Versatile Safety Interlock Switch with Guard Door Locking

Size: px

Start display at page:

Download "Versatile Safety Interlock Switch with Guard Door Locking"

Mary Sims
5 years ago
Views:

Rev..11 C R US Confms to EN1088, EN60947-5-1, EN292, EN60204-1 UL and C-UL listed TL8012-S Versatile Safety Interlock Switch with uard Do Locking High locking fce of 2000 N (450 lb.

safety + 1 N/O f do position moniting plus 1 N/C + 1 N/O f lock moniting Lid-mounted status light is on when solenoid is energized, indicating that solenoid has unlocked the guard do Rotatable head

1 Rev..11 C R US Confms to EN1088, EN , EN292, EN UL and C-UL listed TL8012-S Versatile Safety Interlock Switch with uard Do Locking High locking fce of 2000 N (450 lb.) locks guard do shut until machine is safe to enter NEMA 6 enclosure enables the TL8012-S to withstand water washdown cleaning Do and lock moniting the TL8012-S has a total of 5 contacts: 2 N/C safety + 1 N/O f do position moniting plus 1 N/C + 1 N/O f lock moniting Lid-mounted status light is on when solenoid is energized, indicating that solenoid has unlocked the guard do Rotatable head the rotatable head of the TL8012-S provides 4 actuat entry positions to satisfy most installation requirements Optional key release this option on power-to-unlock models allows emergency manual unlocking of the guard do Long life the TL8012, with its variety of stainless steel actuats and stainless steel guide, is designed f a minimum of one million actuations. A o to the Engineering uide F in-depth infmation on safety standards and use. N F Me uarding Products See Section N f safeguarding cutting and turning machines 204

1 2 TL8012-S Operation TL8012 A B Actuat Alignment uide Actuat alignment guide, easily replaced if damaged, provides

C D 2 1 The head rotates 180 to give 4 possible actuat entry points. Blanking plug f unused entry. A distance of.

Locking fce = 450 lbs (2000 N) maximum Optional SLD Series Optional switch locking devices are available.

Optional Key Release Version The TL8012-S is available with a key to provide emergency override of the switch locking

2 1 2 TL8012-S Operation TL8012 A B Actuat Alignment uide Actuat alignment guide, easily replaced if damaged, provides an ideal letter box feature f mounting the switch behind a fixed panel. C D 2 1 The head rotates 180 to give 4 possible actuat entry points. Blanking plug f unused entry. A distance of.0 mm less is required between face of switch and face of actuat f switch to lock. Locking fce = 450 lbs (2000 N) maximum Optional SLD Series Optional switch locking devices are available. See accessies section f details. NEW! Optional Key Release Version The TL8012-S is available with a key to provide emergency override of the switch locking mechanism by a qualified, responsible person. Optional Flat Actuat Allows mounting to flat surfaces. Flexible rubber mounting bushings also allow f some actuat flexibility. Optional Flexible 1 Actuat 15 flexibility in any direction. The actuat has 2 set screws f altering and locking adjustable angle. 205

FRS1 FRS2 FRS20 FRS21 FRS1 FRS2 FRS20 FRS FRS21 Senat Senat Imp Imp FRS1, 2, 20, 21 FRS1, 2, 20, 21 FRS4 FRS FRS5 FRS4 FRS6 FRS5 FRS9 FRS, 4, 5 FRS, 4, 5 FRS6, 9, 10 FRS10 FRS6 Operation (continued)

100% ED. 54 42 A2 A1 AC/DC A2 A1 A2 A1 4 100% ED. 100% 4 AC/DC ED. 4 5 22 54 21 5 22 52 21 51 22 42 11 42 11 41 12 41 12 41 12 AC/DC A2 A1 100% ED. 52 21 42 11 A1 A2 4 AC/DC 100% ED.

3 FRS1 FRS2 FRS20 FRS21 FRS1 FRS2 FRS20 FRS FRS21 Senat Senat Imp Imp FRS1, 2, 20, 21 FRS1, 2, 20, 21 FRS4 FRS FRS5 FRS4 FRS6 FRS5 FRS9 FRS, 4, 5 FRS, 4, 5 FRS6, 9, 10 FRS10 FRS6 Operation (continued) CONTROL UNIT CONTROL UNIT CONTROL UNIT CONTROL UNIT SAFETY AUXILIARY Ferrocode Sens Ferrocode Sens Ferrotek Ferrotek Ferrocode Ferrocode Sentinel 1 Sentinel 1 Sentinel 4+ Contact Arrangements AC/DC 100% ED A2 A1 AC/DC A2 A1 A2 A % ED. 100% 4 AC/DC ED AC/DC A2 A1 100% ED A1 A2 4 AC/DC 100% ED A1 A2 AC/DC A1 A2 100% ED % AC/DC 7 ED A1 A2 AC/DC 100% ED TL & -2 TL Titan TLS 1 & 2 Titan TLS 1 & 2 Titan TLS Titan TLS Atlas 4 Atlas 4 Atlas 4 trapped key Atlas 4 trapped key Centurion TL /42 11/12 21/22 /4 5/54 Contact Open CLOSED WHEN POWER ON 0 Flexible Actuat Flexible Actuat Contact Open Contact Closed Contact Open Contact Closed MIN.R - >.15 (80) MIN.R >.15 (80) Lifeline 1 Lifeline 1 Lifeline 2 Lifeline 2 - Lifeline 4 Lifeline 4 Protekta Protekta Telescopic Contact Closed TL /42 11/12 21/22 /4 5/ CLOSED WHEN POWER ON OPEN WHEN POWER ON TL /42 51/52 /4 11/12 21/ Minimum Operating Radius Front-Entry (Std. & Flat Actuats) MIN.R 6.89 (175) Minimum Operating Radius End-Entry (Std. & Flat Actuats) MIN.R 6.89 (175) 8 Applications Typical applications CU1 are on CU1 sliding guard dos and swinging CU2 CU2 MSR5T MSR5T MSR6R/T MSR6R/T MSR7R guard dos that must remain locked until a signal is applied to the internal solenoid that unlocks the guard do. MSR7C MSR7C MSR9T MSR9T MSR10 RD MSR10 RD MSR8T MSR8T Ferrogard S1/S2 C10 S1 & S2 24V DC AC/DC 100% ED. K1 A1 A2 AC/DC A1 A % ED START MOMENTARY K Atlas 4 ( pole) Atlas 4 ( pole) MSR11R & 12T L1 L2 L MSR11R & 12T MSR14T MSR14T MSR15D LOCK RELEASE MOMENTARY UARD CLOSED A1 A2 STOP MOMENTARY AUXILIARY CIRCUIT (CONTACT STATUS INDICATION) AUXILIARY CIRCUIT (LOCK STATUS INDICATION) CONTACT FUSES Trojan Trojan Rotacam PROTECTION pole Rotacam pole Centurion pole Centurion pole Spartan Protekta 2 hand control Protekta 2 hand control E.. THERMAL CUT OUT TL8012-S 24V K1 5 1 E-STOP 1 2 E-STOP E-STOP LATCHIN E-STOP M K1 A o to the Engineering uide F in-depth infmation on safety standards and use. N F Me uarding Products See Section N f safeguarding cutting and turning machines 206

Applications (continued) 24 VAC/DC, 110 VAC, 20 VAC L1 L2 L K1(a) (a) LOCK RELEASE MOMENTARY START MOMENTARY STOP MOMENTARY K1 K1(a) (a) FUSES K1 UARD CLOSED A1 A2 42 54 41 5 12 22 4 11 21 EB SERIES

SHOWS STOPPED MOTION CONTACT PROTECTION E.

Application Moniting Units SR22SMT Timer Unit Used with the TL4024 f machines with constant overrun. ives a timed delay to the lock/release signal. Failsafe and adjustable to a range of times from 1.

4 Applications (continued) 24 VAC/DC, 110 VAC, 20 VAC L1 L2 L K1(a) (a) LOCK RELEASE MOMENTARY START MOMENTARY STOP MOMENTARY K1 K1(a) (a) FUSES K1 UARD CLOSED A1 A EB SERIES LATCHIN E-STOP TL8012-S1 SR06AM SET TO D CHANNEL SET TOT MODE A1S1 S2 X A2 S14 S24 X K1 FUSES A1 N P N X LINK A2 P N P X SMD02 NPN INDUCTIVE M INDICATION BULB SHOWS STOPPED MOTION CONTACT PROTECTION E.. THERMAL CUT OUT INDUCTIVE PNP F a full explanation of the circuit operating principle and fault detection, see Common Circuit Examples in the Engineering Section of this catalog. Application Moniting Units SR22SMT Timer Unit Used with the TL4024 f machines with constant overrun. ives a timed delay to the lock/release signal. Failsafe and adjustable to a range of times from 1.0 seconds up to 1 seconds. F infmation on the SR22SMT, see page H82 SR125SMS Stop Motion Sensing Unit Used with the TL4024 f machines with inconstant variable overrun. Senses back EMF of AC DC mots. Failsafe and adjustable to a range of 0.01 V to 0.10 V. F infmation on the SR125SMS, see page H42 Safety Moniting Relay Units Safety moniting relays ensure a maximum level of safety by moniting all wiring in the safety circuit, including switches and contacts. Any fault and the power to the machine is switched off. A variety of safety moniting relay units are available. F infmation on Safety Moniting Relays, see page H1 207

5 Specifications Electrical tl8012-s1 & -S2 All Models tl8012-s Contact Configurations: N/C + 2 N/O 4 N/C + 1 N/O Safety Contacts: N/C positive break 4 N/C positive break Switching Ability AC: 500 V 1 A, 250 V 2 A, 100 V 5 A DC: 250 V 0.5 A, 24 V 2 A Safety Contact ap: > 2 mm (0.079 in.) Auxiliary Contacts: 2 N/O (1 solenoid moniting) 1 N/O Max Switching Current/Volt/Amp: 500 V/500 VA Minimum Current: 5 V 5 ma DC Electrical Life: 1 x 10 6 minimum Solenoid Supply Voltage: 24 VDC 24 VAC/DC 110 VAC 220 VAC Solenoid Power: 7 W, approx. 900 ma inrush Solenoid Rating: 100% duty Mechanical Mounting: Any position Mounting Hardware: 4 x M5 screws Actuat Travel f Positive Opening: 7 mm (0.276 in.) Min Operating Radius: Approximately 80 mm (.25 in.) with flex actuat Approximately 175 mm (7 in.) with standard actuat Max Holding Fce: 2000 N (450 lb.) Max Actuation Speed: 160 mm/sec (6. in./sec) Max Activation Frequency: 1 cycle/sec Case Material: UL listed, glass-filled polyester Actuat Material: Stainless steel Wiring Entry: x M20 conduit with 0.5 in. NPT adapter Weight: 400 g (14 oz.) Col: Red Mechanical Life: 1 x 10 6 minimum Environmental Protection: IP67 (NEMA 6) Operating Temperature: -20 to 60 C (-4 to 176 F) Cleaning: Water washdown Compliance Standards: EN1088, EN , EN292, EN Approvals/Listings: CE marked f all applicable directives, UL and C-UL Specifications are subject to change without notice. Note: The safety contacts of the Omron STI switches are described as nmally closed (N/C) i.e., with the guard closed, actuat in place, and the machine able to be started. A N o to the Engineering uide F in-depth infmation on safety standards and use. F Me uarding Products See Section N f safeguarding cutting and turning machines 208

6 Dimensions mm/in SWITCH Optional key release Standard Actuat M5 CSK M Flexible 1 Actuat Adjusting screws x M x Ø x M Flat Actuat M

7 Ordering Model Solenoid Contacts Wiring Entry Part No. Power to Unlock TL8012-S1024SM (90-degree actuat) 24 VAC/DC N/C + 2 N/O x M20 with NPT adapter TL8012-S1110SM (90-degree actuat) 110 VAC N/C + 2 N/O x M20 with NPT adapter TL8012-S1220SM (90-degree actuat) 220 VAC N/C + 2 N/O x M20 with NPT adapter TL8012-S1024FM (flex actuat) 24 VAC/DC N/C + 2 N/O x M20 with NPT adapter TL8012-S1110FM (flex actuat) 110 VAC N/C + 2 N/O x M20 with NPT adapter TL8012-S1220FM (flex actuat) 220 VAC N/C + 2 N/O x M20 with NPT adapter TL8012-S1024TM (flat actuat) 24 VAC/DC N/C + 2 N/O x M20 with NPT adapter TL8012-S1110TM (flat actuat) 110 VAC N/C + 2 N/O x M20 with NPT adapter TL8012-S1220TM (flat actuat) 220 VAC N/C + 2 N/O x M20 with NPT adapter Power to Unlock With Key TL8012-S1024SKM w/ Key (90-degree actuat) 24 VAC/DC N/C + 2 N/O x M20 with NPT adapter TL8012-S1110SKM w/ Key (90-degree actuat) 110 VAC N/C + 2 N/O x M20 with NPT adapter TL8012-S1220SKM w/ Key (90-degree actuat) 220 VAC N/C + 2 N/O x M20 with NPT adapter TL8012-S1024FKM w/ Key (flex actuat) 24 VAC/DC N/C + 2 N/O x M20 with NPT adapter TL8012-S1110FKM w/ Key (flex actuat) 110 VAC N/C + 2 N/O x M20 with NPT adapter TL8012-S1220FKM w/ Key (flex actuat) 220 VAC N/C + 2 N/O x M20 with NPT adapter TL8012-S1024TKM w/ Key (flat actuat) 24 VAC/DC N/C + 2 N/O x M20 with NPT adapter TL8012-S1110TKM w/ Key (flat actuat) 110 VAC N/C + 2 N/O x M20 with NPT adapter TL8012-S1220TKM w/ Key (flat actuat) 220 VAC N/C + 2 N/O x M20 with NPT adapter A N o to the Engineering uide F in-depth infmation on safety standards and use. F Me uarding Products See Section N f safeguarding cutting and turning machines 210

8 Ordering (continued) Model Solenoid contacts Wiring Entry Part No. Power to Lock TL8012-S2024SM (90-degree actuat) 24 VAC/DC N/C + 2 N/O x M20 with NPT adapter TL8012-S2110SM (90-degree actuat) 110 VAC N/C + 2 N/O x M20 with NPT adapter TL8012-S2220SM (90-degree actuat) 220 VAC* N/C + 2 N/O x M20 with NPT adapter TL8012-S2024FM (flex 1 actuat) 24 VAC/DC N/C + 2 N/O x M20 with NPT adapter TL8012-S2110FM (flex 1 actuat) 110 VAC N/C + 2 N/O x M20 with NPT adapter TL8012-S2220FM (flex 1 actuat) 220 VAC* N/C + 2 N/O x M20 with NPT adapter TL8012-S2024TM (flat actuat) 24 VAC/DC N/C + 2 N/O x M20 with NPT adapter TL8012-S2110TM (flat actuat) 110 VAC N/C + 2 N/O x M20 with NPT adapter TL8012-S2220TM (flat actuat) 220 VAC* N/C + 2 N/O x M20 with NPT adapter Power to Unlock TL8012-S024SM (90-degree actuat) 24 VAC/DC 4 N/C + 1 N/O x M20 with NPT adapter TL8012-S110SM (90-degree actuat) 110 VAC 4 N/C + 1 N/O x M20 with NPT adapter TL8012-S220SM (90-degree actuat) 220 VAC* 4 N/C + 1 N/O x M20 with NPT adapter TL8012-S024FM (flex 1 actuat) 24 VAC/DC 4 N/C + 1 N/O x M20 with NPT adapter TL8012-S110FM (flex 1 actuat) 110 VAC 4 N/C + 1 N/O x M20 with NPT adapter TL8012-S220FM (flex 1 actuat) 220 VAC* 4 N/C + 1 N/O x M20 with NPT adapter TL8012-S024TM (flat actuat) 24 VAC/DC 4 N/C + 1 N/O x M20 with NPT adapter TL8012-S110TM (flat actuat) 110 VAC 4 N/C + 1 N/O x M20 with NPT adapter TL8012-S220TM (flat actuat) 220 VAC* 4 N/C + 1 N/O x M20 with NPT adapter Replacement 90-Deg Actuat Replacement Flex 1 Actuat with Alignment uide Replacement Flat Actuat TL8012-S Replacement Head Spare TL8012-S Actuat uide (Plastic) Spare TL8012-S Actuat uide (Stainless Steel) Lid with Lock & Key (Use only with Power to Unlock) Override Key, Molded Plastic Spare M20 to NPT Adapter M20 Cd rip Accessies (see page 28) *220 VAC units are available on special der. Minimum der quantities may apply. 211

9 OMRON AUTOMATION AND SAFETY THE AMERICAS HEADQUARTERS Chicago, IL USA OMRON CANADA, INC. HEAD OFFICE Tonto, ON, Canada OMRON ELECTRONICS DE MEXICO HEAD OFFICE México DF OMRON ELECTRONICS DE MEXICO SALES OFFICE Apodaca, N.L OMRON ARENTINA SALES OFFICE Cono Sur OMRON CHILE SALES OFFICE Santiago OTHER OMRON LATIN AMERICA SALES OMRON ELETRÔNICA DO BRASIL LTDA HEAD OFFICE São Paulo, SP, Brasil OMRON EUROPE B.V. Wegalaan 67-69, NL-212 JD, Hoofddp, The Netherlands. +1 (0) Authized Distribut: Automation Control Systems Machine Automation Controllers (MAC) Programmable Controllers (PLC) Operat interfaces (HMI) Distributed I/O Software Drives & Motion Controls Servo & AC Drives Motion Controllers & Encoders Temperature & Process Controllers Single and Multi-loop Controllers Senss & Vision Proximity Senss Photoelectric Senss Fiber-Optic Senss Amplified Photomicrosenss Measurement Senss Ultrasonic Senss Vision Senss Industrial Components RFID/Code Readers Relays Pushbuttons & Indicats Limit and Basic Switches Timers Counters Metering Devices Power Supplies Safety Laser Scanners Safety Mats Edges and Bumpers Programmable Safety Controllers Light Curtains Safety Relays Safety Interlock Switches C84I-E-01 07/15 Note: Specifications are subject to change Omron Electronics LLC Printed in U.S.A. Printed on recycled paper.

10 Mouser Electronics Authized Distribut Click to View Pricing, Inventy, Delivery & Lifecycle Infmation: Omron:

24 VDC or 24 VAC/DC or 110 VAC or 220 VAC NOTE: 220 VAC not available for S2 and S3 configurations. EN1088, EN , EN292, EN

24 VDC or 24 VAC/DC or 110 VAC or 220 VAC NOTE: 220 VAC not available for S2 and S3 configurations. EN1088, EN , EN292, EN Safety Interlock Switches TL8012-S Versatile Safety Interlock Switch with Guard Door Locking High locking force of 2000 N (450 lb.) locks guard door shut until machine is safe to enter NEMA 6 enclosure