P R O D U C T I N F O R M AT I O N. IDL Vision Systems. Maximize throughput with high efficiency sorting

Transcription

1 U Vision ystems aximize throughput with high efficiency sorting

2 Vision systems aximize throughput with high efficiency sorting roduct description 2 he system for item detection performs an analysis of letters and parcels on continuous belts, tilt trays and cross belt conveyor systems. he system provides information about the number of items, their position and other characteristics used to increase throughput by reducing missorts and optimizing the offload process. eliable operation of the sorter requires adequate distance between packages and the detection of packages that are on top of each other. provides accurate singula- tion verification and classifies packages as singles or doubles. strength of is its use of both 3 shape and 2 grayscale imaging. Using laser triangulation for 3 imaging is ideal for small- to medium-sized items. tems as small as 2 mm high can be accurately analyzed, increasing efficiency in product streams that contain both flats and packages. y measuring position, volume, occupied area and product overhang, the system increases throughput and efficiency of the sorter. t a glance etection and counting of items of heights down to 2 mm ccurate measurement of item position on belt or tray oubles detection including sideby-side, product spacing (too close), touching and piggy-back conditions re-calibrated measurement head in 65 housing ull-range item characteristics in 3 in up to 3 m/s lassify items by height measurement Your benefits orting center throughput is maximized osition measurement enables additional sort destinations with existing sort footprint inimized recirculation results in reduced package handling and minimized costs for damage andling costs are decreased due to decreased missorts lassification of items into correct price category asy and inexpensive integration by simple installation over-the-belt and easy connection to sorter protocols dditional information etailed technical data 3 rdering information 4 imensional drawings 4 - V Y ic k /

3 Vision systems etailed technical data eatures ype of system pplication ield of view width Working distance aser class ight source 1) aximum height range 1) ± 15 nm erformance ransport speed etectable object shape inimum object size aximum object size utput data nterfaces User interface erial (-232, -422) thernet U ncoder interface aximum encoder frequency easurement head echanics/electronics / tem detection system oubles detection, footprint position and volume, object classification : 500 mm... 1,550 mm, : 450 mm mm : 280 mm... 1,280 mm, : 415 mm mm lass / 2 ed laser, 660 nm : 1,000 mm, : 450 mm 3 m/s ll shapes, singulated or piggy-backs 50 mm x 50 mm x 2 mm : 2,500 mm x 750 mm x 750 mm, : 2,500 mm x 420 mm x 420 mm (depends on the configuration) ingulation type, separation distance, length, width, height, area, volume, X-, Y- and Z-position of item center, overhang anger tudio,, l l l 30 kz upply voltage 100 V V ± 15 % imensions ( x W x ) 420 mm x 107 mm x 163 mm nclosure rating 65 Weight 7 kg ousing material luminum ousing color Gray varnished onnectors ncoder: socket 12, 8-pin, eating: connector 12, 4-pin, thernet connection: arting ushull plug connector, ower / connection: connector 12, 8-pin onnector material thernet: thermoplast / anodized aluminum, 12: nickel-plated brass Window material -coated, float glass mbient data hock load 15 g, 3 x 6 directions Vibration load 5 g, 58 z z mbient temperature, operation 1) mbient temperature, storage 2) ) 2) on-condensing ic k - V Y 3

4 Vision systems rdering information ype of system ield of view width odel name art no. tem detection system 500 mm... 1,550 mm imensional drawings 16.5 (0.65) 76 (2.99) 13.2 (0.52) 20 (0.79) 34 (1.34) 31 (1.22) 1 mage sensor 2 aser unit 3 astening threads (8 x 15 length) 450 mm mm (0.66) 163 (6.42) (7.29) 4 - V Y ic k / (0.31) (11.18) (16.54) (1.61) (4.72) 120 (4.72) 90 (3.54) 40 (1.57) 128 (5.04) 106 (4.17) 17 (0.67) 107 (4.21) ll dimensions in mm (inch)

5 Vision systems 530 (20.87) 500 (16.69) 230 (9.06) 230 (9.06) 130 (5.12) 130 (5.12) 1 x 5 15 (0.59) 155 (6.10) 6 (0.24) 470 (18.50) 440 (17.32) 400 (15.75) 1 x 5 1 ounting holes 8.7 (0.34) mm (inch) 32 (1.26) ll dimensions in mm (inch) / ic k - V Y 5

6 Your quick access to maximum efficiency Vision systems earch online quickly and safely with the inders roduct pplications iterature ervice onnection diagram ccessoires pare part roduct inder: We can help you to quickly target the product that best matches your application. pplications inder: elect the application description on the basis of the challenge posed, industrial sector, or product group. iterature inder: Go directly to the operating instructions, technical information, and other literature on all aspects of products. hese and other inders at fficiency with e-commerce tools learly structured: You can find everything you need for your sensor planning under the menu items roducts, nformation, and y ccount. vailable 24 hours a day: egardless of where you are in the world or what you d like to know everything is just a click away at com. afe: Your data is password-protected and only visible to you. With the individual user management, you define who can see what data and who can execute what actions. ind out prices and availability etermine the price and possible delivery date of your desired product simply and quickly. rder online You can go through the ordering process in just a few steps. equest or view a quote You can have a quote generated online here. very quote is confirmed to you via V Y ic k /

7 / ( ) W Umod int37 at a glance eading technologies Unique product range omprehensive services With a staff of more than 5,000 and over 50 subsidiaries and representations worldwide, is one of the leading and most successful manufacturers of sensor technology. he power of innovation and solution competency have made the global market leader. o matter what the project and industry may be, talking with an expert from will provide you with an ideal basis for your plans there is no need to settle for anything less than the best. on-contact detecting, counting, classifying, positioning and measuring of any type of object or media ccident and operator protection with sensors, safety software and services utomatic identification with bar code and readers aser measurement technology for detecting the volume, position and contour of people and objects omplete system solutions for analysis and flow measurement of gases and liquids ifeime ervices for safety and productivity pplication centers in urope, sia and orth merica for the development of system solutions under realworld conditions -usiness artner ortal price and availability of products, requests for quotation and online orders Worldwide presence with subsidiaries in the following countries: ustralia elgium/uxembourg rasil eská epublika anada hina anmark eutschland spaña rance Great ritain ndia srael talia apan éxico ederland orge Österreich olska omânia ussia chweiz ingapore lovenija outh frica outh orea uomi verige aiwan ürkiye United rab mirates U lease find detailed addresses and additional representatives and agencies in all major industrial nations at G Waldkirch Germany

8 roduct information rime mproved ystem reliability in outdoor areas bject detection systems

9 ollision awareness with a wide scope rime two system solutions, one goal he versatile rime system has been developed with the aim of preventing costly collisions. t is used in a whole host of industries, including steel works, ports, and railway industry sectors of various kinds. wo application packages have been developed in order to keep damage to a minimum and, as a result, reliably enhance the availability of the container loading equipment to a considerable degree: 104 G and 502. ollision prevention in the direction of travel and for cross travel: 104 G ubber tired gantry cranes (G) are highly flexible pieces of loading equipment that are even able switch between aisles in the container stacking area during container handling processes. o assist them, the 104 G combines two functions in a single system solution: 99 athway collision protection 99 ross travel collision protection oth functions are based on predefined warning and emergency stop laser fields that are monitored by a safety controller plus control software that is integrated into it. bstacles are detected more accurately xcellent system reliability thanks to self-monitoring function igh level of operational reliability 2 rime /

10 crane boom and crane-to-crane collision prevention: 502 n applications involving ship-to-shore () container cranes, the 502 provides a safe, reliable method of detecting superstructures such as radar systems. n addition to boom collision protection, the 502 provides crane-to-crane collision protection. he 502 even combines these two functions in a single system solution: 99 ollision protection at the crane boom 99 rane-to-crane collision protection he system makes it possible to prevent collisions by evaluating warning, deceleration, and emergency stop laser fields. he system functions are monitored on a cyclical basis by the safety controller plus control software that is integrated into it. cranes with booms of up to 80 m in length are monitored reliably rane-to-crane collision protection elf-monitoring function xcellent diagnostics coverage for any failure or shifting of the laser measurement system out of its original position aser measurement system allows multiple instances of field monitoring to take place simultaneously igh level of operational reliability / rime 3

11 rime bject detection systems mproved system reliability in outdoor areas roduct description he rime (dvanced bject etection ystem) object detection system is a self-testing system with excellent diagnostic capabilities. he is used in monitoring applications where a standalone laser scanner is not sufficient and high operational reliability of the system is required. hanks to the included preconfigured logic blocks, the system can be efficiently and reliably put into operation. n addition to optical sensor testing, the response time and output signals of the sensors are continuously tested during operation. he fills the gap in outdoor areas where laser scanners alone are not enough and high system reliability must be ensured. 4 dditional information etailed technical data rdering information imensional drawings t a glance nhanced system diagnostics utomatic self-test cycles for the entire system afe monitoring of the correct switching behavior and connection cable of the laser scanner Your benefits he independent self-testing system ensures secure operation due to excellent diagnostic capabilities eliable, industry-proven laser scanner with enhanced diagnostics for outdoor applications Variable monitoring fields make the ideal for a wide range of applications asy implementation of additional logic functions asily expandable due to modular concept odular concept makes expanding the system simple ptional gateways ensure connection to bus systems or remote diagnostics uilt-in control functions for peripheral devices, even for safety-related signals like emergency stop upports and simplifies individual operating licenses for machinery -- or more information, just enter the link or scan the code and get direct access to technical data, design models, operating instructions, software, application examples and much more. rime /

12 bject detection systems rime etailed technical data he exact device specifications and performance data of the product may deviate from the information provided here, and depend on the application in which the product is being used and the relevant customer specifications. rime eatures G umber of laser measurement scanners canner design erformance G esponse time 240 ms 330 ms umber of field sets 3 fields per 1 test field per 2 fields per 1 test field per echanics/electronics G upply voltage (10.8 V V ) 1) 24 V 1) Weight 1.1 kg, per, without connecting cables 3.7 kg, per, without connecting cables 1) er eatures Version hort ange ield of application utdoor ight source nfrared (905 nm) aser class 1 ( (2007-3)) ield of view 270 canning frequency 25 z / 50 z ngular resolution eating Yes perating range 0.5 m m ax. range with 10 % reflectivity 18 m og correction Yes erformance etectable object shape ystematic error tatistical error / lmost any ± 30 mm ± 12 mm rime 5

13 rime bject detection systems nterfaces 6 erial (-232) thernet bus unction ata transmission rate unction ata transmission rate rotocol unction witching inputs 2 witching outputs 3 ptical indicators echanics/electronics lectrical connection perating voltage ower consumption l ost, UX 9.6 aud kaud l ost 10/100 bit / l utputs extension 1 (contamination warning) 12 circular plug-in connector 10.8 V V 60 W ousing color Gray ( 7032) nclosure rating 67 ( 60529, ection ) rotection class ( (1997;10)) Weight imensions mbient data bject remission 1.1 kg, without connecting cables 105 mm x 102 mm x 162 mm 10 %... > 1,000 % (reflectors) lectromagnetic compatibility () :2005 / ( ) Vibration resistance ( ) hock resistance ( ) mbient operating temperature torage temperature mbient light safety eatures ax. range with 10 % reflectivity 40,000 lx 40 m ield of view 190 eating nterfaces onfiguration interface lectrical connection Yes thernet 12 circular plug-in connector rime /

14 bject detection systems rime echanics/electronics upply voltage 24 V ixing tandard kit nclosure rating 67 ( 60529, ection ) rotection class ( 60529, ection ) mbient data mbient temperature operation mbient storage temperature mbient light safety 70,000 lx lectromagnetic compatibility () (2005) ( ) bject remission 2 %... > 1,000 %, reflectors hock load ( ), ( ) Vibration load ( ) X3-U General data ystem construction onfiguration method onfiguration software ieldbus/industrial network ype of fieldbus integration / odular ystem plug 1 ain module 1 Gateways xpansion modules ) elay modules ) Via software lexi oft esigner open, ther, theret/, U, U,, eviceet Gateway 1) ach otion ontrol module connected reduces the possible number of other extension modules by two. 2) Up to 8 U410-2 relay output modules and/or 4 U410-4 relay output modules (meaning a max. of 16 safe relay outputs). unctions estart interlock xternal device monitoring () ifferentiation between man and material (muting) nterfaces anual / automatic (configurable) l ystem connection ystem plug X onnection type system plug crew-type terminals umber of interfaces 0 onfiguration and diagnostics interface -232 l rime 7

15 rime bject detection systems lectrical data rotection class ( 61140) ype of voltage supply V or V 1) upply voltage V s 24 V (16.8 V V ) nternal power consumption 2.5 W vervoltage category ( ) witch-on time 18 s 1) he current of the power supply that powers the main unit must be limited to a maximum of 4, either through the power supply itself or a fuse. mbient data nclosure rating terminals 20 ( 60529) rotection class housing 40 ( 60529) mbient operating temperature torage temperature ir humidity 10 % %, non-condensing limate conditions according to (55 ambient operating temperature, 95% rel. humidity) 8 lectromagnetic compatibility () lass ( , 55011) Vibration resistance 1 g, 5 z z ( ) 3 g, 10 z z ( ) hock resistance (continuous shock) 10 g, 16 ms ( ) hock resistance (single shock) 30 g, 11 ms ( ) X3-X84002 General data ystem construction onfiguration method onfiguration software ieldbus/industrial network ype of fieldbus integration ystem plug 1 ain module 1 odular Gateways xpansion modules ) elay modules ) Via software lexi oft esigner open, ther, theret/, U, U,, eviceet Gateway 1) ach otion ontrol module connected reduces the possible number of other extension modules by two. 2) Up to 8 U410-2 relay output modules and/or 4 U410-4 relay output modules (meaning a max. of 16 safe relay outputs). unctions lexi oop-compatible ast shut-off ast shut-off time l l 8 ms rime /

16 bject detection systems rime nterfaces umber of safety inputs 8 (1 8) umber of non-safe inputs 0 umber of test signal outputs 2 (X1, X2) umber of safe outputs 4 (1 4) umber of non-safe outputs 0 onnection type pring terminals lectrical data rotection class ( 61140) Voltage supply internal logic Via XU+ Voltage supply test signal outputs Via XU+ Voltage supply safe outputs Via 1, 2 nternal power consumption 2.2 W 1) 1) Via XU+, without current on test signal outputs. mbient data nclosure rating terminals 20 ( 60529) rotection class housing 40 ( 60529) mbient operating temperature torage temperature ir humidity 10 % %, non-condensing limate conditions according to (55 ambient operating temperature, 95% rel. humidity) lectromagnetic compatibility () lass ( , 55011) Vibration resistance 1 g, 5 z z ( ) 3 g, 10 z z ( ) hock resistance (continuous shock) 10 g, 16 ms ( ) hock resistance (single shock) 30 g, 11 ms ( ) / rime 9

17 rime bject detection systems rdering information 10 ield of application tems supplied odel name art no. asic systems for different applications G cranes lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 U configuration cable -8U04G U stick with configuration files / connecting cable ower supply connecting cable (1 x) -232 input connecting cable ounting kit 1b ounting kit 2 thernet connection cable -204-G (2 x) lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 U configuration cable -8U04G U stick with configuration files / connecting cable (2 x) ower supply connecting cable (2 x) -232 input connecting cable (2 x) ounting kit 1b (2 x) ounting kit 2 (2 x) thernet connection cable -204-G (3 x) lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 (2 x) U configuration cable -8U04G U stick with configuration files / connecting cable (3 x) ower supply connecting cable (3 x) -232 input connecting cable (3 x) ounting kit 1b (3 x) ounting kit 2 (3 x) thernet connection cable -204-G (4 x) lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 (2 x) U configuration cable -8U04G U stick with configuration files / connecting cable (4 x) ower supply connecting cable (4 x) -232 input connecting cable (4 x) ounting kit 1b (4 x) ounting kit 2 (4 x) thernet connection cable -204-G (4 x) lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 (2 x) U configuration cable -8U04G U stick with configuration files / connecting cable (4 x) ower supply connecting cable (4 x) -232 input connecting cable (4 x) Weather hood 270 (4 x) ounting bracket (4 x) thernet connection cable -204-G G rime /

18 bject detection systems rime ield of application tems supplied odel name art no lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 U configuration cable -8U04G U stick with configuration files thernet connection cable -204-G accessory set 1 asic systems for different applications cranes / (2 x) lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 U configuration cable -8U04G U stick with configuration files thernet connection cable -204-G accessory set 1 (2 x) (3 x) lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 (2 x) U configuration cable -8U04G U stick with configuration files thernet connection cable -204-G accessory set 1 (3 x) (4 x) lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 (2 x) U configuration cable -8U04G U stick with configuration files thernet connection cable -204-G accessory set 1 (4 x) (2 x) lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 (2 x) U configuration cable -8U04G U stick with configuration files thernet connection cable -204-G10 (2 x) 511 accessory set 2 (2 x) rime 11

19 rime bject detection systems imensional drawings (imensions in mm (inch)) (.41) 49 (1.93) 5 x 7.5 (0.3) 79.3 (3.12) 10 (.39) 105 (4.13) x 7.5 (0.3) (4.02) Ø 94 (3.7) 73 (2.87) 79.3 (3.12) (4.56) 152 (5.98) (5.79) 11 (0.43) 185 (7.28) (3.05) 155 (6.10) 91 (3.58) screw holes 8 x 9 2 o not obstruct front window 3 4 screw holes 6 x 8 63 (2.48) 43 (1.69) 1 93 (3.66) 159 (6.26) 55 2(2.17) 120 (4.72) 32 (1.26) rime / (5.39) 3

20 bject detection systems rime X3-U0 a. 33 onnector range X3-X / rime 13

21 rime bject detection systems 14 rime /

22 ervices search online and order earch online quickly and safely - with the inders fficiency with the -ommerce-ools from roduct pplications iterature ervice ccessories oftware roduct inder: We can help you to quickly target the product that best matches your application. pplications inder: elect the application description on the basis of the challenge posed, industrial sector, or product group. iterature inder: Go directly to the operating instructions, technical information, and other literature on all aspects of products. ind out prices and availability etermine the price and possible delivery date of your desired product simply and quickly at any time. equest or view a quote You can have a quote generated online here. very quote is confirmed to you via . rder online You can go through the ordering process in just a few steps. or safety and productivity: ifeime ervices ifeime ervices is a comprehensive set of high-quality services provided to support the entire life cycle of products and applications from system design all the way to upgrades. hese services increase the safety of people, boost the productivity of machines and serve as the basis for our customers sustainable business success. U ifeime ervices U onsulting & esign Globally available experts for cost-effective solutions roduct & ystem upport ast and reliable, by telephone or on location Verification & ptimization hecks and recommendations for increased availability Upgrade & etrofits Uncovers new potential for machines and systems raining & ducation mployee qualification for increased competitiveness / rime 15

23 / _/itl re Umod int41 at a glance is a leading manufacturer of intelligent sensors and sensor solutions for factory, logistics, and process automation. With more than 6,000 employees and over 40 subsidiaries worldwide, we are always close to our customers. unique range of products and services creates the perfect basis for controlling processes securely and efficiently, protecting individuals from accidents and preventing damage to the environment. We have extensive experience in various industries and understand their processes and requirements. With intelligent sensors, we can deliver exactly what our customers need. n application centers in urope, sia and orth merica, system solutions are tested and optimized in accordance with customer specifications. ll this makes us a reliable supplier and development partner. omprehensive services round out our offering: ifeime ervices provide support throughout the machine life cycle and ensure safety and productivity. or us, that is ensor ntelligence. Worldwide presence: ustralia, elgium/uxembourg, rasil, Česká republika, anada, hina, anmark, eutschland, spaña, rance, Great ritain, ndia, srael, talia, apan, éxico, ederland, orge, Österreich, olska, omânia, ussia, chweiz, ingapore, lovenija, outh frica, outh orea, uomi, verige, aiwan, ürkiye, United rab mirates, U. lease find detailed addresses and additional representatives and agencies in all major industrial nations at: G Waldkirch Germany

24 roduct information rime mproved ystem reliability in outdoor areas bject detection systems

25 ollision awareness with a wide scope rime two system solutions, one goal he versatile rime system has been developed with the aim of preventing costly collisions. t is used in a whole host of industries, including steel works, ports, and railway industry sectors of various kinds. wo application packages have been developed in order to keep damage to a minimum and, as a result, reliably enhance the availability of the container loading equipment to a considerable degree: 104 G and 502. ollision prevention in the direction of travel and for cross travel: 104 G ubber tired gantry cranes (G) are highly flexible pieces of loading equipment that are even able switch between aisles in the container stacking area during container handling processes. o assist them, the 104 G combines two functions in a single system solution: 99 athway collision protection 99 ross travel collision protection oth functions are based on predefined warning and emergency stop laser fields that are monitored by a safety controller plus control software that is integrated into it. bstacles are detected more accurately xcellent system reliability thanks to self-monitoring function igh level of operational reliability 2 rime /

26 crane boom and crane-to-crane collision prevention: 502 n applications involving ship-to-shore () container cranes, the 502 provides a safe, reliable method of detecting superstructures such as radar systems. n addition to boom collision protection, the 502 provides crane-to-crane collision protection. he 502 even combines these two functions in a single system solution: 99 ollision protection at the crane boom 99 rane-to-crane collision protection he system makes it possible to prevent collisions by evaluating warning, deceleration, and emergency stop laser fields. he system functions are monitored on a cyclical basis by the safety controller plus control software that is integrated into it. cranes with booms of up to 80 m in length are monitored reliably rane-to-crane collision protection elf-monitoring function xcellent diagnostics coverage for any failure or shifting of the laser measurement system out of its original position aser measurement system allows multiple instances of field monitoring to take place simultaneously igh level of operational reliability / rime 3

27 rime bject detection systems mproved system reliability in outdoor areas roduct description he rime (dvanced bject etection ystem) object detection system is a self-testing system with excellent diagnostic capabilities. he is used in monitoring applications where a standalone laser scanner is not sufficient and high operational reliability of the system is required. hanks to the included preconfigured logic blocks, the system can be efficiently and reliably put into operation. n addition to optical sensor testing, the response time and output signals of the sensors are continuously tested during operation. he fills the gap in outdoor areas where laser scanners alone are not enough and high system reliability must be ensured. 4 dditional information etailed technical data rdering information imensional drawings t a glance nhanced system diagnostics utomatic self-test cycles for the entire system afe monitoring of the correct switching behavior and connection cable of the laser scanner Your benefits he independent self-testing system ensures secure operation due to excellent diagnostic capabilities eliable, industry-proven laser scanner with enhanced diagnostics for outdoor applications Variable monitoring fields make the ideal for a wide range of applications asy implementation of additional logic functions asily expandable due to modular concept odular concept makes expanding the system simple ptional gateways ensure connection to bus systems or remote diagnostics uilt-in control functions for peripheral devices, even for safety-related signals like emergency stop upports and simplifies individual operating licenses for machinery -- or more information, just enter the link or scan the code and get direct access to technical data, design models, operating instructions, software, application examples and much more. rime /

28 bject detection systems rime etailed technical data he exact device specifications and performance data of the product may deviate from the information provided here, and depend on the application in which the product is being used and the relevant customer specifications. rime eatures G umber of laser measurement scanners canner design erformance G esponse time 240 ms 330 ms umber of field sets 3 fields per 1 test field per 2 fields per 1 test field per echanics/electronics G upply voltage (10.8 V V ) 1) 24 V 1) Weight 1.1 kg, per, without connecting cables 3.7 kg, per, without connecting cables 1) er eatures Version hort ange ield of application utdoor ight source nfrared (905 nm) aser class 1 ( (2007-3)) ield of view 270 canning frequency 25 z / 50 z ngular resolution eating Yes perating range 0.5 m m ax. range with 10 % reflectivity 18 m og correction Yes erformance etectable object shape ystematic error tatistical error / lmost any ± 30 mm ± 12 mm rime 5

29 rime bject detection systems nterfaces 6 erial (-232) thernet bus unction ata transmission rate unction ata transmission rate rotocol unction witching inputs 2 witching outputs 3 ptical indicators echanics/electronics lectrical connection perating voltage ower consumption l ost, UX 9.6 aud kaud l ost 10/100 bit / l utputs extension 1 (contamination warning) 12 circular plug-in connector 10.8 V V 60 W ousing color Gray ( 7032) nclosure rating 67 ( 60529, ection ) rotection class ( (1997;10)) Weight imensions mbient data bject remission 1.1 kg, without connecting cables 105 mm x 102 mm x 162 mm 10 %... > 1,000 % (reflectors) lectromagnetic compatibility () :2005 / ( ) Vibration resistance ( ) hock resistance ( ) mbient operating temperature torage temperature mbient light safety eatures ax. range with 10 % reflectivity 40,000 lx 40 m ield of view 190 eating nterfaces onfiguration interface lectrical connection Yes thernet 12 circular plug-in connector rime /

30 bject detection systems rime echanics/electronics upply voltage 24 V ixing tandard kit nclosure rating 67 ( 60529, ection ) rotection class ( 60529, ection ) mbient data mbient temperature operation mbient storage temperature mbient light safety 70,000 lx lectromagnetic compatibility () (2005) ( ) bject remission 2 %... > 1,000 %, reflectors hock load ( ), ( ) Vibration load ( ) X3-U General data ystem construction onfiguration method onfiguration software ieldbus/industrial network ype of fieldbus integration / odular ystem plug 1 ain module 1 Gateways xpansion modules ) elay modules ) Via software lexi oft esigner open, ther, theret/, U, U,, eviceet Gateway 1) ach otion ontrol module connected reduces the possible number of other extension modules by two. 2) Up to 8 U410-2 relay output modules and/or 4 U410-4 relay output modules (meaning a max. of 16 safe relay outputs). unctions estart interlock xternal device monitoring () ifferentiation between man and material (muting) nterfaces anual / automatic (configurable) l ystem connection ystem plug X onnection type system plug crew-type terminals umber of interfaces 0 onfiguration and diagnostics interface -232 l rime 7

31 rime bject detection systems lectrical data rotection class ( 61140) ype of voltage supply V or V 1) upply voltage V s 24 V (16.8 V V ) nternal power consumption 2.5 W vervoltage category ( ) witch-on time 18 s 1) he current of the power supply that powers the main unit must be limited to a maximum of 4, either through the power supply itself or a fuse. mbient data nclosure rating terminals 20 ( 60529) rotection class housing 40 ( 60529) mbient operating temperature torage temperature ir humidity 10 % %, non-condensing limate conditions according to (55 ambient operating temperature, 95% rel. humidity) 8 lectromagnetic compatibility () lass ( , 55011) Vibration resistance 1 g, 5 z z ( ) 3 g, 10 z z ( ) hock resistance (continuous shock) 10 g, 16 ms ( ) hock resistance (single shock) 30 g, 11 ms ( ) X3-X84002 General data ystem construction onfiguration method onfiguration software ieldbus/industrial network ype of fieldbus integration ystem plug 1 ain module 1 odular Gateways xpansion modules ) elay modules ) Via software lexi oft esigner open, ther, theret/, U, U,, eviceet Gateway 1) ach otion ontrol module connected reduces the possible number of other extension modules by two. 2) Up to 8 U410-2 relay output modules and/or 4 U410-4 relay output modules (meaning a max. of 16 safe relay outputs). unctions lexi oop-compatible ast shut-off ast shut-off time l l 8 ms rime /

32 bject detection systems rime nterfaces umber of safety inputs 8 (1 8) umber of non-safe inputs 0 umber of test signal outputs 2 (X1, X2) umber of safe outputs 4 (1 4) umber of non-safe outputs 0 onnection type pring terminals lectrical data rotection class ( 61140) Voltage supply internal logic Via XU+ Voltage supply test signal outputs Via XU+ Voltage supply safe outputs Via 1, 2 nternal power consumption 2.2 W 1) 1) Via XU+, without current on test signal outputs. mbient data nclosure rating terminals 20 ( 60529) rotection class housing 40 ( 60529) mbient operating temperature torage temperature ir humidity 10 % %, non-condensing limate conditions according to (55 ambient operating temperature, 95% rel. humidity) lectromagnetic compatibility () lass ( , 55011) Vibration resistance 1 g, 5 z z ( ) 3 g, 10 z z ( ) hock resistance (continuous shock) 10 g, 16 ms ( ) hock resistance (single shock) 30 g, 11 ms ( ) / rime 9

33 rime bject detection systems rdering information 10 ield of application tems supplied odel name art no. asic systems for different applications G cranes lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 U configuration cable -8U04G U stick with configuration files / connecting cable ower supply connecting cable (1 x) -232 input connecting cable ounting kit 1b ounting kit 2 thernet connection cable -204-G (2 x) lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 U configuration cable -8U04G U stick with configuration files / connecting cable (2 x) ower supply connecting cable (2 x) -232 input connecting cable (2 x) ounting kit 1b (2 x) ounting kit 2 (2 x) thernet connection cable -204-G (3 x) lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 (2 x) U configuration cable -8U04G U stick with configuration files / connecting cable (3 x) ower supply connecting cable (3 x) -232 input connecting cable (3 x) ounting kit 1b (3 x) ounting kit 2 (3 x) thernet connection cable -204-G (4 x) lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 (2 x) U configuration cable -8U04G U stick with configuration files / connecting cable (4 x) ower supply connecting cable (4 x) -232 input connecting cable (4 x) ounting kit 1b (4 x) ounting kit 2 (4 x) thernet connection cable -204-G (4 x) lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 (2 x) U configuration cable -8U04G U stick with configuration files / connecting cable (4 x) ower supply connecting cable (4 x) -232 input connecting cable (4 x) Weather hood 270 (4 x) ounting bracket (4 x) thernet connection cable -204-G G rime /

34 bject detection systems rime ield of application tems supplied odel name art no lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 U configuration cable -8U04G U stick with configuration files thernet connection cable -204-G accessory set 1 asic systems for different applications cranes / (2 x) lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 U configuration cable -8U04G U stick with configuration files thernet connection cable -204-G accessory set 1 (2 x) (3 x) lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 (2 x) U configuration cable -8U04G U stick with configuration files thernet connection cable -204-G accessory set 1 (3 x) (4 x) lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 (2 x) U configuration cable -8U04G U stick with configuration files thernet connection cable -204-G accessory set 1 (4 x) (2 x) lexi oft main module X3-U lexi oft system plug X lexi oft / module X3-X84002 (2 x) U configuration cable -8U04G U stick with configuration files thernet connection cable -204-G10 (2 x) 511 accessory set 2 (2 x) rime 11

35 rime bject detection systems imensional drawings (imensions in mm (inch)) (.41) 49 (1.93) 5 x 7.5 (0.3) 79.3 (3.12) 10 (.39) 105 (4.13) x 7.5 (0.3) (4.02) Ø 94 (3.7) 73 (2.87) 79.3 (3.12) (4.56) 152 (5.98) (5.79) 11 (0.43) 185 (7.28) (3.05) 155 (6.10) 91 (3.58) screw holes 8 x 9 2 o not obstruct front window 3 4 screw holes 6 x 8 63 (2.48) 43 (1.69) 1 93 (3.66) 159 (6.26) 55 2(2.17) 120 (4.72) 32 (1.26) rime / (5.39) 3

36 bject detection systems rime X3-U0 a. 33 onnector range X3-X / rime 13

37 rime bject detection systems 14 rime /

38 ervices search online and order earch online quickly and safely - with the inders fficiency with the -ommerce-ools from roduct pplications iterature ervice ccessories oftware roduct inder: We can help you to quickly target the product that best matches your application. pplications inder: elect the application description on the basis of the challenge posed, industrial sector, or product group. iterature inder: Go directly to the operating instructions, technical information, and other literature on all aspects of products. ind out prices and availability etermine the price and possible delivery date of your desired product simply and quickly at any time. equest or view a quote You can have a quote generated online here. very quote is confirmed to you via . rder online You can go through the ordering process in just a few steps. or safety and productivity: ifeime ervices ifeime ervices is a comprehensive set of high-quality services provided to support the entire life cycle of products and applications from system design all the way to upgrades. hese services increase the safety of people, boost the productivity of machines and serve as the basis for our customers sustainable business success. U ifeime ervices U onsulting & esign Globally available experts for cost-effective solutions roduct & ystem upport ast and reliable, by telephone or on location Verification & ptimization hecks and recommendations for increased availability Upgrade & etrofits Uncovers new potential for machines and systems raining & ducation mployee qualification for increased competitiveness / rime 15

39 / _/itl re Umod int41 at a glance is a leading manufacturer of intelligent sensors and sensor solutions for factory, logistics, and process automation. With more than 6,000 employees and over 40 subsidiaries worldwide, we are always close to our customers. unique range of products and services creates the perfect basis for controlling processes securely and efficiently, protecting individuals from accidents and preventing damage to the environment. We have extensive experience in various industries and understand their processes and requirements. With intelligent sensors, we can deliver exactly what our customers need. n application centers in urope, sia and orth merica, system solutions are tested and optimized in accordance with customer specifications. ll this makes us a reliable supplier and development partner. omprehensive services round out our offering: ifeime ervices provide support throughout the machine life cycle and ensure safety and productivity. or us, that is ensor ntelligence. Worldwide presence: ustralia, elgium/uxembourg, rasil, Česká republika, anada, hina, anmark, eutschland, spaña, rance, Great ritain, ndia, srael, talia, apan, éxico, ederland, orge, Österreich, olska, omânia, ussia, chweiz, ingapore, lovenija, outh frica, outh orea, uomi, verige, aiwan, ürkiye, United rab mirates, U. lease find detailed addresses and additional representatives and agencies in all major industrial nations at: G Waldkirch Germany

40 roduct information rime mproved ystem reliability in outdoor areas bject detection systems

41 ollision awareness with a wide scope rime two system solutions, one goal he versatile rime system has been developed with the aim of preventing costly collisions. t is used in a whole host of industries, including steel works, ports, and railway industry sectors of various kinds. wo application packages have been developed in order to keep damage to a minimum and, as a result, reliably enhance the availability of the container loading equipment to a considerable degree: 104 G and 502. ollision prevention in the direction of travel and for cross travel: 104 G ubber tired gantry cranes (G) are highly flexible pieces of loading equipment that are even able switch between aisles in the container stacking area during container handling processes. o assist them, the 104 G combines two functions in a single system solution: 99 athway collision protection 99 ross travel collision protection oth functions are based on predefined warning and emergency stop laser fields that are monitored by a safety controller plus control software that is integrated into it. bstacles are detected more accurately xcellent system reliability thanks to self-monitoring function igh level of operational reliability 2 rime /

42 crane boom and crane-to-crane collision prevention: 502 n applications involving ship-to-shore () container cranes, the 502 provides a safe, reliable method of detecting superstructures such as radar systems. n addition to boom collision protection, the 502 provides crane-to-crane collision protection. he 502 even combines these two functions in a single system solution: 99 ollision protection at the crane boom 99 rane-to-crane collision protection he system makes it possible to prevent collisions by evaluating warning, deceleration, and emergency stop laser fields. he system functions are monitored on a cyclical basis by the safety controller plus control software that is integrated into it. cranes with booms of up to 80 m in length are monitored reliably rane-to-crane collision protection elf-monitoring function xcellent diagnostics coverage for any failure or shifting of the laser measurement system out of its original position aser measurement system allows multiple instances of field monitoring to take place simultaneously igh level of operational reliability / rime 3

43 rime bject detection systems mproved system reliability in outdoor areas roduct description he rime (dvanced bject etection ystem) object detection system is a self-testing system with excellent diagnostic capabilities. he is used in monitoring applications where a standalone laser scanner is not sufficient and high operational reliability of the system is required. hanks to the included preconfigured logic blocks, the system can be efficiently and reliably put into operation. n addition to optical sensor testing, the response time and output signals of the sensors are continuously tested during operation. he fills the gap in outdoor areas where laser scanners alone are not enough and high system reliability must be ensured. 4 dditional information etailed technical data rdering information imensional drawings t a glance nhanced system diagnostics utomatic self-test cycles for the entire system afe monitoring of the correct switching behavior and connection cable of the laser scanner Your benefits he independent self-testing system ensures secure operation due to excellent diagnostic capabilities eliable, industry-proven laser scanner with enhanced diagnostics for outdoor applications Variable monitoring fields make the ideal for a wide range of applications asy implementation of additional logic functions asily expandable due to modular concept odular concept makes expanding the system simple ptional gateways ensure connection to bus systems or remote diagnostics uilt-in control functions for peripheral devices, even for safety-related signals like emergency stop upports and simplifies individual operating licenses for machinery -- or more information, just enter the link or scan the code and get direct access to technical data, design models, operating instructions, software, application examples and much more. rime /

44 bject detection systems rime etailed technical data he exact device specifications and performance data of the product may deviate from the information provided here, and depend on the application in which the product is being used and the relevant customer specifications. rime eatures G umber of laser measurement scanners canner design erformance G esponse time 240 ms 330 ms umber of field sets 3 fields per 1 test field per 2 fields per 1 test field per echanics/electronics G upply voltage (10.8 V V ) 1) 24 V 1) Weight 1.1 kg, per, without connecting cables 3.7 kg, per, without connecting cables 1) er eatures Version hort ange ield of application utdoor ight source nfrared (905 nm) aser class 1 ( (2007-3)) ield of view 270 canning frequency 25 z / 50 z ngular resolution eating Yes perating range 0.5 m m ax. range with 10 % reflectivity 18 m og correction Yes erformance etectable object shape ystematic error tatistical error / lmost any ± 30 mm ± 12 mm rime 5

45 rime bject detection systems nterfaces 6 erial (-232) thernet bus unction ata transmission rate unction ata transmission rate rotocol unction witching inputs 2 witching outputs 3 ptical indicators echanics/electronics lectrical connection perating voltage ower consumption l ost, UX 9.6 aud kaud l ost 10/100 bit / l utputs extension 1 (contamination warning) 12 circular plug-in connector 10.8 V V 60 W ousing color Gray ( 7032) nclosure rating 67 ( 60529, ection ) rotection class ( (1997;10)) Weight imensions mbient data bject remission 1.1 kg, without connecting cables 105 mm x 102 mm x 162 mm 10 %... > 1,000 % (reflectors) lectromagnetic compatibility () :2005 / ( ) Vibration resistance ( ) hock resistance ( ) mbient operating temperature torage temperature mbient light safety eatures ax. range with 10 % reflectivity 40,000 lx 40 m ield of view 190 eating nterfaces onfiguration interface lectrical connection Yes thernet 12 circular plug-in connector rime /

46 bject detection systems rime echanics/electronics upply voltage 24 V ixing tandard kit nclosure rating 67 ( 60529, ection ) rotection class ( 60529, ection ) mbient data mbient temperature operation mbient storage temperature mbient light safety 70,000 lx lectromagnetic compatibility () (2005) ( ) bject remission 2 %... > 1,000 %, reflectors hock load ( ), ( ) Vibration load ( ) X3-U General data ystem construction onfiguration method onfiguration software ieldbus/industrial network ype of fieldbus integration / odular ystem plug 1 ain module 1 Gateways xpansion modules ) elay modules ) Via software lexi oft esigner open, ther, theret/, U, U,, eviceet Gateway 1) ach otion ontrol module connected reduces the possible number of other extension modules by two. 2) Up to 8 U410-2 relay output modules and/or 4 U410-4 relay output modules (meaning a max. of 16 safe relay outputs). unctions estart interlock xternal device monitoring () ifferentiation between man and material (muting) nterfaces anual / automatic (configurable) l ystem connection ystem plug X onnection type system plug crew-type terminals umber of interfaces 0 onfiguration and diagnostics interface -232 l rime 7