Safety Products Core Products Document

Transcription

1 Safety Products Core Products Document Interlock Switches Position (Limit) Switches Safety Relays Emergency Stop Devices Presence Sensing Safety Devices Trapped Key Interlock Switches Contactors & Control Relays Two-Hand Control Devices

2 Contents Product Overview Complete Safety Solutions 2 Interlock Switches 4 Tongue Operated Interlock Switches 6 Hinge Operated Interlock Switches 10 Non Contact Interlock Switches 12 Guard Locking Interlock Switches 16 Position (Limit) Switches 20 Safety Relays 22 Quick Reference Guide 24 Safety Relays 26 Modular Safety Relays - MSR Control Units 30 Emergency Stop Devices 32 Cable Pull Switches 34 Rope Tensioner Kit 34 Trapped Key Interlock Switches 36 Principles & Overview 38 Electrical Isolators & Timers 41 Key Exchange Units 42 Interlocks 42 Presence Sensing Safety Devices 44 Safety Light Curtains & Scanners 46 Safety Light Curtain Control Units 48 MatGuard - Pressure Sensitive Mat System 50 Safedge - Pressure Sensitive Edge System 52 Contactors & Control Relays 56 3 pole AC & DC Safety Contactors 58 8 pole AC & DC Safety Control Relays 61 Two-Hand Control Devices 62 General Purpose Zero-Force Touch Buttons 64 Heavy Industrial Zero-Force Touch Buttons 64 1

3 Complete Safety Solutions Global support - local supply Interlock Switches Safety Relays Emergency Stop Devices Presence Sensing Safety Devices Conform to EN , EN 1088, EN 292 and EN CE marked for all applicable directives and approved by UL, BG and TUV where relevant Versions with tongue, hinge, non contact and guard locking operation Ideal for interlocking of sliding, hinge and lift-off guard doors Variety of contact configurations and electrical ratings for ease of installation and use Combine with safety relays and other safety critical components for total safety solutions Standard off the shelf devices for quick delivery A comprehensive range of interlocks available to cover most requirements Conform to EN 954-1, EN 292, EN CE marked for all applicable directives and approved by UL, BG and TUV where relevant Ideal for use with interlocks, E-stop, 2 hand controls and safety light curtains Versions with multiple inputs and outputs with immediate and delayed functions Help to achieve Category 4 safety systems Internal cross monitoring and redundancy Modular MSR200 series system - allows you to build to your specification Standard off the shelf devices for quick delivery A comprehensive range available to cover most requirements Full diagnostic communications Conform to EN 418, EN 292, ISO EN , EN CE marked for all applicable directives and approved by UL, BG and TUV where relevant Versions with mushroom button, cable pull and 2 hand control operation Large distances covered with cable pull switches Variety of contact configurations and electrical ratings for ease of installation and use Combine with safety relays and other safety critical components for total safety solutions Standard off the shelf devices for quick delivery A comprehensive range available to cover most requirements Conform to EN 954-1, EN , EN pt. 1 & 2 (Light Curtains), EN 1760 pt. 1 & 2 (Mats & Edges) CE marked for all applicable directives and approved by UL, BG and TUV where relevant Product range includes: Safety light curtains & laser scanners Pressure sensitive safety mat system Pressure sensitive edge system Light curtains designed to Type 2 & Type 4 Comprehensive range of light curtains from finger detection to whole body access Network connection for light curtains and software or manual dip switch configuration Rugged mat construction - can take the weight of a forklift truck Sensitive edges can be supplied in 90 angles or radiused to 200mm (other angles available) 2

4 Trapped Key Interlock Switches Position (Limit) Switches Contactors & Control Relays Two-Hand Control Devices Conform to EN 1088, EN 292 and GS ET 19 CE marked for all applicable directives and approved by BG Enforce a pre-determined sequence of events reducing the possibility of a hazardous situation 316L stainless steel construction for most products Keys are individually coded for system integrity Replaceable code barrel assembly - allows damaged units to be quickly repaired or the system to be re-coded without replacement of complete units Globally available with local assembly for fast delivery to you Conform to EN , EN 1088, EN 292 and EN CE marked for all applicable directives and approved by BG where relevant Large selection of actuator heads with plastic or metal body switches Actuators can be set in various positions for ease of use and installation Variety of contact configurations and electrical ratings for ease of installation and use DIN standard fixing centres Conform to EN , EN , UL 508 Twenty different contactor current ratings from 9-860A Red contact housing for easy identification Mechanically linked positive guided contacts - ideal for safety related systems Reversing and non-reversing contactors 4-12 pole safety control relays Double break contacts to minimise contact weld AC and DC operating coils Protective cover to prevent manual operation Finger-safe contact blocks Conform to EN 574, EN 594-1, EN , EN CE marked for all applicable directives and approved by UL Zero force to operate Ergonomic design EMC protection Diagnostic LED s Quick disconnect or precabled options A comprehensive range available including: Power isolators Interlocks Key exchange units Low energy switching 3

5 440K Tongue Operated Interlock Switches These devices are designed for use on sliding, hinged and liftoff guard doors and offer electrical interlocking of the machines control circuit to the guard door. Operation of these devices require physical contact from the actuator and allows immediate opening of the guard door. 440H Hinge Operated Interlock Switches These devices are designed for use on hinged guard doors and offer electrical interlocking of the machines control circuit to the guard door. Operation of these devices require the guards hinge to be physically connected to the unit and allows immediate opening of the hinged guard door. 440P Safety Limit Switches These devices are designed for use on applications such as sliding guard doors, moving machine beds etc. They offer electrical interlocking of control circuits to the movement of the units actuator. Operation of these devices require physical contact from the moving part of the machinery to the units actuator. These units are ideal for applications requiring sensing at either side of a sliding guard door. 4

6 R 440N Non Contact Interlock Switches These devices are designed for use on sliding, hinged and liftoff guard doors and offer electrical interlocking of the machines control circuit to the guard door. Operation of these devices is magnetic requiring no physical contact from the actuator and allows immediate opening of the guard door. Coded and non coded units are available for increased security and control units are required for some systems. These units are ideal where hygiene is paramount or where ingress may cause operating problems. Interlock Switches Tongue Operated Interlock Switches 6 440G Guard Locking Interlock Switches These devices are designed for use on sliding, hinged and liftoff guard doors and offer electrical interlocking of the machines control circuit to the guard door. Operation of these devices require physical contact from the actuator and only allows opening of the guard door after a signal has been given to the device. These units are ideal for applications that require the guard door to remain locked closed until potential hazards have stopped and a safe condition exists. Hinge Operated Interlock Switches 10 Non Contact Interlock Switches 12 Guard Locking Interlock Switches 16 Senator Safety Limit Switches 20 ATTENTION: The presence of spare keys, override keys, or spare actuators can compromise the integrity of safety interlocking systems. Personal injury or death, property damage or economic loss can result from the introduction of spare keys, override keys or spare actuators into interlocking systems without appropriate management controls, working procedures and alternative protective measures to control their use and availability. 5

7 440K R Features Elf miniature tongue operated interlock switch Tongue Operated Interlock Switches These devices comprise two separate elements. A switch body and an actuator tongue. When the tongue enters the switch body it engages a mechanism which closes or opens internal electrical contacts. The mechanism is designed to prevent easy bypassing or cheating of the switch. The switch and actuator require reasonably accurate alignment and should not be subjected to constant highamplitude vibration. Given that these conditions are fulfiled, tongue-operated interlock switches provide highly reliable operation with a good choice of contact configurations and ratings. Conform to standards EN , EN 1088 (ISO 14119), EN 292 (ISO 12100), EN , AS Selection of actuators available Versions available with quick disconnect (QD) GD2 versions offer increased robustness 2 N.C. or 1 N.C. + 1 N.O. contacts 8 possible actuator entry points Plastic housing with optional GD2 end cap Ideal for small, lightweight guards Cadet 3 compact tongue operated interlock switch 3 N.C. or 2 N.C. + 1 N.O. contacts 8 possible actuator entry points Plastic housing with optional GD2 end cap Ideal for small, lightweight guards Standard fixing centres (DIN/EN 50047) Trojan (5, 6, T15, GD2) versatile tongue operated interlock switch Variety of contact configurations 4 possible actuator entry positions 2 housing sizes (T15 compact size) Plastic housing with optional GD2 end cap Strong and versatile - can be used in most applications MT-GD2 robust tongue operated interlock switch Variety of contact configurations 4 possible actuator entry positions Metal housing offers robustness Strong and versatile - can be used in most applications Standard fixing centres (DIN/EN 50041) Bold Catalogue Numbers refer to stocked items For more information refer to: Printed Safety Catalogue - S115-CA001A-EN-P CD based Safety Catalogue Visit: 6

8 Elf miniature tongue operated interlock switch Versions shown with N.O and N.C. contacts have Break Before Make (BBM) operation. * Note: Actuator not supplied with switch. Select required actuator from table on page 8. Type Safety Auxiliary Actuator Cat. No. Cat. No. Contacts Contacts Type (M16 Conduit) (QD Connector) Elf 1 N.C. 1 N.O. see note * 440K-E K-E33076 Elf 2 N.C. -- see note * 440K-E K-E33079 Recommended Mating Cable - 2m 889D-F4AC-2 Cadet 3 compact tongue operated interlock switch Versions shown with N.O and N.C. contacts have Break Before Make (BBM) operation. * Note: Actuator not supplied with switch. Select required actuator from table on page 8. Type Safety Auxiliary Actuator Cat. No. Cat. No. Contacts Contacts Type (M16 Conduit) (QD Connector) Cadet 3 3 N.C. -- see note * 440K-C Cadet 3 2 N.C. 1 N.O. see note * 440K-C Trojan T15 versatile tongue operated interlock switch Versions shown with N.O and N.C. contacts have Break Before Make (BBM) operation. * Note: Actuator not supplied with switch. Select required actuator from table on page 8. Type Safety Auxiliary Actuator Cat. No. Cat. No. Contacts Contacts Type (M20 Conduit) (QD Connector) Trojan T15 2 N.C. -- see note * 440K-T K-T Trojan T15 1 N.C. 1 N.O. see note * 440K-T K-T Trojan T15 GD2 2 N.C. -- see note * 440K-T K-T Trojan T15 GD2 1 N.C. 1 N.O. see note * 440K-T K-T Recommended Mating Cable - 2m 889D-F4AC-2 Single unit catalogue numbers shown. Bulk pack with quantities of 50 per pack are also available. Trojan 5 & Trojan 5 GD2 versatile tongue operated interlock switch Versions shown with N.O and N.C. contacts have Break Before Make (BBM) operation. * Note: Actuator not supplied with switch. Select required actuator from table on page 8. Type Safety Auxiliary Actuator Cat. No. Cat. No. Contacts Contacts Type (M20 Conduit) (QD Connector) Trojan 5 2 N.C. 1 N.O. see note * 440K-T K-T11129 Trojan 5 GD2 2 N.C. 1 N.O. see note * 440K-T K-T11226 Recommended Mating Cable - 2m 889R-F6ACA-2 7

9 440K Trojan 6 & Trojan 6 GD2 versatile tongue operated interlock switch Versions shown with N.O and N.C. contacts have Break Before Make (BBM) operation. * Note: Actuator not supplied with switch. Select required actuator from table below. Type Safety Auxiliary Actuator Cat. No. Cat. No. Contacts Contacts Type (M20 Conduit) (QD Connector) Trojan 6 3 N.C. 1 N.O. see note * 440K-T K-T11409 Trojan 6 2 N.C. 2 N.O. see note * 440K-T K-T11415 Trojan 6 GD2 3 N.C. 1 N.O. see note * 440K-T K-T11424 Trojan 6 GD2 2 N.C. 2 N.O. see note * 440K-T K-T11434 Recommended Mating Cable - 2m 889D-F8AB-2 MT-GD2 robust tongue operated interlock switch Versions shown with N.O and N.C. contacts have Break Before Make (BBM) operation. * Note: Actuator not supplied with switch. Select required actuator from table below. Type Safety Auxiliary Actuator Cat. No. Cat. No. Contacts Contacts Type (M20 Conduit) (QD Connector) MT-GD2 3 N.C. 1 N.O. see note * 440K-MT K-MT55094 MT-GD2 2 N.C. 2 N.O. see note * 440K-MT K-MT55097 MT-GD2 Latch Release 3 N.C. 1 N.O. see note * 440K-MT K-MT55042 MT-GD2 Latch Release 2 N.C. 2 N.O. see note * 440K-MT K-MT55066 Recommended Mating Cable - 2m 889M-F12X9AE-2 Actuators for tongue operated interlock switches Actuator Type For Use With Cat. No. 90 Elf & Cadet 3 440K-A21006 Flat Elf & Cadet 3 440K-A21014 Semi-Flexible GD2 Kit Elf & Cadet 3 440K-A21030 Standard Trojan T15 (not GD2 s) 440K-A11238 Standard Trojan 5 & 6 (not GD2 s) 440K-A11095 GD2 Standard Trojan GD2 s & MT-GD2 440G-A27011 Flat Trojans & MT-GD2 440K-A11112 Semi-Flexible (discard alignment guide for GD2 versions) Trojans 440K-A11144 Fully-Flexible (discard alignment guide for GD2 versions) Trojans 440K-A27010 Fully-Flexible Trojan GD2 s & MT-GD2 440K-A27143 Extended Flat MT-GD2 440K-A17116 Sliding Bolt Actuator Trojan GD2 s & MT-GD2 440G-A27163 Notes: Trojan GD2 versions are configured for Front Entry operation. All QD Connectors are End Entry unless otherwise stated. Other versions and accessories are available. Bold Catalogue Numbers refer to stocked items 8

10 Elf Cadet (1.42) 32 (1.26) 5.5 (0.22) 5 (0.2) 14 (0.55) 9 (0.35) 4 M16/Pg R M16/PG R Trojan 5, 6, GD2 Trojan T15, GD (0.12) (0.62) 20.5 (0.81) 3 (0.12) M20 / Pg (3.74) Trojan GD2 24 (0.94) M20 / Pg 11 6 (0.24) 5 (0.2) 5.5 (0.22) M T15 GD2 52 (2.05) 46 (1.81) 7 (0.28) M20 / Pg 11 8 (0.31) M (0.81) 40 (1.57) (0.62) MT-GD2 4 x M

11 440H R Features Sprite miniature hinge operated interlock switch Hinge Operated Interlock Switches These devices have an actuating shaft which is connected to the hinge point of guards or flaps. Turning of the actuating shaft closes or opens internal electrical contacts. Various lengths and types of actuator shaft are available. The hinge configuration must be suitable for connection to the actuator shaft. The degree of hinge rotation required to open the internal contacts should not allow a large gap at the opening edge of large guards. Given that these conditions are fulfiled, these devices provide a direct and reliable method of interlocking hinged guards. Conform to standards EN , EN 1088 (ISO 14119), EN 292 (ISO 12100), EN , AS Selection of actuators shaft lengths Versions available with quick disconnect (QD) Adjustable degree of operation 2 N.C. or 1 N.C. + 1 N.O. contacts 4 possible shaft positions Isolates power 3 of guard door movement Ideal for small, lightweight guards Ensign 3 compact hinge operated interlock switch 3 N.C. or 2 N.C. + 1 N.O. contacts 4 possible shaft positions Isolates power 3 of guard door movement Ideal for small, lightweight guards Standard fixing centres (DIN/EN 50047) Rotacam robust hinge operated interlock switch 2 N.C. + 1 N.O. contacts Fixed shaft position Isolates power 5 of guard door movement Metal housing offers robustness Can be used as a hinge pin on light or medium weight guard doors Bold Catalogue Numbers refer to stocked items For more information refer to: Printed Safety Catalogue - S115-CA001A-EN-P CD based Safety Catalogue Visit: 10

12 Sprite miniature hinge operated interlock switch Type Safety Auxiliary Actuator Cat. No. Cat. No. Contacts Contacts Shaft - mm (in) (M16 Conduit) (QD Connector) Sprite 2 N.C x 10 Ø (3.14 x 0.39) 440H-S H-S34027 Sprite 2 N.C x 10 Ø (1.96 x 0.39) 440H-S H-S34014 Sprite 1 N.C. 1 N.O. 80 x 10 Ø (3.14 x 0.39) 440H-S H-S34029 Sprite 1 N.C. 1 N.O. 50 x 10 Ø (1.96 x 0.39) 440H-S H-S34015 Recommended Mating Cable - 2m 889D-F4AC-2 Ensign 3 compact hinge operated interlock switch Type Safety Auxiliary Actuator Cat. No. Cat. No. Contacts Contacts Shaft - mm (M16 Conduit) (QD Connector) Ensign 3 3 N.C mm x 10mm Ø 440H-E H-E22059 Ensign 3 3 N.C mm x 10mm Ø 440H-E H-E22061 Ensign 3 2 N.C. 1 N.O. 80mm x 10mm Ø 440H-E H-E22037 Ensign 3 2 N.C. 1 N.O. 50mm x 10mm Ø 440H-E H-E22062 Recommended Mating Cable - 2m 889R-F6ACA-2 Rotacam robust hinge operated interlock switch Type Safety Auxiliary Actuator Cat. No. Cat. No. Contacts Contacts Shaft - mm (M16 Conduit) (QD Connector) Rotacam 2 N.C. 1 N.O. 30 x 16 Ø Pre-Bored 440H-R H-R03111 Rotacam 2 N.C. 1 N.O. 85 x 12.7 Ø Solid 440H-R H-R03112 Recommended Mating Cable - 2m 889D-F8AB-2 Notes: Versions shown with N.O and N.C. contacts have Break Before Make (BBM) operation. Make Before Break (MBB) operation is also available. All QD Connectors are End Entry unless otherwise stated. Bold Catalogue Numbers refer to stocked items M20/Pg R Ø M16/PG11 Sprite Ensign 3 R 2.15 M4 Ø 9.5 Rotacam M4/M Ø HS-2 P85 L L 15.5 D D 11

13 440N R Features Ferrogard magnetic non contact interlock switches Non Contact Interlock Switches With these devices there is no physical contact between the separate switch and actuator units. Both units are sealed with a high IP rating. They provide tolerance for misalignment and movement between the actuator and switch. These devices should be protected from impact damage. Some switches in the range provide very high protection against defeat and have monitoring control units. Conform to standards EN , EN 1088 (ISO 14119), EN 292 (ISO 12100), EN , AS Available pre-wired or with quick disconnect (QD) Ideal for use in hygiene applications Magnetic operation Plastic or stainless steel housing options Pre-wired or quick disconnect options (QD) No control unit required Ideal for low to medium risk applications Sipha magnetically coded non contact interlock switches and control units Coded magnetic operation - resistant to defeat Plastic or stainless steel housing options Pre-wired or quick disconnect options (QD) Sensor, controller and contactor monitoring Selection of control units available Ideal for medium to high risk applications Ferrocode electro-magnetically coded non contact interlock switch and control unit Electro-magnetically coded - highly resistant to defeat Plastic housing only Sensor, controller and contactor monitoring Control unit for high integrity Ideal for high risk, high integrity applications Bold Catalogue Numbers refer to stocked items For more information refer to: Printed Safety Catalogue - S115-CA001A-EN-P CD based Safety Catalogue Visit: 12

14 Ferrogard magnetic non contact interlock switches Other cable lengths than the ones shown are available Type Switching Safety Auxiliary Connection Housing Cat. No. Capacity Contacts Contacts Ferrogard 1 250V AC, 2A 1 N.C. - 2m Cable ABS Plastic 440N-G02001 Ferrogard 1 250V AC, 2A 1 N.C. - 4m Cable ABS Plastic 440N-G02004 Ferrogard 2 250V AC, 2A 1 N.C. 1 N.O. 2m Cable ABS Plastic 440N-G02002 Ferrogard 2 250V AC, 2A 1 N.C. 1 N.O. 4m Cable ABS Plastic 440N-G02014 Ferrogard 2 250V AC, 2A 1 N.C. 1 N.O. 4 Pin Micro QD ABS Plastic 440N-G02093 Ferrogard V AC, 2A 2 N.C. - 4m Cable ABS Plastic 440N-G02085 Ferrogard V AC, 2A 2 N.C. - 4 Pin Micro QD ABS Plastic 440N-G02097 Ferrogard V AC, 2A 2 N.C. 1 N.O. 2m Cable ABS Plastic 440N-G02055 Ferrogard V AC, 2A 2 N.C. 1 N.O. 4m Cable ABS Plastic 440N-G02061 Ferrogard V AC, 2A 2 N.C. 1 N.O. 6 Pin Micro QD ABS Plastic 440N-G02098 Ferrogard 2 24V DC, 1A 1 N.C. 1 N.O. 2m Cable ABS Plastic 440N-G02092 Ferrogard 2 24V DC, 1A 1 N.C. 1 N.O. 4 Pin Micro QD ABS Plastic 440N-G02094 Ferrogard 20 24V DC, 1A 2 N.C. - 4 Pin Micro QD ABS Plastic 440N-G02090 Ferrogard 21 24V DC, 1A 2 N.C. 1 N.O. 2m Cable ABS Plastic 440N-G02058 Ferrogard 21 24V DC, 1A 2 N.C. 1 N.O. 4m Cable ABS Plastic 440N-G02077 Ferrogard 21 24V DC, 1A 2 N.C. 1 N.O. 6 Pin Micro QD ABS Plastic 440N-G02099 Recommended Mating Cable - 2m - 4 Pin Micro QD 889D-F4AC-2 Recommended Mating Cable - 2m - 6 Pin Micro QD 889R-F6ACA-2 Ferrogard magnetic non contact interlock switches Type Switching Safety Auxiliary Connection Housing Cat. No. Capacity Contacts Contacts Ferrogard 3 250V AC, 2A 1 N.C. 1 N.C. Terminals ABS Plastic 440N-G02003 Ferrogard 4 250V AC, 2A 1 N.C. 1 N.O. Terminals ABS Plastic 440N-G02008 Ferrogard 5 250V AC, 2A 1 N.C. - Terminals ABS Plastic 440N-G02009 Ferrogard magnetic non contact interlock switches Other cable lengths than the ones shown are available Type Switching Safety Auxiliary Connection Housing Cat. No. Capacity Contacts Contacts Ferrogard 6 250V AC, 2A 1 N.C. - 2m Cable ABS Plastic 440N-G02023 Ferrogard 6 250V AC, 2A 1 N.C. - 4m Cable ABS Plastic 440N-G02028 Ferrogard 6 250V AC, 2A 1 N.C. - 4 Pin Micro QD ABS Plastic 440N-G02095 Ferrogard 9 24V DC, 1A 1 N.C. - 2m Cable ABS Plastic 440N-G02044 Ferrogard 9 24V DC, 1A 1 N.C. - 4m Cable ABS Plastic 440N-G02075 Ferrogard 9 24V DC, 1A 1 N.C. - 4 Pin Micro QD ABS Plastic 440N-G02096 Ferrogard V AC, 3A 1 N.C. - 2m Cable ABS Plastic 440N-G02045 Ferrogard V AC, 3A 1 N.C. - 4m Cable ABS Plastic 440N-G02088 Recommended Mating Cable - 2m 889D-F4AC-2 13

15 440N Ferrogard non contact interlock switches Other versions than the ones shown are available. Type Switching Safety Auxiliary Connection Housing Cat. No. Capacity Contacts Contacts Ferrogard 2 GD2 250V AC, 2A 1 N.C. 1 N.O. 3m Cable St. Steel 440N-G02112 Ferrogard 20 GD2 250V AC, 2A 2 N.C. -- 3m Cable St. Steel 440N-G02113 Ferrogard 21 GD2 250V AC, 2A 2 N.C. 1 N.O. 3m Cable St. Steel 440N-G02117 Ferrogard 2 GD2 24V DC, 1A 1 N.C. 1 N.O. 3m Cable St. Steel 440N-G02118 Ferrogard 20 GD2 24V DC, 1A 2 N.C. -- 3m Cable St. Steel 440N-G02119 Ferrogard 21 GD2 24V DC, 1A 2 N.C. 1 N.O. 3m Cable St. Steel 440N-G02123 Sipha sensors magnetically coded non contact interlock switches For use with Sipha Control Units. Other cable lengths than the ones shown are available. Type Safety Auxiliary Connection Housing Cat. No. Contacts Contacts Sipha S11 1 N.C. + 1 N.O. -- 3m Cable ABS Plastic 440N-S32014 Sipha S11 1 N.C. + 1 N.O m Cable ABS Plastic 440N-S32016 Sipha S12 1 N.C. + 1 N.O. 1 N.C. 3m Cable ABS Plastic 440N-S32022 Sipha S12 1 N.C. + 1 N.O. 1 N.C. 10m Cable ABS Plastic 440N-S32032 Sipha S13 1 N.C. + 1 N.O. 1 N.O. 3m Cable ABS Plastic 440N-S32037 Sipha S13 1 N.C. + 1 N.O. 1 N.O. 10m Cable ABS Plastic 440N-S32036 Sipha S21 1 N.C. + 1 N.O. -- 3m Cable ABS Plastic 440N-S32015 Sipha S21 1 N.C. + 1 N.O m Cable ABS Plastic 440N-S32017 Sipha S22 1 N.C. + 1 N.O. 1 N.C. 3m Cable ABS Plastic 440N-S32023 Sipha S22 1 N.C. + 1 N.O. 1 N.C. 10m Cable ABS Plastic 440N-S32033 Sipha S23 1 N.C. + 1 N.O. 1 N.O. 3m Cable ABS Plastic 440N-S32038 Sipha S23 1 N.C. + 1 N.O. 1 N.O. 10m Cable ABS Plastic 440N-S32039 Sipha S31 1 N.C. + 1 N.O Pin Micro QD Nylon 440N-S32024 Sipha S42 1 N.C. + 1 N.O. 1 N.C. 8 Pin Micro QD St. Steel 440N-S32047 Sipha S43 1 N.C. + 1 N.O. 1 N.O. 8 Pin Micro QD St. Steel 440N-S32046 Recommended Mating Cable - 2m - 4 Pin Micro QD 889D-F4AC-2 Recommended Mating Cable - 2m - 8 Pin Micro QD 889D-F8AC-2 Sipha control units Type Supply Safety Auxiliary Housing Cat. No. Voltage Contacts Contacts Sipha 1 24V AC/DC 1 N.O. 1 N.C. 22.5mm 440N-S32013 Sipha 2 24V AC/DC, 110/230V AC 2 N.O. 1 N.C. 45.5mm 440N-S32021 Sipha 6 24V AC/DC, 110/230V AC 2 N.O.+1 N.O. delay 1 N.C. 90mm 440N-S

16 24 Ferrocode electro-mechanically coded non contact interlock switch and control unit Other cable lengths than the ones shown are available Type Supply Safety Auxiliary Connection Cat. No. Voltage Contacts Contacts Ferrocode control unit 24V AC/DC 2 N.O. 1 N.C N-C02068 Ferrocode control unit 110/230V AC 2 N.O. 1 N.C N-C02070 Ferrocode Sensor 24V AC/DC 1 N.C. + 1 N.O. -- 2m Cable 440N-C02067 Ferrocode Sensor 24V AC/DC 1 N.C. + 1 N.O. -- 6m Cable 440N-C02078 Bold Catalogue Numbers refer to stocked items Ferrogard 1, 2, 20DC, 21 Ferrogard 3, 4, 5 Ferrogard 6, 9, = = = 19.5 = = = = = 5 = = 76 4 = 19.5 = = = = = 5 = = = 19.5 = = = 19 7 == Ferrogard GD2 Sipha S11, S12, S13 Sipha S21, S22, S = = M M = = = = = = Sipha S31 Sipha S42, S43 Ferrocode = = Ø 30 M18 Ø 5.1 (0.2) 62.5 (2.46) 11.5 = = = = = = = = ==

17 440G R Features Spartan compact guard locking interlock switch Guard Locking Interlock Switches With these devices the same process that actuates the internal contacts also locks the guard door closed. The guard door cannot be unlocked until the hazardous motion has been stopped. It may also be conditional on time and movement sensing. Unlocking and opening the guard door also de-actuates the contacts. Guard locking switches can be used for applications where the dangerous motion takes time to run down after the electrical power has been stopped. They can also prevent machine damage and programmable control problems caused by unintended stopping in mid-cycle. Conform to standards EN , EN 1088 (ISO 14119), EN 292 (ISO 12100), EN , AS Selection of actuators available Versions available with quick disconnect (QD) Ideal for use in applications with machine run-down - ensuring the guard remains closed until hazardous motion has ceased Locking force 1200N Power to release 4 possible actuator entry positions Compact plastic housing - small footprint TLS-GD2 versatile guard locking interlock switch Locking force 2000N Power to lock or power to release options - Power to lock (TLS-2 GD2) - Power to release (TLS-1 GD2 & TLS-3 GD2) 4 possible actuator entry positions Compact plastic housing 440G-MT robust guard locking interlock switch Locking force 1600N Power to release 8 possible actuator entry positions Compact metal housing Atlas 5 heavy duty guard locking interlock switch Locking force 5000N Power to release 2 actuator entry positions Metal housing Centurion bolt operated guard locking interlock switch Thumbwheel operated bolt gives timed delay - allows for machine rundown Left and right hand versions available Metal housing Bold Catalogue Numbers refer to stocked items For more information refer to: Printed Safety Catalogue - S115-CA001A-EN-P CD based Safety Catalogue Visit: 16

18 Spartan compact guard locking interlock switch Versions shown with N.O and N.C. contacts have Break Before Make (BBM) operation. Type Safety Auxiliary Solenoid Actuator Cat. No. Cat. No. Contacts Contacts Voltage Type (M20 Conduit) (QD Connector) Spartan 2 N.C. 1 N.O. 24V AC/DC Standard 440G-S G-S36058 Spartan 3 N.C V AC/DC Standard 440G-S G-S36059 Spartan 2 N.C. 1 N.O. 110V AC/DC Standard 440G-S G-S36060 Spartan 3 N.C V AC/DC Standard 440G-S G-S36061 Spartan 2 N.C. 1 N.O. 230V AC/DC Standard 440G-S G-S36062 Spartan 3 N.C V AC/DC Standard 440G-S G-S36063 Recommended Mating Cable - 2m 889M-F12X9AE-2 TLS-GD2 versatile guard locking interlock switch Versions shown with N.O and N.C. contacts have Break Before Make (BBM) operation. * Note: Actuator not supplied with switch. Select required actuator from table on page 18. Type Safety+Aux. Solenoid Solenoid Actuator Cat. No. Cat. No. Contacts Contacts Voltage Type (M20 Conduit) (QD Connector) TLS-1 GD2 2N.C.+1N.O. 1N.C.+1N.O. 24V AC/DC see note * 440G-T G-T27233 TLS-1 GD2 2N.C.+1N.O. 1N.C.+1N.O. 110V AC/DC see note * 440G-T G-T27236 TLS-1 GD2 2N.C.+1N.O. 1N.C.+1N.O. 230V AC/DC see note * 440G-T TLS-2 GD2 2N.C.+1N.O. 1N.C.+1N.O. 24V AC/DC see note * 440G-T G-T27239 TLS-2 GD2 2N.C.+1N.O. 1N.C.+1N.O. 110V AC/DC see note * 440G-T G-T27242 TLS-2 GD2 2N.C.+1N.O. 1N.C.+1N.O. 230V AC/DC see note * 440G-T TLS-3 GD2 2N.C.+1N.O. 2 N.C. 24V AC/DC see note * 440G-T G-T27245 TLS-3 GD2 2N.C.+1N.O. 2 N.C. 110V AC/DC see note * 440G-T G-T27248 TLS-3 GD2 2N.C.+1N.O. 2 N.C. 230V AC/DC see note * 440G-T Recommended Mating Cable for TLS-3-2m 889M-F12X9AE-2 Recommended Mating Cable for TLS-1 & TLS-2-2m 889M-F12AH-2 TLS-1 GD2 & TLS-3 GD2 = Power to Release. TLS-2 GD2 = Power to Lock 440G-MT robust guard locking interlock switch Pending Versions shown with N.O and N.C. contacts have Break Before Make (BBM) operation. * Note: Actuator not supplied with switch. Select required actuator from table on page 18. Type Safety Auxiliary Solenoid Actuator Cat. No. Cat. No. Contacts Contacts Voltage Type (M20 Conduit) (QD Connector) 440G-MT 3 N.C. 1 N.O. 24V AC/DC see note * 440G-MT G-MT G-MT 2 N.C. 2 N.O. 24V AC/DC see note * 440G-MT G-MT G-MT 3 N.C. 1 N.O. 110V AC/DC see note * 440G-MT G-MT G-MT 2 N.C. 2 N.O. 110V AC/DC see note * 440G-MT G-MT G-MT 3 N.C. 1 N.O. 230V AC/DC see note * 440G-MT G-MT G-MT 2 N.C. 2 N.O. 230V AC/DC see note * 440G-MT G-MT47108 Recommended Mating Cable - 2m (6.5ft) 889M-F12AH-2 17

19 440G Atlas 5 heavy duty guard locking interlock switch Also available with left hand key lock. Versions shown with N.O and N.C. contacts have Break Before Make (BBM) operation. Type Safety Auxiliary Solenoid Actuator Cat. No. Cat. No. Contacts Contacts Voltage Type (M20 Conduit) (QD Connector) Atlas 5 2 N.C. 1 N.O. 24 V AC/DC Standard 440G-L G-L07298 Atlas 5 2 N.C. 1 N.O. 110 V AC/DC Standard 440G-L G-L07299 Atlas 5 2 N.C. 1 N.O. 230V AC/DC Standard 440G-L G-L07300 Recommended Mating Cable - 2m 889M-F12AH-2 Centurion bolt operated guard locking interlock switch Versions shown with N.O and N.C. contacts have Break Before Make (BBM) operation. Type Safety Auxiliary Bolt Position Cat. No. Cat. No. Contacts Contacts (M20 Conduit) (QD Connector) Centurion 2 N.C. 1 N.O. Right Hand 440K-B K-B04046 Centurion 2 N.C. 1 N.O. Left Hand 440K-B K-B04047 Centurion 2 N.C. 1 N.O. Right hand Extended Bolt 440K-B K-B04048 Centurion 2 N.C. 1 N.O. Left hand Extended Bolt 440K-B K-B04049 Recommended Mating Cable - 2m 889D-F8AB-2 Actuators for guard locking interlock switches Actuator Type For Use With Cat. No. Standard TLS-GD2 & 440G-MT 440G-A27011 Flat TLS-GD2 & 440G-MT 440K-A11112 Fully-Flexible TLS-GD2 & 440G-MT 440G-A27143 Extended Flat TLS-GD2 & 440G-MT 440K-A17116 Sliding Bolt Actuator TLS-GD2 & 440G-MT 440G-A27163 Standard Atlas 5 440G-A07136 Fully-Flexible Atlas 5 440G-A07269 Standard with Catch Retainer and Guide Spartan 440G-A36050 Notes: Versions shown with N.O and N.C. contacts have Break Before Make (BBM) operation. Make Before Break (MBB) operation is also available. All QD Connectors are End Entry unless otherwise stated. Other versions and accessories are available. Bold Catalogue Numbers refer to stocked items 18

20 Spartan M20/Pg11 12 TLS-GD M5 x 4 21 ± Atlas Centurion 24 Ø x M Ø G-MT 4 x M5 144 (5.66) 5 (0.19) 199 (7.83) 46 (1.81) 9.2 (0.36) 40.7 (1.60) (1.84) 15.5 (0.61) 40 (1.57) 30 (1.18) 8.75 (.034) 20.5 (0.80) 38 (1.49) 23 (0.90) 19

21 440P R Features Senator safety limit switches Senator Safety Limit Switches Senator safety limit switches conform to EN and EN and have been developed to provide a range of options including metal or plastic cases in various sizes, a choice of snap acting, slow break/make with 2 or 3 contact configurations and a choice of actuator heads. The Senator range offers the option of rotating the head in 90 increments before installation to allow ease of mounting. Allen-Bradley Guardmaster limit switches can be used in other applications other than guard doors, for example on moving machine beds, crane arms, lifts, elevators, etc. Large selection of actuator heads Positive operation, forced disconnection of contacts Snap-acting, slow make before break or slow break before make contacts Selection of contact configurations Conforms to EN 1088, EN , EN 292 and EN , AS Senator plastic housing - EN Designed to conform to EN Selection of plastic housing options Senator metal housing - EN Designed to conform to EN Selection of metal housing options Bold Catalogue Numbers refer to stocked items Operation of these limit switches is achieved by the sliding action of the guard or other moving object deflecting the plunger or lever. For safety applications it is important that upon actuation, the guard or other moving objects should not pass completely over the switch and allow the plunger or lever to return to its original position. For more information refer to: Printed Safety Catalogue - S115-CA001A-EN-P CD based Safety Catalogue Visit: 20

22 Senator plastic housing - EN Other contact configurations and actuator types are available. Type Safety Auxiliary Contact Cat. No. Cat. No. Contacts Contacts Type (M20 Conduit) (QD Connector) Roller Plunger 1 N.C 1 N.O SA 440P-CRPS11B 440P-CRPS11D4 Roller Plunger 2 N.C 1 N.O BBM 440P-CRPB12B 440P-CRPB12R6 Dome Plunger 1 N.C 1 N.O SA 440P-CDPS11B 440P-CDPS11D4 Dome Plunger 2 N.C 1 N.O BBM 440P-CDPB12B 440P-CDPB12R6 Short Lever 1 N.C 1 N.O SA 440P-CSLS11B 440P-CSLS11D4 Short Lever 2 N.C 1 N.O BBM 440P-CSLB12B 440P-CSLB12R6 Hinge Lever 1 N.C 1 N.O SA 440P-CHLS11B 440P-CHLS11D4 Hinge Lever 2 N.C 1 N.O BBM 440P-CHLB12B 440P-CHLB12R6 Recommended Mating Cable for 1 N.C.+1 N.O. - 2m 889D-F4AC-2 Recommended Mating Cable for 2 N.C.+1 N.O. - 2m 889R-F6ACA-2 Senator metal housing - EN Other contact configurations and actuator types are available. Type Safety Auxiliary Contact Cat. No. Cat. No. Contacts Contacts Type (M20 Conduit) (QD Connector) Roller Plunger 1 N.C 1 N.O SA 440P-MRPS11B 440P-MRPS11N5 Roller Plunger 3 N.C 1 N.O BBM 440P-MRPB13B 440P-MRPB13M9 Dome Plunger 1 N.C 1 N.O SA 440P-MDPS11B 440P-MDPS11N5 Dome Plunger 3 N.C 1 N.O BBM 440P-MDPB13B 440P-MDPB13M9 Short Lever 1 N.C 1 N.O SA 440P-MSLS11B 440P-MSLS11N5 Short Lever 3 N.C 1 N.O BBM 440P-MSLB13B 440P-MSLB13M9 Recommended Mating Cable for 1 N.C.+1 N.O m 889N-F5AE-6F Recommended Mating Cable for 3 N.C.+1 N.O. - 2m 889M-F12X9AE-2 Notes: SA = Snap Acting contact operation. BBM = Break Before Make contact operation. Bold Catalogue Numbers refer to stocked items Plastic housing 28 (1.10) 20 (0.78) 22 (0.86) 11.5 (0.45) Ø 9.3 (0.36) 4 (0.15) 31 (1.22) 31 (1.22) 90 (3.54) 17 (0.66) Dome Plunger 41 (1.61) Ø 17.5 (0.68) 50 (1.96) 12 (0.47) ( ) Ø 17.5 (0.68) 40 (1.57) 48 (1.88) 60 (2.36) Ø 17 (0.66) 21 (0.82) 30 (1.18) 40 (1.57) 33 (1.29) 43 (1.69) 118 (4.64) 34 (1.33) 19 (0.74) Dome Plunger 64 (2.51) Ø18 (0.70) 7 (0.27) 63 (2.48) 64 (2.51) Ø17 (0.66) 7 (0.27) 85 (3.34) 16 (0.62) Metal Housing Roller Plunger Short Lever Adjustable Lever Roller Plunger Short Lever Adjustable Lever 21

23 440R Safety Relays - Optional Delayed Outputs These devices are designed to detect faults on safety circuits e.g. faults in sensors, wiring, contactors, etc. and provide ensured switching action as an intermediate relay. Versions are available with a variety of inputs and outputs including immediate and delayed acting outputs. These units are ideal for use with safety devices such as interlocks, e-stops, light curtains and safety mats. Two-Hand Control Relays These devices are designed to detect faults on safety circuits e.g. faults in two-hand controls, wiring, contactors, etc. and provide ensured switching action as an intermediate relay. They are designed for use with mechanical and capacitive two-hand control units. Expansion Units These devices are designed to expand the number of outputs available when used with Minotaur Safety Relays and retain the same integrity as the base unit. 22

24 R Modular Safety Relays The MSR200 series of modular interconnecting safety relays offer the flexibility of designing a system to your requirements. The system is designed to detect faults on safety circuits e.g. faults in sensors, wiring, contactors, etc. and provide ensured switching action as an intermediate relay. Modules available include base units, input and output modules, data display and interface modules. This system offers upto 22 individual inputs and 10 output contacts and is ideal for use with interlocks, e- stops, light curtains and safety mats. Minotaur - Safety Relays Quick Reference Guide 24 Safety Relays 26 Control Units The CU range of products are timing and stop motion detection units. They have been developed to integrate with guard locking switches for use on machines which have fixed or variable run-down times. Utilising either a pre-set time, motion or back EMF detection, the CU range will offer a delay on the guard opening signal when configured correctly with a guard locking switch. This allows the guard to remain locked until a safe condition exists. Safety Relays with Delayed Output 26 Two-Hand Control Relays 26 Expansion Units 26 Modular Safety Relays - MSR Control Units 30 23

25 440R Type Category Inputs Applications Immediate Outputs (EN 954-1) Safety Auxiliary (EM) (SS) (EM) (SS) (SS) N.O. N.O. N.C. N.C. N.O. EM = Electro-mechanical SS = Solid State Minotaur - safety relays MSR5T MSR126.1R/T 4 2 MSR127RP/TP MSR121RT MSR131RP/TP MSR124RT Minotaur - safety relays with delayed outputs MSR138DP 3/4 2 MSR138.1DP 3/4 2 Minotaur - two-hand control relays MSR125H/HP 4 2 MSR7R Minotaur - expansion units MSR132E/EP MSR132ED/EDP 3 MSR122E Minotaur - safety relays with solid state outputs MSR30RT/RTP MSR33RT/RTP MSR35H/HP MSR38D/DP 3/4 Minotaur MSR200 series - modular safety relays MSR210P MSR211P MSR220P 4 MSR221P 4 MSR230P 4 4 MSR238P 3 MSR240P MSR245P Minotaur CU s - control units CU1 1 CU CU CU4 3 24

26 Delayed Outputs Housing Reset Removable Approvals Type Safety Auxiliary Width Terminals (EM) (EM) (SS) (EM) (SS) (SS) (mm) Auto/ Mon. C-tick CE BG culus TUV N.O. N.C. N.O. N.C. N.C. N.O. Man. Man. EM = Electro-mechanical SS = Solid State 22.5 MSR5T 22.5 MSR126R/T 22.5 MSR127RP/TP 55 MSR121RT 45 MSR131RP/TP 100 MSR124RT 3 45 MSR138DP MSR138.1DP 22.5 MSR125H/HP 45.5 MSR7R 22.5 MSR132E/EP MSR132ED/EDP 100 MSR122E 22.5 MSR30RT/RTP 22.5 MSR33RT/RTP 22.5 MSR35H/HP MSR38D/DP 45 MSR210P 45 MSR211P 17.5 MSR220P 17.5 MSR221P 22.5 MSR230P MSR238P 17.5 MSR240P 144 MSR245P CU1 45 CU2 45 CU CU4 25

27 440R R Features Minotaur safety relays Can be used with interlocks, light curtains, footmats Versions to category 4 or 3 Removable terminal options Minotaur Safety Relays The functional requirements for monitoring safety relay units such as the Allen-Bradley Guardmaster Minotaur range depend on their use in the system. The basic uses are: To detect faults on safety-related electrical control circuits, e.g. faults in sensors, wiring, contactors, etc. To provide an ensured switching action., e.g. to act as an intermediate relay to amplify a signal or distribute it to multiple devices To provide a manual reset facility. They achieve their function by using internal redundancy (e.g. duplication) and monitoring. A wide selection of safety relays available offering multiple input types, multiple outputs including delayed function, full self monitoring with manual/auto reset and test. Also available is the MSR200 series which offers a modular approach to monitoring multiple safety devices with 1 base controller and utilising plug-in input and output units. A very cost effective system for monitoring multiple safety devices. Conform to standards EN , EN954-1 (ISO ), EN 292 (ISO 12100), AS Minotaur safety relays with delayed outputs Can be used with interlocks, light curtains, footmats Versions to category 4 or 3 Removable terminal options Instantaneous and delayed outputs Minotaur two-hand control relays For use with two-hand control devices Versions to category 4 or 3 Removable terminal options Minotaur expansion units Expands the number of outputs available when used with Minotaur safety relays Minotaur 200 series modular safety relay system Monitors multiple inputs in one base controller- eg: interlocks, light curtains, footmats Safety category 4, stop category 0 Interconnecting system - offers input units, output units, controller and display module Removable terminal options 24V DC only Bold Catalogue Numbers refer to stocked items For more information refer to: Printed Safety Catalogue - S115-CA001A-EN-P CD based Safety Catalogue Visit: 26

28 Minotaur safety relays = Auto/Manual. = Monitored Manual. GT = Gate. ES = E-Stop. SM = Safety Mat. LC = Light Curtain. Type Application Terminals Reset Supply Voltage Cat. No. MSR5T ES, GT fixed 24V AC/DC 440R-B23020 MSR126.1T ES, GT fixed 24V AC/DC 440R-N23114 MSR126.1R ES, GT fixed 24V AC/DC 440R-N23120 MSR126.1T ES, GT fixed 230V AC 440R-N23112 MSR126.1R ES, GT fixed 230V AC 440R-N23118 MSR127T ES, GT, LC fixed 24V AC/DC 440R-N23126 MSR127R ES, GT, LC fixed 24V AC/DC 440R-N23129 MSR127T ES, GT, LC fixed 230V AC 440R-N23124 MSR127R ES, GT, LC fixed 230V AC 440R-N23127 MSR127TP ES, GT, LC removable 24V AC/DC 440R-N23132 MSR127RP ES, GT, LC removable 24V AC/DC 440R-N23135 MSR127TP ES, GT, LC removable 230V AC 440R-N23130 MSR127RP ES, GT, LC removable 230V AC 440R-N23133 MSR121RT ES, GT, SM, LC fixed 24V AC/DC 440R-J23102 MSR121RT ES, GT, SM, LC fixed 230V AC 440R-J23099 MSR131RTP ES, GT, SM, LC removable 24V AC/DC 440R-C23139 MSR131RTP ES, GT, SM, LC removable 230V AC 440R-C23136 MSR124RT ES, GT, LC fixed 24V AC/DC 440R-G23110 MSR124RT ES, GT, LC fixed 230V AC 440R-G23107 Minotaur MSR138DP safety relays with delayed outputs = Auto/Manual. = Monitored Manual. GT = Gate. ES = E-Stop. SM = Safety Mat. LC = Light Curtain. Application Outputs Time Delay Terminals Reset Supply Voltage Cat. No. ES, GT, LC 5 N.O s removable 24V AC/DC 440R-M23143 ES, GT, LC 5 N.O s removable 230V AC 440R-M23140 ES, GT, LC 5 N.O s removable 24V AC/DC 440R-M23147 ES, GT, LC 5 N.O s removable 230V AC 440R-M23144 ES, GT, LC 5 N.O s removable 24V AC/DC 440R-M23151 ES, GT, LC 5 N.O s removable 230V AC 440R-M23148 ES, GT, LC 4 N.O.+1 N.C s removable 24V AC/DC 440R-M23084 ES, GT, LC 4 N.O.+1 N.C s removable 230V AC 440R-M23081 ES, GT, LC 4 N.O.+1 N.C s removable 24V AC/DC 440R-M23088 ES, GT, LC 4 N.O.+1 N.C s removable 230V AC 440R-M23085 ES, GT, LC 4 N.O.+1 N.C s removable 24V AC/DC 440R-M23092 ES, GT, LC 4 N.O.+1 N.C s removable 230V AC 440R-M

29 440R Minotaur two hand control relays Type Outputs Terminals Supply Voltage Cat. No. MSR7R 3 N.O.+1 N.C. fixed 24V AC/DC 440R-D23021 MSR7R 3 N.O.+1 N.C. fixed 230V AC 440R-D23023 MSR125HP 2 N.O. removable 24V DC 440R-D23171 MSR125HP 2 N.O. removable 230V AC 440R-D23168 Minotaur expansion units Type Outputs Terminals Time Delay Supply Voltage Cat. No. MSR122E 6 N.O.+1 N.C. fixed -- 24V AC/DC 440R-E21358 MSR122E 6 N.O.+1 N.C. fixed V AC 440R-E21356 MSR132E 4 N.O.+2 N.C. removable 0s 24V AC/DC 440R-E23097 MSR132E 4 N.O.+2 N.C. removable 0.5s 24V DC 440R-E23159 MSR132E 4 N.O.+2 N.C. removable 1s 24V DC 440R-E23160 MSR132E 4 N.O.+2 N.C. removable 2s 24V DC 440R-E23098 MSR132E 4 N.O.+2 N.C. removable 3s 24V DC 440R-E23161 MSR132E 4 N.O.+2 N.C. removable 4s 24V DC 440R-E23162 Minotaur safety relays with solid state outputs = Auto/Manual. = Monitored Manual. GT = Gate. ES = E-Stop. SM = Safety Mat. 2H = Two-Hand Control Type Application Time Delay Terminals Reset Supply Voltage Cat. No. MSR30RTP ES, GT, SM -- removable 24V DC 440R-N23198 MSR33RTP ES, GT -- removable 24V DC 440R-F23200 MSR35HP 2H -- removable 24V DC 440R-D23202 MSR38DP ES, GT, SM 0-300s removable 24V DC 440R-M23204 Minotaur 200 series modular safety relay system GT = Gate. ES = E-Stop. SM = Safety Mat. LC = Light Curtain. Type Application Description Supply Voltage Cat. No. MSR210P GT, ES, SM Base module 24V DC 440R-H23176 MSR211P GT, ES, LC Base module 24V DC 440R-H23177 MSR220P GT, ES, SM Input extension module 24V DC 440R-H23178 MSR221P GT, ES, LC Input extension module 24V DC 440R-H23179 MSR230P -- Output extension module 24V DC 440R-H23180 MSR238P -- Delayed output extension module 24V DC 440R-H23196 MSR240P -- RS232 interface 24V DC 440R-H23181 MSR240P -- RS485 interface 24V DC 440R-H23182 MSR240P -- RS232 + RS485 interface 24V DC 440R-H23183 MSR245P -- Display Module 440R-H23184 MSR245P -- DIN Rail Base Adaptor Kit 440R-H

30 Minotaur 200 series modular safety relay system Monitors multiple inputs in one base controllereg: interlocks, light curtains, footmats Safety category 4, stop category 0 Interconnecting system - offers input units, output units, controller and display module Removable terminal options 24V DC only Diagnosis Module Data transfer to PC or diagnosis display RS 232 / 485 protocol 2 Diagnosis LEDs 17.5mm housing Alternative DeviceNet or Profibus modules available Diagnosis Display Status monitoring of all connected modules Safety Input Extensions Multiple modules allow input from various types of safety devices 1, 2 or 3 channel per input 2 Diagnosis LEDs per input 17.5mm housing Different versions for e-stop or light curtain applications Base Module 2 Safety contacts 1 Auxiliary contact 2 Semiconductor outputs with short circuit protection 2 Input circuits for 1, 2 or 3 channel activation 10 Diagnosis LEDs 45mm housing Monitored or automatic start function Crossfault monitored input circuits Feedback loop to control external contactors Contact Extension Modules 4 Safety contacts 22.5mm housing Activation, feedback loop and data transfer 29

31 440R R Features CU1 & CU4 timing control units Safety category 1 (CU1) & 3 (CU4) Stop category 1 Timed delay output: 0.1s to 40 min (CU1) 0.1s to 30 sec (CU4) CU Control Units The CU range of products are timing and stop motion detection units. They have been developed to integrate with guard locking switches for use on machines which have fixed or variable run-down times. Utilising either a pre-set time, motion or back EMF detection, the CU range will offer a delay on the guard opening signal when configured correctly with a guard locking switch. This allows the guard to remain locked until a safe condition exists. Options within the range cover timing control units and stopped motion detection unit which utilise sensors or back EMF detection. All products conform to standards EN , EN954-1 (ISO ), EN 292 (ISO 12100), AS Ideal for use with guard locking switches CU2 stopped motion detection Safety category 1 Stop category 1 NPN and PNP inputs Adjustable delayed outputs CU3 back EMF detection Safety category 1 Stop category 1 Back EMF detection Adjustable delayed outputs Bold Catalogue Numbers refer to stocked items For more information refer to: Printed Safety Catalogue - S115-CA001A-EN-P CD based Safety Catalogue Visit: 30

32 CU1 & CU4 timing control units Type Inputs Safety Auxiliary Timing Supply Cat. No. Contacts Outputs Outputs Range Voltage CU4 1 N.C., 2 N.C. 2 N.O. 1 N.C s 24V AC/DC 440R-S23173 CU4 1 N.C., 2 N.C. 2 N.O. 1 N.C s 24V AC/DC 440R-S23174 CU4 1 N.C., 2 N.C. 2 N.O. 1 N.C s 24V AC/DC 440R-S23175 CU1 1 N.O. 2 N.O. 1 N.C. 0.1s-40min 24V AC/DC 440R-T /230V AC CU1 remote indication unit 440R-A07138 CU2 stopped motion detection Type Safety Sensor Sensor Sensing Supply Cat. No. Outputs Voltage Size Distance Voltage CU2 & Sensor 2 N.O.+1 N.C. 24V DC 12mm 3mm 24V AC/DC 440R-S07279 CU2 & Sensor 2 N.O.+1 N.C. 24V DC 12mm 3mm 110/230V AC 440R-S07280 CU2 & Sensor 2 N.O.+1 N.C. 24V DC 18mm 5mm 24V AC/DC 440R-S07281 CU2 & Sensor 2 N.O.+1 N.C. 24V DC 18mm 5mm 110/230V AC 440R-S07282 CU2 & Sensor 2 N.O.+1 N.C. 24V DC 30mm 10mm 24V AC/DC 440R-S07283 CU2 & Sensor 2 N.O.+1 N.C. 24V DC 30mm 10mm 110/230V AC 440R-S07284 CU2 2 N.O.+1 N.C V AC/DC 440R-S07139 CU2 2 N.O.+1 N.C /230V AC 440R-S07140 Sensor NPN 24V DC 12mm 3mm C-D3NN12-E2 Sensor PNP 24V DC 12mm 3mm C-D3NP12-E2 Sensor NPN 24V DC 18mm 5mm C-D5NN18-E2 Sensor PNP 24V DC 18mm 5mm C-D5NP18-E2 Sensor NPN 24V DC 30mm 10mm C-D10NN30-E2 Sensor PNP 24V DC 30mm 10mm C-D10NP30-E2 CU3 back EMF detection Type Safety Auxiliary Supply Cat. No. Outputs Outputs Voltage CU3 2 N.O. 1 N.C. 24V AC/DC 440R-S35001 CU3 2 N.C. 1 N.C. 110V AC 440R-S35002 CU3 2 N.C. 1 N.C. 230V AC 440R-S

33 440E 32

34 R Emergency Stop Devices 440E The Lifeline cable-operated and push-button emergency-stop trip devices are installed to ensure that an operator can stop a machine in an emergency situation. Lifeline 3 34 Lifeline 4 34 Cable Tensioner System 34 Conform to standards EN 418 (ISO 13850), EN 292 (ISO 12100), EN , BS

35 440E R Features Lifeline 3 cable actuated emergency stop Switches up to 30m span Switch lockout on cable pulled and cable slack Cable-status indicator on switch lid Industry standard fixing centres to DIN/EN Designed to EN 418 (ISO 13850) E-Stop & Cable Pull Switches The Lifeline cable operated system with optional push button can be installed along or around awkward machinery such as conveyors and provide a continuous length of emergency stop access. In the event of the cable losing tension or being pulled, the Lifeline will lockout the machine power thus stopping the hazardous motion. To aid simple installation of the cable operated system the LRTS, a unique cable (rope) tensioning system is available. Other methods are traditionally time consuming and sometimes awkward to fit. Conform to standards EN 418 (ISO 13850), EN 292 (ISO 12100), EN , EN , BS 5304 Lifeline 4 cable & push button actuated emergency stop Switches up to 125m span Switch lockout on cable pulled and cable slack Cable-status indicator on switch lid Lid mounted E-Stop Designed to EN 418 (ISO 13850) LRTS lifeline rope tensioning system Unique cable grip system Can be installed and commissioned in approximately 3 minutes Ease of installation, no specialist tools required Up to 300mm of cable adjustment Cable tidy incorporated into cable grips Available in component form as well as complete kits Bold Catalogue Numbers refer to stocked items For more information refer to: Printed Safety Catalogue - S115-CA001A-EN-P CD based Safety Catalogue Visit: 34

36 Lifeline 3 cable actuated emergency stop Type Cable Safety Auxiliary Cat. No. Cat. No. Span Contacts Contacts (M20 Conduit) (QD Connector) Lifeline 3 Up to 30m 2 N.C. 2 N.O. 440E-D E-D13132 Lifeline 3 Up to 30m 3 N.C. 1 N.O. 440E-D E-D13124 Recommended Mating Cable - 2m 889M-F12X9AE-2 Lifeline 4 cable & push button actuated emergency stop Type Cable Safety Auxiliary Cat. No. Cat. No. Span Contacts Contacts (M20 Conduit) (QD Connector) Lifeline 4 Up to 75m 2 N.C. 2 N.O. 440E-L E-L13140 Lifeline 4 Up to 75m 3 N.C. 1 N.O. 440E-L E-L13141 Lifeline 4 75 to 125m 2 N.C. 2 N.O. 440E-L E-L13163 Lifeline 4 75 to 125m 3 N.C. 1 N.O. 440E-L E-L13164 Recommended Mating Cable - 2m 889M-F12X9AE-2 LRTS lifeline rope tensioning system LRTS Installation Kits and Cable are available in other lengths. Accessories Type Quantity Cat. No. LRTS Installation Kit 5m 440E-A13079 LRTS Installation Kit 10m 440E-A13080 LRTS Installation Kit 15m 440E-A13081 LRTS Installation Kit 20m 440E-A13082 LRTS Installation Kit 30m 440E-A13083 LRTS Installation Kit 50m 440E-A13084 LRTS Installation Kit 75m 440E-A13085 LRTS Tensioner & Grippers 1 x Tensioner, 2 x Grippers & Allen wrench 440E-A17112 LRTS Tensioner 1 x Tensioner & Allen wrench 440E-A17105 LRTS Rope Gripper 2 pack 440E-A17107 Cable - red Cable - 30m 440E-A17027 Cable - red Cable - 125m 440E-A17129 Eyebolt 1 440E-A17003S Spring 1 440E-A13078 Notes: LRTS Installation kit comprises of 1 Tensioner, 2 Rope Grips, Rope and quantity of rope eyebolts. Versions shown with N.O and N.C. contacts have Break Before Make (BBM) operation. All Quick Connectors are End Entry unless otherwise stated. Bold Catalogue Numbers refer to stocked items 35

37 440T Prosafe - Electrical Isolators Prosafe Electrical Isolators offer the function of power isolation within a key exchange system. Primarily used at the beginning of an interlocking system, these units are designed to isolate the machines power and ensure the power remains off while the key is being used in another part of the interlocking system. Power can only be re-engaged when the key is re-inserted into the Prosafe Isolator. Prosafe - Key Exchange Units Key exchange units are used in an interlocking sequence to link together other devices in the Prosafe range and caters to more complex operating sequences. The operating principle is such that no secondary keys can be removed from the unit until all primary keys have been inserted, rotated, and trapped. The primary keys remain trapped until all secondary keys have been re-inserted, rotated, and trapped. Prosafe - Interlocks Prosafe Interlocks are primarily designed to interlock guard doors, cams and valves. Utilising coded Prosafe keys, the system ensures the interlocks can not be operated/opened while the key is being used in another part of the interlocking system. Unlocking of the interlocks can only be carried out when the correct coded key is inserted into the interlock. 36

38 R Prosafe - Trapped Key Interlock System 440T Based upon the premise that no one key can be in two places at once, key interlock systems can be configured to ensure a predetermined sequence of events takes place or that hazards have been reduced before operators can become exposed to them. It is a mechanical system and therefore is widely used in many applications including those where the location of plant, environment conditions or explosive atmospheres make the use of electrical interlock systems unsuitable or expensive to install. In addition, as unique coding can be provided, a high degree of security and resistance to tampering may be possible. Illustrated Principles 38 Code Selection & Ordering 39 Prosafe Units 40 ATTENTION: The presence of spare keys, override keys, or spare actuators can compromise the integrity of safety interlocking systems. Personal injury or death, property damage or economic loss can result from the introduction of spare keys, override keys or spare actuators into interlocking systems without appropriate management controls, working procedures and alternative protective measures to control their use and availability. 37

39 440T R Illustrated principles of Trapped Key Interlocking Trapped Key Interlocks - Why Use Them? Based upon the premise that no one key can be in two places at once, key interlock systems can be configured to ensure a predetermined sequence of events takes place or that hazards have been reduced before operators can become exposed to them. It is a mechanical system and is therefore widely used in applications including those where the location of plant, environment or explosive atmospheres make the use of electrical interlock systems unsuitable or expensive to install. In addition, unique coding can be provided, lending to a high degree of security and tamperresistance. Why Prosafe? In order to derive the full benefits from a trapped key interlocking system its components must be totally practical, easily maintainable and readily available. Prosafe s unique key and code barrel allows even complicated interlocking systems and spare parts to be ordered from our worldwide network of distributors - fast! A first for trapped key interlocks. 5 Unique Prosafe Benefits Compare the following to other trapped key manufacturers: All stainless interlocking and coded parts - including the code barrel and internal components at no extra cost. Weather cap as standard - no extra charge for dust caps and seals. Standard red colour-coded key and ID tags - at no extra charge. Custom colour/text keys and ID tags - nominal extra charge. A complete range of isolators, key exchange, miniature valve interlocks and gate interlocks - all using the same key principle. For more information refer to: Printed Safety Catalogue - S115-CA001A-EN-P CD based Safety Catalogue Visit: 38

40 ATTENTION: The presence of spare keys, override keys, or spare actuators can compromise the integrity of safety interlocking systems. Personal injury or death, property damage or economic loss can result from the introduction of spare keys, override keys or spare actuators into interlocking systems without appropriate management controls, working procedures and alternative protective measures to control their use and availability. Overview - Code selection and ordering Code Selection Ordering Prosafe trapped key products requires codes to be included in the catalogue number. The codes are added to the end of the catalogue number. Each code must be two characters in length. Single letter codes must be preceded by a Ø (zero). The first code(s) is the primary code and the last code(s), if necessary, are the secondary code(s). Primary codes do not include the key. The key must be ordered separately or must come from a previous operation. Secondary codes come complete with a key, as the key is trapped in the code barrel. Standard codes available Stocked codes begin at ØA through to ØZ. AA to ZZ are also available. Note that there only 25 letters used - Q is not used. Codes are ordered with upper case letters. Labels with two letter codes will show the first letter in upper case and the second letter in lower case. Ordering Example Order catalogue number 440TMDALE10ØAØB to get a Dual key Access Lock with an A primary code and a B secondary code, with a B key included. Buildup of catalogue number: [440T] = Bulletin Number [M] = Machine Interlock ( M = Machine Interlock, A Accessory, V = Valve Interlock) [DALE] = Product Type [10] = Product Feature [ØA] = Two Character, Primary Code (Primary key not included) [ØB] = Two Character, Secondary Code (Secondary key included) Example catalogue number for Key Exchange Unit. Catalogue number: 440TMKEXE16ØAØBØCØCØC to get a key exchange unit with A and B primary codes and three C secondary codes. The A and B keys are not included. The three C keys, which are trapped in the secondary code barrels, are included. 39

41 440T R Features Electrical Isolators electrical power isolation units Prosafe - Trapped Key Interlock System Prosafe Trapped Key Interlock Systems typically comprises of 3 distinctive elements which include power isolation, key exchange and interlocking. Within this system most applications requiring a key exchange function can be catered for. Each element of the Prosafe system offers a selection of products to cover most requirements allowing flexibility and adaptability. Conform to standards EN , EN 1088 (ISO 14119), EN 292 (ISO 12100), GS-ET-19, AS Enforces a pre-defined sequence of operation Replaceable code barrel assembly Untis available with either: Single key - key trapped or key free to operate Dual key - both keys trapped to operate Dual key - 1 key trapped & 1 key free to operate Electrical isolation with key release functions: - 90 rotation to remove key - electrical signal to unlock trapped key - timed delay before key removal - stopped motion before key removal Panel or box mounted Up to 100A isolation Key Exchange Units standard 3 and 6 way units Range of off the shelf units in various key combinations Up to 24 key system Primary keys in - secondary keys out Metal housing Key exchange cabinets also available with upto 40 keys Interlocks single or dual key interlocks Bolt, lever or chain actuators Variety of bolt lengths No electrical connection required Interlocks cams, valves and guard doors etc Bolt interlocks require close alignment of guards Access interlocks are very tolerant to guard misalignment Other products are available including: Switchgear adaptors Valve locks Slamlocks with or without electrical isolation Accessories Bold Catalogue Numbers refer to stocked items For more information refer to: Printed Safety Catalogue - S115-CA001A-EN-P CD based Safety Catalogue Visit: 40

42 Rotary Switches electrical isolator Other versions available. Primary Key are not included. Please order separately. Type Primary Housing Contacts Current Cat. No. Keys RKSE10 1 IP 65 enclosure 4 N.O. 20A 440T-MRKSE10➊ RKSE11 1 IP 65 enclosure 2 N.O. + 2 N.C. 20A 440T-MRKSE11➊ RKSE12 1 IP 65 enclosure 4 N.O. 32A 440T-MRKSE12➊ RPSE10 1 Panel mount 4 N.O. 20A 440T-MRPSE10➊ RPSE11 1 Panel mount 2 N.O. + 2 N.C. 20A 440T-MRPSE11➊ RPSE12 1 Panel mount 4 N.O. 32A 440T-MRPSE12➊ Solenoid Release Unit electrical isolator with trapped key Primary Key are not included. Please order separately. Type Primary Solenoid Contacts Current Cat. No. Keys Voltage SRUE V DC 2 N.O. + 2 N.C. 20A 440T-MSRUE11➊ SRUE V DC 4 N.O. 20A 440T-MSRUE10➊ SRUE V DC 4 N.O. 32A 440T-MSRUE12➊ SRUE V AC 2 N.O. + 2 N.C. 20A 440T-MSRUE22➊ SRUE V AC 4 N.O. 20A 440T-MSRUE20➊ SRUE V AC 4 N.O. 32A 440T-MSRUE23➊ SRUE V AC 2 N.O. + 2 N.C. 20A 440T-MSRUE33➊ SRUE V AC 4 N.O. 20A 440T-MSRUE30➊ SRUE V AC 4 N.O. 32A 440T-MSRUE34➊ SRUE V DC 2 N.O. + 2 N.C. 20A 440T-MSRUE44➊ SRUE V DC 4 N.O. 20A 440T-MSRUE40➊ IP 65 enclosure for use with 20A units 440T-AIPB10 IP 65 enclosure for use with 32A units 440T-AIPB22 Timed Delay Unit electrical isolator with delay for key(s) free Stopped Motion Unit also available utilising proximity sensors. Primary Keys are not included. Please order separately. Type Primary Solenoid Contacts Current Cat. No. Keys Voltage STUE V DC 2 N.O. 20A 1 N.C. 20A 440T-MSTUE11➊ STUE V AC 2 N.O. 20A 1 N.C. 20A 440T-MSTUE22➊ STUE V AC 2 N.O. 20A 1 N.C. 20A 440T-MSTUE33➊ DTUE V DC 2 N.O. 20A 1 N.C. 20A 440T-MDTUE11➊➊ DTUE V AC 2 N.O. 20A 1 N.C. 20A 440T-MDTUE22➊➊ DTUE V AC 2 N.O. 20A 1 N.C. 20A 440T-MDTUE33➊➊ Notes: Primary Keys are not included. Please order separately. Substitute the desired primary code for symbol. ➊ = Primary Code. Stocked codes begin at ØA through to ØZ. Bold Catalogue Numbers refer to stocked items 41

43 440T Key Exchange Units standard 3 to 6 way units Substitute the desired primary and secondary codes for symbols. Primary key not included. ➊ = Primary Code. ➋ = Secondary Code. Type Number of Keys Keys in and out Cat. No. KEXE10 2 way 1 key in 1 key out 440T-MKEXE10➊➋ KEXE11 3 way 1 key in 2 keys out 440T-MKEXE11➊➋➋ KEXE12 4 way 1 key in 3 keys out 440T-MKEXE12➊➋➋➋ KEXE13 5 way 1 key in 4 keys out 440T-MKEXE13➊➋➋➋➋ KEXE14 6 way 1 key in 5 keys out 440T-MKEXE14➊➋➋➋➋➋ KEXE15 4 way 2 key in 2 keys out 440T-MKEXE15➊➊➋➋ KEXE16 5 way 2 key in 3 keys out 440T-MKEXE16➊➊➋➋➋ KEXE17 6 way 2 key in 4 keys out 440T-MKEXE17➊➊➋➋➋➋ KEXE18 6 way 3 key in 3 keys out 440T-MKEXE18➊➊➊➋➋➋ Many other unit configurations are available. Bolt Interlocks single or dual key bolt interlocks Substitute the desired primary and secondary codes for symbols. Primary key not included. ➊ = Primary Code. ➋ = Secondary Code. Type Key Condition Bolt Retracted Bolt Extended Cat. No. (Bolt Retracted) mm (in) mm (in) Single Key Key Trapped 0 14 (0.55) 440T-MSBLE10➊ Single Key Key Trapped 3 (0.11) 17 (0.66) 440T-MSBLE11➊ Single Key Key Trapped 6 (0.23) 20 (0.78) 440T-MSBLE12➊ Single Key Key Trapped 13 (0.51) 27 (1.06) 440T-MSBLE13➊ Dual Key Both Keys Trapped 0 14 (0.55) 440T-MDBLE10➊➊ Dual Key Both Keys Trapped 3 (0.11) 17 (0.66) 440T-MDBLE11➊➊ Dual Key Both Keys Trapped 6 (0.23) 20 (0.78) 440T-MDBLE12➊➊ Dual Key Both Keys Trapped 13 (0.51) 27 (1.06) 440T-MDBLE13➊➊ Dual Key Primary Key Trapped, 0 14 (0.55) 440T-MDBLE14➊➋ Secondary Key Free Dual Key Primary Key Trapped, 3 (0.11) 17 (0.66) 440T-MDBLE15➊➋ Secondary Key Free Dual Key Primary Key Trapped, 6 (0.23) 20 (0.78) 440T-MDBLE16➊➋ Secondary Key Free Dual Key Primary Key Trapped, 13 (0.51) 27 (1.06) 440T-MDBLE17➊➋ Secondary Key Free For more information refer to: Printed Safety Catalogue - S115-CA001A-EN-P CD based Safety Catalogue Visit: 42

44 Access Interlocks single or dual key access interlocks Substitute the desired primary and secondary codes for symbols. Primary key not included. ➊ = Primary Code. ➋ = Secondary Code. Type Key Actuator Cat. No. Condition Single Key Key trapped, actuator free Lever 440T-MSALE10➊ Single Key Key trapped, actuator free Chain 440T-MSCLE10➊ Dual Key Primary key trapped, Lever 440T-MDALE10➊➋ secondary key free, actuator free Dual Key Both keys trapped, actuator free Lever 440T-MDALE11➊➊ Dual Key Primary key trapped, Chain 440T-MDCLE10➊➋ secondary key free, actuator free Dual Key Both keys trapped, actuator free Chain 440T-MDCLE11➊➊ Replacement lever 440T-ACAD10 Replacement chain 440T-ACHA10 Key primary key Type Substitute the desired primary code for symbol. = Code. Cat. No. Primary Key 440T-AKEYE10 Notes: Primary Keys are not included. Please order separately. Substitute the desired primary and secondary codes for symbols. Primary key not included. ➊ = Primary Code. ➋ = Secondary Code. = Code. Stocked codes begin at ØA through to ØZ. Bold Catalogue Numbers refer to stocked items 43

45 440L, F Safety Light Curtains & Scanners A selection of infra-red, beam operated presence sensing devices are available, offering units for applications requiring finger detection to area access detection. Also available is the SafeZone used for area scanning. These products are ideal for applications requiring guarded, safe open access for operators or processes. MatGuard - Pressure Sensitive Mat System The MatGuard system comprises of 3 main components, the pressure sensitive mats, trim and a control unit. Pressure applied to one of the interconnecting mats will trip the system. Mats are available in a selection of sizes/shapes with trims and a selection of control units are available. Ideal for guarding floor space ensuring operators can not locate themselves near hazards. Safedge - Pressure Sensitive Edge System Safedge comprises of a pressure sensitive edging strip connected to a monitoring control unit. Light pressure from any direction through 90 on the profile will trip the system. It is easy to fit and flexible, bouncing back into shape even after repeated crushing. Ideal for use in applications such as crushing hazards, roller or powered doors and anti-climb. 44

46 R Presence Sensing Safety Devices 440L GuardShield safety light curtains are active opto-electronic protection devices (AOPD) with resolutions of 14mm or 30mm. They are self-checking and conforms to Safety Category 4. They have been designed for industrial applications and are characterised by: High degree of reliability Compact size Sturdy modular construction Universal application possibilities Simple installation Conforms to standard EN parts 1 & 2, AS Safety Light Curtains 46 Laser Scanners 48 MatGuard - Pressure Sensitive Mat System 50 Safedge - Pressure Sensitive Edge System 52 45

47 440L R Features GuardShield point of operation control Safety Light Curtains & Scanners Allen-Bradley Guardmaster Safety Light Curtains emit infra-red light beams for the detection of operators or objects and are used to guard hazardous movement ensuring operator and machine safety. A choice of units is available catering for finger/hand detection and part or whole body detection. They utilise single or multiple beams and offer a solution for most requirements. Also available is the Allen-Bradley Guardmaster SafeZone Safety Laser Scanner used for area detection. Using similar technology to safety light curtains, the SafeZone offers detection of people or objects in a pre-defined area. Conform to relevant standards EN parts 1 & 2, EN 50100, AS Meets Safety Type 4 - per EN High degree of reliability No mechanically wearing parts Maintenance-free components Universal application possibilities Simple installation 14mm or 30mm object sensitivity 320mm to 1760mm protective field in 160mm increments Range up to 18m PNP outputs (2 N.O. Safety + 1 N.O. Non Safety) SafeShield software programmable 14mm or 30mm object sensitivity 300mm to 1800mm protective field in 150mm increments Range up to 19m Software configured Beam coding PAC perimeter access control 1 to 4 beam options 120mm to 500mm beam spacing Beam coding for optical interference immunity Range 70m Integral muting module available AAC area access control - single beam 1 beam only Heated front lens for outdoor use Range 70m Safety relay outputs SafeZone safety laser scanner 300 scanning angle Two programmable zones (Safety/Warning) Safety relay outputs Robust IP65 housing Bold Catalogue Numbers refer to stocked items For more information refer to: Printed Safety Catalogue - S115-CA001A-EN-P CD based Safety Catalogue Visit: 46

48 GuardShield dip-switch programmable point of operation control Supply Voltage: 24V DC * Available January Safety Protected Response Time Response Time Cat. No. Cat. No. Category Height mm (Resolution - 14mm) (Resolution - 30mm) (Resolution - 14mm) (Resolution - 30mm) Type ms 20 ms 440L-P4J0160YD* 440L-P4K0160YD* Type ms 20 ms 440L-P4J0320YD 440L-P4K0320YD Type ms 20 ms 440L-P4J0480YD 440L-P4K0480YD Type ms 20 ms 440L-P4J0640YD 440L-P4K0640YD Type ms 20 ms 440L-P4J0800YD 440L-P4K0800YD Type ms 20 ms 440L-P4J0960YD 440L-P4K0960YD Type ms 20 ms 440L-P4J1120YD 440L-P4K1120YD Type ms 20 ms 440L-P4J1280YD 440L-P4K1280YD Type ms 20 ms 440L-P4J1440YD 440L-P4K1440YD Type ms 20 ms 440L-P4J1600YD 440L-P4K1600YD Type ms 20 ms 440L-P4J1760YD 440L-P4K1760YD Safety Protected Response Time Response Time Cat. No. (Res. 30mm) Cat. No. (Res. 30mm) Category Height mm (Resolution - 14mm) (Resolution - 30mm) (with reset & EDM) (without reset & EDM) Type Not applicable 20 ms 440L-P2KD0160YD 440L-P2KA0160YD Type Not applicable 20 ms 440L-P2KD0320YD 440L-P2KA0320YD Type Not applicable 20 ms 440L-P2KD0480YD 440L-P2KA0480YD Type Not applicable 20 ms 440L-P2KD0640YD 440L-P2KA0640YD Type Not applicable 20 ms 440L-P2KD0800YD 440L-P2KA0800YD Type Not applicable 20 ms 440L-P2KD0960YD 440L-P2KA0960YD Type Not applicable 20 ms 440L-P2KD1120YD 440L-P2KA1120YD Type Not applicable 20 ms 440L-P2KD1280YD 440L-P2KA1280YD Type Not applicable 20 ms 440L-P2KD1440YD 440L-P2KA1440YD Type Not applicable 20 ms 440L-P2KD1600YD 440L-P2KA1600YD Type Not applicable 20 ms 440L-P2KD1760YD 440L-P2KA1760YD Transmitter Cable: 4 pin Straight, 5m 889D-F4AC-5 Receiver Cable: 8 pin Straight, 5m 889D-F8AB-5 Response Times above are without beam coding. Beam coding adds 10 ms to response times shown. GuardShield Protected Height mm WeldShield for use with GuardShield Cat. No L-AGWS L-AGWS L-AGWS L-AGWS L-AGWS L-AGWS L-AGWS L-AGWS L-AGWS L-AGWS L-AGWS1760 Notes: A selection of accessories including mirrors and stands are available to aid installation. Refer to Safety Relays section for Light Curtain Relays. Other cable lengths are available. Bold Catalogue Numbers refer to stocked items 47

49 440L SafeShield software programmable point of operation control Supply Voltage: 24V DC Safety Protected Response Time Response Time Cat. No. Cat. No. Category Height mm (Resolution - 14mm) (Resolution - 30mm) (Resolution - 14mm) (Resolution - 30mm) Type ms 10 ms 442L-PA40314CBCD 442L-PA40330CBCD Type ms 10 ms 442L-PA40414CBCD 442L-PA40430CBCD Type ms 11 ms 442L-PA40614CBCD 442L-PA40630CBCD Type ms 11 ms 442L-PA40714CBCD 442L-PA40730CBCD Type ms 12 ms 442L-PA40914CBCD 442L-PA40930CBCD Type ms 12 ms 442L-PA41014CBCD 442L-PA41030CBCD Type ms 13 ms 442L-PA41214CBCD 442L-PA41230CBCD Type ms 13 ms 442L-PA41314CBCD 442L-PA41330CBCD Type ms 14 ms 442L-PA41514CBCD 442L-PA41530CBCD Type ms 14 ms 442L-PA41614CBCD 442L-PA41630CBCD Type ms 15 ms 442L-PA41814CBCD 442L-PA41830CBCD Transmitter/Receiver Cable: 12 pin Straight, 5m 889M-F12AH-5 Response Times above are in guard only mode of operation with no cascading. PAC perimeter access control Supply Voltage: 24V DC Safety Size Beam Spacing No. Beams Scanning Muting Response Cat. No. Category mm mm Range Time Type m no < 20 ms 440L-P4H2500-N Type m no < 20 ms 440L-P4H3220-N Type m no < 20 ms 440L-P4H3400-N Type m no < 20 ms 440L-P4H4120-N Type m no < 20 ms 440L-P4G1500-N Type m yes < 20 ms 440L-P4H2500M-N Type m yes < 20 ms 440L-P4H3220M-N Type m yes < 20 ms 440L-P4H3400M-N Type m yes < 20 ms 440L-P4G1500M-N Transmitter Cable: 7 pin Straight, 5m 889N-F7AG-5 Receiver Cable: 7 pin Straight, 5m 889N-F8AE-5 AAC area access control - single beam Safety Supply Scanning Conduit Cat. No. Cat. No. Category Voltage Range Entry (transmitter) (receiver) Type 4 24V DC 0.5 to 18m Pg L-T4F0018-Q 440L-R4F0018-Q Type 4 120V AC 0.5 to 18m Pg L-T4F90018-Q 440L-R4F90018-Q Type 4 24V DC 15 to 70m Pg L-T4F0070-Q 440L-R4F0070-Q Type 4 120V AC 15 to 70m Pg L-T4F90070-Q 440L-R4F90070-Q SafeZone safety laser scanner Safety Category Supply Voltage Response Time Output Cat. No. Type 3 24V DC 280 ms 2 N.O. 442L-SSFZN Power/Output Cable: 7 pin Straight, 5m 442L-SCPWR Communication Cable: 14 pin Straight, 5m 442L-SCCFG 48

50 Corner Mirrors for multi-sided guarding Type For use with Cat. No. 450mm GuardShield, SafeShield 440L-AM mm GuardShield, SafeShield 440L-AM mm GuardShield, SafeShield 440L-AM mm GuardShield, SafeShield 440L-AM mm GuardShield, SafeShield 440L-AM mm Single Beam PAC 440L-AMIRSTDZ500 2 beam 500mm spacing PAC 440L-A2MIRSTND 3 beam 400mm spacing PAC 440L-A3MIRSTND 45 angle, range upto 30m PAC & AAC 440L-AMIRR2 Long range - 15m to 70m PAC 440L-AMIRR3 Mounting kit (1 bracket with fastners). 2 kits per mirror GuardShield, SafeShield 440L-AM120BRK Mounting Shims PAC mirrors with beam spacing 440L-ASHIM Accessories help aid installation Type For use with Cat. No. Laser alignment aid SafeShield, PAC, AAC 440L-ALAT Adaptor for Laser alignment aid GuardShield 440L-AF6109 Adaptor for Laser alignment aid SafeShield 442L-ALBRK2 Adaptor for Laser alignment aid PAC 440L-ALBRK Adaptor for Laser alignment aid AAC 440L-ALBRK1 Mounting bracket x 4 (supplied with GuardShield) GuardShield 440L-AF6101 Middle mounting bracket for vibrating applications GuardShield 440L-AF6108 Mounting bracket x 4 SafeShield, PAC 440L-AF6102 Swivel mounting bracket x 4 SafeShield 440L-AF6106 Mounting bracket AAC 440L-AMBRK4 Power Supply 1606-XLP72E Muting lamp with 10m cable 440L-AMUTLP10M Muting Sensor - Transmitted beam - Source 42GRL-9000-QD Muting Sensor - Transmitted beam - Receiver 42GRR-9000-QD Muting Sensor - Retroreflective 42GRU-9000-QD Muting Sensor - Reflector, 76mm round Swivel mount bracket for sensor Recommended patchchord - PAC sensors to muting module, 5m 889D-F3ACDM-5 Recommended cordset - sensors to MSR22LM 889D-F4AC-5 Recommended Safety Relay MSR127RP 440R-N23135 Recommended Safety Relay (for muting applications) MSR22LM 440R-P23071 Notes: Other corner mirrors are available. Other muting sensors are available. Refer to Safety Relays section for Light Curtain Relays. Bold Catalogue Numbers refer to stocked items 49

51 440F R Features MatGuard pressure sensitive mats MatGuard - Pressure Sensitive Mat System The MatGuard system comprises of 3 main components, the pressure sensitive mats, trim and a control unit. The system operates from pressure applied to one of the interconnecting mats. This initiates a signal to the control unit which in turn signals the machine to stop or go to a safe state. Mats are available in a selection of sizes/shapes and a selection of fail-safe control units are also available. The MatManager control unit offers individual monitoring of each mat or area of mats. This enables quick fault detection/repair and identification of an actuated area. Trims and accessories ensure correct installation and operation of the system. Conform to standards EN , EN , EN954-1 (ISO ), AS , ANSI B11.19, ANSI RIA R15.06 EC Type certification Category 3 or 4 options - per EN Rugged construction will take the pressure of 4500psi Vinyl outer construction with inner hardened steel plates - resistant to most oils No dead spots Sealed to IP67 (NEMA 6P) 5-year warranty on mats 24V DC, 4 wire mat system, detects open & short circuits MatGuard control units Category 3 & 4 options Outputs options: - 2 or 3 N.O. safety outputs - 1 or 2 N.C. auxiliary outputs - Solid state outputs Choice of reset options Plastic or metal enclosure options Reset - Automatic/Manual or Monitored Manual MatManager control unit Category 3 per EN Accepts up to 8 individual mats 2 Safety outputs 1 Auxiliary output Automatic/Manual or Monitored Manual Reset 4-pin micro quick disconnect connectors MatGuard trim and accessories A selection of trims and accessories are available to ensure correct installation, including: - perimeter trim - active uniting trim - vinyl wire guide Bold Catalogue Numbers refer to stocked items For more information refer to: Printed Safety Catalogue - S115-CA001A-EN-P CD based Safety Catalogue Visit: 50

52 MatGuard pressure sensitive mats ❶ Other sizes available. Mat Size ❶ Cat. No. Cat. No. Mat Size ❶ Cat. No. Cat. No. (mm) (Safety Mat) (Std. Trim Kit) (mm) (Safety Mat) (Std. Trim Kit) 500 x F-M1010BYNN 440F-T x F-M2010BYNN 440F-T x F-M1030BYNN 440F-T x F-M2015BYNN 440F-T x F-M1510BYNN 440F-T x F-M2020BYNN 440F-T x F-M1515BYNN 440F-T x F-M2025BYNN 440F-T x F-M1530BYNN 440F-T x F-M2030BYNN 440F-T2030 MatGuard control units Type Safety Auxiliary Supply Cat. No. Outputs Outputs Voltage 440F-C4000P 2 N.O. 1 N.C. 24V AC/DC, 110/230V AC 440F-C4000P 440F-C4000S 2 N.O. 1 N.C. 24V AC/DC, 110/230V AC 440F-C4000S MSR131RTP 3 N.O. 2 N.C. + 2 PNP Solid State 24V AC/DC 440R-C23139 MSR131RTP 3 N.O. 2 N.C. + 2 PNP Solid State 230V AC 440R-C23136 MSR210P 2 N.O. 1 N.C. + 2 PNP Solid State 24V DC 440R-H23176 MSR220P V DC 440R-H23178 MSR121RT 3 N.O. 1 N.C. + 1 PNP Solid State 24V AC/DC 440R-J23102 MatManager control unit Safety Auxiliary Supply Cat. No. Outputs Outputs Voltage 2 N.O. 2 N.C. + 1 N.O. 24V AC/DC, 110/230V AC 440F-C28013 MatGuard trim and accessories Type Length Cat. No. Standard Perimeter Trim Square ends, 2m 440F-T3210 Perimeter Trim with Cable Channel Square ends, 2m 440F-T3211 Right Angle Perimeter Trim 13mm x 25mm x 2m 440F-T3216 Active Uniting Trim Square ends - 1m 440F-T3120 Active Uniting Trim Square ends - 2m 440F-T3220 Active Uniting Trim Square ends - 3m 440F-T3320 External Corner Standard Perimeter Trim 440F-T3012 Internal Corner Standard Perimeter Trim 440F-T3013 External Corner Perimeter Trim with Cable Channel 440F-T3014 Internal Corner Perimeter Trim with Cable Channel 440F-T

53 440F R Features Safedge profiles Safedge - Pressure Sensitive Edge System Safedge comprises of a pressure sensitive edging strip connected to a monitoring control unit. Light pressure from any direction through 90 on the profile will cause the control unit to stop or reverse motor driven movement or sound an alarm. It is easy to fit and totally flexible so it keeps bouncing back into shape even after repeated heavy crushing forces. A selection of profile shapes and accessories is available to aid installation and use. Conform to standards EN1760-2, AS4024.5, EN954-1 & ANSI B11.19 Application examples include: - Powered doors - Roller shutter doors - Crushing hazards - In-going rollers - Anti-climb sensing - Vehicle sensing Various profiles Conductive rubber technology Up to 50m lengths Aluminium, plastic or zinc coated steel, mounting rails Active corners Sealing lip available Safedge control units Detects - profile activation - Short circuit - Open circuit Cross monitored output with redundancy Auto/Manual reset Selectable input voltage Monitors up to 50m of Safedge profile Lid mounted status indication Provides contactor monitoring DIN rail or box mounted enclosures Safedge accessories Selection of accessories available to aid installation including: - C-Rails for profile fitting - Corner connectors - Connector cables and boxes - Terminators Bold Catalogue Numbers refer to stocked items For more information refer to: Printed Safety Catalogue - S115-CA001A-EN-P CD based Safety Catalogue Visit: 52

54 Safedge profiles and c -rails Other versions available Dimensions Code Type Material Cushion Length Cat. No. mm (in) Factor m 24.5 (0.96) 28.5 (1.12) 5 440F-E0110S05 A 0110S EPDM 5mm F-E0110S F-E0110S20 43 (1.69) 14 (0.55) 28.5 (1.12) 5 440F-E0160N05 F 1610N NBR/CR 19mm F-E0160N F-E0160N20 68 (2.68) 36 (1.42) 30 (1.18) 5 440F-E0310S05 H 0310S EPDM 41mm F-E0310S F-E0310S20 10 (0.39) 10 (0.39) 25 (0.98) 25 (0.98) A C112/A Aluminum F-R1212 Zinc A C112/S Coated F-R1112 Steel Safedge control units Safety Auxiliary Supply Mounting Cat. No. Outputs Outputs Voltage 2 N.O. 1 N.C. 24V AC/DC, 110/230V AC DIN rail 440F-C251D 1 N.O. 1 N.C. 24V AC/DC DIN rail 440F-C252D 2 N.O. 1 N.C. 24V AC/DC, 110/230V AC Surface 440F-C251P 53

55 440F Component Parts Dimensions Name Description Cat. No. Connector and Cable 2 m 440F-A m 440F-A1305 Terminator 6kΩ (yellow) resistor for series termination 15kΩ (blue) resistor for parallel termination 440F-A F-A1309 Closing Cap To colse profile 440F-E0110S 440F-A1302S Closing Cap To close profile 440F-E0310S To close profile 440F-E1610N 440F-A1303S 440F-A1303N Cyanocrylate Adhesive Contents: 3g. Sufficient for approx. 10 terminators 440F-A0020 Shears 440F-A

56 Safedge factory assembled product selection (straight length profile) 440F- E A A K V a b c d e Code A F H Code A B Code A B C D E F G H I J K L M N O P Q R S T a Profile Description 0110S 1610N 0310S b C Rail Description 1212 aluminium 1112 zinc coated steel c Cable Entrance Description LHT left entry, 1m cable LHT left entry, 2m cable LHT left entry, 3m cable LHT left entry, 5m cable LHT left entry, 10m cable RHT right entry, 1m cable RHT right entry, 2m cable RHT right entry, 3m cable RHT right entry, 5m cable RHT right entry, 10m cable SET straight entry, 1m cable SET straight entry, 2m cable SET straight entry, 3m cable SET straight entry, 5m cable SET straight entry, 10m cable UNDER entry, 1m cable UNDER entry, 2m cable UNDER entry, 3m cable UNDER entry, 5m cable UNDER entry, 10m cable Code A B C D E F G H I J K L M N O P Q R S T U V d Termination Description LHT left entry, 1m cable LHT left entry, 2m cable LHT left entry, 3m cable LHT left entry, 5m cable LHT left entry, 10m cable RHT right entry, 1m cable RHT right entry, 2m cable RHT right entry, 3m cable RHT right entry, 5m cable RHT right entry, 10m cable SET straight entry, 1m cable SET straight entry, 2m cable SET straight entry, 3m cable SET straight entry, 5m cable SET straight entry, 10m cable UNDER entry, 1m cable UNDER entry, 2m cable UNDER entry, 3m cable UNDER entry, 5m cable UNDER entry, 10m cable Parallel Termination - 15kΩ Series Termination - 6kΩ e Length of Safedge - mm Code Description 5 digit no. eg: 50m = mm = mm minimum d Series Termination 6kΩ a Profile Type: 0110S b Aluminium 'C' rail Type: 1212 c SET straight entry, 1m cable Notes: Please order control units separately. Other profiles and c rail versions are available 55

57 100S & 700S 56

58 100S, 700S Safety Contactors and Safety Control Relays Bulletin 100S Safety Contactors and Bulletin 700S Safety Control Relays provide mechanically linked, positively guided and mirror image contacts, which are required in feedback circuits for modern safety applications. Mechanically linked (positively guided) contacts are linked together, thereby preventing the reclosing of the N.C. contacts if a N.O. contact has welded. This helps to protect personnel from unintended machine starts and loss of the safety function. Safety Contactors & Safety Control Relays Bulletin 100S-C 58 Bulletin 100S-D 58 Bulletin 700S-CF 58 57

59 100S & 700S Features 100S-C & 700S-CF safety contactors Safety Contactors & Safety Control Relays Bulletin 100S Safety Contactors and Bulletin 700S Safety Control Relays provide mechanically linked, positively guided contacts, which are required in feedback circuits for modern safety applications. Mechanically linked (positively guided) contacts are linked together, thereby preventing the reclosing of the N.C. contacts if a N.O. contact has welded. This helps to protect personnel from unintended machine starts and loss of the safety function. Conforming to standards EN , EN , EN 50205, UL 508, EN CE marked for all applicable directives and approved by SUVA, CSA and UL positively guided / mechanically linked N.C. auxiliary contacts front-mounted auxiliary contacts - Permanently fixed - Protective cover to prevent manual operation - Red contact housing for easy identification AC & DC operating coils SUVA Third Party certification multiple coil voltages available 100S-D safety contactors electronic and conventional coils - AC & DC - integrated PLC interface - low power pick-up & hold-in - wide voltage ranges complete range of accessories environmentally friendly compact size mirror image auxiliary conatcts Bold Catalogue Numbers refer to stocked items For more information refer to: Printed Safety Catalogue - S115-CA001A-EN-P CD based Safety Catalogue Visit: 58

60 100S-C Safety Contactors 3-Pole AC & DC Operated Contactors Ie Ratings for Switching AC Motors - AC-2, AC-3, AC-4 Aux Contacts Cat. No. [A] kw (50 Hz) HP (60 Hz) 400V 1Ø 3Ø AC-3 AC-1 230V 415V 500V 690V 115V 230V 200V 230V 460V 575V N.O. N.C S-C09 05C S-C09 14C S-C12 05C S-C12 14C S-C16 05C S-C16 14C S-C23 05C S-C23 14C S-C30 04C S-C30 14C / S-C37 04C S-C37 14C S-C43 04C S-C43 14C S-C60 04C S-C60 14C S-C72 04C S-C72 14C S-C85 04C S-C85 14C Other contact configurations are available. Reversing AC & DC operated contactors also available The Catalogue Number as listed is incomplete. Select a coil voltage code from the table below to complete the Catalogue Number Example: 120V, 60Hz: Catalogue Number 100S-C09 05C becomes Catalogue Number 100S-C09D05C. AC Coil Voltage Code Vac/Hz Hz R K V W X Y KP D P S KG L 60Hz Q J V X KP D KG H L 50/60 KJ KY KP KD KG KL Vac/Hz Hz F VA T N G B M C 60Hz A T I E N B C 50/60 KL KF KA KN KB DC Coil Voltage Code DC Voltage S-C09 C43 Standard ZR ZQ ZJ ZW ZY ZZ ZB ZG ZE ZD ZP ZS ZA ZF ZT with Integrated Diode DJ 100S-C60 C85 with Integrated Diode DR DQ DJ DW DY DZ DB DG DE DD DP DS DA DF DT Coil Terminal Position All contactors are delivered with the coil terminals located on the line side. For load side coil terminations, insert a U prior to the coil voltage code. Ordering example: Cat No. 100S-C09UZJ05C. 59

61 100S & 700S 100S-D Safety Contactors 3-Pole AC & DC Operated Contactors Ie [A] Ratings for Switching AC Motors - AC-2, AC-3, AC-4 Aux Contacts Cat. No. 60 C 40 C kw (50 Hz) HP (60 Hz) AC-3 AC-1 230V 400V 415V 500V 690V 1000V 200V 230V 460V 575V N.O. N.C. ❶ /1L 100S-D95 33LC❷ S-D95 22C /1L 100S-D110 33LC❷ S-D110 22C /1L 100S-D140 33LC❷ 90 ❹ 132 ❹ S-D140 22C S-D180 22C 110 ❹ 160 ❹ S-D210 22C S-D250 22C S-D300 22C S-D420 22C S-D630 22C S-D860 22C The Catalogue Number as listed is incomplete. Select a coil voltage code from the table below to complete the Catalogue Number Example: 120V, 60Hz: Catalogue Number 100S-D95 22C becomes Catalogue Number 100S-D95D22C. AC Coil Voltage Code Conventional Coil Vac S-D95 50Hz K Y D A T N B G M C 100S-D180 60Hz J X D H A T N B C 100S-D95 50/60Hz KJ KP KN KG KF KA 100S-D110 Electronic Coil w/plc Interface ❸ Vac S-D95 50/60Hz EJ EY EP ED EG EA EN EN EN 100S-D S-D300 50/60Hz EY EP ED EG EA EN EN EN 100S-D S-D630 50/60Hz EP ED EG EA EN EB EM EC 100S-D860 DC Coil Voltage Code Conventional Coil V S-D95 D140 ❷ DC ZJ ZY ZD ZS ZA ZT Electronic Coil w/ei Interface ❸ V S-D95 D300 DC EZJ EZY EZD EZA 100S-D420 DC EZY EZD EZA 100S-D DC ED EA ❶ The N.C. contacts meet IEC Annex F requirements to mirror contact performance. The N.C. mirror contacts are wired in series or parallel and must be used as monitoring contacts with feedback to the safety circuit. ❷ For conventional DC coil only. The pickup winding must be interconnected with the N.C. late-breaking auxiliary contacts. ❸ Signal voltage of the Cat. No. 100S-D electronic interface:ue: 24V DC/Ie: 15 ma Pick-Up Voltage: 13.0V DC 30.2V DC Drop-Out Voltage: -3.0V DC +5.0V DC ❹ Higher kw rating only applies to contactors with electronic coil. 60

62 700S-CF Safety Control Relays 8-Pole AC & DC Operated Control Relays AC-12 AC-15 Contacts Cat. No. Ith [A] Ie [A] 40 C 60 C 24/48V 120V 240V 400V 500V 600V 690V N.O. N.C. Main Contacts S-CF440 C S-CF530 C Adder Deck Contacts S-CF620 C The Catalogue Number as listed is incomplete. Select a coil voltage code from the table below to complete the Catalogue Number Example: 120V, 60Hz: Catalogue Number 700S-CF440 C becomes Catalogue Number 700S-CF440DC. AC Coil Voltage Code Vac Hz R K V W X Y KP D P S KG L F 60 Hz Q J V X KP D KG H L 50/60 Hz KJ KY KP KD KG KL KL Vac Hz VA T N G B M C 60 Hz A T I E N B C 50/60 Hz KF KA KN KB DC Coil Voltage Code Vdc Standard ZR ZQ ZJ ZW ZY ZZ ZB ZG ZE ZD ZP ZS ZA ZF ZT With diode suppressor DJ Auxiliary Contacts N.O. N.C. For Use with Cat. No. N.O. N.C. For Use with Cat. No S-C all 100-SA D Left or right 100-DS S-CF all outside mounting S-C AC only 100-SA D Left or right 100-DS S-CF AC only outside mounting S-C09 C SB D Left or right 100-DS2-B11 700S-CF all outside mounting S-C09 C23 AC only 100-SA20 700S-CF AC only Control Modules Description For Use with Cat. No. DC Interface (electronic) 100S-C with AC coils 100-JE Interface between DC control signal & contactor AC operating mechanism 700S-CF with AC coils Surge Suppressors - RC module 24 48V, 50/60 Hz 100S-C with AC coils 100-FSC48 limitation of coil AC operating V, 50/60 Hz 700S-CF with AC coils 100-FSC280 switching transients mechanism V, 50/60 Hz 100-FSC480 Varistor Module 12 55V AC /12 77V DC 100-FSV55 AC/DC Operating V AC /78 180V DC 100S-C all 100-FSV136 mechanism V AC / V DC 700S-CF all 100-FSV V AC 100-FSV575 Diode Module V DC 100S-C with DC coils DC Operating 700S-CF with DC coils 100-FSD250 mechanism 61

63 800Z 62

64 800Z Zero-Force Touch Buttons Allen-Bradley Zero-Force Touch Buttons offer unparalleled reliability and operator safety in industrial work environments. Utilising field-effect technology, this world-class interface can sense and then convert a persons touch into an electrical output that initiates an operation. Zero-Force Touch Buttons 800Z General Purpose Z Heavy Industrial 64 63

65 800Z Features 800Z Zero-Force touch buttons Zero-Force Touch Buttons general purpose or heavy industrial versions available Zero Force to operate ergonomic design EMC protection diagnostic LEDs replaceable Relays (heavy industrial) quick disconnect or pre-cabled devices Bulletin 800Z Zero-Force Touch Buttons are designed for use by machine control systems requiring the use of two hands. An interlinked sensor surface weaves two capacitive sensors in offset planes for superior product sensitivity. The 800Z touch buttons are ergonomically designed to require for ease of operation. No force is required to operate the switch; simply touching the surface of the switch will initiate an output. The 800Z can detect the hand though most industrial gloves. The contour of the 800Z touch buttons serves two purposes; it easily conforms to the shape of the hand while helping prevent defeatability when two-hand control is needed. Two bi-coloured diagnostic LEDs provide guidance during operation. The power/fault LED blinks at different rates to provide diagnostic information to the user. The 800Z detects the presence of a hand during power-up, noise, and conductive film build-up over time. Bold Catalogue Numbers refer to stocked items EMC Noise Radiated Immunity/ Conducted Immunity Conductive Films Deposited Over Time Metallic Objects Damp Shop Rag Dry Clothing/Dry Shop Rags/Gloves Fluids: Water/Coolants Hand/Fingers Ability to Discriminate Some Some Some Some YES Competitor Products YES YES Most YES YES Most YES Allen-Bradley For more information refer to: Printed Safety Catalogue - S115-CA001A-EN-P CD based Safety Catalogue Visit: 64

66 800Z Zero-Force Touch Buttons general purpose Note: Guard not supplied. Select required guard from table. Mounting Input Voltage Range Cat. No. Hole Size & Output Type Guard 6ft Cabled - 5 Wire 5-Pin Mini QD 5-Pin Micro QD V AC Input see note * 800Z-GF Z-GF3Q mm Relay Output 10 40V DC & 20 30V AC Input see note * 800Z-GL Z-GL3Q5 -- Relay Output V AC Input see note * 800Z-GF Z-GF2Q mm Relay Output 10 40V DC & 20 30V AC Input see note * 800Z-GL Z-GL2Q5 Relay Output Recommended cordset - 2m N-F5AE-6F 889D-F5AC-2 800Z Zero-Force Touch Buttons heavy industrial Mounting Input Voltage Range Cat. No. Style & Output Type Guard Terminal Block Flush Mount 10 40V DC & 20 30V Input, Relay Output see note * 800Z-HL V AC Input, Relay Output see note * 800Z-HF1 Guards Mounting For Use With Cat. No. Style Colour/Type Terminal Block 800Z General Purpose Yellow Plastic Black Plastic 800Z-G3AG1 800Z-G3AG2 800Z Heavy Industrial Yellow Plastic 800Z-HAG1 Notes: Safety Relays should be used in two-hand control applications. Recommended Minotaur Safety Relay: MSR125HP. Refer to Safety Relays section in this publication for more details. 65