive Lock 2, 3, and 4 Circuit, In-Line.145 [3.68] Typ..200 [5.08] Max. Dia. C B Receptacle C Panel-Mount Flange.145 [3.68] Typ..300 [7.62] Dia. Plug B Plug C C Panel-Mount Flange 54

55 .062 [1.57] Commercial (Continued) Housings Free-Hanging or Panel Mount.145 [3.68] Centerline spacing Material Housing Nylon, natural color Flammability Rating UL94V-2 Contacts page 53 4, 6, and 9 Circuit, Matrix.145 [3.68].145 [3.68] Typ. Panel-Mount Flange.145 [3.68].145 [3.68] Typ. Panel-Mount Flange High Density Recommended Panel Cutouts Maximum panel thickness is.060 [1.52]. Product Specification B Receptacle B C No. of Circuits Plug Panel Cutout Dimensions Receptacle Plug B B (In-Line) (Matrix) B C.062 [1.57] Commercial.145 [3.68] Centerline Note: The panel should be punched so that the housing enters in the same direction as the punch. 55

56 Engineering Notes 56

57 Power Double Lock (PDL) Connectors (Wire-to-Board and Wire-to-Wire) Product Facts Power circuit connectors of compact design Uses double lock plate on the wire side that helps prevent partial mating of contacts Double lock plate compatible with high-count positions of more than 3 rows Tab and receptacle contacts resist scooping of contacts at mating / unmating Locking of plug to cap housings and plug to boardmounted headers made by the semi-inner locking system that helps preclude the possibility of disengagement by external pressure Both wire-to-wire and wireto-board applications available from the same Series lineup Board-mounted header compatible with resin coating, causing no hindrance with the plug locking function Design complies with a range of safety standards The housing lance design provides no lance on contacts and helps prevent entanglement of contacts with one another Fully polarized The following contact centerline by row centerline arrangements available: For wire-to-wire application: 3.96 mm x 4.6 mm For wire-to-board application: 3.96 mm x 4.6 mm 7.92 mm x 4.6 mm 6.5 mm x 6.5 mm Recognized under the Component Program of Underwriters R Laboratories Inc., File No. E28476 Certified by Canadian R Standards ssociation, File No. LR7189 VDE pproved, File No. B Power Double Lock Connectors are compact connectors designed for use in power circuit applications and are ideally suited for wiring in refrigerators, air conditioners, washing machines, gas equipment, copying machines and automatic vending machines. These connectors can be used alone by inserting wire-terminated crimp snap-in contacts into the housing. However, to achieve more positive contact mounting, plug and cap housings can be equipped with a double lock plate that helps to completely insert contacts. There are three contact centerline spacings available: 3.96 mm, 6.5 mm and 7.92 mm. Of these, the 7.92 mm centerline contact arrangement is for 2-position board-mounted headers. The mating wiremounted plug connector uses the second circuit of the 3-position 3.96 mm centerline housing with no contact loaded. vailable with the 3.96 mm centerline contact arrangement are wire-mounted plug housings and the mating wire-mounted cap housings (for freehanging and panel mounted applications) and boardmounted tab headers. The 6.5 mm centerline contact arrangement is used in wire-mounted plug housings and the mating boardmounted tab headers. The plug housings are loaded with receptacle contacts and the cap housings with tab contacts. The tab headers for board mounting are preloaded with solder-dipping tab contacts with tail. Contacts accept two wire size ranges: WG (with insulation outer diameter of 1.3 to 2.0 mm) and WG (with insulation outer diameter of 2.0 to 3.1 mm). The tab header for board mounting has a locking mechanism where it is compatible with resin coating that is applied to the board for waterproof. It is designed to work with the plug locking function. The solder tail section of tab contact has kink feature. Interacting with the mounting boss with kink feature, the solder tab secures the header on the board firmly during soldering. The double lock plate is compatible with high-count positions of more than 3 rows. lso, the housing lance design of this connector, featuring no lance on contacts, makes handling of the connector very easy, as there is minimal entanglement of contacts with one another. Performance Characteristics Voltage Rating 300 VC (for 3.96 mm wire-to-wire, 6.5 mm wire-toboard and 7.92 mm wire-to-board applications) 50 VC (for 3.96 mm wire-to-board application) Current Rating 10 max. (Using 16 WG wire on 2-position connector) Fine Rating 1 mv, 1µ min. Operating Temperature -30 ~ +105 C Technical Documents Product Specifications (SMT) pplication Specification Instruction Sheet High Density Power Double Lock (PDL) Connectors.156 [3.96],.256 [6.50],.312 [7.92] and.512 [13.00] Centerlines

58 Quick Reference Chart for Mating Part Numbers Power Double Lock (PDL) Connectors (Wire-to-Board and Wire-to-Wire) (Continued) Quick Reference Chart Power Double Lock (PDL) Connectors.156 [3.96],.256 [6.50],.312 [7.92] and.512 [13.00] Centerlines High Density No. of Pos. Plug Connector (Wire Side) Mating Connectors (Wire and PC Board Mount Side) Housing Part No. of Part No. of Part No. of No. of pplicable Cap Housing and pplicable Part No. Pos. Double Lock Plate Tab Header Double Lock Plate 3.96 mm and 7.92 mm Centerline x (Free-Hanging) x (Free-Hanging) x (Panel Mount) x (PC Board Mount) x (Free-Hanging) x (Panel Mount) (PC Board Mount) (PC Board Mount 7.92 mm Centerline) 4 (1 Row) x (Panel Mount) x (Free-Hanging) 4 (2 Rows) x (Panel Mount) x (PC Board Mount) (Free-Hanging) x (Panel Mount) x (PC Board Mount) x (Free-Hanging) (PC Board Mount) x x (Panel Mount) x x (Panel Mount) x x (Panel Mount) x (PC Board Mount) 6.5 mm and 13.0 mm Centerline x (PC Board Mount) (PC Board Mount/SMT) (PC Board Mount 13 mm Centerline) 4 (1 Row) x (PC Board Mount) (PC Board Mount/SMT) 4 (2 Rows) x (PC Board Mount) x (PC Board Mount) x (PC Board Mount) *For details on 6.5 mm and 13.0 mm Centerline products, contact Technical Support 58 Note: ll dimensions shown are metric.

59 Power Double Lock (PDL) Connectors (Wire-to-Board and Wire-to-Wire) (Continued) Contacts and Product Composition Contacts Material and Finish Pre-tinned copper alloy Receptacle for Plug Housing, Tab for Cap Housing High Density Receptacle Tab Positive mounting achieved with Double Lock mechanism. Contact is partially-mounted. Contact Part No. Wire Range Ins. Dia. Receptacle Tab CERTI-CRIMP II (Note) Hand Tool WG mm2 Strip Loose Strip Loose Part No. Form Piece Form Piece ~ ~ * * ~ ~ * * Note: Maximum diameter is 2.8 mm when Double Lock Plate is used. *Part Number suffix -2 represents high contact pressure type. Extraction Tool P/N : (For receptacle contact) (For tab contact) Note: Contact the Tooling ssistance Center (TC) at for pplicator Part Number. Product Composition Power Double Lock (PDL) Connectors.156 [3.96],.256 [6.50],.312 [7.92] and.512 [13.00] Centerlines Double Lock Plate is set. Contact is fully pushed in as Double Lock Plate is pressed. Note: ll dimensions shown are metric. Power Double Lock Connector is composed of the components listed below: Tab and receptacle contacts Free-hanging plug housing Free-hanging cap housing Panel mount cap housing PC Board-mount tab header Double Lock Plate 59

60 3.96 mm Centerline Free-Hanging Plug Housing Power Double Lock (PDL) Connectors (Wire-to-Board and Wire-to-Wire) (Continued) 1 Circuit Wire-to-Wire Power Double Lock (PDL) Connectors.156 [3.96] Centerlines High Density Material UL94V-0, 6/6 Nylon Part Number (Natural) (Red) (Yellow) (Blue) (Black) 2 Circuits Wire-to-Board and Wire-to-Wire Material UL94V-0, 6/6 Nylon Part Number (Natural) (Red) (Yellow) (Blue) (Black) Lock Type II (Natural) 3 Circuits Wire-to-Board and Wire-to-Wire Receptacle Contacts page 59 Mating Cap Housings (Free-Hanging) pages Double Lock Plate page 69 Receptacle Contacts page 59 Mating Cap Housings (Free-Hanging) pages (Panel Mount) pages Double Lock Plate page 69 Mating Tab Headers pages Section X-X Section X-X Material UL94V-0, 6/6 Nylon Part Number (Natural) (Red) (Yellow) (Blue) (Black) Receptacle Contacts page 59 Mating Cap Housings (Free-Hanging) pages (Panel Mount) pages Double Lock Plate page 69 Mating Tab Headers pages and (2 circuit, 7.92 mm centerline) page 72 Lock Type II (Natural) Section X-X 4 Circuits (1 Row) Wire-to-Wire Material UL94V-0, 6/6 Nylon Part Number (Natural) (Yellow) (Blue) Receptacle Contacts page 59 Mating Cap Housings (Panel Mount) pages Double Lock Plate page 69 Lock Type II (Natural) 60 Note: ll dimensions shown are metric. Section X-X

61 3.96 mm Centerline Free-Hanging Plug Housing Power Double Lock (PDL) Connectors (Wire-to-Board and Wire-to-Wire) (Continued) 4 Circuits (2 Rows) Wire-to-Board and Wire-to-Wire Material UL94V-0, 6/6 Nylon Part Number (Natural) (Yellow) (Blue) Receptacle Contacts page 59 Mating Cap Housings (Free-Hanging) pages (Panel Mount) pages Double Lock Plate page 69 Mating Tab Headers pages High Density Lock Type II (Natural) 6 Circuits Wire-to-Board and Wire-to-Wire Material UL94V-0, 6/6 Nylon Part Number (Natural) (Yellow) (Blue) Receptacle Contacts page 59 Mating Cap Housings (Free-Hanging) pages (Panel Mount) pages Double Lock Plate page 69 Mating Tab Headers pages Section X-X Power Double Lock (PDL) Connectors.156 [3.96] Centerlines Lock Type II (Natural) Section X-X 8 Circuits Wire-to-Board and Wire-to-Wire Material UL94V-0, 6/6 Nylon Part Number (Natural) (Yellow) (Blue) Receptacle Contacts page 59 Mating Cap Housings (Free-Hanging) pages Double Lock Plate page 69 Mating Tab Headers pages Lock Type II (Natural) Section X-X Note: ll dimensions shown are metric. 61

62 3.96 mm Centerline Free-Hanging Plug Housing Power Double Lock (PDL) Connectors (Wire-to-Board and Wire-to-Wire) (Continued) 9 Circuits Wire-to-Wire Power Double Lock (PDL) Connectors.156 [3.96] Centerlines High Density Material UL94V-0, 6/6 Nylon Part Number (Natural) (Yellow) (Blue) Lock Type II (Natural) 10 Circuits Wire-to-Wire Material UL94V-0, 6/6 Nylon Part Number (Natural) (Yellow) (Blue) Receptacle Contacts page 59 Mating Cap Housings (Panel Mount) pages Double Lock Plate page 69 Receptacle Contacts page 59 Mating Cap Housings (Panel Mount) pages Double Lock Plate page 69 Section X-X Section X-X 12 Circuits Wire-to-Board and Wire-to-Wire Material UL94V-0, 6/6 Nylon Part Number (Natural) (Yellow) (Blue) Receptacle Contacts page 59 Mating Cap Housings (Panel Mount) pages Double Lock Plate page 69 Mating Tab Headers pages Note: ll dimensions shown are metric. Section X-X

63 3.96 mm Centerline Free-Hanging Cap Housing Power Double Lock (PDL) Connectors (Wire-to-Wire) 1 Circuit Wire-to-Wire Material UL94V-0, 6/6 Nylon Part Number (Natural) (Red) (Yellow) (Blue) (Black) Tab Contacts page 59 Mating Plug Housings (Free-Hanging) pages Double Lock Plate page 69 High Density 2 Circuits Wire-to-Wire Material UL94V-0, 6/6 Nylon Part Number (Natural) (Red) (Yellow) (Blue) (Black) Tab Contacts page 59 Mating Plug Housings (Free-Hanging) pages Double Lock Plate page 69 Section X-X Power Double Lock (PDL) Connectors.156 [3.96] Centerlines Section X-X 3 Circuits Wire-to-Wire Material UL94V-0, 6/6 Nylon Part Number (Natural) (Red) (Yellow) (Blue) (Black) Tab Contacts page 59 Mating Plug Housings (Free-Hanging) pages Double Lock Plate page 69 Note: ll dimensions shown are metric. Section X-X 63

64 3.96 mm Centerline Free-Hanging Cap Housing Power Double Lock (PDL) Connectors (Wire-to-Wire) (Continued) 4 Circuits (2 Rows) Wire-to-Wire Power Double Lock (PDL) Connectors.156 [3.96] Centerlines High Density Material UL94V-0, 6/6 Nylon Part Number (Natural) (Yellow) (Blue) 6 Circuits Wire-to-Wire Material UL94V-0, 6/6 Nylon Part Number (Natural) (Yellow) (Blue) Tab Contacts page 59 Mating Plug Housings (Free-Hanging) pages Double Lock Plate page 69 Tab Contacts page 59 Mating Plug Housings (Free-Hanging) pages Double Lock Plate page 69 Section X-X Section X-X 8 Circuits Wire-to-Wire Material UL94V-0, 6/6 Nylon Part Number (Natural) (Yellow) (Blue) Tab Contacts page 59 Mating Plug Housings (Free-Hanging) pages Double Lock Plate page Note: ll dimensions shown are metric. Section X-X

65 3.96 mm Centerline Panel Mount Cap Housing 2 Circuits Wire-to-Wire Power Double Lock (PDL) Connectors (Wire-to-Wire) (Continued) Material UL94V-0, 6/6 Nylon Part Number (Natural) (Red) (Yellow) (Blue) (Black) Panel Cutout (pplicable Board Thickness: 0.8~2.0 mm) Panel Mounting Direction High Density Tab Contacts page 59 Mating Plug Housings (Free-Hanging) pages Double Lock Plate page 69 3 Circuits Wire-to-Wire Material UL94V-0, 6/6 Nylon Part Number (Natural) (Red) (Yellow) (Blue) (Black) Panel Cutout (pplicable Board Thickness: 0.8~2.0 mm) Section X-X Power Double Lock (PDL) Connectors.156 [3.96] Centerlines Tab Contacts page 59 Mating Plug Housings (Free-Hanging) pages Double Lock Plate page 69 Panel Mounting Direction Section X-X 4 Circuits (1 Row) Wire-to-Wire Material UL94V-0, 6/6 Nylon Part Number (Natural) (Yellow) (Blue) Tab Contacts page 59 Mating Plug Housings (Free-Hanging) pages Double Lock Plate page 69 Panel Cutout (pplicable Board Thickness: 0.8~2.0 mm) Panel Mounting Direction Note: ll dimensions shown are metric. Section X-X 65

66 3.96 mm Centerline Panel Mount Cap Housing 4 Circuits (2 Rows) Wire-to-Wire Power Double Lock (PDL) Connectors (Wire-to-Wire) (Continued) Material UL94V-0, 6/6 Nylon Power Double Lock (PDL) Connectors.156 [3.96] Centerlines High Density Part Number (Natural) (Yellow) (Blue) Tab Contacts page 59 Mating Plug Housings (Free-Hanging) pages Double Lock Plate page 69 Panel Cutout (pplicable Board Thickness: mm) Section X-X Panel Mounting Direction 6 Circuits Wire-to-Wire Material UL94V-0, 6/6 Nylon Part Number (Natural) (Yellow) (Blue) Tab Contacts page 59 Mating Plug Housings (Free-Hanging) pages Double Lock Plate page 69 Panel Cutout (pplicable Board Thickness: mm) Panel Mounting Direction Section X-X Note: ll dimensions shown are metric. 66

67 3.96 mm Centerline Panel Mount Cap Housing 9 Circuits Wire-to-Wire Power Double Lock (PDL) Connectors (Wire-to-Wire) (Continued) Material UL94V-0, 6/6 Nylon Part Number (Natural) (Yellow) (Blue) Tab Contacts page 59 Mating Plug Housings (Free-Hanging) pages Double Lock Plate page 69 For 10 Circuits Wire-to-Wire Panel Cutout (pplicable Board Thickness: mm) Section X-X Panel Mounting Direction High Density Power Double Lock (PDL) Connectors.156 [3.96] Centerlines Material UL94V-0, 6/6 Nylon Part Number (Natural) (Yellow) (Blue) Tab Contacts page 59 Mating Plug Housings (Free-Hanging) pages Double Lock Plate page 69 Panel Cutout (pplicable Board Thickness: mm) Panel Mounting Direction Note: ll dimensions shown are metric. Section X-X 67

68 3.96 mm Centerline Panel Mount Cap Housing 12 Circuits Wire-to-Wire Power Double Lock (PDL) Connectors (Wire-to-Wire) (Continued) Material UL94V-0, 6/6 Nylon Power Double Lock (PDL) Connectors.156 [3.96] Centerlines High Density Part Number (Natural) (Yellow) (Blue) Tab Contacts page 59 Mating Plug Housings (Free-Hanging) pages Double Lock Plate page 69 Panel Cutout (pplicable Board Thickness: mm) Section X-X Panel Mounting Direction Note: ll dimensions shown are metric. 68

69 3.96 mm Centerline Double-Lock Plates Power Double Lock (PDL) Connectors (Wire-to-Board and Wire-to-Wire) Double Lock Plates For 1 Circuit For 2 Circuits For 3 Circuits Material UL94V-0, glass filled 6/6 Nylon, natural color Part Number (1 Pos.) (2 Pos.) (3 Pos.) (4 Pos.) (5 Pos.) High Density Plug Housings pages Cap Housings pages For 4 Circuits For 5 Circuits Power Double Lock (PDL) Connectors.156 [3.96] Centerlines No. of Pos. pplicable Housing Part No. Plug Cap Housing Housing Free-Hanging Panel Mount Part Number Double Lock Plate Required Qty (1 Pos.) (2 Pos.) (3 Pos.) 1 4 (1 Row) (4 Pos.) 1 4 (2 Rows) (2 Pos.) (3 Pos.) (4 Pos.) (3 Pos.) (5 Pos.) (4 Pos.) 3 Note: ll dimensions shown are metric. 69

70 3.96 mm Centerline for PC Board Mount Tab Header, Vertical 2 Circuits Wire-to-Board Power Double Lock (PDL) Connectors (Wire-to-Board) Power Double Lock (PDL) Connectors.156 [3.96] Centerlines High Density Material and Finish Housing UL 94V-0, glass filled 6/6 Nylon Contact Copper alloy, Tin plated Part Number (Natural) (Red) (Yellow) (Blue) (Black) Tube (53 ea.) Mating Plug Housing (Free-Hanging) pages PC Board Layout (pplicable Board Thickness: 1.6 mm) Section X-X * Extent of resin coating Section Y-Y 3 Circuits Wire-to-Board Material and Finish Housing UL 94V-0, glass filled 6/6 Nylon Contact Copper alloy, Tin plated Part Number (Natural) (Red) (Yellow) (Blue) (Black) Section X-X Section Y-Y Mating Plug Housing (Free-Hanging) pages PC Board Layout (pplicable Board Thickness: 1.6 mm) * Extent of resin coating Note: ll dimensions shown are metric. 70

71 Power Double Lock (PDL) Connectors (Wire-to-Board) (Continued) 3.96 mm Centerline for PC Board Mount Tab Header, Vertical (Continued) 4 Circuits (2 Rows) Wire-to-Board Material and Finish Housing UL 94V-0, glass filled 6/6 Nylon. Contact Copper alloy, Tin plated Part Number (Natural) (Yellow) (Blue) Section X-X Section Y-Y High Density Mating Plug Housings (Free-Hanging) pages Circuits Wire-to-Board Material and Finish Housing UL 94V-0, glass filled 6/6 Nylon. Contact Copper alloy, Tin plated Part Number (Natural) (Yellow) (Blue) PC Board Layout (pplicable Board Thickness: 1.6 mm) Section X-X * Extent of resin coating Section Y-Y Power Double Lock (PDL) Connectors.156 [3.96] Centerlines Mating Plug Housings (Free-Hanging) pages PC Board Layout (pplicable Board Thickness: 1.6 mm) * Extent of resin coating 8 Circuits Wire-to-Board Material and Finish Housing UL 94V-0, glass filled 6/6 Nylon. Contact Copper alloy, Tin plated Part Number (Natural) (Yellow) (Blue) Section X-X Section Y-Y Mating Plug Housings (Free-Hanging) pages PC Board Layout (pplicable Board Thickness: 1.6 mm) Note: ll dimensions shown are metric. * Extent of resin coating 71

72 3.96 mm Centerline for PC Board Mount Tab Header, Vertical 12 Circuits Wire-to-Board Power Double Lock (PDL) Connectors (Wire-to-Board) (Continued) Power Double Lock (PDL) Connectors.156 [3.96] and.312 [7.92] Centerlines High Density Material and Finish Housing UL 94V-0, glass filled 6/6 Nylon Contact Copper alloy, Tin plated Part Number (Natural) (Yellow) (Blue) Mating Plug Housings (Free-Hanging) pages Section X-X PC Board Layout (pplicable Board Thickness: 1.6 mm) 3.96 mm Centerline (2 Pos. = 7.92 mm Centerline) for PC Board Mount Tab Header, Vertical * Extent of resin coating Section Y-Y 2 Circuits Wire-to-Board Material and Finish Housing UL 94V-0, glass filled 6/6 Nylon Contact Copper alloy, Tin plated Part Number With kink (Natural) (Red) (Yellow) (Blue) (Black) Without kink (Natural) (Blue) Section X-X Section Y-Y Mating 3-Circuit Plug Housings (Free-Hanging) page 60 PC Board Layout (pplicable Board Thickness: 1.6 mm) * Extent of resin coating Note: ll dimensions shown are metric. 72

73 6.5 mm Centerline Free-Hanging Plug Housing 3 Circuits Wire-to-Board Power Double Lock (PDL) Connectors (Wire-to-Board) (Continued) Material UL 94V-0, 6/6 Nylon Part Number (Natural) (Red) (Yellow) (Blue) (Black) Receptacle Contacts page 59 Double Lock Plate page 75 Mating Tab Headers pages Circuits (1 Row) Wire-to-Board Material UL 94V-0, 6/6 Nylon Part Number (Natural) (Yellow) (Blue) (Black) High Density Power Double Lock (PDL) Connectors.256 [6.50] Centerlines Receptacle Contacts page 59 Double Lock Plate page 75 Mating Tab Headers pages Circuits (2 Rows) Wire-to-Board Housing Lock Type B Material UL 94V-0, 6/6 Nylon Part Number Housing Lock Type (Natural) (Yellow) (Blue) Housing Lock Type B (Natural) (Yellow) (Blue) Receptacle Contacts page 59 Double Lock Plate page 75 Mating Tab Headers pages Section X-X Note: ll dimensions shown are metric. 73

74 6.5 mm Centerline Free-Hanging Plug Housing Power Double Lock (PDL) Connectors (Wire-to-Board) (Continued) 6 Circuits Wire-to-Board Housing Lock Type B Material UL 94V-0, 6/6 Nylon Power Double Lock (PDL) Connectors.256 [6.50] Centerlines High Density Part Number Housing Lock Type (Natural) (Yellow) (Blue) Housing Lock Type B (Natural) (Yellow) (Blue) Receptacle Contacts page 59 Double Lock Plate page 75 Mating Tab Headers pages Circuits Wire-to-Board Material UL 94V-0, 6/6 Nylon. Housing Lock Type B Section X-X Part Number Housing Lock Type (Natural) Housing Lock Type B (Natural) Receptacle Contacts page 59 Double Lock Plate page 75 Mating Tab Headers pages Section X-X Note: ll dimensions shown are metric. 74

75 6.5 mm Centerline Double-Lock Plates Power Double Lock (PDL) Connectors (Wire-to-Board) (Continued) Material UL94V-0, glass filled 6/6 Nylon, natural color For 2 Circuits Wire-to-Board For 3 Circuits Wire-to-Board Part Number (2-Circuits) (3-Circuits) (4-Circuits) (6-Circuits) Plug Housings (Free-Hanging) pages High Density For 4 Circuits Wire-to-Board Power Double Lock (PDL) Connectors.256 [6.50] Centerlines For 6 Circuits Wire-to-Board No. of Pos. pplicable Plug Housing Part No. Part Number Double Lock Plate Required Qty (1 Row) (2 Rows) Note: ll dimensions shown are metric. 75

76 Power Double Lock (PDL) Connectors (Wire-to-Board) (Continued) 6.5 mm Centerline (2 Pos.=13 mm Centerline) PC Board Mount Tab Header, Vertical 3 Circuits Wire-to-Board Power Double Lock (PDL) Connectors.256 [6.50] and.512 [13.00] Centerlines High Density Material and Finish Housing UL 94V-0, glass filled 6/6 Nylon Contact Copper alloy, Tin plated Part Number (Natural) (Yellow) (Blue) Mating Plug Housings (Free-Hanging) pages Circuits (13 mm Centerline) Wire-to-Board Material and Finish Housing UL 94V-0, glass filled 6/6 Nylon Contact Copper alloy, Tin plated Part Number (Natural) (Yellow) (Blue) Tube (26 ea.) PC Board Layout (pplicable Board Thickness: 1.6 mm) Section X-X Section X-X * Extent of resin coating Section Y-Y Section Y-Y Mating 3-Circuit Plug Housings (Free-Hanging) page 73 PC Board Layout (pplicable Board Thickness: 1.6 mm) * Extent of resin coating 4 Circuits (1 Row) Wire-to-Board Material and Finish Housing UL 94V-0, glass filled 6/6 Nylon Contact Copper alloy, Tin plated Part Number (Natural) (Yellow) (Blue) Section X-X Section Y-Y Mating Plug Housings (Free-Hanging) pages PC Board Layout (pplicable Board Thickness: 1.6 mm) 76 Note: ll dimensions shown are metric. * Extent of resin coating

77 6.5 mm Centerline PC Board Mount Tab Header, Vertical 4 Circuits (2 Rows) Wire-to-Board Power Double Lock (PDL) Connectors (Wire-to-Board) (Continued) Material and Finish Housing UL 94V-0, glass filled 6/6 Nylon Contact Copper alloy, Tin plated Part Number (Natural) (Yellow) (Blue) Tube (40 ea.) Section X-X Section Y-Y High Density Mating Plug Housings (Free-Hanging) pages Circuits Wire-to-Board Material and Finish Housing UL 94V-0, glass filled 6/6 Nylon Contact Copper alloy, Tin plated PC Board Layout (pplicable Board Thickness: 1.6 mm) * Extent of resin coating Power Double Lock (PDL) Connectors.256 [6.50] Centerlines Part Number (Natural) (Yellow) (Blue) Section X-X Section Y-Y Mating Plug Housings (Free-Hanging) pages PC Board Layout (pplicable Board Thickness: 1.6 mm) * Extent of resin coating Note: ll dimensions shown are metric. 77

78 6.5 mm Centerline PC Board Mount Tab Header, Vertical Power Double Lock (PDL) Connectors (Wire-to-Board) (Continued) 12 Circuits Wire-to-Board Power Double Lock (PDL) Connectors.256 [6.50] Centerlines High Density Material and Finish Housing UL 94V-0, glass filled 6/6 Nylon Contact Copper alloy, Tin plated Part Number With Boss, With kink (Natural) Without Boss, Without kink (Natural) Mating Plug Housings (Free-Hanging) pages Section X-X * Extent of resin coating Section Y-Y PC Board Layout (pplicable Board Thickness: 1.6 mm) 78 Note: ll dimensions shown are metric.

79 Mini-Universal MTE-N-LOK Connectors Product Facts Compact, durable housings Pins and sockets can be accommodated in the same housings Contacts fully protected in the housings. Both pins and sockets can be used on the power supply wiring Fully polarized to provide proper plug-to-cap mating incorporating a positive locking mechanism to help prevent accidental disengagement of mated connectors. lso facilitates panel mounting Free-hanging or panel mount Housings available in 1, 2, 3, 4, 6, 9, 12 and 15 circuit configuration for wire-towire connection Connectors can be mounted to [ ] thick panels Printed circuit board pin headers are available in 2 thru 24 circuit vertical and right-angle configurations Hermaphroditic housings available in 2, 3 and 4 circuits for free-hanging applications Low insertion/extraction forces Contacts accept wire size range WG [ mm2] Test probe contacts available.163 [4.14] centerline spacing Not for interrupting current Recognized under the Component R Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian R Standards ssociation, File No. LR 7189 Passed test by VDE under their Registration Number 3476/ Continuous Surveillance Performance Characteristics The Mini-Universal MTE-N-LOK Connector performance characteristics found on pages are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Low Level Termination Resistance 20 milliohms max. total resistance between wire crimps of a mated pin and socket Dielectric Withstanding Voltage 1.5 KVC between adjacent circuits Insulation Resistance 1000 megohms minimum between adjacent circuits Voltage Rating 600 V C or DC Contact Retention 8 lb. min. per contact Durability 20 cycles, mating and unmating Technical Documents Product Specifications Mini-Universal MTE-N-LOK Connectors Mini-Universal MTE-N-LOK Headers Mini-Universal MTE-N-LOK Connectors (UL94V-2) Mini-Universal MTE-N-LOK Connectors (UL94V-0) pplication Specification Mini-Universal MTE-N-LOK Connectors Instruction Sheets Mini-Universal MTE-N-LOK Connectors Mini-Universal MTE-N-LOK Connectors 79 High Density Mini-Universal MTE-N-LOK Connectors.163 [4.14] Centerline

80 Mini-Universal MTE-N-LOK Connectors (Continued) Mini-Universal MTE-N-LOK Connectors.163 [4.14] Centerline High Density Performance Characteristics (Continued) Maximum Current Maximum current rating of Mini-Universal MTE-N-LOK connectors is limited by the maximum operating temperature of the housings which is 105 C including the temperature rise of the contacts which is a maximum of 30 C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. Connector Size In general, the more circuits in a connector, the less current can be carried. mbient Temperature The higher the ambient temperature, the less current can be carried in any given connector. Printed Wiring Board Conductor Size The finished trace conductor width and thickness should be maximized to allow for the greatest currentcarrying capacity and heat dissipation. Mini-Universal MTE-N-LOK connectors also will withstand the following tests: Housing Panel Retention 26 lb. min. Housing Lock Strength 9 lb. min. Thermal Shock 55 C to +105 C Temperature-Humidity Cycling 25 C to 65 C at 95 RH Vibration cycles per minute at.06 inch total excursion Physical Shock 18 drops, 50 G half-sine at 11 milliseconds Current Rating Verification for 30 C Maximum Temperature Rise 100% Energized Wire-to-Wire Mini-Universal MTE-N-LOK Connectors Calculated Current Table Number of Wire WG Circuits Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. ll applications should be tested by the end user. The values listed are per circuit, for fully loaded housings being 100% energized. Note: ll combinations above were not tested and this chart contains interpolated and extrapolated values. Minimum Wire Lengths for T-Rise vs. Current Testing WG Min. Length (in.) WG Min. Length (in.) Note: If wire lengths used are less than those listed above, the currentcarrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Wire-to-Board Due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a separate current carrying chart for our printed circuit board header products. However, the above Wire-to-Wire charts may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. For vertical headers, only 95% of the Wire-to-Wire value should be used. For right-angle headers, only 75% of the Wire-to-Wire value should be used. The chart values are only a tool for connector selection and will require the customer to fully test their application. Termination Resistance/Contact Crimp Tensile Force Termination Contact Resistance Crimp Wire Size Tensile Force WG mm 2 Test Resistance Current Milliohms Force (Min.) (mps) (Max. Init.) lbs. N

81 Mini-Universal MTE-N-LOK Connectors (Continued) Mini-Universal MTE-N-LOK Connector Mating Combinations Connector Part Number Mating Connector Part Number PC Board Pin Headers Number Flammability Plug Style Housing Cap 1 Housing Vertical Right-ngle of Rating Part No. Part No. Plating Circuits With Without Blindmate With Drain Holes Drain Holes Board Lock UL94V-2 In-Line Tin UL94V-0 In-Line Duplex UL94V-2 In-Line UL94V-0 In-Line Tin Duplex ,7 Tin/Duplex UL94V-2 In-Line Tin Duplex UL94V-0 In-Line Tin Duplex UL94V-2 Dual Row Tin UL94V-0 Dual Row Duplex ,7 Tin/Duplex UL94V-2 Dual Row Tin UL94V-0 Dual Row Duplex ,7 Tin/Duplex Tin UL94V-0 Dual Row Duplex ,7 Tin/Duplex UL94V-2 Matrix Tin UL94V-0 Matrix Duplex Tin UL94V-0 Dual Row Duplex ,7 Tin/Duplex UL94V-2 Matrix Tin Matrix Duplex UL94V Tin Dual Row Duplex UL94V-0 Dual Row Tin Duplex UL94V-2 Matrix Tin UL94V-0 Matrix Duplex UL94V-0 Dual Row Tin Duplex UL94V-0 Dual Row Tin Duplex UL94V-0 Dual Row Tin Duplex UL94V-0 Dual Row Tin Duplex UL94V-0 Dual Row Tin Duplex Mini-Universal MTE-N-LOK plug and cap housings accept pin or socket contacts. Use the appropriate contacts in the plug housing as required by the mating connector. ll Plugs are free-hanging and Caps are free-hanging or panel mount, unless otherwise noted. 2Panel mount only. 3Hermaphroditic: Mates to itself. 4Free-hanging only. 5Duplex Finish Plated with [ ] min. gold in mating area and matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 6Tin Finish Plated with [.00381] min. tin over [.00127] min. nickel underplate on entire contact. 7For Splash-Proof Sealing. 81 High Density Mini-Universal MTE-N-LOK Connectors.163 [4.14] Centerline

82 Mini-Universal MTE-N-LOK Connectors (Continued) Contacts Pin diameter.039 [0.99].6712 [17.04].6592 [16.74] Mini-Universal MTE-N-LOK Connectors.163 [4.14] Centerline High Density Material Brass or Phosphor bronze Stock Thickness.008 [0.20] These contacts are to be used in Mini- Universal MTE-N-LOK Plug or Cap housings only. Product Specifications Mini-Universal MTE-N-LOK Connectors Mini-Universal MTE-N-LOK Headers pplication Specification Mini-Universal MTE-N-LOK Connectors Performance Characteristics pages Housings pages Technical Documents pages 79 and pplication Tooling pages Keying Plug Pin Socket Contact Part Numbers Wire Size Ins. Dia. Material Pin Socket HDM Hand Range Range and Finish pplicator Tool WG [mm2] Strip Loose Strip Loose Part No. Part No. Form Pieces Form Pieces Brass, Pre-tin Phos. Brz., Pre-tin [ ] Brass, Duplex Phos. Brz., Duplex Brass, Pre-tin Phos. Brz., Pre-tin [ ] Brass, Duplex Phos. Brz., Duplex Brass, Pre-tin [.3 -.8] or or Phos. Brz., Pre-tin x (2).067 x (2) Brass, Duplex [.3] 3.38 Phos. Brz., Duplex Brass, Pre-tin [.5-1.2] Phos. Brz., Pre-tin or or 20 x (2).075 x (2) Brass, Duplex [.5] 1.91 Phos. Brz., Duplex Duplex Finish Plated with [ ] min. gold in mating area and [.00254] min. tin in crimping area over [.00127] min. nickel underplate on entire contact [17.04] and.659 [16.74] dimensions are.689 [17.50] for indicated part numbers. 3 HDM pplicator part number ending in -1 is used on OMTOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine, -3 is used on -O-ELECTRIC Model G Machine. See pages for further information. 4 HDM pplicator part number ending in -3 is used on OMTOR CLS Machine with T or G Terminators, -4 is used on -O-LECTRIC Model K Machine, -5 is used on -O-LECTRIC Model G Machine. See pages for further information. Material UL94V-0 Nylon, white color Test Probe Contact Material and Finish Phosphor bronze, nickel plated [2.55] Part Number [35.00] Part Number Notes: 1. The test probe is inserted into the housing in the same direction as indicated by the arrow shown to the right. 2. The test probe can be used in the Cap or Plug Housing. 3. Test probes are supplied unassembled. 82 Contact Extraction Tool No IS Contact Insertion Tool (For inserting contacts applied to small diameter wire) No IS

83 Mini-Universal MTE-N-LOK Connectors (Continued) Housings Free-Hanging or Panel Mount.163 [4.14] Centerline spacing Product Specifications Mini-Universal MTE-N-LOK Connectors Mini-Universal MTE-N-LOK Headers Mini-Universal MTE-N-LOK Connectors (UL94V-2) Mini-Universal MTE-N-LOK Connectors (UL94V-0) Performance Characteristics pages Contacts page 82 Keying Plug page 82 Test Probe Contact page 82 Panel Cutout Recommendations page 85 Technical Documents pages 79 and Mating Headers pages Circuit, Free-Hanging.272 [6.91] 2 and 3 Circuit, In-Line B.933 [23.70] Plug [2.37] [23.70] Plug.110 [2.79].220 [5.59].110 [2.79].220 [5.59].220 [.559] [5.59].110 [.279] [2.79].163 [.414] [4.14].110 [2.79].163 [4.14].220 [5.59].220 [5.59].163 [4.14].110 [2.79].220 [5.59].110 [2.79] Cap Cap (Free-Hanging).220 [5.59].110 [2.79].933 [23.70].933 [23.70].933 [23.70] Cap (Panel Mount) C D.323 [8.20] Housing Part Numbers 1 Number Dimensions UL94V-0 Nylon, White Color UL94V-2 Nylon, Natural Color of Circuits B C D Cap Cap Plug Plug Panel Mount Free-Hanging Panel Mount Free-Hanging High Density Mini-Universal MTE-N-LOK Connectors.163 [4.14] Centerline 4 and 6 Circuit, Dual Row.933 [23.70].386 [9.80].386 [9.80].933 [23.70].465 [11.81].465 [11.81] Plug.163 [4.14].163 [4.14] Cap Number of Circuits 4 6 Dim Housing Part Numbers1 UL94V-0 Nylon, White Color UL94V-2 Nylon, Natural Color Plug Cap Plug Cap Housing part numbers shown in both charts (above) are also available in other colors: Red, Green, Blue, Black. To order connectors in these colors use the appropriate dash numbers as follows: Red 1-XXXXXX-2, Green 1-XXXXXX-5, Blue 1-XXXXXX-6, Black 1-XXXXXX-9 83

84 Mini-Universal MTE-N-LOK Connectors (Continued) Housings.163 [4.14] Centerline spacing 9, 12 and 15 Circuit, Free-Hanging or Panel Mount, Matrix Mini-Universal MTE-N-LOK Connectors.163 [4.14] Centerline High Density Product Specifications Mini-Universal MTE-N-LOK Connectors Mini-Universal MTE-N-LOK Headers Mini-Universal MTE-N-LOK Connectors (UL94V-2) Mini-Universal MTE-N-LOK Connectors (UL94V-0) Performance Characteristics pages Contacts page 82 Keying Plug page 82 Test Probe Contact page 82 Panel Cutout Recommendations page 85 Technical Documents pages 79 and Mating Headers pages [16.0] Number of Circuits [23.69] Plug Dim [13.99].163 [4.14] Cap.933 [23.69].551 [13.99].630 [16.00].163 [4.14] Housing Part Numbers1 UL94V-0 Nylon, White Color UL94V-2 Nylon, Natural Color Plug Cap Plug Cap Housing part numbers shown in chart are also available in other colors: Red, Green, Blue, Black. To order connectors in these colors use the appropriate dash numbers as follows: Red 1-XXXXXX-2, Green 1-XXXXXX-5, Blue 1-XXXXXX-6, Black 1-XXXXXX-9 8 thru 24 Circuit, Free-Hanging, Dual Row.598 [15.19].163 [4.14].163 [4.14] Typ. Plug.933 [23.70] Number Part Number of UL94V-0 Nylon, White Color Circuits Dim. Plug

85 Mini-Universal MTE-N-LOK Connectors (Continued) Housings Hermaphroditic Free-Hanging 2, 3 and 4 Circuit Product Specifications Mini-Universal MTE-N-LOK Connectors Mini-Universal MTE-N-LOK Headers Mini-Universal MTE-N-LOK Connectors (UL94V-2) Mini-Universal MTE-N-LOK Connectors (UL94V-0) Performance Characteristics pages Contacts page 82 Cap Housings pages Technical Documents pages 79 and [9.80].992 [25.19].228 [5.8].661 [16.79].551 [14.0].323 [8.20].992 [25.19].228 [5.8].504 [12.8].551 [10.40].598 [15.19].992 [25.19].323 [8.20].276 [7.01] Number Part Numbers of UL94V-2 Nylon, UL94V-0 Nylon, Circuits Natural Color White Color Note: Housing mates to itself; 2 required per wire-to-wire connection..228 [5.8].827 [21.0].299 [7.59].598 [15.2] High Density Mini-Universal MTE-N-LOK Connectors.163 [4.14] Centerline Recommended Cap Housing Panel Cutouts View is from cap entry side Recommended Panel Thickness [ ].132 [3.35] B C.211 [5.35].063 [1.60] D Number Dimensions of Circuits B C D

86 Mini-Universal MTE-N-LOK Connectors (Continued) Mini-Universal MTE-N-LOK Connectors.163 [4.14] Centerline High Density Vertical PC Board Pin Headers.163 [4.14] Centerline spacing Material Housing Nylon, white Flammability Rating UL94V-0 Contacts Brass Solder tail diameter.039 [1.00] Product Specifications Mini-Universal MTE-N-LOK Connectors Mini-Universal MTE-N-LOK Headers Mini-Universal MTE-N-LOK Connectors (UL94V-2) Mini-Universal MTE-N-LOK Connectors (UL94V-0) Performance Characteristics pages Recommended PC Board Hole Layouts page 89 Technical Documents pages 79 and Mating Connectors Mini-Universal MTE-N-LOK Plug Housings pages Mini-Universal MTE-N-LOK 2 Plug Housings pages and 3 Circuit, In-Line.220 [5.58].531 [13.49] 9, 12 and 15 Circuit, Matrix.550 [13.97].531 [13.49].175 [4.44].030 [0.76].387 [9.83].030 [.76].175 [4.44] 4, 6, 8, 10 and 12 Circuit, Dual Row.531 [13.49].030 [.76].175 [4.44] Mates with Plug Housing Number of Style Pin Vertical Pin Header Part Numbers Part Number Circuits Dim. Finish With Without (Using Socket Contact) Drain Holes Drain Holes Mini-Universal Mini-Universal MTE-N-LOK MTE-N-LOK Tin In-Line Duplex In-Line 4 Dual Row 6 Dual Row 8 Dual Row 9 Matrix 10 Dual Row 12 Dual Row Matrix 14 Dual Row 15 Matrix 16 Dual Row 18 Dual Row 20 Dual Row 22 Dual Row 24 Dual Row 14, 16, 18, 20, 22 and 24 Circuit, Dual Row.387 [9.83].550 Tin Duplex Tin Duplex Tin Duplex Tin Duplex Tin Duplex Tin Duplex Tin Duplex Tin Duplex Tin Duplex Tin Duplex Tin Duplex Tin Duplex Tin Duplex Tin Duplex Tin Duplex [13.49] [.762] [.76].175 [4.44] 1 Tin Finish Plated with [.00381] min. tin over [.00127] min. nickel underplate on entire contact. 2 Duplex Finish Plated with [ ] min. gold in mating area and matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 86

87 Mini-Universal MTE-N-LOK Connectors (Continued) Vertical PC Board Blindmate Pin Headers.163 [4.14] Centerline spacing Material Housing Nylon, white Flammability Rating UL94V-0 Contacts Brass Solder tail diameter.039 [1.00] 4, 6, 8 and 10 Circuit, Dual Row.645 [16.38].640 [16.26].030 [0.76].215 [5.46] Product Specifications Mini-Universal MTE-N-LOK 2 Connectors Mini-Universal MTE-N-LOK 2 Headers Performance Characteristics pages Recommended PC Board Hole Layouts page 89 Technical Documents pages 79 and Mating Connectors Mini-Universal MTE-N-LOK Plug Housings pages Mini-Universal MTE-N-LOK 2 Plug Housings pages , 12 and 15 Circuit, Matrix Number of Pin Pin Header Part Numbers Circuits Style Dim. Finish With Drain Holes 4 Dual Row 6 Dual Row 8 Dual Row 9 Matrix.645 Tin Duplex Tin Duplex Tin Duplex Tin Duplex [20.52].640 [16.26].030 [0.76].215 [5.46] Mates with Plug Housing Part Number (Using Socket Contacts) Mini-Universal Mini-Universal MTE-N-LOK MTE-N-LOK High Density Mini-Universal MTE-N-LOK Connectors.163 [4.14] Centerline 10 Dual Row Tin Duplex Matrix 15 Matrix.971 Tin Duplex Tin Duplex Tin Finish Plated with [.00381] min. tin over [.00127] min. nickel underplate on entire contact. 2 Duplex Finish Plated with [ ] min. gold in mating area and matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 87

88 Mini-Universal MTE-N-LOK Connectors (Continued) Mini-Universal MTE-N-LOK Connectors.163 [4.14] Centerline High Density Right-ngle PC Board Pin Headers.163 [4.14] Centerline spacing Material Housing Nylon, white color Flammability Rating UL94V-0 Contacts Brass Solder tail diameter.039 [1.00] Product Specification Mini-Universal MTE-N-LOK 2 Headers Performance Characteristics pages Recommended PC Board Hole Layouts page 89 Technical Documents pages 79 and Mating Connectors Mini-Universal MTE-N-LOK Plug Housings pages Mini-Universal MTE-N-LOK 2 Plug Housings pages With Board Lock Feature 1, 2 and 3 Circuit, In-Line 4, 6, 8, 10 and 12 Circuit, Dual Row.145 [3.68].500 [12.70].270 [6.86].030 [0.76].236 [5.99].500 [12.70].145 [3.68].270 [6.86].030 [0.76].236 [5.99].225 [5.72].500 [12.70].145 [3.68].270 [6.86] 14, 16, 18, 20, 22 and 24 Circuit, Dual Row Number of Pin Circuits Style Dim. Finish Pin Header Part Number With Board Lock Tin Duplex In-Line.388 Tin Duplex In-Line.551 Tin Duplex Dual Row.388 Tin Duplex Dual Row.551 Tin Duplex Dual Row.714 Tin Duplex Dual Row.877 Tin Duplex Dual Row Tin Duplex Dual Row Tin Duplex Dual Row Tin Duplex Dual Row Tin Duplex Dual Row Tin Duplex Dual Row Tin Duplex Dual Row Tin Duplex [9.80].030 [0.76].236 [5.99].386 [9.80] Mates with Plug Housing Part Number (Using Socket Contacts) Mini-Universal Mini-Universal MTE-N-LOK MTE-N-LOK Tin Finish Plated with [.00381] min. tin over [.00127] min. nickel underplate on entire contact. 2Duplex Finish Plated with [ ] min. gold in mating area and matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 88

89 Mini-Universal MTE-N-LOK Connectors (Continued) Recommended PC Board Hole Layouts for Vertical and Blindmate Headers.062 [1.57] thick board, tolerances non-accumulative Vertical Headers pages and 3 Circuit, In-Line.055 Dia. [1.40] Typ..175 [4.44].125 [3.18] Dia..163 Typ. [4.14] 4, 6, 8, 10 and 12 Circuit, Dual Row.175 [4.44].055 Dia. [1.40] Typ..163 [4.14] Typ..125 Dia. [3.18].163 [4.14] 9, 12 and 15 Circuit, Matrix.055 Dia. [1.40] Typ..175 [4.44].125 Dia. [3.18] 14, 16, 18, 20, 22 and 24 Circuit, Dual Row.055 ±.003 Typ. [1.40 ±.076].175 [4.45].175 [4.45] High Density Recommended PC Board Hole Layouts for Right- ngle Headers.062 [1.57] thick board, tolerances non-accumulative Right-ngle Headers page [7.34].152 [3.86] Dia..163 Typ. [4.14].163 Typ. [4.14].163 [4.14].289 [7.34].152 Dia. [3.86].209 [5.33].125 [3.18] 2 Plcs [2.070] 2 Plc..055 Dia. [1.40] Typ. 2 Plc..289 [7.34].152 [3.86] Dia..163 [4.14].163 Typ. [4.14] 1 Circuit 2 Circuit, In-Line 3 Circuit, In-Line.055 Dia. [1.40].209 [5.33].163 [4.14].055 Dia. [1.40] Typ. 3 Plc..209 [5.33] Mini-Universal MTE-N-LOK Connectors.163 [4.14] Centerline 4, 8 and 12 Circuit, Dual Row 6 and 10 Circuit, Dual Row 14 and 18 Circuit, Dual Row.163 [4.14].289 [7.34].0815 [2.070] 4 Plc..152 [3.86] Dia..163 Typ. [4.14].055 Dia. [1.40] Typ..209 [5.33].289 [7.34].163 [4.14].152 Dia. [3.86].163 Typ. [4.14].055 Dia. [1.40] Typ..209 [5.33].163 Typ. [4.14].163 [4.14].055 Dia. [1.40].289 Typ. [7.34].152 [3.86] Dia. 2 Plc..326 [8.28] 2 Plc..209 [5.33] 22 Circuit, Dual Row 16, 20 and 24 Circuit, Dual Row.163 [4.14].289 [7.34].163 [4.14] Typ..055 [1.40] Dia. Typ..163 [4.14].289 [7.34].0815 [2.070] 4 Plc..163 [4.14] Typ..055 Dia. [1.40] Typ..152 [3.86] Dia. 2 Plc..489 [12.42] 2 Plc..209 [5.33].152 Dia. [3.86] 2 Plc..407 [10.35] 2 Plc..209 [5.33] 89

90 Mini-Universal MTE-N-LOK Connectors (Continued) Strain Reliefs for Plug or Cap Housings 6 and 8 Circuit Plug or Cap housing Mini-Universal MTE-N-LOK Connectors.163 [4.14] Centerline High Density Housings pages Technical Documents pages 79 and These Strain Reliefs may also be used with -DUC Receptacle housings on page 120. Locking Tab Step 1 Break off plastic connecting Locking Tab to Strain Relief Close and Lock Strain Relief around housing. Insert Locking Tab to firmly secure wires. Strain Relief Step 2 Style Number of Wire Bundle Part Numbers Circuits Dim. Dia. Range UL94V-0 Nylon, White Color Dual Row

91 Product Facts Sealed Connector System Splash-proof design allows use in areas where high humidity, intermittent liquid splashing or foam-in applications require a sealed connector for improved electrical performance Wire-to-wire and wire-to-board Dual row, 2 to 10 positions (even only) and 16 positions Mates with all standard Mini-Universal MTE-N-LOK connector housings and pin headers (except Blindmate) Positive, polarized keyed and latched orientation to ease application Utilizes proven Mini- Universal MTE-N-LOK contacts with existing application tooling Tested to Sealing Level of IP56 and IP57 per IEC Primarily used in ppliance, Vending and HVC applications Compact, durable housings Pins and sockets can be accommodated in the same housings Contacts fully protected in the housings. Both pins and sockets can be used on the power supply wiring Fully polarized to provide proper plug-to-cap mating incorporating a positive locking mechanism to help prevent accidental disengagement of mated connectors. lso facilitates panel mounting Free-hanging or panel mount Connectors can be mounted to [ ] thick panels With seals, contacts accept wire size range WG [ mm2] with insulation diameter of [ ].163 [4.14] centerline spacing Not for interrupting current Mini-Universal MTE-N-LOK Sealed Connector System Performance Characteristics The Mini-Universal MTE-N-LOK Connector performance characteristics found on pages are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Low Level Termination Resistance 20 milliohms max. total resistance between wire crimps of a mated pin and socket Dielectric Withstanding Voltage 1.5 KVC between adjacent circuits Insulation Resistance 1000 megohms minimum between adjacent circuits Voltage Rating 600 V C or DC Contact Retention 8 lb. min. per contact Durability 20 cycles, mating and unmating Technical Documents Product Specifications Mini-Universal MTE-N-LOK Splash-Proof Seals Mini-Universal MTE-N- LOK Connectors Mini-Universal MTE-N- LOK Headers pplication Specification Mini-Universal MTE-N-LOK Sealed Connector Instruction Sheets Mini-Universal MTE-N-LOK Connectors Mini-Universal MTE-N-LOK Connectors 91 High Density Mini-Universal MTE-N-LOK Sealed Connector System.163 [4.14] Centerline

92 Mini-Universal MTE-N-LOK Sealed Connector System (Continued) Contacts Pin diameter.039 [0.99].671 [17.04].659 [16.74] Pin Socket Mini-Universal MTE-N-LOK Sealed Connector System.163 [4.14] Centerline High Density Plug Part Number (2 position shown) Cap Part Number (2 position shown) Single Housing Cavity Plug Seal Part Number [1.50 ± 0.05 Contact Part Numbers (for use with Single Wire Seals) Wire Size Ins. Dia. Material Pin Socket HDM Hand Range pplicator Tool WG [mm 2 Range and Finish ] Strip Loose Strip Loose Part No. Part No. Form Piece Form Piece [ ] [.3 -.8] [9.80].486 [12.34] [3.0 ± 0.1].320 [8.13].220 [5.59] Brass, Pre-tin Brass, Duplex Brass, Pre-tin Brass, Duplex Duplex Finish Plated with [ ] min. gold in mating area and [.00254] min. tin in crimping area over [.00127] min. nickel underplate on entire contact. 2 HDM pplicator part number ending in -1 is used on OMTOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine, -3 is used on -O-ELECTRIC Model G Machine. See pages for further information. 3 HDM pplicator part number ending in -3 is used on OMTOR CLS Machine with T or G Terminators, -4 is used on -O-LECTRIC Model K Machine, -5 is used on -O-LECTRIC Model G Machine. See pages for further information..163 [4.14].163 [4.14].933 [23.70].933 [23.70] Single Wire Seal Part Number [15.22].386 [9.80].472 [11.99].291 ±.004 [7.4 ± 0.1].06 ±.002 [1.50 ± 0.05].220 [5.59].102 [2.6].102 [2.6] [4.1 ± 0.1].102 [2.6].157 ±.004 [4 ± 0.1] [7.4 ± 0.1] ±.004 ± [0.1] Note: Ganged Wire Seals are available; contact Technical Support. 92 Interface Seals.38 ± 0.10 [9.68 ± 0.25].294 ± 0.10 [7.47 ± 0.25] No. of Part Numbers Positions Plug* Cap* Interface for sealing for sealing Seals *Nylon, UL 94V-0, white Note: One Interface Seal required per mated assembly. Mating Mini-Universal MTE-N-LOK 2 Connectors Cap Housings pages Vertical Pin Headers page 97 Wire-to-wire Wire-to-board, right-angle and vertical

93 Mini-Universal MTE-N-LOK 2 Connectors Product Facts One molded piece, secondary locking plug and cap housing assemblies Three-point stabilization to provide better terminal position Fully polarized to provide proper plug-to-cap mating Lanceless contacts for tangle-free handling Toolless contact removal Tin or duplex gold plated contacts vailable in 2 through 24 circuit sizes wire-to-wire and wire-to-board Mates with standard Mini- Universal MTE-N-LOK headers and connectors Contacts available in strip and loose piece Polarized housings available in UL 94V-0 or UL 94V-2 flammability rated material Mini-Universal MTE-N-LOK 2 pins and sockets can be intermixed in Mini-Universal MTE-N-LOK 2 housings Mini-Universal MTE-N-LOK 2 pins and sockets can not be used in standard Mini- Universal MTE-N-LOK housings Contacts accept wire size range WG [ mm2].163 [4.14] centerline spacing Not for interrupting current Recognized under the Component Program of Underwriters Laboratories Inc. to US and Canadian Standards, File No. E28476 Recognized by VDE under Registration Number Performance Characteristics The Mini-Universal MTE-N-LOK 2 Connector performance characteristics found on pages are based on free-hanging connectors, loaded with contacts crimped on stranded wire. Low Level Termination Resistance 20 milliohms max. total resistance between wire crimps of a mated pin and socket Dielectric Withstanding Voltage 1500 V C or DC between adjacent circuits at sea level Insulation Resistance 100 megohms minimum between adjacent circuits Voltage Rating 600 V C or DC Contact Retention 15 lb. min. per contact Durability 25 cycles, mating and unmating Current Rating up to 10.5 amps per circuit; 2 position Mating Force 2.5 lb. max. per circuit Unmating Force 0.25 lb. minimum per circuit Termination Contact Resistance Crimp Wire Size Tensile Force WG mm 2 Test Resistance Current Milliohms Force (Min.) (mps) (Max. Init.) lbs. N Technical Documents Product Specifications Mini-Universal MTE-N-LOK 2 Connectors Mini-Universal MTE-N-LOK 2 Headers pplication Specification Mini-Universal MTE-N-LOK 2 Connectors Instruction Sheet Mini-Universal MTE-N-LOK 2 Connectors Mini-Universal MTE-N-LOK 2 connectors also will withstand the following tests: Housing Lock Strength 6 lb. min. Thermal Shock -55 C to +105 C Temperature-Humidity Cycling 25 C to 65 C at 95 RH Vibration cycles per minute at.06 inch total excursion Physical Shock 18 drops, 50 G half-sine at 11 milliseconds High Density Mini-Universal MTE-N-LOK 2 Connectors.163 [4.14] Centerline 93

94 Mini-Universal MTE-N-LOK 2 Connectors (Continued) Mini-Universal MTE-N-LOK 2 Connectors.163 [4.14] Centerline High Density Performance Characteristics (Continued) Maximum Current Maximum current rating of Mini-Universal MTE-N-LOK 2 connectors is limited by the maximum operating temperature of the housings which is 105 C (gold) or 85 C (tin) including the temperature rise of the contacts which is a maximum of 30 C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. Connector Size In general, the more circuits in a connector, the less current can be carried. mbient Temperature The higher the ambient temperature, the less current can be carried in any given connector. Printed Wiring Board Conductor Size The finished trace conductor width and thickness should be maximized to allow for the greatest currentcarrying capacity and heat dissipation. Contacts Pin diameter.039 [0.99] Material Brass Stock Thickness.010 [0.25] These contacts can be used in either Mini-Universal MTE-N-LOK 2 Plug or Cap housings only. Product Specifications Mini-Universal MTE-N-LOK 2 Connectors Mini-Universal MTE-N-LOK 2 Headers pplication Specification Mini-Universal MTE-N-LOK 2 Connectors Performance Characteristics pages Housings pages Technical Documents pages 93 and Current Rating Verification for 30 C Maximum Temperature Rise 100% Energized Wire Size Range WG [mm2] 2 Circuit Connector (Wire-to-Wire) 10.5 mps max mps max. 30 Temperature Rise (Degrees C) WG Circuit Connector (Wire-to-Wire) 7.5 mps max. 5 mps max..775 [19.69] Pin 24 WG mbient Temperature (Degrees C) Not to be used with Mini-Universal MTE-N-LOK Connectors Current is limited above 75 C so as not to exceed 105 C (maximum operating temperature) once the t rise is added to the ambient 30 Temperature Rise (Degrees C) WG 24 WG mbient Temperature (Degrees C) Current is limited above 75 C so as not to exceed 105 C (maximum operating temperature) once the t rise is added to the ambient.775 [19.69] Socket Contact Part Numbers HDM Hand Ins. Dia. Pin Socket Finish pplicator Tool Range Strip Loose Strip Loose Part No. Part No. Form Piece Form Piece Pre-tin [ ] Duplex Pre-tin [ ] Duplex Pre-tin [.3 -.8] Duplex Pre-tin [.5-1.2] Duplex Duplex Finish Plated with [ ] min. gold in mating area and [.00254] min. tin in crimping area over [.00127] min. nickel underplate on entire contact. 2HDM pplicator part number ending in -1 is used on OMTOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine, -3 is used on -O-ELECTRIC Model G Machine. 3HDM pplicator part number ending in -3 is used on OMTOR CLS Machine with T or G Terminators, -4 is used on -O-LECTRIC Model K Machine, -5 is used on -O-LECTRIC Model G Machine. See pages for further information Current Rating (mperes) Current Rating (mperes) 94

95 Mini-Universal MTE-N-LOK 2 Connectors (Continued) Housings Free-Hanging.163 [4.14] Centerline spacing 2 and 3 Circuit, In-Line Product Specifications Mini-Universal MTE-N-LOK 2 Connectors Mini-Universal MTE-N-LOK 2 Headers Performance Characteristics pages Contacts page 94 Technical Documents pages 93 and Mating Headers pages Max..163 [4.14].163 [4.14] Plug.345 [8.76].935 [23.75] Max..679 [17.25] Max..844 [21.44] Max..163 [4.14].163 [4.14] Cap.965 [24.51] Max..571 [14.50] Max..736 [18.69] Max. High Density.163 [4.14] Max. Plug Number Housing Part Numbers of UL94V-0 Nylon, White Color UL94V-2 Nylon, Natural Color Circuits Dimension Plug Cap Plug Cap and 6 Circuit, Dual Row.345 [8.76].935 [23.75] Max..679 [17.25] Max. Max..163 [4.14] Cap.965 [24.51] Max..571 [14.50] Max. Mini-Universal MTE-N-LOK 2 Connectors.163 [4.14] Centerline Max. Plug.345 [8.76].935 [23.75] Max. Max. Cap.965 [24.51] Max. Number Housing Part Numbers of UL94V-0 Nylon, White Color UL94V-2 Nylon, Natural Color Circuits Dimension Plug Cap Plug Cap Keying Plug Material UL94V-0 Nylon, white color.098 [2.49].065 [1.65].920 [23.37].070 [1.78].098 [2.49] Part Number

96 Mini-Universal MTE-N-LOK 2 Connectors (Continued) Housings Free-Hanging.163 [4.14] Centerline spacing 9, 12 and 15 Circuit, Matrix Mini-Universal MTE-N-LOK 2 Connectors.163 [4.14] Centerline High Density Product Specifications Mini-Universal MTE-N-LOK 2 Connectors Mini-Universal MTE-N-LOK 2 Headers Performance Characteristics pages Contacts page 94 Keying Plug page 95 Technical Documents pages 93 and Mating Headers pages [8.76].935 [23.75] Max. 8 through 24 Circuit, Dual Row.844 [21.44] Max. Max..965 [24.51] Max..736 [18.69] Max. Number Housing Part Numbers of UL94V-0 Nylon, White Color UL94V-2 Nylon, Natural Color Circuits Dimension Plug Cap Plug Cap [4.14].163 [4.14] Plug.163 [4.14] Max. Cap.965 [24.51] Max. Cap.571 Max. [14.50].679 Max. [17.25] Max..163 [4.14] Max. Plug.345 [8.76].935 [23.75] Max. 96 Number Housing Part Numbers of UL94V-0 Nylon, White Color UL94V-2 Nylon, Natural Color Circuits Dimension Plug Cap Plug Cap

97 Mini-Universal MTE-N-LOK 2 Connectors (Continued) Vertical PC Board Pin Headers.163 [4.14] Centerline spacing Material Housing Nylon, white Flammability Rating UL94V-0 Contacts Brass Solder tail diameter.039 [1.00] Product Specifications Mini-Universal MTE-N-LOK 2 Connectors Mini-Universal MTE-N-LOK 2 Headers Performance Characteristics pages Recommended PC Board Hole Layout page 100 Technical Documents pages 93 and Mating Connectors Mini-Universal MTE-N-LOK 2 Plug Housings pages Mini-Universal MTE-N-LOK Plug Housings pages and 3 Circuit, In-Line.220 [5.58].531 [13.49] 9, 12 and 15 Circuit, Matrix.550 [13.97].531 [13.49].175 [4.44].030 [0.76].387 [9.83].030 [.762].175 [4.44] 4, 6, 8, 10 and 12 Circuit, Dual Row.531 [13.49] 14, 16, 18, 20, 22 and 24 Circuit, Dual Row.387 [9.83].030 [.762].175 [4.44] Mates with Plug Housing Vertical Pin Header Part Numbers Part Number Number of Style Pin With Without (Using Socket Contacts) Circuits Dim. Finish Drain Holes Drain Holes Mini-Universal Mini-Universal MTE-N-LOK MTE-N-LOK 2 2 In-Line.387 Tin Duplex In-Line.550 Tin Duplex Dual Row.387 Tin Duplex Dual Row.550 Tin Duplex Dual Row.713 Tin Duplex Matrix.551 Tin Duplex Dual Row.877 Tin Duplex Dual Row Tin Duplex Tin Matrix Duplex Dual Row Tin Duplex Matrix.877 Tin Duplex Dual Row Tin Duplex Dual Row Tin Duplex Dual Row Tin Duplex Dual Row Tin Duplex Dual Row Tin Duplex [13.49] [.762].175 [4.44] High Density Mini-Universal MTE-N-LOK 2 Connectors.163 [4.14] Centerline 1Tin Finish Plated with [.00381] min. tin over [.00127] min. nickel underplate on entire contact. 2Duplex Finish Plated with [ ] min. gold in mating area and matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 97

98 Mini-Universal MTE-N-LOK 2 Connectors (Continued) Mini-Universal MTE-N-LOK 2 Connectors.163 [4.14] Centerline High Density Vertical PC Board Blindmate Pin Headers.163 [4.14] Centerline spacing Material Housing Nylon, white Flammability Rating UL94V-0 Contacts Brass Solder tail diameter.039 [1.00] Product Specifications Mini-Universal MTE-N-LOK 2 Connectors Mini-Universal MTE-N-LOK 2 Headers Performance Characteristics pages Recommended PC Board Hole Layout page 100 Technical Documents pages 93 and Mating Connectors Mini-Universal MTE-N-LOK 2 Plug Housings pages Mini-Universal MTE-N-LOK Plug Housings pages , 6, 8 and 10 Circuit, Dual Row 9, 12 and 15 Circuit, Matrix Number of Pin Pin Header Part Numbers Circuits Style Dim. Finish with Drain Holes 4 Dual Row 6 Dual Row 8 Dual Row 9 Matrix.645 Tin Duplex Tin Duplex Tin Duplex Tin Duplex Dual Row Tin Duplex Matrix.971 Tin Duplex [16.38].808 [20.52].640 [16.26].640 [16.26].030 [0.76].215 [5.46].030 [0.76].215 [5.46] Mates with Plug Housing Part Number (Using Socket Contacts) Mini-Universal Mini-Universal MTE-N-LOK MTE-N-LOK Matrix Tin Duplex Tin Finish Plated with [.00381] min. tin over [.00127] min. nickel underplate on entire contact. 2Duplex Finish Plated with [ ] min. gold in mating area and matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 98

99 Mini-Universal MTE-N-LOK 2 Connectors (Continued) Right-ngle PC Board Pin Headers.163 [4.14] Centerline spacing Material Housing Nylon, white color Flammability Rating UL94V-0 Contacts Brass Solder tail diameter.039 [1.00] Product Specification Mini-Universal MTE-N-LOK 2 Headers Performance Characteristics pages Recommended PC Board Hole Layout page 100 Technical Documents pages 93 and Mating Connectors Mini-Universal MTE-N-LOK 2 Plug Housings pages Mini-Universal MTE-N-LOK Plug Housings pages With Board Lock Feature 2 and 3 Circuit, In-Line 4, 6, 8, 10 and 12 Circuit, Dual Row.145 [3.68].270 [6.86].500 [12.70].030 [0.76].236 [5.99].145 [3.68].500 [12.70].270 [6.86].225 [5.72].030 [0.76].236 [5.99].145 [3.68].500 [12.70].270 [6.86] 14, 16, 18, 20, 22 and 24 Circuit, Dual Row Number of Pin Circuits Style Dim. Finish Pin Header Part Number with Board Lock 2 In-line.388 Tin Duplex In-line.551 Tin Duplex Dual Row.388 Tin Duplex Dual Row.551 Tin Duplex Dual Row.714 Tin Duplex Dual Row.877 Tin Duplex Dual Row Tin Duplex Dual Row Tin Duplex Dual Row Tin Duplex Dual Row Tin Duplex Dual Row Tin Duplex Dual Row Tin Duplex Dual Row Tin Duplex [0.76].236 [5.99].386 [9.80].386 [9.80] Mates with Plug Housing Part Number (Using Socket Contacts) Mini-Universal Mini-Universal MTE-N-LOK MTE-N-LOK High Density Mini-Universal MTE-N-LOK 2 Connectors.163 [4.14] Centerline 1Tin Finish Plated with [.00381] min. tin over [.00127] min. nickel underplate on entire contact. 2Duplex Finish Plated with [ ] min. gold in mating area and matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 99

100 Mini-Universal MTE-N-LOK 2 Connectors (Continued) Recommended PC Board Hole Layouts for Vertical and Blindmate Headers.062 [1.57] thick board, tolerances non-accumulative Vertical Headers pages and 3 Circuit, In-Line.055 Dia. [1.40] Typ..175 [4.44].125 [3.18] Dia..163 Typ. [4.14] 4, 6, 8, 10 and 12 Circuit, Dual Row.175 [4.44].055 Dia. [1.40] Typ..163 [4.14] Typ..125 Dia. [3.18].163 [4.14] 9, 12 and 15 Circuit, Matrix 14, 16, 18, 20, 22 and 24 Circuit, Dual Row Mini-Universal MTE-N-LOK 2 Connectors.163 [4.14] Centerline High Density Recommended PC Board Hole Layouts for Right- ngle Headers.062 [1.57] thick board, tolerances non-accumulative Right-ngle Headers page [7.34].152 Dia. [3.86].055 Dia. [1.40] Typ..163 [4.14].175 [4.44].163 Typ. [4.14].0815 [2.070] 2 Plc..055 Dia. [1.40] Typ. 2 Plc..209 [5.33].125 Dia. [3.18].163 Typ. [4.14] 2 Circuit 3 Circuit 6 and 10 Circuit.289 [7.34].175 [4.45].163 [4.14].055 Dia. [1.40] Typ. 3 Plc..055 ±.003 Typ. [1.40 ±.076].125 [3.18] 2 Plcs..163 [4.14].289 [7.34].0815 [2.070] 4 Plc..175 [4.45].163 [4.14].163 Typ. [4.14].163 Typ. [4.14].055 Dia. [1.40] Typ [3.86] Dia [5.33] [3.86] Dia. [5.33] 14 and 18 Circuit 4, 8 and 12 Circuit.289 [7.34].163 [4.14].152 Dia. [3.86].163 Typ. [4.14].055 Dia. [1.40] Typ..209 [5.33].163 Typ. [4.14].163 [4.14].055 Dia. [1.40].289 Typ. [7.34].152 [3.86] Dia. 2 Plc..326 [8.280] 2 Plc..209 [5.33] 22 Circuit 16, 20 and 24 Circuit.163 [4.14].289 [7.34].163 [4.14] Typ..055 [1.40] Dia. Typ..163 [4.14].289 [7.34].0815 [2.070] 4 Plc..163 [4.14] Typ..055 Dia. [1.40] Typ..152 [3.86] Dia. 2 Plc..489 [12.42] 2 Plc..209 [5.33].152 Dia. [3.86] 2 Plc..407 [10.35] 2 Plc..209 [5.33] 100

101 Mini-Universal MTE-N-LOK 2 Connectors (Continued) Mini-Universal MTE-N-LOK 2 Connector Mating Combinations Connector Part Number Mating Connector Part Number PC Board Pin Headers4 Number Flammability Style Plug1 Cap1 of Vertical Right-ngle Rating Housing Housing Circuits Part No. Part No. Plating With Without Blindmate Board Drain Holes Drain Holes Lock UL94V-2 In-Line Tin UL94V-0 In-Line Duplex UL94V-2 In-Line Tin UL94V-0 In-Line Duplex UL94V-2 Dual Row Tin UL94V-0 Dual Row Duplex UL94V-2 Dual Row Tin UL94V-0 Dual Row Duplex UL94V-2 Dual Row Tin UL94V-0 Dual Row Duplex UL94V-2 Matrix Tin UL94V-0 Matrix Duplex UL94V-2 Dual Row Tin UL94V-0 Dual Row Duplex UL94V-2 Matrix Dual Row Tin Matrix Duplex UL94V-0 Tin Dual Row Duplex UL94V-2 Dual Row Tin UL94V-0 Dual Row Duplex UL94V-2 Matrix Tin UL94V-0 Matrix Duplex UL94V-2 Dual Row Tin UL94V-0 Dual Row Duplex UL94V-2 Dual Row Tin UL94V-0 Dual Row Duplex UL94V-2 Dual Row Tin UL94V-0 Dual Row Duplex UL94V-2 Dual Row Tin UL94V-0 Dual Row Duplex UL94V-2 Dual Row Tin UL94V-0 Dual Row Duplex Mini-Universal MTE-N-LOK 2 plug and cap housings accept pin or socket contacts. Use the appropriate contacts in the plug housing as required by the mating connector. ll Plugs and Caps are free-hanging. 2Duplex Finish Plated with [ ] min. gold in mating area and matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 3Tin Finish Plated with [.00381] min. tin over [.00127] min nickel underplate on entire contact. 4ll PC Board pin headers have 94V-0 flammability rating and can mate to V-0 or V-2 plug housings. High Density Mini-Universal MTE-N-LOK 2 Connectors.163 [4.14] Centerline 101

102 Engineering Notes 102

103 (MR) Miniature Rectangular Connectors Product Facts Housings positively lock to help prevent accidental disengagement Either cap or plug housing can be mounted in same rectangular panel cutout without additional hardware UL94V-0 housings Plug and cap design includes molded-in polarizing feature for proper mating Numbered cavities for easy circuit identification Egg crate design of plug half fully encloses socket contacts, reducing shock hazard Molded skirt extension on cap protects pin contacts Strain reliefs for 6 through 36 positions are available Choice of tin or gold plated contacts Not for interrupting current Socket solder tail contacts available for hot side PC Board mounting High density achieved through.165 [4.19] contact centerline spacing Extraction tool removes both pins and sockets Contacts accept WG [ mm2] wire sizes and insulation diameters of [ ] Same applicator crimps pins and sockets Vertical PC Board pin headers are available Pin header standoffs on housings at board interface facilitates gas venting and cooling during soldering Recognized under the Component R Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian R Standards ssociation, File No. LR 7189 Performance Characteristics The Miniature Rectangular Connector performance characteristics found on pages are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Dielectric Withstanding Voltage 2.5 KVC between adjacent circuits Insulation Resistance 1500 megohms minimum initial between adjacent circuits Voltage Rating 250 V C Connector Mating Split Pin 1.0 lb. max. per circuit Connector Unmating Split Pin.25 lb. min. per circuit Contact Insertion Force 1.75 lb. max. per contact Contact Retention 10 lb. min. per contact Durability 25 cycles, mating and unmating Technical Documents Product Specifications (MR) Miniature Rectangular Connectors (MR) Miniature Rectangular Headers pplication Specification (MR) Miniature Rectangular Contacts Instruction Sheet Pin, Socket, Housing, Contacts, and ccessories High Density (MR) Miniature Rectangular Connectors.165 [4.20] Centerline 103

104 (MR) Miniature Rectangular Connectors (Continued) Performance Characteristics (Continued) Current Rating Verification for 30 C Maximum Temperature Rise 100% Energized (MR) Miniature Rectangular Connectors.165 [4.20] Centerline High Density 104 Maximum Current Maximum current rating of Miniature Rectangular connectors is limited by the maximum operating temperature of the housings which is 105 C including the temperature rise of the contacts which is a maximum of 30 C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. Connector Size In general, the more circuits in a connector, the less current can be carried. mbient Temperature The higher the ambient temperature, the less current can be carried in any given connector. Printed Wiring Board Conductor Size The finished trace conductor width and thickness should be maximized to allow for the greatest currentcarrying capacity and heat dissipation. Miniature Rectangular connectors also will withstand the following tests: Vibration cycles per minute at.06 inch total excursion Physical Shock 18 drops, 50 G sawtooth at 10 milliseconds Housing Panel Retention 50 lb. min. Housing Lock Strength 20 lb. min. Thermal Shock -55 C to +85 C Temperature-Humidity Cycling 25 C to 65 C at 95 RH Corrosion 48 hr. at 5% salt concentration Product Specifications (MR) Miniature Rectangular Connectors (MR) Miniature Rectangular Headers Wire-to-Wire MR Calculated Current Table Number of Wire Gauge Circuits Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. ll applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: ll combinations were not tested and this chart contains interpolated and extrapolated values. Wire-to-Board Minimum Wire Lengths for T-Rise vs. Current Testing WG Min. Length (in.) WG Min. Length (in.) Note: If wire lengths used are less than those listed above, the currentcarrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a separate current carrying chart for our printed circuit board header products. However, the above Wire-to-Wire charts may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. For vertical headers, only 95% of the Wire-to-Wire value should be used. For right-angle headers, only 75% of the Wire-to-Wire value should be used. The charted values are only a tool for connector selection and will require the customer to fully test their application. Termination Resistance/Contact Crimp Tensile Force Termination Contact Resistance Crimp Wire Size Tensile Force WG mm 2 Test Resistance Current Milliohms Force (Min.) (mps) (Max. Init.) lbs. N Note: This is the total resistance between wire crimps of a mated pin and socket.

105 (MR) Miniature Rectangular Connectors (Continued) (MR) Miniature Rectangular Connector Mating Combinations Connector Part Number Mating Connector Part Number Number Flammability Pin Housing Socket Housing PC Board of Style (Cap) (Plug) Vertical Pin Headers Circuits Rating Part No. Part No. Plating.062 Board.120 Board 2 UL94V-0 In-Line Tin Duplex UL94V-0 In-Line Tin Duplex UL94V-0 Matrix Tin Duplex UL94V-0 Matrix Tin Duplex UL94V-0 Matrix Tin Duplex UL94V-0 Matrix Tin Duplex UL94V-0 Matrix Tin Duplex UL94V-0 Matrix Tin Duplex UL94V-0 Matrix Tin Duplex UL94V-0 Matrix Tin Duplex Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. High Density (MR) Miniature Rectangular Connectors.165 [4.20] Centerline 105

106 Contacts Pin diameter.068 [1.73] (MR) Miniature Rectangular Connectors (Continued).790 [20.06].660 [16.76] Material Phosphor bronze Stock thickness.008 [.203] Live Split Pin Standard Socket Wire Size Range WG [mm 2 ] Ins. Dia. Range Contact Part Numbers HDM Finish Live Split Pin Standard Socket pplicator Strip Form Loose Piece Strip Form Loose Piece Part No. Hand Tool Part No Pre-tin [.12-.2] Select Gold Pre-tin [.12-.8] Select Gold (MR) Miniature Rectangular Connectors.165 [4.20] Centerline High Density 106 1Select Gold Finish Plated with min. [ ] gold in mating area over [.00127] min. nickel underplate on entire contact CM maximum. 3HDM pplicator part number ending in -1 is used on OMTOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine, -3 or -4 is used on -O-LECTRIC Model G Machine. See pages for further information. Grounding Pins (Mate first, break last, not for interrupting current) Pin diameter.068 [1.73] Stock thickness.008 [.203] Material Phosphor bronze Solder Tail Socket Material and Finish Phosphor bronze, pre-tin Stock thickness.008 [.203] Keying Plug IS [21.59] Product Specification (MR) Miniature Rectangular Connectors pplication Specification (MR) Miniature Rectangular Contacts Performance Characteristics pages Housings pages Technical Documents pages 103 and pplication Tooling pages Wire Size Ins. Dia. Grounding Pin Part Numbers HDM Range Range Finish pplicator WG [mm 2 ] Strip Form Loose Piece Part No. Contact Extraction Tool Part No IS Hand Tool Part No Pre-tin [.12-.8] Select Gold Select Gold Finish Plated with [ ] min. gold in mating area over [.00127] min. nickel underplate on entire contact CM maximum. 3HDM pplicator part number ending in -1 is used on OMTOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine, -3 or -4 is used on -O-LECTRIC Model G Machine. See pages for further information [25.4] Part Number Note: Recommended for use with MR Socket Housings.970 [24.63] Part Number UL94V-0 Nylon material Note: Use in socket housings only..165 [4.19] Typ..165 [4.19] Typ..055 [1.39] Dia. Typ. Recommended PC Board Hole Layout.062 [1.57] or.093 [2.36] thick board Contact Insertion Tool (For inserting contacts applied to small diameter wire) Part No IS

107 (MR) Miniature Rectangular Connectors (Continued) Housings Free-Hanging or Panel Mount.165 [4.19] Centerline spacing 2 and 3 Circuit, In-Line Fingergrip [26.92].435 [11.05].290 [7.37] Material Nylon, Natural (Color Brick Red) Flammability Rating UL94V C Product Specification (MR) Miniature Rectangular Connectors Performance Characteristics pages Panel Cutout Recommendations page 109 Contacts page 106 Keying Plug page 106 Strain Reliefs page 110 Commoning Bars page 110 Technical Documents pages 103 and Mating Headers pages Typical Circuit Identification [12.95] [7.37] Typical Circuit Identification 4 and 6 Circuit, Matrix B Positive Locking Device Pin Housing (Cap).840 [21.34] Socket Housing (Plug) Positive Locking Device C Typical Circuit Identification Number of Dimensions Part Numbers Circuits B C Pin Housing (Cap) Socket Housing (Plug) Fingergrip.755 [19.18] [26.92].435 [11.05] [19.18] High Density (MR) Miniature Rectangular Connectors.165 [4.20] Centerline Typical Circuit Identification Pin Housing (Cap) Positive Locking Device.840 [21.34].365 [9.27].755 [19.18] Positive Locking Device Socket Housing (Plug) Typical Circuit Identification Number of Part Numbers Circuits Dim. Pin Housing (Cap) Socket Housing (Plug)

108 (MR) Miniature Rectangular Connectors (Continued) Housings Free-Hanging or Panel Mount.165 [4.19] Centerline spacing 9, 12 and 15 Circuit, Matrix Fingergrip [26.92].435 [11.05] Material Nylon, Natural (Color Brick Red) Flammability Rating UL94V [23.37].620 [15.75] (MR) Miniature Rectangular Connectors.165 [4.20] Centerline High Density Product Specification (MR) Miniature Rectangular Connectors Performance Characteristics pages Panel Cutout Recommendations page 109 Contacts page 106 Keying Plug page 106 Strain Reliefs page 110 Commoning Bars page 110 Technical Documents pages 103 and Mating Headers pages [13.46] Typical Circuit Identification 20, 24 and 36 Circuit, Matrix Typical Circuit Identification Fingergrip Pin Housing (Cap) Positive Locking Device Socket Housing (Plug) [27.56].920 [23.37].840 [21.34] [26.92].435 [11.05] Pin Housing (Cap).840 [21.34] Positive Locking Device.785 [19.94] Positive Locking Device Typical Circuit Identification.695 [16.51] [27.56] Positive Locking Device Socket Housing (Plug) Typical Circuit Identification 108 Number of Part Numbers Circuits Dim. Pin Housing (Cap) Socket Housing (Plug) [15.75] [19.94] [24.13] [24.13] [28.32] [40.89]

109 (MR) Miniature Rectangular Connectors (Continued) Recommended Panel Cutouts for Pin and Socket Housings F Product Specification (MR) Miniature Rectangular Connectors Housings pages Technical Documents pages 103 and E D C B View is from housing entry side Panel Thickness.068 [1.75] Max. High Density Number of Panel Cutout Dimensions Circuits B C D E F Notes: 1. When mounted in a.060 [1.52] thick panel, the cap s mating end extends.800 [20.32] beyond the panel front; wire end extends.220 [55.88] from the panel rear. Plug mating end extends.580 [14.73] beyond the panel front; wire end extends.220 [55.88] from the panel rear. 2. The panel should be punched so that the housing enters the panel in the same direction as the punch for ease of assembly. (MR) Miniature Rectangular Connectors.165 [4.20] Centerline 109

110 (MR) Miniature Rectangular Connectors (Continued) Strain Reliefs One Piece Clam Shell (Illustrated in closed position) IS Material Nylon, Natural (Color Brick Red) Flammability Rating UL94V-0 Strain Relief dapting Grommets IS Material Flexible PVC (55/75 Durometer) black color I.D. Hinge I.D. Hinge B (MR) Miniature Rectangular Connectors.165 [4.20] Centerline High Density B C 6, 9, 12, 15 and 20 Circuit 24 and 36 Circuit Number of Dimensions Part Circuits I.D. B C Numbers Notes: 1. These strain reliefs can be used with either pin or socket housings. 2. Customer supplied: One No. 6 Panhead Type B self-taping screw, 3/8 long. Plating is optional to conform to customer requirements. 3. Strain reliefs are also available in UL94V-2 nylon, black in color. To order strain reliefs in this material use the appropriate dash numbers: 1-XXXXXX-9. B C I.D. Number of Dimensions Part Circuits I.D. B Numbers , 12 & , 24 & Commoning Bars IS Material Brass Stock thickness.008 [.203] Housings pages Circuit.635 [16.12] 3 Circuit.470 [11.93] 2 Circuit.305 [7.74] Double Stack Commoning Bar Part Numbers Finish 2 Circuit 3 Circuit 4 Circuit Pre-tin Gold Gold Finish Plated with [ ] min. gold over [.00127] min. nickel underplate on entire contact. Notes: 1. Commoning bars can be used to common adjacent pin contacts in any column or row. Maximum stack per pin is two. 2. The above illustrates the proper insertion of the Commoning Bar. 3. Use the mating socket housing to assemble the Commoning Bar onto the pins. Pin Commoning Bar Extraction Tool Part No IS

111 (MR) Miniature Rectangular Connectors (Continued) PC Board Vertical Pin Headers.165 [4.19] Centerline spacing Material Housing Nylon, Natural (Color Brick Red) Flammability Rating UL94V-0 Contacts Phosphor bronze Solder tail diameter.040 [1.02] 2 and 3 Circuit, In-Line.030 [.762].530 [13.46].150 [3.81] Live Pin.290 [7.36].055 [1.40] Dia. Typ..165 Typ. [4.19] Recommended PC Board Hole Layout Product Specification (MR) Miniature Rectangular Headers Dimensions and B page 112 Performance Characteristics pages Technical Documents pages 103 and Mating Socket Housings pages B.435 [11.05] 4 and 6 Circuit, Matrix.030 [.762] B.530 [13.46].435 [11.05].150 [3.81] Live Pin 9, 12 and 15 Circuit, Matrix.455 [11.56].165 [4.19].055 Dia. Typ. [1.40].165 [4.19] Typ. Recommended PC Board Hole Layout High Density (MR) Miniature Rectangular Connectors.165 [4.20] Centerline.030 [.762].530 [13.46].150 [3.81].055 [1.40] Dia. Typ. Live Pin.620 [15.75].165 Typ. [4.19] B.435 [11.05].165 Typ. [4.19] Recommended PC Board Hole Layout 111

112 (MR) Miniature Rectangular Connectors (Continued) PC Board Vertical Pin Headers.165 [4.19] Centerline spacing Material Housing Nylon, Natural (Color Brick Red) Flammability Rating UL94V-0 Contacts Phosphor bronze Solder tail diameter.040 [1.02] 20, 24 and 36 Circuit, Matrix.030 [.76].530 [13.46].150 [3.81] Live Pin.785 [19.94].055 Dia. Typ. [1.40].165 [4.19] Typ. (MR) Miniature Rectangular Connectors.165 [4.20] Centerline High Density Product Specification (MR) Miniature Rectangular Headers Dimensions (2 and 3 Circuit, In-Line; 4, 6, 9, 12 and 15 Circuit, Matrix) page 112 Performance Characteristics pages Vertical Pin Headers and Recommended PC Board Hole Layouts pages Technical Documents pages 103 and Mating Socket Housings pages B.435 [11.05].165 [4.19] Typ. Recommended PC Board Hole Layout Number Board Dimensions Header Part Numbers Mates with of Tin Duplex Socket Housing Thickness Circuits B Finish Finish1 Part No In-Line In-Line Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 112

113 4.2 mm PE Series Connector System (Wire-to-Wire, Wire-to-Board and Wire-to-Panel) Product Facts Low cost, wire-to-wire, wire-to-board and wire-topanel connectors with 4.2 mm centerline Easy mate and unmate with positive latch design Single row, 3-5 positions: receptacles, panel mount or free-hanging plugs Double row, 2-24 positions (even only): receptacles, panel mount or free-hanging plugs, and vertical or right-angle pin headers vailable in UL 94V-2 or UL 94V-0 flammability rated nylon Products are lead free to help promote a cleaner environment Intermateable and interchangeable with Molex Mini-Fit, Jr. and intermateable -DUC connectors Recognized under the R Component Program of Underwriters Laboratories Inc., File No Certified by Canadian R Standards ssociation, File No. E28476 Tyco Electronics Design For Environment (DFE) Standard Performance Characteristics Electrical Voltage 600 VC Current 9 amps max. in 2-position applications Dielectric Withstanding Voltage 1500 VC min. Insulation Resistance 1000 megohms min. Operating Temperature 40 C to +105 C [ 40 F to +221 F] Material and Finish Housings Nylon, UL 94V-2 and UL 94V-0 Contacts Brass or Phos. Bronze with tin plating (Lead-Free) or gold plating pplications Computer motherboards/power supplies Harness assemblies used in the Vending, Gaming and ppliance industries Car alarm systems Heating systems High Density 4.2 mm PE Series Connector System.165 [4.20] Centerline Mechanical Connector Mating 1.55 lb. [6.90 N] max. per circuit Connector Unmating.11 lb. [.49 N] min. per circuit Contact Retention 4.88 lb. [21.71 N] min. per contact Durability 50 cycles, mating and unmating 113

114 4.2 mm PE Series Connector System (Wire-to-Wire, Wire-to-Board and Wire-to-Panel) (Continued) 4.2 mm PE Series Connector System.165 [4.20] Centerline High Density Contacts Wire Range (WG) Material & Finish Pin Socket pplicator PRO-CRIMPER III Hand Tool Strip Form Loose Piece Strip Form Loose Piece Part Number1 Part Number Brass, Pre-Tin Phos. Brz., Pre-Tin Brass, Gold X Phos. Brz., Gold Brass, Pre-Tin Phos. Brz., Pre-Tin Brass, Gold X Phos. Brz., Gold Extraction Tool Part Number For applicator and machine part numbers, contact Technical Support. Socket (used in Receptacle Housing).573 [14.55] Pin (used in Plug Housing).17 [4.4].66 [16.8] Housings Single Row.18 [4.6].20 [5.0].07 [1.9].05 [1.3].21 [5.4].01±.00 [0.2±0.02] UL 94V-2 Housings UL 94V-0 Housings No. of Positions Panel Mount Free-Hanging Receptacle Panel Mount Free-Hanging Receptacle Plug Plug Housing Plug Plug Housing 3* *Note: 3 position housings are First Mate/Last Break. Panel Mount Plug Housing Receptacle Housing.33 [8.5].08 [2.0].053 [1.35] Free-Hanging Plug Housing.76 [19.3].81 [20.6].543 [13.8].165 [4.2] Typ..17 [4.2] Typ..12 [3.0].543 [13.8].165 [4.2] Typ..15 [3.7].21 [5.4] [13.8]

115 4.2 mm PE Series Connector System (Wire-to-Wire, Wire-to-Board and Wire-to-Panel) (Continued) Housings Double Row UL 94V-2 Housings UL 94V-0 Housings No. of Positions Panel Mount Free-Hanging Receptacle Panel Mount Free-Hanging Receptacle Plug Plug Housing Plug Plug Housing Note: Plug housings accept pin contacts and receptacle housings accept socket contacts on page 114. Panel Mount Plug Housing Receptacle Housing Free-Hanging Plug Housing High Density.17 [4.2].17 [4.2].94 [23.9].17 [4.2].17 [4.2].39 [9.8].94 [23.9] 4.2 mm PE Series Connector System.165 [4.20] Centerline 115

116 4.2 mm PE Series Connector System (Wire-to-Wire, Wire-to-Board and Wire-to-Panel) (Continued) 4.2 mm PE Series Connector System.165 [4.20] Centerline High Density Pin Headers UL 94V-2 Pin Headers UL 94V-0 Pin Headers No. of Positions Vertical Right-ngle Vertical Right-ngle w/o Pegs w/pegs w/o Pegs Screw Mount w/o Pegs w/pegs w/o Pegs Screw Mount Note: ll Headers have Brass, Tin-Plated contacts. Vertical Pin Headers (Part No shown w/o pegs) Position 1 Identification Feature.165 [4.20].165 [4.20].50 [12.8].22±.00 [5.5±0.1].384 [9.75].14 [3.5] Right-ngle Pin Headers (Part No Screw Mount).50 [12.8].17 [4.2].17 [4.2].17 [4.2] Position 1 Identification Feature.22 [5.5].14 [3.5].165±004 [4.20±0.10].055±002 Circuit 1 [1.40±0.05] Typ..118±002 [ 3.00±0.05].217±004 [5.50±0.10].018±003 [0.46±0.08].165±004 [4.20±0.10] Typ..185±003 [4.70±0.08] 2X PCB Layout: Component Side (shown with pegs) Recommended Board Thickness.070 [1.78].165 [4.20] [5.50] [4.20] Typ..177 [4.50].071 [ 1.80] Circuit [ 3.20] 2X PCB Layout: Component Side (screw mount shown) Recommended Board Thickness.063 [1.60] 116

117 4.2 mm PE Series Connector System (Wire-to-Wire, Wire-to-Board and Wire-to-Panel) (Continued) Blindmate Headers No. of Dimensions Pos. B C D E [0.21] 9.4 [0.37] 10.8 [0.43] 13.2 [0.52] [0.17] 9.6 [0.38] 13.6 [0.54] 15.0 [0.59] 17.4 [0.69] [0.33] 13.8 [0.54] 17.8 [0.70] 19.2 [0.76] 21.6 [0.85] [0.50] 18.0 [0.71] 22.0 [0.87] 23.4 [0.92] 25.8 [1.02] [0.66] 22.2 [0.87] 26.2 [1.03] 27.6 [1.09] 30.0 [1.18] [0.83] 26.4 [1.04] 30.4 [1.20] 31.8 [1.25] 34.2 [1.35] [0.99] 30.6 [1.20] 34.6 [1.36] 36.0 [1.42] 38.4 [1.51] [1.58] 34.8 [1.37] 38.8 [1.53] 40.2 [1.58] 42.6 [1.69] [1.32] 39.0 [1.54] 43.0 [1.69] 44.4 [1.75] 46.8 [1.84] [1.49] 43.2 [1.70] 47.2 [1.86] 48.6 [1.91] 51.0 [2.01] [1.65] 47.4 [1.87] 51.4 [2.02] 52.0 [2.08] 55.2 [2.17] [1.82] 51.6 [2.03] 55.6 [2.19] 57.0 [2.24] 59.4 [2.32] 4.20 [.165] Typ. Last Pin D E 5.4 [.21] 4.2 [.165] 5.6 [.22] UL 94V-2 Housings UL 94V-0 Housings With Without With Without Drain Holes Drain Holes Drain Holes Drain Holes ± 0.20 [.591 ±.008] Ø3.00 ± 0.05 [Ø.118 ±.002] 2X Ø1.40 ± 0.05 [Ø.055 ±.002] 16X First Pin Rib Indicates Circuit 1 C ± ± 0.10 [.165 ±.004] Non Cumulative 4.70 ± 0.08 [.185 ±.003] 2X Recommended Hole Layout for 1.78 [.070] Maximum Thick PC Board 0.50 ±0.08 [.020 ±.003] 5.50 ± 0.10 [.217 ±.004] Circuit 1 High Density 4.2 mm PE Series Connector System.165 [4.20] Centerline ± 0.20 [.555 ±.008] 1.80 [.071] B 3.50 [.138] 9.8 [.38] 5.50 [.217] 117

118 Engineering Notes 118

119 -DUC Connectors Product Facts Wire-to-board and wire-towire connector system Free-hanging or panel mount plug housings Vertical header with or without mounting pegs and with or without drain holes Selective loading available on vertical headers 4.2 mm x 4.2 mm centerline Male and female contacts designed for WG and WG wire Receptacle housings accept female contacts with less orientation than competitive product Right-angle headers Designed for power applications Positive latch feature helps prevent disconnection -DUC (dual action) receptacle contacts nti-stubbing contact design Polarized housings Intermateable with Molex Mini-Fit Jr. connectors Recognized under Component Program of Underwriters R Laboratories Inc., File No. E28476 Certified by Canadian Standards ssociation, R File No. LR7189 -DUC Connectors, for power or signal applications, belong to the broad family of Tyco Electronics Soft Shell connectors. The dual action design of the female receptacle contact provides for low insertion force, yet maintains high-performance current capacity. To help meet your production requirements, semiautomatic bench machines and hand tools are available for strip and loose piece contacts, respectively. High density, 4.2 mm x 4.2 mm [.165 x.165] centerline, dual-row receptacle housings mate with plug housings (freehanging or panel mount) or pc board headers (vertical or right-angle). Selective contact loading is available for vertical headers. ll housings are polarized for easier mating and locking latches help maintain reliable connections. -DUC wire-to-board, wire-to-panel, and wire-towire connectors are intermateable with Molex Mini-Fit Jr. series connectors. Technical Documents Product Specifications Headers Receptacles pplication Specification Use of Receptacles Qualification Test Report Performance Data Voltage Rating 600 VC Current Rating 9 amps maximum in 2 position applications Low Level Resistance 10 megohms max. Dielectric Withstanding Voltage 1500 VC/min. Insulation Resistance 1000 megohms minimum Operating Temperature 55 C to +105 C [ 67 F to +221 F] Need more information? Call Technical Support. Technical Support is staffed with specialists well versed in Tyco Electronics products. They can provide you with: Technical support Catalogs Technical Documents Product Samples Tyco Electronics uthorized Distributor Locations High Density -DUC Connectors.165 [4.20] Centerline 119

120 Receptacle Housings 2-24 Position Housings ccept female contacts. -DUC Connectors (Continued) 4.2 [.165] N x 4.2=M [N x.165=m] 11.7 [.460] Material Housings Nylon UL 94V-2, Natural color UL 94V-0, White color 4.2 [.165] 9.7 [.391] L -DUC Connectors.165 [4.20] Centerline High Density Mate with Vertical headers (pages ), right-angle headers (page 122) and plug housings (page 121). Contacts See below. Strain Relief See below and page 121. Technical Documents pages 119 and Strain Relief, 6 Position Part Number Used with plug or receptacle housings. Wire Bundle Range [ ] Material Nylon, UL 94V-2, Natural color Number of Positions [.736] Dimensions Part Number UL 94V-2 UL 94V-0 L M N Natural White Female Contacts Used in receptacle housings. Material Phos. Bronze pplication Tooling See chart and pages Ref. [.582] Technical Documents Product Specifications DUC Header DUC Receptacle pplication Specification DUC Receptacle Contact Wire Size Part Number pplicator Part Number Range Ins. Dia. Plating for for -O-MTIC CERTI-CRIMP WG [mm2] Range Strip Form Loose Piece -O-LECTRIC Stripper/Crimper Hand Tool Bench Machine Machine Part Number Tin [.3-.8] Gold * Tin [.12-.3] Gold * @ Total Max. Tin [.8].130 Gold * Extraction Tool Part Number *Part Number suffix -2 indicates pplicator for Model K Machine and -3 for Model G Machine. 120

121 -DUC Connectors (Continued) Plug Housings 2-24 Position Housings ccept male contacts. L 10.0 [.394] 1.6 [.063] 4.00 [.157] 2.5 [.098] 5.6 [.220] Material Housings Nylon UL 94V-2, Natural color UL 94V-0, White color 9.6 [.38] M Recommended Cutout for 2.00 [.079] Max. Thick Panel Mate with Receptacle housings (page 120) Contacts See below. Strain Relief See below. Technical Documents pages 119 and Strain Relief, 6 Position Part Number Used with plug or receptacle housings. Wire Bundle Range [ ] Material Nylon, UL 94V-2, Natural color Part Number Number of Dimensions UL 94V-2, Natural UL 94V-0, White Positions L M Free-Hanging Panel Mount Free-Hanging Panel Mount * * * * * * * * * * * * * * * * * * * * * * * * *Call for availability [.94] High Density -DUC Connectors.165 [4.20] Centerline Male Contacts Used in plug housings. Material Phos. Bronze pplication Tooling See chart and pages Ref. [.664] Part Number pplicator Part Number Wire Size Range Ins. Dia. Plating for for -O-MTIC CERTI-CRIMP WG [mm 2 ] Range Strip Form Loose Piece -O-LECTRIC Stripper/Crimper Hand Tool Bench Machine Machine Part Number Tin [.3-.8] Gold * Tin [.12-.3] Gold * *Part Number suffix -2 indicates pplicator for Model K Machine and -3 for Model G Machine. 121

122 -DUC Connectors (Continued) Vertical Header ssemblies 2, 4 and 6 Position, with and without Pegs and with and without Drain Holes Material and Finish Housing Nylon UL 94V-2, Natural color UL 94V-0, White color Contacts 0.25 [.010] thick copper alloy 3.5 ±0.3 [.137 ±.012] 2.9 [.114] 4.2 [.165] Typ [.826] Ref. 8.4 [.330] Ref ±0.08 [.185 ±.003].46 ±0.08 [.018 ±.003] 17.8 [.700] Ref. 8.4 [.330] Ref. 4.2 ±0.1 [.165 ±.004] 5.5 ±0.1 [.217 ±.004] Recommended PC Board Layout -DUC Connectors.165 [4.20] Centerline High Density Mate with Receptacle housings (page 120). Technical Documents pages 119 and [.330] Ref [.543] 4.2 [.165] Typ Number PCB Drain Part Number of Pegs Holes Plating Positions UL 94V-2, Natural UL 94V-0, White N N Tin N N 30 Gold Y N Tin Y N 30 Gold N Y Tin N Y 30 Gold Y Y Tin Y Y 30 Gold Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold Y N Tin Y N 30 Gold N N Tin N N 30 Gold

123 -DUC Connectors (Continued) Vertical Header ssemblies (Continued) 8 and 10 Position, with and without Pegs and with and without Drain Holes Material and Finish Housing Nylon UL 94V-2, Natural color UL 94V-0, White color Contacts 0.25 [.010] thick copper alloy Mate with Receptacle housings (page 120). Technical Documents pages 119 and ±0.3 [.137 ±.012] 2.9 [.114] 16.8 [.661] Ref [1.15] Ref. 4.2 [.165] Typ [.661] Ref [.874] 4.2 [.165] Typ ±0.08 [.185 ±.003].46 ±0.08 [.018 ±.003] 26.2 [1.03] Ref [.661] Ref. 4.2 ±0.1 [.165 ±.004] 5.5 ±0.1 [.217 ±.004] Recommended PC Board Layout Number PCB Drain Part Number of Pegs Holes Plating Positions UL 94V-2, Natural UL 94V-0, White Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold High Density -DUC Connectors.165 [4.20] Centerline 123

124 -DUC Connectors (Continued) Vertical Header ssemblies (Continued) 3.5 ±0.3 [.137 ±.012] 21.0 [.826] Ref. -DUC Connectors.165 [4.20] Centerline High Density 12 Position, with and without Pegs and with and without Drain Holes Material and Finish Housing Nylon UL 94V-2, Natural color UL 94V-0, White color Contacts 0.25 [.010] thick copper alloy Mate with Receptacle housings (page 120). Technical Documents pages 119 and Position, with and without Pegs and with and without Drain Holes Material and Finish Housing Nylon UL 94V-2, Natural color UL 94V-0, White color Contacts 0.25 [.010] thick copper alloy 2.9 [.114] 3.5 ±0.3 [.137 ±.012] 2.9 [.114] 33.6 [1.32] Ref. 4.2 [.165] Typ [.826] Ref [1.03] 25.2 [.992] Ref [1.49] Ref. 4.2 [.165] Typ. 4.2 [.165] Typ ±0.08 [.185 ±.003] 0.46 ±0.08 [.118 ±.003] 4.70 ±0.08 [.185 ±.003] 30.4 [1.19] Ref [.826] Ref. 4.2 ±0.1 [.165 ±.004] 5.5 ±0.1 [.217 ±.004] Recommended PC Board Layout Number PCB Drain Part Number of Pegs Holes Plating Positions UL 94V-2, Natural UL 94V-0, White Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold ±0.08 [.018 ±.003] 34.6 [1.36] Ref [.992] Ref. 4.2 ±0.1 [.165 ±.004] 5.5 ±0.1 [.217 ±.004] Mate with Receptacle housings (page 120). Technical Documents pages 119 and [.992] Ref [1.20] 4.2 [.165] Typ. Recommended PC Board Layout 124 Number PCB Drain Part Number of Pegs Holes Plating Positions UL 94V-2, Natural UL 94V-0, White Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold

125 -DUC Connectors (Continued) Vertical Header ssemblies (Continued) 3.5 ±0.3 [.137 ±.012] 29.4 [1.15] Ref. 16 Position, with and without Pegs and with and without Drain Holes Material and Finish Housing Nylon UL 94V-2, Natural color UL 94V-0, White color Contacts 0.25 [.010] thick copper alloy Mate with Receptacle housings (page 120). Technical Documents pages 119 and Position, with and without Pegs and with and without Drain Holes Material and Finish Housing Nylon UL 94V-2, Natural color UL 94V-0, White color Contacts 0.25 [.010] thick copper alloy 2.9 [.114] 42.0 [1.65] Ref. 4.2 [.165] Typ [1.15] Ref [1.37] 4.2 [.165] Typ ±0.08 [.185 ±.003] 0.46 ±0.08 [.118 ±.003] 38.8 [1.53] Ref [1.16] Ref. 4.2 ±0.1 [.165 ±.004] Recommended PC Board Layout Number PCB Drain Part Number of Pegs Holes Plating Positions UL 94V-2, Natural UL 94V-0, White Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold ±0.3 [.137 ±.012] 2.9 [.114] 33.6 [1.32] Ref [1.81] Ref. 4.2 [.165] Typ ±0.08 [.185 ±.003].46 ±0.08 [.018 ±.003] 33.6 [1.69] Ref [1.15] Ref. 4.2 ±0.1 [.165 ±.004] 5.5 ±0.1 [.217 ±.004] 5.5 ±0.1 [.217 ±.004] High Density -DUC Connectors.165 [4.20] Centerline Mate with Receptacle housings (page 120). Technical Documents pages 119 and [1.32] Ref [1.53] 4.2 [.165] Typ. Recommended PC Board Layout Number PCB Drain Part Number of Pegs Holes Plating Positions UL 94V-2, Natural UL 94V-0, White Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold

126 -DUC Connectors (Continued) Vertical Header ssemblies (Continued) 3.5 ±0.3 [.137 ±.012] 37.8 [1.48] Ref. -DUC Connectors.165 [4.20] Centerline High Density 20 Position, with and without Pegs and with and without Drain Holes Material and Finish Housing Nylon UL 94V-2, Natural color UL 94V-0, White color Contacts 0.25 [.010] thick copper alloy Mate with Receptacle housings (page 120). Technical Documents pages 119 and High Temperature Headers IR Reflow compatible, UL 94V-0, Black color 22 Position, with and without Pegs and with and without Drain Holes Material and Finish Housing Nylon UL 94V-2, Natural color UL 94V-0, White color Contacts 0.25 [.010] thick copper alloy Mate with Receptacle housings (page 120). Technical Documents pages 119 and [.114] 50.4 [1.98] Ref. 4.2 [.165] Typ [1.48] Ref [1.70] 4.2 [.165] Typ ±0.08 [.185 ±.003].46 ±0.08 [.018 ±.003] 47.2 [1.85] Ref [1.48] Ref. 4.2 ±0.1 [.165 ±.004] Recommended PC Board Layout 5.5 ±0.1 [.217 ±.004] Number PCB Drain Part Number of Pegs Holes Plating Positions UL 94V-2, Natural UL 94V-0, White Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold Number of Positions ±0.3 [.137 ±.012] 2.9 [.114] PCB Pegs Drain Holes Plating Part Number UL 94V-0, Black N N Tin N N 30 Gold [1.65] Ref [2.14] Ref [1.65] Ref [1.87] 4.2 [.165] Typ. 4.2 [.165] Typ ±0.08 [.185 ±.003].46 ±0.08 [.018 ±.003] 51.4 [2.02] Ref [1.65] Ref. 4.2 ±0.1 [.165 ±.004] 5.5 ±0.1 [.217 ±.004] Recommended PC Board Layout Number PCB Drain Part Number of Pegs Holes Plating Positions UL 94V-2, Natural UL 94V-0, White Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold

127 -DUC Connectors (Continued) Vertical Header ssemblies (Continued) 3.5 ±0.3 [.137 ±.012] 46.2 [1.81] Ref. 24 Position, with and without Pegs and with and without Drain Holes Material and Finish Housing Nylon UL 94V-2, Natural color UL 94V-0, White color Contacts 0.25 [.010] thick copper alloy Mate with Receptacle housings (page 120). Technical Documents pages 119 and [.114] 58.8 [2.13] Ref [1.81] Ref [2.03] 4.2 [.165] Typ. 4.2 [.165] Typ ±0.08 [.185 ±.003].46 ±0.08 [.018 ±.003] 55.6 [2.18] Ref [1.81] Ref. 4.2 ±0.1 [.165 ±.004] Recommended PC Board Layout 5.5 ±0.1 [.217 ±.004] Number PCB Drain Part Number of Pegs Holes Plating Positions UL 94V-2, Natural UL 94V-0, White Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold High Density Right-ngle Header ssemblies 2-24 Position, with Pegs and without Drain Holes Material and Finish Housing Nylon UL 94V-2, Natural color UL 94V-0, White color Contacts Copper alloy 3.20 [.126] 0.40 [.016] 9.6 [.378] 3.8 Ref. [.150] 10.0 [.394] 4.2±0.1[.165±0.004] Typ. Non-Cumulative 3.25±0.05 [.128±.002] 1.40±0.05 [.06±.002] [.042] Sq. 4.2 [.165] 6.4 [.252] [.504] 5.50±0.10 [.22±.004] 3.5±0.5 [.14±.02] -DUC Connectors.165 [4.20] Centerline Mate with Receptacle housings (page 120). Technical Documents pages 119 and ±0.10 [.217±0.004] 6.4 [.252] 7.30±0.08 [.287±0.003] Recommended Mounting Hole Pattern For 1.78 [.070] Max. Thick PC Board (Component Side Shown) Number PCB Drain Part Number of Pegs Holes Plating Positions UL 94V-2, Natural UL 94V-0, White 2 Y N Tin Y N Tin Y N Tin Y N Tin Y N Tin Y N Tin Y N Tin Y N Tin Y N Tin Y N Tin Y N Tin Y N Tin

128 Engineering Notes 128

129 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) Product Facts Compact design with 19.4 mm mated height Power circuit connector with 5.0 mm contact centerline Wire-to-board connectors consisting of plug housings for wires and PCB header assemblies With a clear clicking sound, contact insertions can be made easier. The double lock plate provides for complete loading of contacts Locking levers are surrounded by walls, which protect levers and prevent tangling with wires Connector is designed to release bubbles created by the process of potting (PC board coating) Housing lances also help prevent tangling of wired contacts Recognized under the Component Program of Underwriters R Laboratories Inc., File No. E28476 Certified by Canadian R Standards ssociation, File No. LR mm Power Key Connectors are for power circuits of home appliances, especially targeting gas appliances. The connector features four kinds of keying per housing. Only color-coding of housings limited the efficiency of blind mating where you could not see connectors. However, the new keying mechanism not only improves assembly efficiency but also helps prevent mismating. Part numbers involved can be reduced so that purchasing and stock level control can be made simpler. Performance Characteristics Voltage Rating 300 VC1 Current Rating 10 max.2 Operating Temperature -30 C ~ +105 C pplicable Wire WG pplicable PC Board Thickness 1.6 mm 1 Excludes header tyne round space. Usable for 150 VC applications when the round dimensions are 3 mm or less. 2 Specified values vary according to the number of contacts and the wire used. The 10 maximum value applies to 16 WG wire used with 2 contacts. Technical Documents Product Specification pplication Specification Standard Density 5.0 mm Power Key Connectors.197 [5.00] Centerline 129

130 Quick Reference Chart for Mating Part Numbers 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) 5.0 mm Power Key Connectors.197 [5.00] Centerline Standard Density 2 Row No. of Pos Plug Housing pplicable Mating Header ssy. Double Lock Plate Type of Keying/Color Part Number Part Number Part Number Type /Natural Type B/Red Type C/Blue Type D/Yellow Type /Natural Type B/Red Type C/Blue Type D/Yellow Type /Natural Type B/Red Type C/Blue Type D/Yellow Type /Natural Type B/Red Type C/Blue Type D/Yellow Type /Natural Type B/Red Type C/Blue Type D/Yellow Type /Natural Type B/Red Type C/Blue Type D/Yellow *Included in Header ssy. line are Tube Stick version. Refer to the appropriate description in the catalog. Note: Dimensions shown are metric. 130

131 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) Receptacle Contacts Material and Finish Pre-tinned Copper lloy Section X-X Wire Range WG mm2 Wire Ins. Dia. Receptacle Contact Part No. pplicator Part No. 24~ ~ ~ (Strip Form) * 20~16 0.5~ ~ (Strip Form) * * Contact the Tooling ssistance Center (TC) at for pplicator Part Number. Note: Dimensions shown are metric. Standard Density Double Lock Plates Material and Finish UL94V-0, 6/6 Nylon, glass filled, Black 5.0 mm Power Key Connectors.197 [5.00] Centerline No. of Pos. Dimensions (Double Lock Plate) Double Lock Plate pplicable B Part No. Plug Part No * Contact the Tooling ssistance Center (TC) for pplicator Part Number. Note: Dimensions shown are metric. 131

132 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) Plug Housings (For Receptacle Contacts) Material and Finish Housing 6/6 Nylon, glass filled Receptacle Contacts page 131 Double Lock Plates page 131 Mating Headers page 134 Section X-X 5.0 mm Power Key Connectors.197 [5.00] Centerline Standard Density Type of Keying/Color Plug Housing Part No. pplicable Dimensions Type of Keying/Color No. of Double Mating Pos. Type Type B Type C Type D Lock Plate Header ssy. B Natural Red Blue Yellow Part Number Part Number Note: Dimensions shown are metric. 132

133 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) Plug Housing (2 Rows) (For Receptacle Contacts) Material and Finish Housing 6/6 Nylon, glass filled Receptacle Contacts page 131 Double Lock Plates page 131 Mating Headers page 135 Section X-X Standard Density Type of Keying/Color 5.0 mm Power Key Connectors.197 [5.00] Centerline No. of Pos. Dimensions B Type Type B Type C Type D Natural Red Blue Yellow pplicable Double Lock Plate Part Number Mating Header ssy. Part Number Note: Dimensions shown are metric. Plug Housing Part No. Type of Keying/Color 133

134 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) Vertical Header ssembly Material and Finish Housing 6/6 Nylon, glass filled Tab Contacts -Copper lloy, Tin plated Mating Plug Housings page 132 Section X-X 5.0 mm Power Key Connectors.197 [5.00] Centerline Standard Density Type of Keying/Color PC Board Layout Vertical Header ssy. Part No. No. of Dimensions Loose Piece Type of Keying/Color Pos. Tube B Type Type B Type C Type D (Qty.) Natural Red Blue Yellow L.P Tube (40) (40) (40) (40) L.P Tube (25) (25) (25) (25) L.P Tube (20) (20) (20) (20) L.P Tube (15) (15) (15) (15) 2* L.P Tube (25) (25) (25) (25) *10 mm centerline Note: Dimensions shown are metric. Mating Plug Housing Part Number

135 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) Vertical Header ssembly (2 Rows) Material and Finish Housing 6/6 Nylon, glass filled Tab Contacts Copper lloy, Tin plated Mating Plug Housings page 133 Section X-X Type of Keying/Color Standard Density PC Board Layout Vertical Header ssy. Part No. Dimensions Loose Piece No. of Type of Keying/Color Tube Pos. B Type Type B Type C Type D (Qty.) Natural Red Blue Yellow L.P Tube (40) (40) (40) (40) L.P Tube (25) (25) (25) (25) Mating Plug Housing Part Number mm Power Key Connectors.197 [5.00] Centerline Note: Dimensions shown are metric. 135

136 Engineering Notes 136

137 .093 [2.36] Commercial Product Facts Polarized Cavity identification Low contact-mating force Dual locking lances Detent and positive locking Contacts available in brass and phosphor bronze with tin and gold plating Panel mounting and freehanging styles F crimp contacts pplicator and hand tool available Economical commercialgrade connectors Compatible with high-speed application machinery and competitive soft shells Wire range 24 to 14 WG [0.2 to 2 mm2] ccepts wires with insulation diameters as large as.180 [4.57] Housings available in 1 to 15 positions.093 plug and receptacle housings accept pin or socket contacts. The preferred convention is to use socket contacts with receptacle housings Not for interrupting current Recognized under the Component Program of Underwriters Laboratories Inc., R File No. E28476 Certified by Canadian Standards ssociation, File No. LR 7189 R Performance Characteristics The.093 Commercial Pin and Socket Connectors performance characteristics found on pages are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Thermal Shock -55 C to +105 C Temperature-Humidity Cycling +25 C to +65 C at 90 95% RH Corrosion 48 hr. at 5% salt concentration Vibration cycles per minute at.06 [1.52] total excursion Physical Shock 18 shocks, 50 Gs sawtooth in 11 milliseconds Durability 50 mating cycles Dielectric Withstanding Voltage 1.0 kvc Insulation Resistance 1000 megohms min. initial Voltage Rating 250 V C or DC Connector Mating 2.5 lb. [11.1 N] max. per contact Connector Unmating 1.5 lb. [6.7 N] min. per contact Contact Retention 10 lb. [44.5 N] min. Technical Documents pplication Specification Commercial Pin and Socket Connectors Product Specification Commercial Pin and Socket Connectors Standard Density.093 [2.36] Commercial.198 [5.03] Centerline 137

138 .093 [2.36] Commercial (Continued).093 [2.36] Commercial.198 [5.03] Centerline Standard Density Performance Characteristics (continued) Maximum Current Maximum current rating of.093 Commercial Pin and Socket Connectors is limited by the maximum operating temperature of the housings which is 105 C including the temperature rise of the contacts which is a maximum of 30 C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. Connector Size In general, the more circuits in a connector, the less current can be carried. mbient Temperature The higher the ambient temperature, the less current can be carried in any given connector. Product Specification Current Rating Verification for 30 C Maximum Temperature Rise 100% Energized Wire-to-Wire.093 Commercial Calculated Current Table Number of Wire WG Circuits In-Line Matrix Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. ll applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: ll combinations were not tested and this chart contains interpolated and extrapolated values. Minimum Wire Lengths for T-Rise vs. Current Testing WG Min. Length (in.) WG Min. Length (in.) Note: If wire lengths used are less than those listed above, the currentcarrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Termination Resistance/Contact Crimp Tensile Force Wire Size Termination Resistance Contact Crimp Tensile Force WG mm 2 Test Resistance Force (Min.) Current Milliohms (mps) (Max. Init.) lbs. N Note: This is the total resistance between wire crimps of a mated pin and socket. 138

139 .093 [2.36] Commercial (Continued) Contacts Pin Diameter.093 [2.36] Material.010 [0.25] Stock Thickness Pin and socket contacts can be used in either plug or receptacle housings..780 [19.81].780 [19.81] Product Specification pplication Specification Performance Characteristics pages Housings.198 [5.03] Centerline pages [6.35] Centerline pages Panel Cutouts.198 [5.03] Centerline Housings page [6.35] Centerline Housings page 142 Technical Documents pages 137 and pplication Tooling pages Contact Insertion Tool (For Pins and Sockets) Part No IS Contact Extraction Tool Part No IS Pin.973 [24.71] Pin Part No Socket Socket Part No Contact Part Numbers HDM Wire Size Ins. Dia. Material Pin Socket pplicator Hand Tool WG mm2 & Finish Part Part No. Strip Form Loose Piece Strip Form Loose Piece No. Brass, Pre-tin Brass, Gold Brass Select Gold1 Brass, Pre-tin Brass, Select Gold Phos. Brz., Pre-tin Brass, 4.57 Pre-tin Brass, or or 4.57 Pre-tin 2 2 (per Phos. Brz., (18) ( ) wire) Pre-tin.973 [24.71] Select Gold [ ] min gold in mating area over [.00127] min nickel. 2Gold [ ] min gold in mating area, overall gold flash over [.00127] min nickel. 3These contacts have a.0125 [.318] stock thickness and accept two wires, each with maximum.180 [4.57] insulation diameters. They can be used only with the following housing part numbers: , , , , , and (see page 143). 4Contact length is.875 [22. 23] 5HDM pplicator part number ending in -1 is used on OMTOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine, -3 is used on -O-LECTRIC Model G Machine. See pages for further information. 6HDM pplicator part number ending in -3 is used on OMTOR CLS Machine with T or G Terminators, -4 is used on -O-LECTRIC Model K Machine, -6 is used on -O-LECTRIC Model G Machine. See pages for further information. 7HDM pplicator part number ending in -3 is used on OMTOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine, -4 is used on -O-LECTRIC Model G Machine. See pages for further information. Note: Phosphor bronze contacts should be used in high-temperature/humidity cycling applications. Standard Density.093 [2.36] Commercial.198 [5.03] Centerline 139

140 .093 [2.36] Commercial (Continued) Housings Free-Hanging or Panel Mount.198 [5.03] Centerline spacing 1 Circuit.360 [9.14] Material Housing Nylon, natural color Flammability Rating UL94-V [6.10] [25.40].245 [6.22].970 [24.64] Contacts page 139 Receptacle Plug Product Specification , 3, and 4 Circuit, In-Line Panel-Mount Flange.198 [5.03] Typ..198 [5.03] Typ..093 [2.36] Commercial.198 [5.03] Centerline Standard Density Receptacle Receptacle Part Numbers Plug Part Numbers No. of Dimension Panel Mount Free-Hanging Circuits Panel Free- Receptacle Plug Without With Without With Mount Hanging Detents Detents Detents Detents , , ,3, (In-Line) (Matrix) (In-Line) (Matrix) [6.30] centerline. 2Mounting ears at wire end. 3Tool removable. 4Positive lock V C or DC.240 [6.10] [28.58].340 [8.64] Plug [27.81] 140

141 .093 [2.36] Commercial (Continued) Housings Free-Hanging or Panel Mount.198 [5.03] Centerline spacing 5 Circuit, In-Line Material Housing Nylon, natural color Flammability Rating UL94V [5.03] Typ [27.18].198 [5.03] Typ [29.72] Contacts page 139 Product Specification [6.10] [28.58].340 [8.64] [27.81] Receptacle (Free-Hanging) Plug (Free-Hanging) 4, 6, 9, 12, and 15 Circuit, Matrix.198 [5.03].198 [5.03].198 [5.03].430 [10.92].198 [5.03].535 ±.010 [13.59 ± 0.25] Standard Density.630 [16.0] Recommended Panel Cutouts Maximum panel thickness is.090 [2.29]. Receptacle ±.010 [25.4 ± 0.25] B.735 ±.010 [18.67 ± 0.25] Plug.970 ±.010 [24.64 ± 0.25] Panel Cutout Dimensions No. of Receptacle Plug Circuits B B (In-Line) [2.36] Commercial.198 [5.03] Centerline Note: The panel should be punched so that the housing enters in the same direction as the punch. 141

142 .093 [2.36] Commercial (Continued) Housings Free-Hanging or Panel Mount.250 [6.35] Centerline spacing 3 Circuit, In-Line Panel-Mount Flange.250 [6.35] Panel-Mount Flange Material Housing Nylon, natural color Flammability Rating UL94V-2 Voltage Rating 600 V C or DC.765 [19.43].250 [6.35] Typ..862 [21.89] Contacts page [6.48] Max [28.96] Receptacle.350 [8.89] Plug [27.94] Product Specification Circuit, In-Line.250 [6.35] Typ. Panel-Mount Flange.250 [6.35] Typ. Panel-Mount Flange [25.53] [28.24].093 [2.36] Commercial.198 [5.03] Centerline Standard Density Recommended Panel Cutouts Maximum panel thickness is.062 [1.57]. Note: The panel should be punched so that the housing enters in the same direction as the punch. 6 Circuit, Matrix.545 [13.84] Max..790 [20.07].250 [6.35].255 [6.48] Receptacle.250 [6.35] Typ. Receptacle B [28.97] [29.08] Panel-Mount Flange Plug Plug Receptacle Part Numbers Plug Part Numbers No. of Circuits Panel Free- Panel Free- Mount Hanging Mount Hanging Pre-bent mounting ears. No. of Circuits [6.35] Typ..350 [8.89] Max..250 [6.35].886 [22.50].641 [16.28] [27.94] [28.07] Panel-Mount Flange Panel Cutout Dimensions Receptacle Plug B B

143 .093 [2.36] Commercial (Continued) Housings Free-Hanging or Panel Mount.250 [6.35] Centerline spacing Material Housing Nylon, natural color Flammability Rating UL94V-2 Voltage Rating 600 V C or DC Contacts page 139 Product Specification Dual Wire 2 Circuit, In-Line.248 [6.30].250 [6.35] Typ..445 [11.30] [31.62] 3 Circuit, In-Line.545 [13.84] Receptacle.255 [6.48] Max. Panel-Mount Flange.248 [6.30].250 [6.35].555 [14.10].650 [16.51].350 [8.89] Plug [31.57] Panel-Mount Flange.765 [19.43].862 [21.89] Receptacle Positive Lock 2, 3 and 4 Circuit, In-Line.248 [6.30].255 [6.48] No. of Circuits Receptacle Part Numbers Plug Part Numbers Panel Free- Panel Free- Mount Hanging Mount Hanging [6.30] centerline. 2See panel cutout dimensions on page [13.61].500 [12.70] Receptacle [27.25] No. of Receptacle Part Numbers Plug Part Numbers Circuits Free-Hanging Free-Hanging [6.30] centerline [33.40].248 [6.30].500 [12.70].666 [16.92] Plug Plug [32.39] [26.44] Standard Density.093 [2.36] Commercial.198 [5.03] Centerline 143

144 Engineering Notes 144

145 Commercial MTE-N-LOK Connectors Product Facts Fully polarized nylon housings Easy cavity identification Locking devices are integral part of design. Connector halves will hold together under severe conditions of vibration and shock Built-in contact stabilization and self-aligning features Hot side egg-crate design for safety Precision molded to exacting tolerances Contacts accept a wire size range of WG [ mm2] Keying plug available Clean design contact no sharp projections to impede insertion or damage housings Low insertion/extraction forces Contacts available in pre-tin or gold over nickel plated to fit the application requirements Wire-to-PC Board capability using pin or socket headers Solderability Headers meet MIL-STD 202 method 208 Four circuit PC Board-to-PC Board capability available by mating vertical socket header with either vertical, right-angle or surface mount pin header Four circuit insulation displacement connector (IDC) available Ultraviolet (UV) stable housings available in 1, 2 and 3 circuit Not for interrupting current Recognized under the Component R Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian R Standards ssociation, File No. LR 7189 Performance Characteristics The Commercial MTE-N-LOK Connector performance characteristics found on pages are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Dielectric Withstanding Voltage 1.5 KVC between adjacent circuits Insulation Resistance 500 megohms minimum initial between adjacent circuits Voltage Rating 250 V C or DC Connector Mating 4 lb. max. per circuit Connector Unmating 0.7 lb. min. per circuit Contact Retention 15 lb. min. per contact Durability 50 cycles, mating and unmating Technical Documents Product Specifications Commercial MTE-N-LOK Connectors Commercial MTE-N-LOK PC Board Headers IDC Connectors pplication Specifications Commercial MTE-N-LOK Contacts IDC Connectors Instruction Sheets , , , , , , Standard Density Commercial MTE-N-LOK Connectors.200 [5.08] Centerline 145

146 Commercial MTE-N-LOK Connectors (Continued) Commercial MTE-N-LOK Connectors.200 [5.08] Centerline Standard Density Performance Characteristics (Continued) Maximum Current Maximum current rating of Commercial MTE-N-LOK connectors is limited by the maximum operating temperature of the housings which is 105 C including the temperature rise of the contacts which is a maximum of 30 C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. Connector Size In general, the more circuits in a connector, the less current can be carried. mbient Temperature The higher the ambient temperature, the less current can be carried in any given connector. Printed Wiring Board Conductor Size The finished trace conductor width and thickness should be maximized to allow for the greatest currentcarrying capacity and heat dissipation. Commercial MTE-N-LOK connectors also will withstand the following tests: Vibration cycles per minute at.06 inch total excursion Physical Shock 18 drops, 50 G sawtooth at 11 milliseconds Housing Panel Mount Retention 40 lb. min. 3 and 4 circuit 65 lb. min. 6, 9, 12, and 15 circuit Housing Lock Strength with Positive Locking Devices Engaged 25 lb. min. Thermal Shock -55 C to +85 C Temperature-Humidity Cycling 25 C to 65 C at 95 RH Corrosion 48 hr. at 5% salt concentration Product Specifications Commercial MTE-N-LOK Connectors Commercial MTE-N-LOK PC Board Headers Current Rating Verification for 30 C Maximum Temperature Rise 100% Energized Wire-to-Wire Motor Mount Calculated Current Table Number of Wire Gauge Circuits Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. ll applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: ll combinations were not tested, and this chart contains interpolated and extrapolated values. Calculated Current Table Number of Wire Gauge Circuits Matrix Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. ll applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: ll combinations were not tested, and this chart contains interpolated and extrapolated values. Wire-to-Board Due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a separate current carrying chart for our printed circuit board header products. However, the above Wire-to-Wire charts may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. For vertical headers, only 95% of the Wire-to-Wire value should be used. For right-angle headers, only 75% of the Wire-to-Wire value should be used. The chart values are only a tool for connector selection and will require the customer to fully test their application. Minimum Wire Lengths for T-Rise vs. Current Testing WG Min. Length (in.) WG Min. Length (in.) Note: If wire lengths used are less than those listed above, the current carrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Termination Resistance/Contact Crimp Tensile Force Termination Contact Resistance Crimp Wire Size Tensile Force WG mm 2 Test Resistance Current Milliohms Force (Min.) (mps) (Max. Init.) lbs. N Note: This is the total resistance between wire crimps of a mated pin and socket. 146

147 Commercial MTE-N-LOK Connectors (Continued) Commercial MTE-N-LOK Connector Mating Combinations Connector Part Number Mating Connector Part Number PC Board Headers Number Vertical Vertical of Flammability Style Housing Connector Housing Housing Pin Rating Type Part No. Part No. Type Right-ngle Socket Circuits Plating Standard Long Pin Standard Long Tail Tail Tail Tail Pin: FH Socket: FH Pin: FH 1 UL94V-2 In-Line Positive Lock Socket: FH UV Stable Pin: FH UV Stable Socket: FH Pin: FH Pre-tin Duplex UL94V-2 In-Line Socket: FH UV Stable Pin: FH UV Stable Socket: FH Pin: FH Pre-tin Positive Lock Positive Lock Duplex Socket: FH Pre-tin Pin: FH Duplex Socket: PM UL94V-2 In-Line Socket: FH Pre-tin Positive Lock Duplex Socket: FH UV Stable Pin: FH UV Stable 4 See next page for 4 position mating combinations Pin: FH Pre-tin Socket: FH Positive Lock Positive Lock Pin: MM Duplex1 Positive Lock UL94V-2 Matrix Socket: PM Pin: PM Pre-tin Positive Lock Positive Lock Duplex1 Pin: PM Socket: PM Pre-tin Positive Lock Positive Lock Duplex1 8 UL94V-2 Dual Row 9 UL94V-2 Matrix 10 UL94V-2 Dual Row Socket: FH Positive Lock Pin: FH Positive Lock Pin: MM Positive Lock Pre-tin Duplex Pin: PM Socket: PM Pre-tin Positive Lock Positive Lock Duplex1 Socket: FH Positive Lock Pin: FH Positive Lock Pin: MM Positive Lock Pre-tin Duplex Dual Socket: MM Pin: MM Pre-tin Row Positive Lock Positive Lock Duplex UL94V-2 Pin: PM Socket: PM Pre-tin Matrix Positive Lock Positive Lock Duplex1 Pin: PM Socket: PM Pre-tin UL94V-2 Matrix Positive Lock Positive Lock Duplex1 Dual Socket: MM Pin: MM Pre-tin UL94V-2 Row Positive Lock Positive Lock Duplex FH: Free-Hanging PM: Panel Mount MM: Motor Mount 1Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. Standard Density Commercial MTE-N-LOK Connectors.200 [5.08] Centerline 147

148 Commercial MTE-N-LOK Connectors (Continued) Commercial MTE-N-LOK Connectors.200 [5.08] Centerline Standard Density Commercial MTE-N-LOK 4 Position In-Line Mating Combinations (Note: These connectors are used by the disk drive industry.) Connector Part Number Mating Connector Part Number Socket Connectors PC Board Pin Headers Flammability Connector Connector Housing Housing Insulation PC Board Vertical Rating Type Part No. Part No. Type Plating Right-ngle Displacement WG Vertical Surface Connector Socket Standard Long Mount Standard W/Fixed W/Fixed Belt Header Tail Tail Belt Reverse Pol. UL94V-2 Socket Pre-tin Housing Positive Lock Duplex Socket Housing Pre-tin Pin Detent Lock Duplex Socket Pin Housing Pre-tin Detent Socket Lock PM Duplex Pin Housing Socket Detent Lock High High Temp Temp Socket Header Pin Pre-tin Insulation Displacement Connector Pre-tin Pin (IDC) Duplex Socket Pin Pre-tin Housing Insulation Displacement Connector UL94V-0 (IDC) Right-ngle Pre-tin Socket Pre-tin Pin Header PM: Panel Mount 1Duplex Finish Plated with [ ] min. gold in matting area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 2Surface Mount Compatible. 3With Drainholes 4Tube Loaded 148

149 Commercial MTE-N-LOK Connectors (Continued) Contacts Pin diameter.084 [2.13] Stock thickness.012 [.305] These contacts are to be used in Commercial MTE-N-LOK housings only. Product Specification Commercial MTE-N-LOK Connectors pplication Specification Commercial MTE-N-LOK Contacts Performance Characteristics pages Housings pages Technical Documents pages 145 and pplication Tooling pages [20.44] Pin.695 [17.65] Socket Wire Size Contact Part Numbers Ins. Dia. HDM Range Material & Finish Pin Socket pplicator WG [mm 2 ] Range Strip Form Loose Piece Strip Form Loose Piece Part No. Hand Tool Part No. Brass, Pre-tin [.05-.3] Phos. Brz., Pre-tin Brass, Gold Brass, Pre-tin Phos. Brz., Pre-tin Brass, Gold [.2-.8] Phos. Brz., Select Gold Brass, Select Gold Brass, Pre-tin [.5-2.0] Phos. Brz., Pre-tin Brass, Gold Phos. Brz., Gold Brass, Select Gold (2) 18 [.8] or (2).115 Max. Brass, Pre-tin (1) 18 [.8] and (1) 16 [1.2] (stacked) Phos. Brz., Pre-tin Gold Finish Plated with [ ] min. gold in mating area and inside wire barrel over [.00127] min. nickel underplate on entire contact. 2Select Gold Finish Plated with [ ] min. gold in mating area over [.00127] min. nickel underplate on entire contact. 3HDM pplicator part number ending in -1 is used on OMTOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine; -3, -4, or -6 is used on -O-LECTRIC Model G Machine. See pages for further information. 4Use Hand Tool No for [ ] insulation diameter. Notes: 1. Extraction Tools: Pins No (IS ); Sockets No (IS ); Pins and Sockets No (IS ) 2. Insertion Tools: No (IS ) Commoning Tabs Material and Finish Brass, tin plated Stock thickness.008 [.203].008 [.203].170 [4.32] B Number of Dimensions Part Holes B Number Note: Commoning tabs are designed to be used with pin housings. Standard Density Commercial MTE-N-LOK Connectors.200 [5.08] Centerline 149

150 Commercial MTE-N-LOK Connectors (Continued) Contacts Pin diameter.084 [2.13] Stock thickness.012 [.305] These contacts are to be used in Commercial MTE-N-LOK housings only. PC Board Contacts L L Product Specification Commercial MTE-N-LOK Connectors pplication Specification Commercial MTE-N-LOK Contacts Performance Characteristics pages Housings pages Technical Documents pages 145 and pplication Tooling pages Type of Contact PC Board Pin Pin L Dim. Socket [28.19] [25.65] [30.73] [28.19] Socket Part Numbers Material & Finish Pin Socket Loose Piece Loose Piece Phos. Brz., Pre-tin Phos. Brz., Pre-tin 1For.062 [1.57] max. board thickness Board hole size.057 [1.45] 2For.125 [3.14] max. board thickness Board hole size.057 [1.45] Commercial MTE-N-LOK Connectors.200 [5.08] Centerline Standard Density Keying Plug IS Material Housing Nylon, natural color Flammability Rating UL94V-2 Grounding Pin (.095 [2.41] longer than standard pin) (Mate first, break last, not for interrupting current) [2.54] Part Number Note: Keying plug snaps into socket housing.900 [22.86] Wire Size Range Ins. Dia. Contact Part Numbers HDM WG [mm 2 ] Range Material & Finish pplicator Strip Form Loose Piece Part No [.2-.8] Hand Tool Part No Brass, Pre-tin HDM pplicator part number ending in -1 is used on OMTOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine; -3, -4, or -6 is used on -O-LECTRIC Model G Machine. See pages for further information. 150

151 Commercial MTE-N-LOK Connectors (Continued) Housings Free-Hanging 1 Circuit.200 [5.08] Centerline spacing Material B E D Housing Nylon, natural color Flammability Rating UL94V-2 Pin Housing (Cap) Detent Lock Socket Housing (Plug) Product Specification Commercial MTE-N-LOK Connectors Performance Characteristics pages Contacts pages Commoning Tabs page 149 Keying Plug page 150 Technical Documents pages 145 and Mating Pin Headers pages Mating Socket Header page 156 Mating IDC page 157 2, 3 and 4 Circuit, In-Line.200 [5.08] C B Pin Housing (Cap) Positive Lock B E F D Pin Housing (Cap) Socket Housing (Plug) Number of Dimensions Part Numbers Circuits B C D E F Pin Housing (Cap) Socket Housing (Plug) , , ,3, , , ,3, , ,5, , ,5, ,5,6 1Detent lock 2Positive lock 3UV Stable black color 4Housing Material UL94V-0 rated 5Housing accepts double wire applications where individual insulation diameters do not exceed.115 [2.92]. 6Used by the disk drive industry. Standard Density Commercial MTE-N-LOK Connectors.200 [5.08] Centerline 151

152 Commercial MTE-N-LOK Connectors (Continued) Housings Free-Hanging, Positive Lock 2, 3, and 4 Circuit, In-Line.200 [5.08] Centerline spacing.375 [9.52].850 [21.59] Material Housing Nylon, natural color Flammability Rating UL94V [5.08].150 [3.81] Socket Housing (Plug) 6 Circuit, Dual Row Part Numbers Number of Circuits Dim. Socket Housing Mates with Mates with (Plug) Pin Headers Cap Housing , , Used by the disk drive industry..195 [4.95].785 [19.94].930 [23.62].850 [21.59].725 [18.41] Commercial MTE-N-LOK Connectors.200 [5.08] Centerline Standard Density Product Specification Commercial MTE-N-LOK Connectors Performance Characteristics pages Contacts pages Commoning Tabs page 149 Keying Plug page 150 Technical Documents pages 145 and Mating Headers pages Pin Housing (Cap) 8 and 10 Circuit, Dual Row.195 [4.95].360 [9.14].785 [19.94].360 [9.14] Pin Housing (Cap).930 [23.62].850 [21.60] Socket Housing (Plug) D D Socket Housing (Plug).725 [18.42] Number of Dimensions Part Numbers Circuits D Pin Housing (Cap) Socket Housing (Plug) Housing accepts double wire applications where individual insulation diameters do not exceed.115 [2.92]. 152

153 Commercial MTE-N-LOK Connectors (Continued) Housings Panel Mount, Positive Lock Material Housing Nylon, natural color Flammability Rating UL94V-2 3 and 4 Circuit, In-Line.200 [5.08] E F.930 [23.62].850 [21.59].310 [7.87] G Product Specification Commercial MTE-N-LOK Connectors Performance Characteristics pages Contacts pages Commoning Tabs page 149 Keying Plug page 150 Technical Documents pages 145 and Mating Socket Headers page 156 Mating IDC page 157 Pin Housing (Cap) 6, 9, 12 and 15 Circuit, Matrix.240 [6.09].850 [21.59] F.930 [23.62].850 [21.59] Socket Housing (Plug) G.650 [16.51] Recommended Panel Cutout for Panel Mount Socket Housing View is from socket housing entry side Mounting Information 1. Recommended panel thickness [ ]. 2. Both locking legs are to be squeezed together and the housing is to be inserted straight-in, as opposed to a rocking manner. 3. The panel should be punched so that the housing enters the panel in the same direction as the punch. 4. The panel must not have any material (paint, porcelain, etc.) applied in the mounting hole area that would decrease the retention of the housing in the panel. 5. If the two items above are not complied with, the dimension should be reduced.020 [5.08] for proper retention. 3 and 4 Circuit, In-Line.215 [5.46].015 R Max. [.381] ll Corners B D.275 [6.98] C.202 [5.130] Number of Dimensions Part Numbers Circuits E F G Pin Housing (Cap) Socket Housing (Plug) , ,2, ,4 6, 9, 12 and 15 Circuit, Matrix.660 [16.76] C B D Pin Housing (Cap) Housing material has 125 C temperature rating 2Detent lock 3Positive lock 4Used by disk drive industry.219 [5.56].218 [5.54].015 R Max. [.381] ll Corners Socket Housing (Plug) Number Dimensions Circuits B Note: Dimensions C and D are to be equal. 153 Standard Density Commercial MTE-N-LOK Connectors.200 [5.08] Centerline

154 Commercial MTE-N-LOK Connectors (Continued) Motor Mount, Positive Lock 6, 8, 10, 12 and 16 Circuit, Dual Row.785 [19.94].930 [23.62].850 [21.59].725 [18.41] E F.195 [4.95].360 [9.14] Pin Housing (Cap) Socket Housing (Plug) Commercial MTE-N-LOK Connectors.200 [5.08] Centerline Standard Density Recommended Panel Cutout for Motor Mount Pin Housing View is from pin housing entry side..585 [14.86] Number of Dimensions Circuits E F Part Numbers Pin Housing (Cap) Socket Housing (Plug) UL94V-2 Nylon, Natural Color Housing accepts double wire applications where individual insulation diameters do not exceed.115 [2.92]..015 R Max. [.381] ll Corners T E R Section - Note: Motor mount housings may be used in flat panels Number of Circuits Dim Mounting Information 1. Recommended panel thickness E is [ ] and is dependent on T and R. 2. The pin housing must be inserted in a rocking manner. 3. The panel must be punched so that the housing enters the panel in the same direction as the punch. 154

155 Commercial MTE-N-LOK Connectors (Continued) PC Board Vertical Pin Headers Material Housing Nylon, natural color Flammability Rating UL94V-2 Contacts Phosphor bronze Solder tail diameter.062 [1.57] 2, 3, and 4 Circuit, In-Line.330 [8.38] Positive Lock.375 [9.52].330 [3.38] Detent Lock.375 [9.52].070 [1.78] Dia. Typ..200 Typ. [5.08] Recommended PC Board Hole Layout Mounting Dimensions Product Specifications Commercial MTE-N-LOK PC Board Headers Performance Characteristics pages Technical Documents pages 145 and Mating Socket Housings pages Mating Socket Headers page 156 Mating IDC page 157 6, 8, 10, 12 and 16 Circuit, Dual Row.785 [19.93] Positive Lock.375 [9.14].070 [1.78] Dia. Typ..195 [4.95] Typ..360 [9.14] Recommended PC Board Hole Layout Mounting Dimensions Part Numbers Number of Type Mates with Standard 2 Long3 Circuits Dim. Lock Finish Socket Housing Tail Tail Part Number 2 Pre-tin Positive.515 Duplex Pre-tin Detent Duplex Pre-tin Positive.715 Duplex Pre-tin Detent Duplex Positive Pre-tin Duplex Pre-tin , Detent ,6 Post-tin ,6, Duplex Pre-tin Positive Duplex Pre-tin Positive Duplex Pre-tin Positive Duplex Pre-tin Positive Duplex Pre-tin Positive Duplex , Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 2Use standard tail for.062 [1.57] thick PC Board. 3Use long tail for.125 [3.18] thick PC Board. 4Other mating connectors include a vertical PC Board socket header and the insulation displacement connectors (IDC). 5Used by the disk drive industry. 6With drain holes. 7Tube loaded. 8Housing material UL94V-0 rated. Standard Density Commercial MTE-N-LOK Connectors.200 [5.08] Centerline 155

156 Commercial MTE-N-LOK Connectors (Continued) PC Board Surface Mount Right-ngle Pin Header Material and Finish Housing Nylon, black color Flammability Rating UL94V-2 Contact Phosphor bronze, pre-tin Solder tail width.052 [1.32] 4 Circuit, In-Line [25.40] Housing.120 [3.05].484 [12.30] Contact.330 [8.38].153 [3.89] Part Number Notes: 1. Mating parts include socket housings, a vertical PC Board socket header below and the insulation displacement connectors (IDC). 2. Used by the disk drive industry..375 [9.53] See Note.300 [7.62] [2.54] [2.54].100 Dia. [2.54].375 [9.53] [1.91] [7.62].125 Dia. [3.18] 2 Plcs..350 [8.89].150 [3.8] Min..100 [2.54] Typ. Note:.010 [.25] min. thick solder paste, 63/27 tin Recommended PC Board Layout.062 [1.57] thick PC Board PC Board Vertical Socket Headers Material Housing Nylon, natural color Flammability Rating UL94V-2 Contacts Phosphor bronze Solder tail diameter.062 [1.57] 4 Circuit, In-Line.245 [6.22].440 [11.18].200 [5.08] Typ..824 [2093].015 [0.38] [4.32] [1.78] Dia. Typ. Typ. [5.08] Recommended PC Board Hole Layout.062 [1.57] thick PC Board Commercial MTE-N-LOK Connectors.200 [5.08] Centerline Standard Density 156 Product Specifications Commercial MTE-N-LOK PC Board Headers Performance Characteristics pages Technical Documents pages 145 and Mating Pin Housings pages Mating Pin Headers pages Mating Socket Housings pages Mating Socket Header page 156 Mating IDC page 157 6, 9, 12 and 15 Circuit, Matrix Recommended PC Board Hole Layout.062 [1.57] thick PC Board Number of Part Numbers Mates with Circuits Dim. Finish Pin Housing Standard Tail 5 Long Tail6 Part Number Pre-tin , , ,4, Pre-tin Duplex Pre-tin Pre-tin [16.38] Pre-tin Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 2Other mating connectors include vertical, right-angle and surface mount PC Board pin headers. 3Used by the disk drive industry. 4Surface mount compatible. 5Use standard tail for.062 [1.57] thick PC Board. 6Use long tail for.125 [3.18] thick PC Board. 7Low Mating Force 8High Temperature.470 [11.94].202 [5.13].070 [1.78].240 [6.09] Dia. Typ. Typ.

157 Commercial MTE-N-LOK Connectors (Continued) PC Board Right-ngle Pin Headers Material and Finish Contact Phosphor bronze, pre-tin Solder tail width.052 [1.32] 2, 3, and 4 Circuit, In-Line 2, 3, and 4 Circuit.484 [12.29].140 [3.55] Typ..345 [.876].300 [7.62].157 [3.99] 2 Plc..060 [1.52] 2 Plc..200 [5.08].150 [3.81] Dia..100 [2.54] 2 Plc..100 [2.54].100 [2.54].400 [10.16] C B.100 [2.54] Recommended PC Board Hole Layout.062 [1.57] thick PC Board D.200 [5.08] Typ..157 Dia. [3.98] (2 Plcs.).100 Dia. [2.54] (2 Plcs.).060 Dia. [1.524] (4 Plcs.) Number of Dimensions Part Mates with Circuits Housing Material Socket Housing B C D Numbers Part Number UL94V-2 Nylon Natural Color UL94V-0 Nylon UL94V-2 Nylon, , Natural Color , UL94V-0 Nylon ,3 Dust Covers 1 Surface Mount Compatible. 2Other mating connectors include a vertical PC Board socket header and the insulation displacement connectors (IDC). 3Used by the disk drive industry..325 [8.25] Max. Material Housing Polyester, white color Flammability Rating UL94V-2 Insulation Displacement Connectors (IDC) Material Housing Nylon Contact Phosphor bronze Used by the disk drive industry. Product Specifications Commercial MTE-N-LOK PC Board Headers IDC Connectors pplication Specification IDC Connectors Performance Characteristics pages Technical Documents pages 145 and Mating Socket Housings pages Mating Pin Housings pages Mating Pin Headers pages [3.60] Max. 4 Circuit, In-Line For Feed-To Wiring Part Number Max. [12.82] For Feed-Through Wiring Part Number Wire Size Range Color Part Number Mates with WG [mm2] Code Finish UL94V-2 UL94V-0 Part Numbers 22 Red Pre-tin ** [.3] [.5] Yellow Pre-tin [.8] Orange Pre-tin [1.2] Blue Pre-tin * *pplication Tooling: rbor Tool uses head **Pin Housing Notes: 1. Insulation diameter.095 [2.41] max. 2. pplication Tooling Power Unit No (IS ) uses Head No (IS ) and Hand Tool Handle No (IS ) uses Terminating Head No (IS ).994 [25.24].390 [9.90].760 [19.30].142 [3.60] Max..830 [21.08] Max..200 [5.08].643 [16.33] Max..505 Max. [12.82].760 [19.30] Note: These parts are used with the insulation displacement connectors below. Socket ssembly (Plug) 157 Standard Density Commercial MTE-N-LOK Connectors.200 [5.08] Centerline

158 Commercial MTE-N-LOK Connectors (Continued) PC Board Right-ngle Pin Header with Fix Belt Material Housing Thermoplastic Flammability Rating UL94V-2 Contacts Copper lloy Used by the disk drive industry Product Specification Circuit, In-Line.217 [5.50].167 [4.23].200 [5.08].996 [25.30] [10.16].933 [23.70].600 [15.24].016 [.400] Ref..346 [8.80].150 [3.80].453 [11.50].402 [10.20].161 [4.10] Part No Notes: Mates with socket housing Part No Other mating connectors include a vertical PC Board socket header and the insulation displacement connectors (IDC)..091 [2.30].059 [1.50].400 [10.15].933 [23.70].600 [15.24].209 [5.30].200 [5.08].167 [4.23].215 [5.45] Recommended PC Board Hole Layout.062 [1.57] thick PC Board Commercial MTE-N-LOK Connectors.200 [5.08] Centerline Standard Density PC Board Right-ngle Pin Headers with Fix Belt Reverse Polarization Material and Finish Housing Nylon Flammability Rating UL94V-2 Contacts Tin plated, Copper alloy Used by the disk drive industry Product Specification Circuit, In-Line.217 [5.50] Ref..167 [4.23].200 [5.08].090 [2.30] 2 Plcs..059 [1.50] 4 Plcs..996 [25.30] [10.16].933 [23.70].933 [23.70].400 [10.16].600 [15.24].600 [15.24].209 [5.30].215 [5.45].167 [4.23].200 [5.08].016 [.400] Ref [9.20] [8.80] [13.00] Ref.*.453 [11.50].402 [10.20].161 [4.10] Part No. Dim.* Description Long Clamp with Kink Clamp without Kink Short Clamp Part No * Recommended PC Board Hole Layout.062 [1.57] thick PC Board Notes: Mates with socket housing Part No Other mating connectors include a vertical PC Board socket header and the insulation displacement connectors (IDC). 158

159 .140 MTE-N-LOK Connectors (Large Insulation),.240 Centerline Product Facts vailable in 2, 3 and 9 circuit configurations for panel mounting; 4 and 9 circuit configurations for free-hanging applications Standard natural nylon housings Housings fully polarized Contacts fully protected in housings Contacts accept wire size range WG [ mm2] with insulation diameters from.100 [2.54] to.180 [4.57] Low insertion/extraction forces Dual locking lances provide optimum contact stability Extraction tool removes both pins and sockets Contacts are on.240 [6.09] centerline spacing Not for interrupting current Recognized under the Component Program of Underwriters R Laboratories Inc., File No. E28476 Certified by Canadian R Standards ssociation, File No. LR 7189 Performance Characteristics The.140 MTE-N-LOK Connector performance characteristics found on this page are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Dielectric Withstand Voltage 3.0 KVC between adjacent circuits Insulation Resistance 1000 megohms minimum initial between adjacent circuits Voltage Rating 600 V C or DC Connector Mating 4.5 lb. max. per circuit Connector Unmating.8 lb. min. per circuit Contact Retention 30 lb. min. Durability 25 cycles, mating and unmating Thermal Shock -55 C to +85 C Temperature-Humidity Cycling 25 C to 65 C at 95 RH Maximum Current Maximum current rating of.140 MTE-N-LOK Connectors is limited by the maximum operating temperature of the housings which is 105 C and the temperature rise of the contacts which is 30 C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. Connector Size In general, the more circuits in a connector, the less current can be carried. mbient Temperature The higher the ambient temperature, the less current can be carried in any given connector. Technical Documents Product Specification Diameter MTE-N-LOK Connectors pplication Specification Diameter MTE-N-LOK Contacts Termination Contact Resistance Crimp Wire Size Tensile Force WG mm 2 Test Resistance Current Milliohms Force (Min.) (mps) (Max. Init.) lbs. N Note: This is the total resistance between wire crimps of a mated pin and socket. Current Rating Verification for 30 C Maximum Temperature Rise 100% Energized Wire-to-Wire.140 MTE-N-LOK Connector Calculated Current Table Number of Wire WG Circuits Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. ll applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: ll combinations were not tested, and this chart contains interpolated and extrapolated values. Minimum Wire Lengths for T-Rise vs. Current Testing Note: If wire lengths used are less than those listed, the current carrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. 159 Standard Density.140 MTE-N-LOK Connectors (Large Insulation).240 [6.10] Centerline

160 .140 MTE-N-LOK Connectors (Large Insulation),.240 Centerline (Continued) Contacts Pin diameter.140 [3.57] Stock thickness.014 [.357].995 [25.27].795 [20.19] Product Specification Diameter MTE-N-LOK Connectors pplication Specification Diameter MTE-N-LOK Contacts Performance Characteristics page 159 Keying Plug none Housings pages Technical Documents pages 159 and pplication Tooling pages Pin Socket Wire Size Contact Part Numbers HDM Ins. Dia. Hand Tool Range Material & Finish Pin Socket pplicator Range Part No. WG [mm2] Strip Form Loose Piece Strip Form Loose Piece Part No Brass. pre-tin [.5-2.0] Phos. Brz., pre-tin Brass. pre-tin [ ] Phos. Brz., pre-tin HDM pplicator part number ending in -1 is used on OMTOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine, -3 is used on -O-LECTRIC Model G Machine. See pages for further information. 2Hand Tool No uses die set No for WG and No for 10 WG..140 MTE-N-LOK Connectors (Large Insulation).240 [6.10] Centerline Standard Density Housings Free-Hanging.240 [6.09] Centerline spacing Material Nylon, natural color Flammability Rating UL94V-2 Cavity Identification (Rear View) Cap Plug Cap Plug 4 Circuit Pin Housing (Cap) Part No Part No (Black Color High Temp.) 9 Circuit, Matrix.755 [19.17] [28.70] [28.70].565 [14.35] [27.05].240 [6.09].865 [21.97].845 [21.46] Pin Housing (Cap) Part No Contact Extraction Tool Part No IS [6.09].845 [21.46].240 [6.09].240 [6.09] [29.97].775 [19.68].755 [19.17].580 [14.73] Socket Housing (Plug) Part No [19.17] Socket Housing (Plug) Part No [24.13] [34.29].950 [24.13] 160

161 .140 MTE-N-LOK Connectors (Large Insulation),.240 Centerline (Continued) Housings Panel Mount.240 [6.09] Centerline spacing 2 and 3 Circuit, In-Line.240 [6.09] Material Housing Nylon, natural color Flammability Rating UL94V-2 Cavity Identification (Rear View).950 [24.13].515 [13.08].815 [20.70].275 [6.98] Socket Housing (Plug) Part No Part No (Black Color High Temp.).965 [24.51].365 [9.27] Pin Housing (Cap) Part No [28.70].515 [13.08].240 [6.09] Plug Cap.755 [19.17] [26.79] [26.79].755 [19.17].950 [24.13].275 [6.98].365 [9.27] [28.70] Socket Housing (Plug) Part No Pin Housing (Cap) Part No Part No (Black Color High Temp.) Plug Cap 9 Circuit, Matrix.240 [6.09].755 [19.17].755 [19.17].950 [24.13] [28.70].950 [24.13].910 [23.11].240 [6.09].910 [23.11] Standard Density Plug Cap Product Specification Diameter MTE-N-LOK Connectors pplication Specification Diameter MTE-N-LOK Contacts Performance Characteristics page 159 Keying Plug none Contacts page 160 Technical Documents pages 159 and [1.27] [1.27].240 [6.09] Socket Housing (Plug) Part No Recommended Panel Cutouts View is from housing entry side 2 and 3 Circuit 9 Circuit C [12.06].190 [4.82] 12 Circuit-.725 [18.42] 3 Circuit-.965 [24.51] x.050 [ ] tabs in corners of outlet are optional to reduce housing float in panel. X [26.03].765 [19.43] Pin Housing (Cap) Part No Part No (Black Color High Temp.) Notes: 1. Panel thickness [ ]. 2. "X" and "Y" dimensions must be within.005 [.127] of each other. 3. Panel should be punched so that the housing enters the panel in the same direction as the punch for ease of assembly. Y.288 [7.31].190 [4.82] X.765 [19.43] [26.03].240 [6.09] MTE-N-LOK Connectors (Large Insulation).240 [6.10] Centerline

162 Engineering Notes 162

163 Universal MTE-N-LOK Connectors Product Facts Pins and sockets can be intermixed in the same housing Positive polarization Rear cavity identification Contacts completely enclosed in housings Positive locking housings Insulation capability to.200 [5.08] diameter Removable, crimp snap-in contacts Low contact mating force Contacts accept WG [ mm2] wire sizes Contacts available with pretin or gold plating Dual locking lances provide optimum contact stability Panel mount or free-hanging Mate with Universal MTE-N-LOK II Housings vailable in UL 94V-O flame retardant material. Meets the material requirements of table 25.1 of U.L. Standard 1410 (television receivers and video products) Not for interrupting current Harness to PC Board capability using pin or socket headers Pin and socket headers are available in both vertical and right-angle style Solderability headers meet MIL-STD 202 Method 208 Contacts are on.250 [6.35] centerline spacing Recognized under the Component R Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian R Standards ssociation, File No. LR 7189 Passed test by VDE under their Registration Number 3980/Continuous Surveillance Performance Characteristics The Universal MTE-N-LOK Connector performance characteristics found on pages are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Dielectric Withstanding Voltage 5.0 KVC or 5.0 KVDC between adjacent circuits Insulation Resistance 1000 megohms minimum initial between adjacent circuits Voltage Rating 600 V C or DC Contact Insertion Force 5.0 lb. max. per contact Contact Retention 15 lb. min. per contact Durability 50 cycles, mating and unmating Technical Documents Product Specifications Universal MTE-N-LOK Connectors Universal MTE-N-LOK PC Board Headers pplication Specification Universal MTE-N-LOK Contacts Instruction Sheet Plug, Cap, Headers, Pin, Socket and ccessories Standard Density Universal MTE-N-LOK Connectors.250 [6.35] Centerline 163

164 Universal MTE-N-LOK Connectors (Continued) Universal MTE-N-LOK Connectors.250 [6.35] Centerline Standard Density Performance Characteristics (Continued) Maximum Current Maximum current rating of Universal MTE-N-LOK connectors is limited by the maximum operating temperature of the housings which is 125 C for 94V-2 housings and 120 C for 94V-0 housings including the temperature rise of the contacts which is a maximum of 30 C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current carrying capabilities since the wire conducts heat away from the connector. Connector Size In general, the more circuits in a connector, the less current can be carried. mbient Temperature The higher the ambient temperature, the less current can be carried in any given connector. Printed Wiring Board Conductor Size The finished trace conductor width and thickness should be maximized to allow for the greatest current carrying capacity and heat dissipation. Universal MTE-N-LOK connectors also will withstand the following tests: Vibration cycles per minute at.06 inch total excursion Physical Shock 18 drops, 50 G sawtooth at 10 milliseconds Housing Panel Retention 75 lb. min. Housing Lock Strength 30 lb. min. Thermal Shock -55 C to +85 C Temperature-Humidity Cycling 25 C to 65 C at 95 RH Corrosion 48 hr. at 5% salt concentration Product Specifications Universal MTE-N-LOK Connectors Universal MTE-N-LOK Headers Current Rating Verification for 30 C Maximum Temperature Rise 100% Energized Wire-to-Wire Calculated Current Table Number of Wire Gauge Circuits In-Line Matrix Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. ll applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: ll combinations were not tested, and this chart contains interpolated and extrapolated values. Wire-to-Board Minimum Wire Lengths for T-Rise vs. Current Testing WG Min. Length (in.) WG Min. Length (in.) Note: If wire lengths used are less than those listed above, the current carrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a separate current carrying chart for our printed circuit board header products. However, the above Wire-to-Wire charts may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. For vertical headers, only 95% of the Wire-to-Wire value should be used. For right-angle headers, only 75% of the Wire-to-Wire value should be used. The chart values are only a tool for connector selection and will require the customer to fully test their application. Termination Resistance/Contact Crimp Tensile Force Termination Contact Resistance Crimp Wire Size Tensile Force WG mm 2 Test Resistance Current Milliohms Force (Min.) (mps) (Max. Init.) lbs. N Note: This is the total resistance between wire crimps of a mated pin and socket. 164

165 Universal MTE-N-LOK Connectors (Continued) Universal MTE-N-LOK Connector Mating Combinations Connector Part Number Mating Connector Part Number PC Board Headers Number Plug Cap Vertical Pin2 Vertical Socket2 Right-ngle2 of Flammability Style Part Part Plating Standard Standard Long Standard Standard Circuits Rating Number2 Number2 Long Tail Tail Tail Pin Socket Polarized Tail Tail Polarized Tail UL94V UL94V UL94V-2 In-Line Pre-tin Duplex Pre-tin UL94V-0 In-Line Duplex UL94V-2 In-Line Pre-tin Duplex Pre-tin UL94V-0 In-Line Duplex UL94V-2 In-Line Pre-tin Duplex Pre-tin UL94V-0 In-Line Duplex Pre-tin UL94V-2 In-Line Duplex Pre-tin UL94V-0 In-Line Duplex UL94V-2 In-Line Pre-tin Duplex Pre-tin UL94V-0 In-Line Duplex Pre-tin UL94V-2 Matrix Duplex UL94V-0 Matrix Pre-tin Duplex UL94V-2 In-Line Pre-tin Duplex1 UL94V-0 In-Line Pre-tin Duplex UL94V-2 Matrix Pre-tin Duplex Pre-tin UL94V-0 Matrix Duplex UL94V-2 In-Line Pre-tin Duplex1 UL94V-0 In-Line Pre-tin Duplex 1 UL94V-2 Matrix Pre-tin Duplex Pre-tin UL94V-0 Matrix Duplex UL94V-2 Matrix Pre-tin Duplex UL94V-0 Matrix Pre-tin Duplex Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 2Universal MTE-N-LOK Plug and Cap housings accept pin or socket contacts. Use the appropriate contacts in the Plug housing as required by the mating component. 3Housing material has 125 C temperature rating. Lime green color. 12 Circuit cap black color. 4Black in color. 5Tool Removable 165 Standard Density Universal MTE-N-LOK Connectors.250 [6.35] Centerline

166 Universal MTE-N-LOK Connectors (Continued) Contacts Solid pin diameter.084 [2.13] Stock thickness.012 [.305] unless otherwise noted. These contacts can be used in either Universal MTE-N-LOK Plug or Cap housings only. Product Specification Universal MTE-N-LOK Connectors pplication Specification Universal MTE-N-LOK Contacts Performance Characteristics pages Technical Documents pages 163 and pplication Tooling pages Housings page 168 Solid Pin Socket Universal MTE-N-LOK Connectors.250 [6.35] Centerline Standard Density Wire Size Range WG [mm 2 ] Ins. Dia. L Dim. Range Pin Socket Contact Part Numbers HDM Material & Finish Pin Socket pplicator Part No. Strip Form Loose Piece Strip Form Loose Piece Brass, Pre-tin [ ] Phos. Brz., Gold Hand Tool Part No Brass, Pre-tin Brass, Gold [.2-.8] Brass, Select Gold [.5-2.0] [.5-2.0] or 2@18 [.8] Phos. Brz., Pre-tin Phos. Brz., Select Gold Brass, Pre-tin Brass, Gold Brass, Select Gold Phos. Brz., Pre-tin Phos. Brz., Select Gold Brass, Pre-tin Brass, Gold Brass, Select Gold Phos. Brz., Pre-tin Phos. Brz., Select Gold Brass, Pre-tin [.8-2.0] Phos. Brz., Pre-tin max Phos. Brz., Pre-tin [ ] Phos. Brz., Select Gold Socket Contact.010 [.254] stock thickness 2Gold Finish Plated with [ ] min. gold in mating area and inside wire barrel over [.00127] min. nickel underplate on entire contact. 3Select Gold Finish Plated with [ ] min. gold in mating area over [.00127] min. nickel underplate on entire contact. 4Recommended for predominant use of 14 WG wire. 5There is no insulation barrel on this contact. Insulation maximum diameter is limited by the housing. 6HDM pplicator part number ending in -1 is used on OMTOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine, -3, -4 & -6 are used on -O-LECTRIC Model G Machine. See pages for further information. 7Hand Tool No is for wire size WG. Hand Tool No is for wire size WG. Hand Tool No use die set No for 12 WG and No for 10 WG. Note: Phosphor bronze material contacts should be used in high temperature/humidity cycling applications. 166 Contact Retention Test Tool Part No IS Contact Extraction Tool Part No IS Contact Insertion Tool (For inserting contacts applied to small diameter wire) Part No IS

167 Universal MTE-N-LOK Connectors (Continued) Contacts Split pin diameter.086 [2.18] Stock thickness.012 [.305] These contacts can be used in either Universal MTE-N-LOK Plug or Cap housings only. Product Specification Universal MTE-N-LOK Connectors pplication Specification Universal MTE-N-LOK Contacts Performance Characteristics pages Technical Documents pages 163 and pplication Tooling pages Housings page 168 Split Pins Wire Size Range Ins. Dia. L Contact Part Number HDM Hand Tool WG [mm2] Range Dim. Material & Finish pplicator Strip Form Loose Piece Part No. Part No. Brass, Pre-tin Brass, Gold [.2-.8] Brass, Select Gold Brass, Pre-tin Brass, Gold [.5-2.0] Brass, Select Gold Brass, Pre-tin [.5-2.0] Brass, Gold or @18 [.8] Brass, Select Gold Gold Finish Plated with [ ] min. gold in mating area and inside wire barrel over [.00127] min. nickel underplate on entire contact. 2Select Gold Finish Plated with [ ] min. gold in mating area over [.00127] min. nickel underplate on entire contact. 3HDM pplicator part number ending in -1, is used on OMTOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine, -4 & -6 are used on -O-LECTRIC Model G Machine. See pages for further information. 4Hand Tool No for wire size WG. Hand Tool No for wire size WG. Notes: 1. Split pins recommended for use in housings having 6, 9, 12 and 15 circuits to reduce mating force. 2. Phosphor bronze material contacts are available for use in high temperature/humidity cycling applications, consult Tyco Electronics. Grounding Pins (.100 [2.54] longer than standard pin) (Mate first, break last, not for interrupting current) Wire Size Range Ins. Dia. L Contact Part Number HDM Hand Tool WG [mm 2 ] Range Dim. Material & Finish pplicator Strip Form Loose Piece Part No. Part No [.2-.8] Brass, Pre-tin [.5-2.0] Brass, Pre-tin max Phos. Brz., Pre-tin [ ] There is no insulation barrel on this contact. Insulation maximum diameter is limited by the housing. 2HDM pplicator part number ending in -1 is used on OMTOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine, -3 & -6 are used on -O-LECTRIC Model G Machine. See pages for further information. Programmable Connector Contact (Socket with 110 Series Special FSTON Tab) Material and Finish Brass, pre-tin.805 [20.45] Part Number [1.22] Dia. Standard Density Universal MTE-N-LOK Connectors.250 [6.35] Centerline Note: This contact will accept a 110 Series FSTON Receptacle Part No (strip form) allowing simple field wiring or wiring changes. 167

168 Universal MTE-N-LOK Connectors (Continued) Housings Free-Hanging or Panel Mount.250 [6.35] Centerline spacing 2, 3, 4, 5, 6, 8 and 10 Circuit, In-Line.300 [7.62] [14.73] [27.43] Plug.460 [11.68] [27.43] Cap.300 [7.62].620 [15.75] 1 Circuit, Free-Hanging 6 Circuit, Matrix.290 [7.37].290 [7.37] [27.43] Plug [27.43] Cap.380 [9.65].380 [9.65].460 [11.68] [27.43] 9, 12 and 15 Circuit, Matrix.550 [13.97] Plug [27.43].460 [11.68] [27.43].550 [13.97] Cap.800 [20.32] [28.45].800 [20.32] [27.43] Plug [27.43].460 [11.68] [27.43] Cap.800 [20.32] [28.45] Universal MTE-N-LOK Connectors.250 [6.35] Centerline Standard Density Product Specification Universal MTE-N-LOK Connectors Performance Characteristics pages Contacts pages Panel Cutout Recommendations page 169 Keying Plug page 169 Strain Reliefs pages Technical Documents pages 163 and Mating Headers pages and 179 Other Mating Connectors Universal MTE-N-LOK II Housings pages Note: See charts on page 182 to order Plug and Cap Housings in colors. Number of Circuits Dim. Housing Part Numbers UL94V-2 Nylon, Natural Color2 UL94V-0 Nylon3 Plug Cap Plug Cap In-Line style. 2Housing material has 125 C temperature rating. 3Housing material has 120 C temperature rating. 4Tool Removable. 168

169 Universal MTE-N-LOK Connectors (Continued) Recommended Cap Housing Panel Cutouts View is from cap entry side Refer to pplication Specification Note 3 E Note 4 D B Note 2 C.100 [2.54].110 [2.79].175 [4.45] Note [4.45] Note 5 Style Number of Dimensions Circuits B C D E In-Line Matrix Notes: 1. Recommended panel thickness [ ]. Panel must be punched so that housing enters panel in same direction as the punch. 2. Optional Do not remove this material when keying cap housing to panel. 3. Circuit #1 location when using panel keying with 6, 9, 12 and 15 circuit Matrix housings. 4. Circuit #1 location when using panel keying with 2, 3, 4, 5, 6, 8 and 10 circuit In-Line housings [4.45] dimension is.125 [3.18] for 6, 8 and 10 circuit In-Line housings. Keying Plugs IS [19.56] Plug Housing Strain Reliefs IS Plug Housings page 168 Technical Documents pages 163 and , 3, 4, 5, 6 and 8 Circuit, In-Line 6, 9, 12 and 15 Circuit, Matrix [34.93] (2) #6x5 8 Lg Type B Pan head sheet metal screws (not supplied) Part Numbers UL94V-2 Nylon material, natural color UL94V-0 Nylon material Part Numbers UL94V-2 Nylon material, natural color UL94V-0 Nylon material Note: Keying plug snaps into plug or cap housing 2 Req d/ssy. See Note Wire Bundle Dia..312 Max. [7.92].600 [15.24].530 [13.46] 2 Req d/ssy. See Note [34.93] (2) #6x5 8 Lg Type B Pan head sheet metal screws (not supplied) Wire Bundle Dia..500 Max. [12.7].600 [15.24].530 [13.46] Part Numbers UL94V-2 Nylon material, natural color UL94V-0 Nylon material Note: Strain relief part number represents one half of a strain relief. Two strain reliefs required per housing. Standard Density Universal MTE-N-LOK Connectors.250 [6.35] Centerline 169

170 Universal MTE-N-LOK Connectors (Continued) Plug or Cap Housing Strain Reliefs IS , 3, 4, 5, 6, 8, 9, 12 and 15 Circuit (Enclosed) Cap Connector Housings page 168 Technical Documents pages 163 and dapter Note 4 Enclosed Strain Relief 2 Req d/ssy. Note 3 2 Req d/ssy. Note 3 (2) #6x5/8 Lg Type B Pan head sheet metal screws (not supplied) 2 Req d/ssy. Note 3 Universal MTE-N-LOK Connectors.250 [6.35] Centerline Standard Density Cap Housing dapters These adapters are designed to anchor the cap housing strain reliefs to the housings and prevent the strain relief halves from drawing in when the screws are being torqued down to clamp the cable. IS For ll Positions Except 2, 6 and 8 Circuit Cap Housings.550 [13.97] UL94V-2 Nylon material, natural color UL94V-0 Nylon material For 2 In-Line and 6 Matrix Circuit Cap Housings Only.480 [12.19].630 [16.0].630 [16.0] UL94V-2 Nylon material, natural color UL94V-0 Nylon material [33.02] Note 2 [33.02] (2) #6x3/8 Lg Type B Pan head sheet metal screws (not supplied) In-Line Matrix Style Part Numbers Number of Insert Single Wire Wire Bundle Circuits Dim. Supplied Dia. Range Dia. Range UL94V-2 Nylon, UL94V-0 Nylon Natural Color 2 Yes No Yes No Yes In-Line No Yes No Yes Note 5 No Yes Note 5 No Yes Matrix Yes Yes Yes Notes: 1. Cable clamping insert comes attached to strain relief. It can be used to provide additional adjustment for small wire bundles or discarded. 2. Insert to be positioned as shown by dotted lines. 3. Strain relief part number represents one-half of a strain relief. Two strain reliefs required per housing. 4. Must use cap housing adapters when attaching strain reliefs to a cap housing. Two adapters required per housing. 5. Strain reliefs for 6 and 8 circuit In-Line fits plug housings only. Insert Note 1 Note 2 170

171 Universal MTE-N-LOK Flanged Cap Housings with Twist and Lock Feature Product Facts vailable in a 6, 9, and 12 circuit design Designed for household appliances where a bulkhead connector system is needed in conjunction with foam-in insulation Mates with standard Universal MTE-N-LOK plug housings (page 168) ccepts Universal MTE-N-LOK pin and socket contacts (page 167) Designed to utilize the Splash Proof/Sealed Universal MTE-N-LOK seals for additional sealing protection (pages ).115 [2.92] Dia. [34.67] Material and Finish Housing Nylon, UL 94V-0 or UL 94V-2 rated Contacts Phosphor Bronze or Brass Plating Pre-tin or Gold.010 [0.25] [29.08] Dia..185 [4.69] Contacts pages Plug Housings page 168 Seals page [7.36] Recommended Panel Cutout (for 6 and 9 Pos. Housings) Dia. [50.80].800 [20.32] Standard Density.675 [17.15] Radius 2 Plc. Notes: 1. Recommended Panel Thickness: [ ] 2. Panel must be punched so that the housing enters the panel in the same direction as the punch. 3. symmetrical panel cutout provides polarization for Pin 1 location..510 [12.95] Number of Cap Housing Part Numbers Circuits UL 94V-0 UL 94V [27.43].550 [13.97] 171 Universal MTE-N-LOK Flanged Cap Housings.250 [6.35] Centerline

172 Universal MTE-N-LOK Sealed Bulkhead Connectors Universal MTE-N-LOK Sealed Bulkhead Connectors.250 [6.35] Centerline Standard Density 172 Product Facts Bulkhead mount Universal MTE-N-LOK connector that facilitates sealed panel mounting and works with existing Universal MTE-N-LOK seals to provide a fully-sealed interconnection system vailable in 4, 6, 9 and 12 positions Sealed, flange mount design Mates to standard Universal MTE-N-LOK plug housings ccepts standard Universal MTE-N-LOK contacts Works with standard Universal MTE-N-LOK connector interface and wire seals nti-rotation feature aids installation Rear mount flange design enables use in wire harnesses Pins and sockets can be intermixed in the same housing UL Recognized, R File No. E28476 CS Certified, R File No pplications Vending Machines Industrial Machinery Lighting HVC Equipment Performance Characteristics Dielectric Withstanding Voltage 5.0 KVC or 5.0 KVDC between adjacent circuits Insulation Resistance 1000 megohms minimum initial between adjacent circuits Voltage Rating 600 V C or DC Durability 50 cycles, mating and unmating Technical Documents Product Specification Universal MTE-N-LOK Connectors pplication Specification Universal MTE-N-LOK Contacts Instruction Sheet Universal MTE-N-LOK Bulkhead Connectors

173 Universal MTE-N-LOK Sealed Bulkhead Connectors (Continued) Connector Housings 4 Position Connector Housing (shown) Material and Finish Housing Nylon, UL 94V-0 rated Contacts Brass with pre-tin or gold plating O-ring Seal Neoprene Locking Nut Steel, zinc plated [26.67].750 [19.05] [29.46].980 [24.89].300 [7.62] [38.10] [42.67] [25.40] Ø1.320 [33.53] [37.59] Ø1.660 [42.16] Standard Density Recommended Panel Cut-Out for 4, 6 & 9 Position Product Only Recommended Panel Cut-Out for 12 Position Product Only No. of Pos. Style Housing Part Number 4 In Line Matrix Matrix Matrix Universal MTE-N-LOK Sealed Bulkhead Connectors.250 [6.35] Centerline

174 Universal MTE-N-LOK Sealed Connectors Universal MTE-N-LOK Sealed Connectors.250 [6.35] Centerline Standard Density Splash Proof Seals Product Facts Economical splash proof/ immersible sealed connector system No design changes to existing Universal MTE-N-LOK product Existing applications utilizing Universal MTE-N-LOK connectors can be upgraded to a splash proof system Utilizes two wire seals and one interface seal Wire range is WG [.5-2.0] with insulation diameter range [ ] [ ] insulation diameter passed European IP sealing level 5/6 + 7 (swirling dust/ immersion to 1 meter for 30 minutes) [ ] insulation diameter passed European IP sealing level 5/5 + 7 (swirling dust/ heavy seas) Universal MTE-N-LOK II keying plug can be used to seal unused circuits Primary application is for wire-to-wire; wire-to-board application must use a closed bottom header 2, 3, 4 Circuit, In-Line 6 Circuit, Matrix 9, 12, and 15 Circuit, Matrix Wire.300 [7.62].400 [10.16].300 [7.62] interface.030 [.762] Material Silicone rubber, blue color Technical Documents Product Specification Splash Proof Seal, Universal MTE-N-LOK Connectors Contacts page 175 Housings page 168 Instruction Sheet Universal MTE-N-LOK Splash Proof Seals Pin Contact Wire Seal Sealing Plug Part Number [20.32] Wire.550 [13.97].400 [10.16] Plug Housing Contact Cavity Back Side (Wire End).550 [13.97].030 [.762] Note: For proper use of this product, customer should make sure that Instruction Sheet is available for review..800 [20.32] interface Mating End Silos Interface Seal.800 [20.32].400 [10.16] Wire Cap Housing Number of Interface Seal Wire Seal Circuits Dim Part Number Part Number Note: One interface seal and two wire seals required per mated assembly..800 [20.32] interface Wire Seal.030 [.762] 174

175 Universal MTE-N-LOK Sealed Connectors (Continued) Contacts (used with Splash Proof Seals) Solid pin diameter.084 [2.13] Split pin diameter.086 [2.18] Stock thickness.012 [.305] unless otherwise noted. These contacts can be used in either Universal MTE-N-LOK Plug or Cap housings only. Product Specification Universal MTE-N-LOK Connectors pplication Specification Universal MTE-N-LOK Contacts Performance Characteristics pages Technical Documents pages 163 and pplication Tooling pages Housings page 168 Solid Pin Split Pin Socket Grounding Pin (.100 [2.54] longer than standard pin) (Mate first, break last, not for interrupting current) Wire Size Contact Part Numbers Ins. Dia. L Dim. HDM Range Hand Tool Range Material & Finish Style Pin Socket pplicator WG [mm2] Pin Socket Part No. Part No. Strip Form Loose Piece Strip Form Loose Piece Brass, Pre-tin Brass, Gold Brass, Select Gold2 Solid Phos. Brz., Pre-tin Phos. Brz., Select Gold [.5-2.0] Brass, Pre-tin Brass, Gold1 Split Brass, Select Gold Brass, Pre-Tin Grounding Gold Finish Plated with [ ] min. gold in mating area and inside wire barrel over [.00127] min. nickel underplate on entire contact. 2Select Gold Finish Plated with [ ] min. gold in mating area over [.00127] min. nickel underplate on entire contact. 3HDM pplicator part number ending in -1, is used on OMTOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine, -4 & -6 are used on -O-LECTRIC Model G Machine. See pages for further information. Notes: 1. Split pins recommended for use in housings having 6, 9, 12 and 15 circuits to reduce mating force. 2. Phosphor bronze material contacts are available for use in high temperature/humidity cycling applications, consult Tyco Electronics WG contacts (page 166) can be used with splash proof seals if insulation diameter range is [ ]. Universal MTE-N-LOK II Keying Plug/Splash Proof Sealing Plug IS Housings page 168 Technical Documents pages 163 and Seal Latch Tool Part No IS [3.30] Contact Insertion Tool (For inserting contacts applied to small diameter wire) Part No IS [23.88] Part Number UL94V-0 Nylon material Contact Extraction Tool Part No IS Standard Density Universal MTE-N-LOK Sealed Connectors.250 [6.35] Centerline

176 Universal MTE-N-LOK Connectors Universal MTE-N-LOK Connectors.250 [6.35] Centerline Standard Density 176 PC Board Vertical Pin Headers.250 [6.35] Centerline spacing Material Housing UL94V-2 Nylon, natural color UL94V-0 Nylon Contacts Phosphor bronze Solder tail diameter.062 [1.57] Product Specification Universal MTE-N-LOK PC Board Headers Performance Characteristics pages Recommended PC Board Hole Layout page 178 Technical Documents pages 163 and Mating Connectors Universal MTE-N-LOK Plug Housings page 168 Universal MTE-N-LOK II Plug Housings pages , 9, 12 and 15 Circuit, Matrix Polarizing feature.175 Standard Tail [4.45].235 Long Tail [5.97].800 [20.32].550 [13.97] Note: Header Housings on pages are available in colors listed on page 182. Call Technical Support for exact Part Numbers. 2, 3, 4, 5, 6 and 8 Circuit, In-Line Polarizing feature.175 Standard Tail [4.45].235 Long Tail [5.97] Mates with Plug Housing Part Number Number of Flammability Pin Pin Header Part Numbers (Using Socket Contacts) Circuits Dim. Rating Finish Standard Standard Tail Universal Universal Tail 2 Polarized 2 Long Tail 3 MTE-N-LOK MTE-N-LOK II UL94V-2 Pre-tin Duplex Pre-tin UL94V Duplex UL94V-2 Pre-tin Duplex Pre-tin UL94V Duplex Pre-tin UL94V-2 Pre-tin Duplex Pre-tin UL94V Duplex Pre-tin UL94V Duplex Pre-tin UL94V-0 Duplex UL94V-2 Pre-tin UL94V-0 Pre-tin UL94V-2 Pre-tin UL94V-0 Pre-tin UL94V-0 Duplex Mates with Plug Housing Part Number Number of Flammability Pin Pin Header Part Numbers (Using Socket Contacts) Circuits Dim. Rating Finish Standard Standard Tail Universal Universal Tail 2 Polarized 2 Long Tail 3 MTE-N-LOK MTE-N-LOK II Pre-tin UL94V Duplex Pre-tin UL94V Duplex Pre-tin UL94V Duplex Pre-tin UL94V Duplex Pre-tin UL94V Duplex Pre-tin UL94V Duplex Pre-tin UL94V Duplex Pre-tin UL94V Duplex Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 2Use Standard Tail for.062 [1.57] thick PC Board. 3Use Long Tail for.125 [3.18] thick PC Board. 4Black in color. 5No drain holes, used w/ seals, page [13.97].300 [7.62]

177 Universal MTE-N-LOK Connectors (Continued) PC Board Vertical Socket Headers.250 [6.35] Centerline spacing 2, 3, 4, 5, and 6 Circuit, In-Line Polarizing feature Material Housing UL94V-2 Nylon, natural color UL94V-0 Nylon Contacts Phosphor bronze Solder tail diameter.062 [1.57] Product Specification Universal MTE-N-LOK PC Board Headers Performance Characteristics pages Recommended PC Board Hole Layout page 178 Technical Documents pages 163 and Mating Connectors Universal MTE-N-LOK Plug Housings page 168 Universal MTE-N-LOK II Plug Housings pages Mates with Plug Housing Part Number Number of Flammability Socket Socket Header Part Numbers (Using Pin Contacts) Circuits Dim. Rating Finish Standard Standard Tail Universal Universal Tail 2 Polarized 2 Long Tail 3 MTE-N-LOK MTE-N-LOK II 2 Pre-tin UL94V Duplex Pre-tin UL94V-0 Duplex Pre-tin UL94V Duplex Pre-tin UL94V-0 Duplex Pre-tin UL94V Duplex Pre-tin UL94V-0 Duplex Pre-tin UL94V Pre-tin Pre-tin UL94V-0 Duplex UL94V-0 Duplex , 9, 12 and 15 Circuit, Matrix.175 Standard Tail [4.45].235 Long Tail [5.97] Polarizing feature.550 [13.97].300 [7.62] Note: Header Housings on pages are available in colors listed on page 182. Call Technical Support for exact Part Numbers..175 Standard Tail [4.45].235 Long Tail [5.97] Number of Flammability Socket Socket Header Part Numbers Circuits Dim. Rating Finish Standard Standard Tail Tail 2 Polarized2 Long Tail3 6 Pre-tin UL94V Duplex Pre-tin UL94V-0 Duplex Pre-tin UL94V Duplex Pre-tin UL94V-0 Duplex Pre-tin UL94V Duplex Pre-tin UL94V-0 Duplex Pre-tin UL94V Duplex Pre-tin UL94V-0 Duplex Mates with Plug Housing Part Number (Using Pin Contacts) Universal Universal MTE-N-LOK MTE-N-LOK II Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 2Use Standard Tail for.062 [1.57] thick PC Board. 3Use Long Tail for.125 [3.18] thick PC Board..550 [13.97].800 [20.32] 177 Standard Density Universal MTE-N-LOK Connectors.250 [6.35] Centerline

178 Universal MTE-N-LOK Connectors (Continued) Recommended PC Board Hole Layouts for Pin and Socket Vertical Headers Vertical Headers pages , 3, 4, 5, 6 and 8 Circuit, In-Line.175 [4.45] Polarizing Hole See Note No. 1 Position 2 Circuit 3 Circuit 4 Circuit 5 Circuit 6 Circuit 8 Circuit.250 [6.35] Typ..070 Dia. Typ. [1.78] 6, 9, 12 and 15 Circuit, Matrix.250 [6.35] Typ..250 [6.35] Typ. Polarizing Hole See Note.175 [4.45] No. 2 Circuit No. 1 Circuit.070 Dia. Typ. [1.78].250 [6.35] Typ. Polarizing Hole See Note.175 [4.45] No. 2 Circuit.250 [6.35] Typ. No. 1 Circuit.070 Dia. Typ. [1.78].250 [6.35] Typ..175 [4.45].250 [6.35] Typ..175 [4.45] Polarizing Hole See Note.250 No. 2 Circuit [6.35] Typ..070 No. 1 Circuit Dia. Typ. [1.78].250 [6.35] Typ..070 Dia. Typ. [1.78] Polarizing Hole See Note No. 2 Circuit No. 1 Circuit Note: Polarizing hole.070 [1.78] Dia. required for polarized headers only. Universal MTE-N-LOK Connectors.250 [6.35] Centerline Standard Density 178 PC Board Vertical Pin Headers with CTION PIN Contacts Material and Finish Housing PBT, black Flammability Rating UL94V-0 Contacts Copper alloy, plated with tin over nickel on entire contact Performance Characteristics pages Technical Documents pages 163 and Product Specification CTION PIN Universal MTE-N-LOK Header ssembly Mating Connectors Universal MTE-N-LOK Plug Housings page 168 Universal MTE-N-LOK II Plug Housings pages Note: Header Housings on pages are available in colors listed on page 182. Call Technical Support for exact Part Numbers..100 ±.004 [2.54 ± 0.10].250 [6.35].299 [7.59] 3 Circuit 2 Circuit 4 Circuit.200 ±.004 [5.08 ± 0.10].200 ±.004 Typ. [5.08 ± 0.10] Recommended PC Board Hole Layout Dia. fter Reflow.032 ±.002 [0.81 ± 0.05].038 ±.001 [0.97 ± 0.03 ].630 [16.00] Max. Mates with Plug Housing Number of Part Number (Using Socket Contacts) Circuits Dim. Part Number Universal MTE-N-LOK Universal MTE-N-LOK II Note: Install in PC Board with arbor tool..062 [1.57] Ref [ ] [ ] PC Board Hole Dimensions

179 Universal MTE-N-LOK Connectors (Continued) PC Board Right-ngle Pin and Socket Headers.250 [6.35] Centerline spacing Material Housing Nylon Contacts Phosphor bronze Solder tail width.052 [1.32] Product Specification Universal MTE-N-LOK PC Board Headers Performance Characteristics pages Technical Documents pages 163 and Mating Connectors Universal MTE-N-LOK Plug Housings page 168 Universal MTE-N-LOK II Plug Housings pages , 3, 4, 5, 6 and 8 Circuit, In-line.250 Typ. [6.35].160 [4.06].680 [17.27].360 [9.14].505 [12.83] No. 1 Circuit.290 [7.37].060 Dia. Typ. [1.52].150 Dia. [3.81] 2 Places.250 [6.35] Typ. Use 6-32 UNC Pan Head Screw 3/8 [9.53] long for mounting (Not Supplied) Recommended PC Board Hole Layout.062 [1.57] Board Thickness.100 [2.54] Right-ngle Header Part Numbers Dimensions UL94V-2 UL94V-0 No. of Contact Mates with Circuits B C Finish Pin Socket Mates with Pin Socket Universal Universal MTE-N-LOK MTE-N-LOK II Pre-tin Duplex Pre-tin Duplex Pre-tin Duplex Note: Header Housings on pages are available in colors listed on page 182. Call Technical Support for exact Part Numbers. Test Connectors (with spring loaded contacts) Material Housing Nylon Flammability Rating UL94V-0 Mating Connectors Housings and headers having the same number of circuits. The housings can have pin or socket contacts, or a combination of both. Mating Housings page 168 Mating Headers pages Other Mating Connectors Universal MTE-N-LOK II Housings pages Notes: 1. Test probes have 5 amp maximum current rating. 1,000,000 cycles. 2. Test Connector housings are of the same configuration as standard housings. Refer to page 23 for dimensional specifications Pre-tin Duplex Pre-tin Duplex Pre-tin Duplex Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 2Black in color. 2, 3, 4 and 5 Circuit, In-Line 6, 9, 12 and 15 Circuit, Matrix Number of Part Numbers Circuits Plug Cap Plug Plug.084 [2.13] Dia. Pin Mates with Universal MTE-N-LOK Sockets Cap Cap 179 Standard Density Universal MTE-N-LOK Connectors.250 [6.35] Centerline

180 Universal MTE-N-LOK Circular Connectors Universal MTE-N-LOK Circular Connectors.250 [6.35] Centerline Standard Density Product Facts Unique product designed to accommodate the specific needs of the lighting industry Circular design allows the connector to pass through 7/8 inch knock-out holes in electrical fixtures and boxes 6-position accommodates most major electrical industry requirements Universal MTE-N-LOK connector centerline spacing maintains UL and CS approvals Uses standard Universal MTE-N-LOK contacts and application tooling Positive polarized housing helps prevent incorrect mating UL Recognized, R File No. E28476 CS Certified, R File No. LR7189 pplications Primary applications are in the Lighting, Vending, and ppliance industries pplications where use of a completed harness that will pass through a 7/8 inch knock-out is required Provides the capability to quickly disconnect individual fixtures from sensitive environmental areas and perform maintenance at other sites Not for interrupting current Performance Characteristics Voltage 600 V C or DC Current 20 amps maximum per UL-1977 (6 position, fully energized) Dielectric Withstanding Voltage 5 KVC or KVDC Insulation Resistance 1000 MΩ max. between adjacent circuits Durability 50 cycles mating and unmating Contact Retention 15 lb. minimum per contact Technical Documents Product Specification Universal MTE-N-LOK Circular Connector pplication Specification Universal MTE-N-LOK Connectors 180

181 Universal MTE-N-LOK Circular Connectors (Continued) Plug Part No Plc..460 [11.68] [27.43].820 [20.83] Ref..810 [20.57] Ref. Cap Part No [27.43] 45 2 Plc..820 [20.83].810 [20.57] Standard Density Material and Finish Housings Nylon, UL 94V-2 rated Contacts pages Universal MTE-N-LOK Circular Connectors.250 [6.35] Centerline 181

182 Universal MTE-N-LOK Connectors vailable in Colors Note: See corresponding Universal MTE-N-LOK Plug and Cap Housing Base Part Numbers on page 168. Header Housings on pages are also available in colors. Call Technical Support for exact Part Numbers. Base Part Number No. of Circuits Housing Material Plug V Cap V Plug V Cap V Plug V Cap V * 5 Plug* V * 5 Cap* V Plug V Cap V Plug V Cap V Plug V Cap V Plug V Cap V Plug V Cap V Plug V Cap V Plug V Cap V Plug V Cap V Plug V Cap V Plug V Cap V Plug V Cap V Plug V Cap V-0 Universal MTE-N-LOK Connectors vailable in Colors.250 [6.35] Centerline Standard Density 182 Dash Number 1-xxxxxx-0 1-xxxxxx-1 1-xxxxxx-2 1-xxxxxx-3 1-xxxxxx-4 1-xxxxxx-5 1-xxxxxx-6 1-xxxxxx-8 1-xxxxxx-9 Color Natural Brown Red Orange Yellow Green Blue Gray Black * Special for Base Part Numbers and Dash Number Color xxxxxx-1 Natural 1-xxxxxx-1 Brown 1-xxxxxx-2 Red 1-xxxxxx-3 Orange 1-xxxxxx-4 Yellow 1-xxxxxx-5 Green 1-xxxxxx-6 Blue 1-xxxxxx-8 Gray 1-xxxxxx-9 Black

183 Product Facts High reliability For use where repair or replacement would be difficult Pins and sockets can be intermixed in the same housing vailable in 2 through 15 circuit sizes for freehanging or panel mount wire-to-wire connection Mate with standard Universal MTE-N-LOK Housings and PC Board Headers Uses standard Universal MTE-N-LOK panel cutouts and strain reliefs Polarized housings available in UL94V-0 flammability rated material Enclosed contacts for shock protection F-Crimp terminals accept WG [ mm2] wire sizes Contacts available in strip and loose form Lanceless contacts for tangle-free handling Insulation capability to.200 [5.08] diameter Connector design provides for complete contact insertion Three-point stabilization precisely controls contact alignment, minimizing stubbing Tin or duplex gold plated contacts Contacts are on.250 [6.35] centerline spacing Not for interrupting current Recognized under the Component R Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian R Standards ssociation, File No. LR 7189 Passed test by VDE under their Registration Number 3980/Continuous Surveillance Universal MTE-N-LOK II Connectors Performance Characteristics The Universal MTE-N-LOK II Connector performance characteristics found on pages are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Dielectric Withstanding Voltage 5.0 KV C or DC between adjacent circuits initially Insulation Resistance 1000 megohms minimum between adjacent circuits Voltage Rating 600 V C or DC Connector Mating Split Pin 1.5 lb. max. per circuit Connector Unmating Split Pin.5 lb. min. per circuit Contact Insertion Force 3.0 lb. max. per contact unassembled Contact Retention 35 lb. min. per contact Durability 50 cycles, mating and unmating Technical Documents Product Specification Universal MTE-N-LOK II Connectors pplication Specification Universal MTE-N-LOK II Connectors Instruction Sheet Housing, Contacts and ccessories 183 Standard Density Universal MTE-N-LOK II Connectors.250 [6.35] Centerline

184 Universal MTE-N-LOK II Connectors (Continued) Universal MTE-N-LOK II Connectors.250 [6.35] Centerline Standard Density Performance Characteristics (Continued) Maximum Current Maximum current rating of Universal MTE-N-LOK II connectors is limited by the maximum operating temperature of the housings which is 120 C including the temperature rise of the contacts which is a maximum of 30 C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current carrying capabilities since the wire conducts heat away from the connector. Connector Size In general, the more circuits in a connector, the less current can be carried. mbient Temperature The higher the ambient temperature, the less current can be carried in any given connector. Universal MTE-N-LOK II connectors also will withstand the following tests: Vibration cycles per minute at.06 inch total excursion Physical Shock 18 drops, 50 g sawtooth at 10 milliseconds Housing Panel Retention 75 lb. min. Housing Lock Strength 35 lb. min. Thermal Shock -55 C to +85 C Temperature-Humidity Cycling 25 C to 65 C at 95 RH Corrosion 48 hr. at 5% salt concentration Product Specification Universal MTE-N-LOK II Connectors Current Rating Verification for 30 C Maximum Temperature Rise 100% Energized Wire-to-Wire Calculated Current Table Number of Wire Gauge Circuits Matrix Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. ll applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: ll combinations were not tested, and this chart contains interpolated and extrapolated values. Minimum Wire Lengths for T-Rise vs. Current Testing WG Min. Length (in.) WG Min. Length (in.) Note: If wire lengths used are less than those listed above, the current carrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Wire-to-Board Due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a separate current carrying chart for our printed circuit board header products. However, the above Wire-to-Wire charts may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. For vertical headers, only 95% of the Wire-to-Wire value should be used. For right-angle headers, only 75% of the Wire-to-Wire value should be used. The chart values are only a tool for connector selection and will require the customer to fully test their application. Termination Resistance/Contact Crimp Tensile Force Termination Contact Resistance Crimp Wire Size Tensile Force WG mm 2 Test Resistance Current Milliohms Force (Min.) (mps) (Max. Init.) lbs. N Note: This is the total resistance between wire crimps of a mated pin and socket. 184

185 Universal MTE-N-LOK II Connectors (Continued) Universal MTE-N-LOK II Connector Mating Combinations Connector Part Number Mating Connector Part Number PC Board Headers Number Plug Kit Cap Kit Vertical Pin2 Vertical Socket2 Right-ngle2 of Flammability Style Part Part Plating Standard Standard Long Standard Standard Circuits Rating Number2 Number2 Long Tail Tail Tail Pin Socket Polarized Tail Tail Polarized Tail 2 UL94V-0 In-Line Pre-tin Duplex UL94V-0 In-Line Pre-tin Duplex UL94V-0 In-Line Pre-tin Duplex UL94V-0 In-Line Pre-tin Duplex UL94V-0 Matrix Pre-tin Duplex UL94V-0 Matrix Pre-tin Duplex UL94V-0 Matrix Pre-tin Duplex UL94V-0 Matrix Pre-tin Duplex Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 2Universal MTE-N-LOK II Plug and Cap housings accept pin or socket contacts. Use the appropriate contacts in the Plug housing as required by the mating component. Standard Density Universal MTE-N-LOK II Connectors.250 [6.35] Centerline 185

186 Universal MTE-N-LOK II Connectors (Continued) Contacts Split pin diameter.086 [2.18] Stock thickness.012 [.305] These contacts can be used in either Universal MTE-N-LOK II Plug or Cap housings. Product Specification Universal MTE-N-LOK II Connectors pplication Specification Universal MTE-N-LOK II Contacts Performance Characteristics pages Housings pages Technical Documents pages 183 and pplication Tooling pages L Pin L Socket Contact Part Numbers Wire Size Ins. Dia. L Dim. Pin Socket HDM Range Material & Finish pplicator WG [mm2] Range Pin Socket Strip Loose Strip Loose Part No. Form Piece Form Piece Phos. Brz. Gold1 [ ] Brass. Pre-tin Brass. Duplex [.2 -.8] Phos. Brz. Pre-tin Phos. Brz. Duplex Brass. Pre-tin Brass. Duplex Phos. Brz. Pre-tin Phos. Brz. Duplex [.5-2.0] Brass. Pre-tin Brass. Duplex Phos. Brz. Pre-tin Phos. Brz. Duplex Hand Tool Part No max Phos. Brz. Pre-tin [ ] Phos. Brz. Duplex Universal MTE-N-LOK II Connectors.250 [6.35] Centerline Standard Density 1Gold Finish Plated with [ ] min. gold in mating area and inside wire barrel over [.00127] min. nickel underplate on entire contact. 2Duplex Finish Plated with [ ] min. gold in mating area and [.00127] min. tin in crimp area over [.00127] min. nickel underplate on entire contact. 3There is no insulation barrel on this contact. Insulation maximum diameter is limited by the housing. Use of strain relief is recommended with these contacts. 4Use Hand Tool No for WG and No for WG. 5Hand Tool No uses die set No for 12 WG and No for 10 WG. 6HDM pplicator part number ending in -1 is used on OMTOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine, -4 is used on -O-LECTRIC Model G Machine. See pages for further information. Grounding Pin (Mate first, break last, not for interrupting current) Solid pin diameter.084 [2.13].100 [2.54] longer than standard pin Stock thickness.012 [.304] These contacts can be used in either Universal MTE-N-LOK II Plug or Cap housings only. Wire Size Ins. Dia. L Contact Part Numbers HDM Range Material & Finish pplicator WG [mm 2 ] Range Dim. Strip Form Loose Piece Part No [.5-2.0] Latch Disengaging Tool Contact Extraction Tool Contact Insertion Tool Part No (For extracting contacts crimped (For inserting contacts applied to small diameter wire) IS on 24 WG or smaller wire) Part No Part No IS IS L Hand Tool Part No Brass. Pre-tin Brass. Duplex Brass. Pre-tin Brass. Duplex Duplex Finish Plated with [ ] min. gold in mating area and [.00127] min. tin in crimp area over [.00127] min. nickel underplate on entire contact. 2Use Hand Tool No for WG and No for WG. 3HDM pplicator part number ending in -1 is used on OMTOR CLS Machine with T or G Terminators, -2 is used on -O-LECTRIC Model K Machine, -4 is used on -O-LECTRIC Model G Machine. See pages for further information.

187 Universal MTE-N-LOK II Connectors (Continued) Housing Kits Free-Hanging or Panel Mount 2 Circuit, In-line.250 [6.35] Centerline spacing Material Nylon Flammability Rating UL 94V-0 Product Specification Universal MTE-N-LOK II Connectors Performance Characteristics pages Contacts page 186 Panel Cutout Recommendations page 189 Keying Plug page 190 Strain Reliefs page 190 Kit Components page 189 Technical Documents pages 183 and [13.97].550 [13.97].580 [14.73] Plug Rear.905 [22.98] Cap Front.845 [21.46] Max..300 [7.62].300 [7.62].845 [21.46] Max..550 [13.97] Plug Front.550 [13.97] Cap Rear.905 [22.98].580 [14.73] Other Mating Connectors Universal MTE-N-LOK Housings page 168 Universal MTE-N-LOK Headers pages and 179 Universal MTE-N-LOK Test Connectors page 179 3, 4 and 5 Circuit, In-Line.580 [14.73].845 [21.46] Max..300 [7.62].905 [22.98] Plug Rear Plug Front.905 [22.98] Cap Front Cap Rear.300 [7.62].845 [21.46] Max. Number Kit Part Numbers of (Includes Front and Rear) Circuits Dim. Plug Cap Notes: 1. Kits consist of a front and rear component. 2. Kit components can be purchased separately. Page Packaging: Bulk 250 each component per poly bag/box. 4. Mates with standard Universal MTE-N-LOK cap housing P/N and X or X Vertical headers..580 [14.73] 187 Standard Density Universal MTE-N-LOK II Connectors.250 [6.35] Centerline

188 Universal MTE-N-LOK II Connectors (Continued) Housing Kits Free-Hanging or Panel Mount.250 [6.35] Centerline spacing 6 Circuit, Matrix Material Nylon Flammability Rating UL 94V [27.43].800 [20.32] Product Specification Universal MTE-N-LOK II Connectors Performance Characteristics pages Contacts page 186 Panel Cutout Recommendations page 189 Keying Plug page 190 Strain Reliefs page 190 Kit Components page 189 Technical Documents pages 183 and Other Mating Connectors Universal MTE-N-LOK Housings page 168 Universal MTE-N-LOK Headers pages and 179 Universal MTE-N-LOK Test Connectors page [25.91].550 [13.97].905 [22.99] 9, 12 and 15 Circuit, Matrix [27.43] Plug Rear Cap Front.845 [21.46] Max..800 [20.32].550 [13.97].550 [13.97].845 [21.46] Max. Plug Front Cap Rear.800 [20.32].550 [13.97].905 [22.99] [27.43].845 [21.46] Max..905 [22.99] Plug Rear Plug Front Universal MTE-N-LOK II Connectors.250 [6.35] Centerline Standard Density [25.91].905 [22.99].800 [20.32] Cap Front.845 [21.46] Max. Cap Rear Number Kit Part Numbers of (Includes Front and Rear) Circuits Dim. Plug Cap Notes: 1. Kits consist of a front and rear component. 2. Kit components can be purchased separately. Page Packaging: Bulk 250 each component per poly bag/box [27.43] 188

189 Universal MTE-N-LOK II Connectors (Continued) Housing Components Free-Hanging or Panel Mount.250 [6.35] Centerline spacing Material Nylon Flammability Rating UL 94V-0 Product Specification Universal MTE-N-LOK II Connectors Performance Characteristics pages Contacts page 186 Illustrations and Dimensions pages Panel Cutout Recommendations page 189 Keying Plug page 190 Strain Reliefs page 190 Technical Documents pages 183 and Other Mating Connectors Universal MTE-N-LOK Connectors page 168 Universal MTE-N-LOK Headers pages and 179 Universal MTE-N-LOK Test Connectors page 179 Rear Housing Section Plug Housing Front Housing Section Front Housing Section Cap Housing Rear Housing Section Number Kit Component Part Numbers of Plug Cap Circuits Kit Front Rear Kit Front Rear Notes: 1. Kits consist of a front and rear component. 2. Kit components can be purchased separately. Recommended Cap Housing Panel Cutouts View is from cap entry side Refer to pplication Specification Note 3 E Note 4 D B Note 2 C.110 [2.79].100 [2.54].175 [4.45].175 [4.45] Number of Dimensions Circuits B C D E Notes: 1. Recommended panel thickness [ ]. Panel must be punched so that housing enters panel in same direction as the punch. 2. Optional Do not remove this material when keying cap housing to panel. 3. Circuit #1 location when using panel keying with 6, 9, 12 and 15 circuit housings. 4. Circuit #1 location when using panel keying with 2, 3, and 4 circuit housings. Standard Density Universal MTE-N-LOK II Connectors.250 [6.35] Centerline 189

190 Universal MTE-N-LOK II Connectors (Continued) Plug or Cap Housing Strain Reliefs IS Material Nylon Flammability Rating UL 94V-0 2, 3, 4, 5, 6, 9, 12 and 15 Circuit (Enclosed) Insert Note 2 Insert Note [33.02] [33.02] 2 Req d/ssy. Note 3 (2) #6x3/8 Lg. Type B Pan head sheet metal screws (not supplied) 2 Req d/ssy. Note 3 (2) #6x3/8 Lg. Type B Pan head sheet metal screws (not supplied) In-Line Matrix Universal MTE-N-LOK II Connectors.250 [6.35] Centerline Standard Density Keying Plug IS Housings pages Technical Documents pages 183 and Style Number of Circuits Dim. Insert Supplied Single Wire Dia. Range Wire Bundle Dia. Range Strain Relief Part Numbers 2 Yes No Yes No In-Line Yes No Yes No Yes Yes Matrix Yes Yes Notes: 1. Insert comes attached to strain relief. It can be used to provide additional adjustment for small wire bundles or discarded. 2. Insert to be positioned as shown by dotted lines. 3. Strain relief part number represents one-half of a strain relief. Two of a part number are required for one connector..130 [3.30].940 [23.88] Part Number UL94V-0 Nylon material

191 Universal MTE-N-LOK Headers for UMNL II Connectors PC Board Vertical Pin Headers.250 [6.35] Centerline spacing 2, 3, 4 and 5 Circuit, In-Line Polarizing feature Material Housing Nylon Flammability Rating UL94V-0 Contacts Phosphor bronze Solder tail diameter.062 [1.57] Product Specification Universal MTE-N-LOK PC Board Headers Performance Characteristics pages Recommended PC Board Hole Layout page 193 Technical Documents pages 183 and Mating Connectors Universal MTE-N-LOK II Plug Housings pages Universal MTE-N-LOK Plug Housings page 168 Mates with Plug Pin Header Part Numbers Housing Part Number Number of Pin Circuits Dim. Finish Standard Standard Tail (Using Socket Contacts) Long Tail Tail 2 Polarized 2 3 Universal Universal MTE-N-LOK II MTE-N-LOK Pre-tin Duplex Pre-tin Duplex Pre-tin Duplex Standard Tail [4.45].235 Long Tail [5.97].550 [13.97].300 [7.62] Pre-tin Duplex Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 2Use Standard Tail for.062 [1.57] thick PC Board. 3Use Long Tail for.125 [3.18] thick PC Board. 4Black in color. 6, 9, 12 and 15 Circuit, Matrix Polarizing feature.175 Standard Tail [4.45].235 Long Tail [5.97].550 [13.97].800 [20.32] Mates with Plug Pin Header Part Numbers Housing Part Number Number of Pin Circuits Dim. Finish Standard Standard Tail (Using Socket Contacts) Long Tail Tail 2 Polarized 2 3 Universal Universal MTE-N-LOK II MTE-N-LOK Pre-tin Duplex Pre-tin Duplex Pre-tin Duplex Pre-tin Duplex Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 2Use Standard Tail for.062 [1.57] thick PC Board. 3Use Long Tail for.125 [3.18] thick PC Board. 4Black in color. Standard Density Universal MTE-N-LOK Headers.250 [6.35] Centerline 191

192 Universal MTE-N-LOK Headers for UMNL II Connectors (Continued) PC Board Vertical Socket Headers.250 [6.35] Centerline spacing 2, 3, 4 and 5 Circuit, In-Line Polarizing feature Material Housing Nylon Flammability Rating UL94V-0 Contacts Phosphor bronze Solder tail diameter.062 [1.57] Product Specification Universal MTE-N-LOK PC Board Headers Performance Characteristics pages Recommended PC Board Hole Layout page 193 Technical Documents pages 183 and Mating Connectors Universal MTE-N-LOK II Plug Housings pages Universal MTE-N-LOK Plug Housings page Standard Tail [4.45].235 Long Tail [5.97].550 [13.97].300 [7.62] Mates with Plug Socket Header Part Numbers Housing Part Number Number of Socket Circuits Dim. Finish Standard Standard Tail (Using Pin Contacts) Long Tail Tail 2 Polarized2 3 Universal Universal MTE-N-LOK II MTE-N-LOK Pre-tin Duplex Pre-tin Duplex Pre-tin Duplex Pre-tin Duplex Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 2Use Standard Tail for.062 [1.57] thick PC Board. 3Use Long Tail for.125 [3.18] thick PC Board. 6, 9, 12 and 15 Circuit, Matrix Polarizing feature Universal MTE-N-LOK Headers.250 [6.35] Centerline Standard Density.175 Standard Tail [4.45].235 Long Tail [5.97].550 [13.97].800 [20.32] Mates with Plug Socket Header Part Numbers Housing Part Number Number of Socket Circuits Dim. Finish Standard Standard Tail (Using Pin Contacts) Long Tail Tail 2 Polarized 2 3 Universal Universal MTE-N-LOK II MTE-N-LOK Pre-tin Duplex Pre-tin Duplex Pre-tin Duplex Pre-tin Duplex Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. 2Use Standard Tail for.062 [1.57] thick PC Board. 3Use Long Tail for.125 [3.18] thick PC Board. 192

193 Universal MTE-N-LOK Headers for UMNL II Connectors (Continued) Recommended PC Board Hole Layouts for Pin and Socket Vertical Headers 2, 3, 4 and 5 Circuit, In-Line.175 [4.45] Polarizing Hole See Note No. 1 Position.250 [6.35] Typ..070 Dia. Typ. [1.78] Vertical Headers pages Circuit 3 Circuit 4 Circuit 5 Circuit 6, 9, 12 and 15 Circuit, Matrix.250 [6.35] Typ..250 [6.35] Typ. Polarizing Hole See Note.175 [4.45] No. 2 Circuit No. 1 Circuit.070 Dia. Typ. [1.78].250 [6.35] Typ. Polarizing Hole See Note.175 [4.45] No. 2 Circuit.250 [6.35] Typ. No. 1 Circuit.070 Dia. Typ. [1.78].250 [6.35] Typ..175 [4.45].250 [6.35] Typ..175 [4.45] Polarizing Hole See Note.250 No. 2 Circuit [6.35] Typ..070 No. 1 Circuit Dia. Typ. [1.78].250 [6.35] Typ..070 Dia. Typ. [1.78] Polarizing Hole See Note No. 2 Circuit No. 1 Circuit Note: Polarizing hole.070 [1.78] Dia. required for polarized headers only. PC Board Vertical Pin Headers with CTION PIN Contacts.250 [6.35] Material and Finish Housing PBT, black Flammability Rating UL94V-0 Contacts Copper alloy, plated with tin over nickel on entire contact Performance Characteristics pages Technical Documents pages 183 and Product Specification CTION PIN Universal MTE-N-LOK Header ssembly Mating Connectors Universal MTE-N-LOK II Plug Housings pages Universal MTE-N-LOK Plug Housings page ±.004 [2.54 ± 0.10].299 [7.59] 3 Circuit 2 Circuit 4 Circuit.200 ±.004 [5.08 ± 0.10].200 ±.004 Typ. [5.08 ± 0.10] Dia. fter Reflow.032 ±.002 [0.81 ± 0.05].038 ±.001 [0.97 ± 0.03 ].630 [16.00] Max. Mates with Plug Housing Number of Part Number (Using Socket Contacts) Circuits Dim. Part Number Universal Universal MTE-N-LOK II MTE-N-LOK * * * *Install in PC Board with arbor tool..062 [1.57] Ref [ ] [ ] Standard Density Universal MTE-N-LOK Headers.250 [6.35] Centerline Recommended PC Board Hole Layout PC Board Hole Dimensions 193

194 Universal MTE-N-LOK Headers for UMNL II Connectors (Continued) PC Board Right-ngle Pin and Socket Headers.250 [6.35] Centerline spacing Material Housing Nylon Flammability Rating UL 94V-0 Contacts Phosphor bronze Solder tail width.052 [1.32] Product Specification Universal MTE-N-LOK PC Board Headers Performance Characteristics pages Technical Documents pages 183 and Mating Connectors Universal MTE-N-LOK II Plug Housings pages Universal MTE-N-LOK Plug Housings page 168 2, 3, 4 and 5 Circuit, In-line.250 Typ. [6.35] Part Numbers Number of Dimensions Contact Right-ngle Header Mates with Plug Housing Circuits B C Finish Pin Socket Universal Universal MTE-N-LOK II MTE-N-LOK Pre-tin Duplex [4.06].680 [17.27].360 [9.14].505 [12.83] No. 1 Circuit.290 [7.37].060 Dia. Typ. [1.52] Pre-tin Duplex Pre-tin Duplex Pre-tin Duplex Dia. [3.81] 2 Places.250 [6.35] Typ. Use 6-32 UNC Pan Head Screw 3/8 [9.53] long for mounting (Not Supplied) Recommended PC Board Hole Layout.062 [1.57] Board Thickness.100 [2.54] Duplex Finish Plated with [ ] min. gold in mating area, matte tin on solder tail end over [.00127] min. nickel underplate on entire contact. Universal MTE-N-LOK Headers.250 [6.35] Centerline Standard Density 194

195 Universal MTE-N-LOK Headers for UMNL II Connectors (Continued) High Current Contacts The Louvertac bands have the versatility of being designed into contact dimensions used in existing connectors. Universal MTE-N-LOK II High Current contacts have been designed to fit into an existing Universal MTE-N-LOK II housing. n initial T-Rise test of a fully energized 4 circuit connector with 10 gage wires has shown a 31 amp capability per line with a 30 T-rise. Plug Part No Cap Part No Cable-to-Cable Material Body Copper lloy Louvertac Band Beryllium Copper Finish Silver Contact Extraction Tool No Latch Disengaging Tool No Recognized under the Component Program of Underwriters R Laboratories Inc., File No. E28476 Certified by Canadian Standards R ssociation, File No. LR7189 Passed test by VDE under their Registration Number 3980/Continuous Surveillance Design Objective pplication Specification Cable-to-Right-ngle Board Material Housing UL 94V-0 Nylon Contact Body Copper lloy Louvertac Band Beryllium Copper Finish Silver Recognized under the Component Program of Underwriters R Laboratories Inc., File No. E28476 Certified by Canadian Standards R ssociation, File No. LR7189 Passed test by VDE under their Registration Number 3980/Continuous Surveillance Design Objective Contacts Wire Size Contact Part Numbers WG Pin Socket High Current Socket Part No Plug Part No Standard MTE-N-LOK II Pin High Current Pin Part No Standard MTE-N-LOK II Socket Connector Housings Connector Housings No. of Kit Part Numbers CircuIts Plug Cap Right-ngle Receptacle Part No Crimp Tools Daniels Hand Tool #M310 or P/N Positioner #TP1013 or P/N Note: High Current contacts are not intermateable with any other Universal MTE-N-LOK contact No. of Part Numbers CircuIts Socket Header Mates with Plug Housing Notes: 1. High Current contacts with Louvertac bands are not intermateable with any other contact. 2. dditional information on connectors is available in High Current Products Catalog dditional information on contacts is available in Precision Pin and Socket Contacts Catalog Standard Density Universal MTE-N-LOK Headers.250 [6.35] Centerline

196 Universal MTE-N-LOK Headers for UMNL II Connectors (Continued) High Current Vertical Pin Headers High Current Universal MTE-N-LOK II Vertical Pin Headers are designed to accept Universal MTE-N-LOK II Plugs with High Current Socket contacts. ll housings are polarized in order to allow proper circuit board placement. Eight versions are available from 2 circuit to 15 circuits. Material Housing UL 94V-0 Nylon Contacts Copper lloy Finish Silver.35 [8.89].55 [13.97].30 [7.62].55 [13.97].03 [.76] 2 Circuit Part No [13.97].250 [6.35] Typ..17 [4.32].25 [6.35] Typ..55 [13.97].80 [20.32].80 [20.32].55 [13.97].03 [.76] 6 Circuit Part No [13.97].250 [6.35] Typ..17 [4.32].25 [6.35] Typ. Recognized under the Component Program of Underwriters R Laboratories Inc., File No. E28476 Certified by Canadian Standards R ssociation, File No. LR7189 Passed test by VDE under their Registration Number 3980/Continuous Surveillance.80 [20.32].30 [7.62].03 [.76] 3 Circuit Part No [13.97].17 [4.32].25 [6.35] Typ..80 [20.32].80 [20.32].03 [.76] 9 Circuit Part No [13.97].17 [4.32].25 [6.35] Typ. Design Objective [26.67] 1.05 [26.67] Universal MTE-N-LOK Headers.250 [6.35] Centerline Standard Density.30 [7.62] 1.30 [33.02].03 [.76] 4 Circuit Part No [13.97].03 [.76] 5 Circuit Part No [4.32].25 [6.35] Typ..17 [4.32] 1.30 [33.02].80 [20.32].03 [.76] 12 Circuit Part No [13.97].03 [.76] 15 Circuit Part No [4.32].25 [6.35] Typ..17 [4.32] 196 Notes: 1. High Current contacts with Louvertac bands are not intermateable with any other contact. 2. dditional information on connectors is available in High Current Products Catalog

197 .156 MTE-N-LOK Connectors Product Facts Positive polarized nylon housings Panel mount or free-hanging Numbered cavities for easy circuit identification Removable, crimp snap-in contacts Contacts accept WG wire sizes Pin contacts are used in cap housings, socket contacts are used in plug housings Not for interrupting current Recognized under the Component R Program of Underwriters Laboratories Inc., File No. E [2.35].760 [1.93] Pin Used in Caps Socket Used in Plugs Contacts Pin diameter.156 [3.96] Material and Finish Contacts Brass, Pre-tin plated Stock thickness.018 [.457] Wire Size Contact Part Number HDM1 Range Ins. Dia. Pin Socket pplicator WG [mm2] Range Strip Form Loose Piece Strip Form Loose Piece Part No. Hand Tool Part No max [.5-2.0] [ ].185 max To be used with appropriate application machine. See pages for further information. Standard Density Insertion Tool Part No (IS ) Extraction Tool Part No (Pins) Part No (Sockets) (IS ).156 MTE-N-LOK Connectors.390 [9.91] Centerline 197

198 .156 MTE-N-LOK Connectors (Continued) Housings Free-Hanging or Panel Mount [30.99] [30.99] Contacts page 197 Product Specification pplication Specification [9.91].430 [10.92].390 [9.91].430 [10.92] Material Housings Nylon, Natural Color Flammability Rating UL94V-2 Pin Housing (Cap) Free-Hanging Part Number [9.91] Pin Housing (Cap) Panel Mount Part Number [4.57] 1.17 [29.72].480 [12.19].370 [9.40].450 [11.43] Ref..460 [11.68] [25.91].430 [10.92] R.225 [5.72] 4 Plc [48.51] Ref..210 [5.33] Socket Housing (Plug) Part Number Panel Mount Cutout Note: Panel must be punched in the same direction as the housing will be inserted. Number of Cap Plug Circuits Dim. Free-Hanging Panel Mount MTE-N-LOK Connectors.390 [9.91] Centerline Standard Density 198

199 Technical Documents Connectors 2.5 mm Signal Double Lock (SDL) pages 9-16 Micro MTE-N-LOK 3 mm pages Grace Inertia Connectors (GIC) 3.5 pages Commercial Pin and Socket pages Power Double Lock (PDL) pages Mini Universal MTE-N-LOK pages Mini Universal MTE-N-LOK 2 pages (MR) Miniature Rectangular pages mm PE Series pages DUC pages mm Power Key Connectors (PKC) pages Commercial Pin and Socket pages Commercial MTE-N-LOK pages MTE-N-LOK pages Universal MTE-N-LOK pages Universal MTE-N-LOK II pages MTE-N-LOK pages Various technical documents are available for your use: Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer Commercial MTE-N-LOK Connectors (MR) Miniature Rectangular Connectors Universal MTE-N-LOK Connectors Splash Proof Seal, Universal MTE-N-LOK Connectors Diameter MTE-N-LOK Commercial Commercial Pin and Socket Contacts Commercial Pin and Socket Connector Universal MTE-N-LOK Printed Circuit Board Headers Commercial MTE-N-LOK Printed Circuit Board Headers (MR) Miniature Rectangular Printed Circuit Board Headers Universal MTE-N-LOK II Connectors Mini-Universal MTE-N-LOK Connectors Splash Proof Seals for Mini-Universal MTE-N-LOK Connectors Mini-Universal MTE-N-LOK Headers Universal MTE-N-LOK Headers with High Current Contacts Mini-Universal MTE-N-LOK II Connectors Mini-Universal MTE-N-LOK II Headers DUC Headers Micro MTE-N-LOK 3 mm Connectors Universal MTE-N-LOK Circular Connector Mini-Universal MTE-N-LOK Connectors (UL 94V-0) Mini-Universal MTE-N-LOK Connectors (UL 94V-2) Commercial MTE-N-LOK Pin Header ssembly Universal MTE-N-LOK Headers with CTION PIN Contacts Power Double Lock (PDL) Connectors Power Double Lock (PDL) Connectors (SMT) mm Signal Double Lock (SDL) Connectors mm Power Key Connectors (PKC) Grace Inertia Connectors (GIC) Diameter MTE-N-LOK Connectors DUC Receptacles Commercial MTE-N-LOK IDC Insulation Displacement Connectors Technical Documents pplication Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person Diameter MTE-N-LOK Contacts Universal MTE-N-LOK Connectors Commercial MTE-N-LOK Contacts Commercial (MR) Miniature Rectangular Contacts Universal MTE-N-LOK II Connectors (housings, contacts and strain reliefs) Diameter MTE-N-LOK Connectors Mini-Universal MTE-N-LOK 2 Connectors Power Double Lock (PDL) Connectors mm Signal Double Lock (SDL) Connectors mm Power Key Connectors (PKC) Grace Inertia Connectors (GIC) DUC Crimping Contacts Micro MTE-N-LOK 3 mm Connectors 199

200 Technical Documents (Continued) pplication Specifications (Continued) Technical Documents Mini-Universal MTE-N-LOK Sealed Connectors Mini-Universal MTE-N-LOK Connectors DUC Receptacles (Use of) Commercial Commercial MTE-N-LOK IDC Insulation Displacement Connectors Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing ssembler or Operator Terminating Head (PN ) (Commercial MTE-N-LOK IDC Connector) Universal MTE-N-LOK II Connectors (Housings, Contacts and ccessories) (MR) Miniature Rectangular Connectors (Pin Housing, Socket Housing, Contacts, and ccessories) Mini-Universal MTE-N-LOK Connectors Universal MTE-N-LOK Strain Relief ssembly and Keying Plug Universal MTE-N-LOK Splash Proof Seals Mini-Universal MTE-N-LOK 2 Connectors Contact Extraction Tool (PN ) Contact Extraction Tools [PN (Pins) and (Sockets)] Contact Extraction Tool (PN ) Contact Extraction Tool (PN ) Contact Extraction Tool (PN ) Extraction Tool (PN ) Hand Tool Handle (PN ) Contact Extraction Tools [PN (Pins) and (Sockets)] Commercial MTE-N-LOK Panel Mount Connector Commercial MTE-N-LOK Free-Hanging Connector Commercial MTE-N-LOK Detent Engagement Connectors, 2 and 3 circuit Commercial MTE-N-LOK Commoning Tabs Pin and Socket Extraction Tool (PN ) Commercial MTE-N-LOK Single Circuit Connector MTE-N-LOK Contact and Housing Selection Charts Contact Insertion Tool (PN ) Commercial MTE-N-LOK Keying Plug Universal MTE-N-LOK Connectors Power Unit (PN ) Contact Insertion Tool (PN ) Head (PN ) (Used with rbor Tool PN ) Latch Disengaging Tool (PN ) Contact Extraction Tool (PN ) Contact Retention Test Tool (PN ) Universal MTE-N-LOK Sealed Bulkhead Connectors Mini-Universal MTE-N-LOK Connectors Power Double Lock (PDL) Connectors 200

201 pplication Tooling Semiautomatic Machines -O-LECTRIC Model G Terminating Machines, , -9, -11 Semiautomatic bench machines for crimping reeled terminals and contacts, featuring a quiet and reliable direct motor drive, microprocessor controls for ease of setup and operation, and guarding and lighting designed for operator convenience and safety. ll models are equipped with either manual or automatic precision adjustment of crimp height. Machine-mounted sensors are available for crimp quality monitoring using conventional miniature-style applicators. Specifications Width [ ] depending on applicator type Depth [ ] depending on applicator type Height 20 [508] Weight 240 lb [110 kg] Electrical 120 or 220 VC, 50 or 60 Hz ir psi [ bar], 6 scfm [ m3/s] when required with air-feed applicators Wire Range WG [ mm2] solid or stranded, depending on product applied For more information, request Catalog 65828, Catalog [Crimp Quality Monitor (CQM)]. 3K/40 and 5K/40 Terminators s value oriented terminators, the 3K/40 and 5K/40 are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. By incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the lowest possible cost. Optional Stripping Module for the 3K/40, 5K/40 and -O-LECTRIC Model G Terminators The combination of the Stripping Module with the -O-LECTRIC Model G Terminator or the 3K/40, 5K/40 provides an economical, proficient method of stripping wire and crimping terminals on the same machine. Wires are stripped moments before crimping, meaning there is virtually no chance of damaging wire conductors during handling or storage. Once the wire is fed into the start sensor the Stripping Module does the rest, improving placement accuracy. For more information, request Catalog pplication Tooling -O-MTIC Stripper-Crimper Machine, , -4 Semiautomatic bench crimping machines that also strip the wire, and are therefore used for terminating jacketed cable. Feature manual precision adjustment of crimp height, keyed strip blades for faster, more accurate setups, and an efficient scrap removal system. ll adjustments can be made from the front of the machines without special tools. vailable with crimp quality monitoring. Specifications Width 14 [355] Depth 18 [457] Height 33 [838] without reel Weight 150 lb [68 kg] Electrical 120 VC, 50 or 60 Hz,.5 ir psi [ bar], 3.5 scfm [ m3/s] Wire Range WG [ mm2] For more information, request Catalog Crimp Quality Monitor This system measures the crimp height of each termination as it is made. It also evaluates the quality of each crimp. If a crimp is questionable, the monitor alerts the operator with both visual and audible alarms. It also features ports for printing and networking. For use with -O-LECTRIC Model G and -O-MTIC Stripper- Crimper Machines, the monitor is mounted to the machine. For use with OMTOR CLS IV+ Machines, it is integrated into the machine s operating system, with the displays appearing on the machine s touch screen. For more information, request Catalog Note: This listing is for reference purposes only. To obtain part numbers for specific applications call Technical Support. 201

202 pplication Tooling (Continued) utomatic Machines OMTOR System III Leadmaker System III pplicator pplication Tooling The OMTOR System III Leadmaker is designed for the demands of low-volume/ high-mix manufacturing and precision quality. This leadmaker combines the best wire processing capabilities with new technologies in terminal feeding and machine set-up found in the System III pplicator to offer significant advantages for higher throughput and efficiencies. Request Catalog The System III pplicator introduces several new technologies into the applicator including a precision servoelectric motorized feeding system, a built-in data module for storing terminal crimp and set-up information, a precision fit round ram, and a newly designed terminal depressor. It still utilizes the proven quality of the HD-M crimper and anvil tooling. OMTOR CLS IV+ Lead-Making Machines, , -2 Fully-automatic machines that measure, cut, strip and terminate single leads. Microprocessor-controlled, and programmed and operated using an easy-to-follow, menudriven touchscreen. Features include direct-drive terminating units with precision crimp height adjustment, fully programmable setups, wire runout and splice detection, and motorized pre-feed with wire straightener. Crimp quality monitoring is also available. Specifications Width 159 [4 039] Depth 68 [1 730] Height 90 [2 285] min., with 24 [610] dia. reel Weight lb [907 kg] Electrical 220 VC, 50 or 60 Hz, 1, 20 with neutral and ground ir 90 psi [6.21 bar], 15 scfm [ m3/s] sustained Wire Range WG [ mm2] stranded, WG [ mm2] solid Lead Lengths 3-90 [ ], [ ] with long lead conveyors For more information, request Catalog EDGE Electronic pplicator Counter The new, versatile EDGE applicator counter tracks wearable tool usage for the most effective maintenance planning. The completely electronic counter, with clear LCD display, indicates cycles since installation. By performing maintenance at measured intervals with pre-set limits, operators avoid breakdowns and rejects caused by tool wear or mis-adjustment. For more information, request Catalog

203 pplication Tooling (Continued) pplicator Styles Stripper-Crimper (SC) pplicators End- and Side-Feed Heavy- Duty Miniature (HDM) pplicators For use with -O-MTIC Stripper-Crimper Machines Terminate a wide variety of open-barrel products Quickly interchangeable to run different products Easily repaired Simple dial-in settings to handle similar products and various wire sizes CQM applicators are available Crimp Quality Monitor (CQM) pplicators Handle a wide variety of products Used with both semi- and fully-automatic machines Quickly interchangeable to run different products Easily repaired Simple dial-in settings to handle similar products and various wire sizes Same basic features as regular HDM and SC applicators Recommended for use with machines featuring manual or automatic precision-adjust Use two built-in sensors to provide the Crimp Quality Monitor with data to measure crimp height, and evaluate the quality of each crimp pplication Tooling pplicator and Hand Tool Selection Guide Contacts 2.5 mm Signal Double Lock (SDL) page 12 Micro MTE-N-LOK 3 mm page 22 Grace Inertia Connectors (GIC) 3.5 page Commercial Pin and Socket page 53 Power Double Lock (PDL) page 59 Mini Universal MTE-N-LOK page 82 Mini Universal MTE-N-LOK 2 pages (MR) Miniature Rectangular page mm PE Series page 114 -DUC pages mm Power Key Connectors (PKC) page Commercial Pin and Socket page 139 Commercial MTE-N-LOK pages MTE-N-LOK page 160 Universal MTE-N-LOK pages Universal MTE-N-LOK II page MTE-N-LOK page 197 Density Product Line pplicators Hand Tools B C D E 2.5 mm Signal Double Lock (SDL) * * * X - Micro MTE-N-LOK 3 mm X X X X - Grace Inertia Connectors (GIC) 3.5 * * * X Commercial Pin and Socket X X X - X High Power Double Lock (PDL) * * * X - Mini-Universal MTE-N-LOK X X X X X Sealed Mini-Universal MTE-N-LOK X X X X - Mini-Universal MTE-N-LOK 2 X X X X X (MR) Miniature Rectangular X X X X mm PE Series X X -DUC X X - X mm Power Key Connectors (PKC) * * * X Commercial Pin and Socket X X X - X Standard Commercial MTE-N-LOK X X X X X.140 MTE-N-LOK X X X X - Universal MTE-N-LOK X X X X X Universal MTE-N-LOK II X X X X X.156 MTE-N-LOK X - - X - Heavy Duty Miniature (HDM) pplicators B Stripper-Crimper pplicators (SC) C Crimp Quality Monitor (CQM) pplicators D CERTI-CRIMP Hand Tool E PRO-CRIMPER III Commercial Hand Tool * Contact the Tooling ssistance Center (TC) at for pplicator Part Numbers. Mechanical Hand Tools CERTI-CRIMP II Straight ction Hand Tools (SHT) , Premium grade hand tools. Feature ratchet control to provide complete crimp cycle. Die sets close in a straight line. Include a contact locator and wire stop, plus an insulation crimp adjustment lever, when applicable. pproximate weight 1.3 lb [0.59 kg] For more information, request Catalog Note: This listing is for reference purposes only. To obtain part numbers for specific applications call Technical Support. 203

204 Hand Tools pplication Tooling (Continued) CERTI-CRIMP II Hand Tool PRO-CRIMPER III Hand Tool pplication Tooling Contacts 2.5 mm Signal Double Lock (SDL) page 12 Micro MTE-N-LOK 3 mm page 22 Grace Inertia Connectors (GIC) 3.5 page Commercial Pin and Socket page 53 Power Double Lock (PDL) page 59 Mini Universal MTE-N-LOK page 82 Mini Universal MTE-N-LOK 2 pages (MR) Miniature Rectangular page mm PE Series page 114 -DUC pages mm Power Key Connectors (PKC) page Commercial Pin and Socket page 139 Commercial MTE-N-LOK pages MTE-N-LOK page 160 Universal MTE-N-LOK pages Universal MTE-N-LOK II page MTE-N-LOK page 197 Catalog Catalog Features CERTI-CRIMP Hand Tool PRO-CRIMPER III Hand Tool Field Repair/Prototyping X X OEM pplications/low Volume Production X Ratchet Control X X Brush/Bellmouth Control X X Precision Crimp Height Control X X Little/No Operator Training X Insulation djustment X Repairable X Density High Product Line CERTI-CRIMP Hand Tool PRO-CRIMPER III Hand Tool Part Number Instruction Sheet Part Number Instruction Sheet 2.5 mm Signal Double Lock (SDL) Micro MTE-N-LOK 3 mm Grace Inertia Connectors (GIC) Commercial Pin & Socket Power Double Lock (PDL) Mini-Universal MTE-N-LOK and Sealed Mini-Universal MTE-N-LOK Mini-Universal MTE-N-LOK (MR) Miniature Rectangular mm PE Series DUC mm Power Key Connectors (PKC).093 Commercial Pin & Socket Commercial MTE-N-LOK MTE-N-LOK Standard Universal MTE-N-LOK and Universal MTE-N-LOK II.156 MTE-N-LOK Hand tool requires die set. 2Die set. Note: This listing is for reference purposes only. To obtain part numbers for specific applications call Technical Support. 204