WS/WE dual-channel resp. 12 single-channel / 2 dual-channel resp. 4 single-channel. 4 dual-channel resp. 8 single-channel /

Transcription

1 Safety remote /s U4421 WS/W 12-2 verview of technical specifications ieldbus eviceet, eviceet Safety umber of safety inputs (depending on type) 6 dual-channel resp. 12 single-channel / 4 dual-channel resp. 8 single-channel / 2 dual-channel resp. 4 single-channel umber of safety capable outputs (depending on type) 4 dual-channel resp. 8 single-channel / 2 dual-channel resp. 4 single-channel Safety category Up to category 4 ( 954-1) Safety integrity level S3 ( 61508) roduct description S's U remote / bus modules integrate safety sensors and actuators using eviceet Safety. U4421 series 20 remote / bus modules are configured using an S file via the eviceet Safety network. Solving Versions include semiconductor safety inputs only, a combination of semiconductor safety inputs and safety outputs and semiconductor inputs with relay-based safety outputs. pplications protective equipments stop buttons lectromechanical safety switches Safety operating devices ontrol switches with lamps lectrosensitive perating mergency uting mode selector switches sensors uting lamp on-contact safety switch T4000 ompact applications up to S3 ( 61508) asy upgrade of sensors and actuators on eviceet Safety ultiple safety sensors and actuators are supported ecentralised evaluation of safety sensors and actuators asy installation using pluggable terminal strip 20 enclosure rating for rail, panel mounting Uses only one safety fieldbus address for up to 16 sensors and actuators urther information age rdering information -50 Technical specifications -50 imensional drawings -52 S, nc., US. ll rights, including changes to technical specifications nternal circuitry -53 ccessories -56 Services -2-49

2 Safety remote /s U4421 rdering information unctionality emote input device emote / device etailed technical specifications eneral system data ieldbus - 50 S, nc., US. ll rights, including changes to technical specifications U U U eviceet Safety Safety category Up to category 4 ( 954-1) Safety integrity level S3 ( 61508) Supply voltage onnection type supply voltage 20.4 V V Spring terminal plug mbient operating temperature from... to nclosure rating 20 rotection lass according to 61140:1997 Vibration resistance according to Shock resistance umber of safety inputs 6 dual-channel resp. 12 single-channel 2 dual-channel resp. 4 single-channel 4 dual-channel resp. 8 single-channel umber of safety capable outputs 2 dual-channel resp. 4 single-channel elay type 4 dual-channel resp. 8 single-channel 150 m/sec², 11 ms ( ) umber of test/signal outputs (with current monitoring) Type art number 4 (1) U (1) U (1) U mm, 10 z z, 50 m/sec², 57 z z 100 m/sec², 11 ms ( ) ounting 35 mm mounting rail ( 46277) 150 m/sec², 11 ms ( ) Weight 420 g 460 g 420 g

3 Safety remote /s U4421 ield-signal connections onnection type umber of safety inputs Safety outputs eviceet network connections oll connection maximum / transmission rate 5 ytes/5 ytes umber of standard slave connections ax. 2 umber of U server ax. 2 onnection type eviceet communication rate eviceet communication rate setting method eviceet addressing Type of output on the field-signal input nput voltage nput voltage W nput current nput delay umber of safety capable outputs Type of output aximum response time Switching current eakage current echanical life (relay contacts) lectrical life (relay contacts) Test/signal outputs umber of test/signal outputs (with current monitoring) utput current per channel eakage current eviceet Safety network connections umber of safety target connections xpected packet interval () setting Single cast / support ulti cast / support U U U dual-channel resp. 12 single-channel or contact 11 V V 0 V... 5 V 6 m 0 ms ms, configurable 15 ms Spring terminal plug 2 dual-channel resp. 4 single-channel or contact 11 V V 0 V... 5 V 6 m 0 ms ms, configurable 2 dual-channel resp. 4 single-channel elay type 15 ms 2 5 x 10 6 switching cycles 1 x 10 5 switching cycles 4 (1) 700 m ax. 0.1 m ax. 4 6 ms... 1 ms 5 ytes/5 ytes 5 ytes/5 ytes Spring terminal block 125 it/s, 250 it/s, 500 it/s, utobaud etection utomatic (utobaud nly) 4 dual-channel resp. 8 single-channel or contact 11 V V 0 V... 5 V 6 m 0 ms ms, configurable 4 dual-channel resp. 8 single-channel urrent sourcing () 15 ms 500 m 0.1 m Via safety network configuration tool (e.g. S eviceet Safety onfigurator) or rotary switches S, nc., US. ll rights, including changes to technical specifications - 51

4 Safety remote /s U4421 imensional drawings U , U U imensions in mm - 52 S, nc., US. ll rights, including changes to technical specifications

5 Safety remote /s U4421 nternal circuitry U nput power supply circuit Ð converter (non isolated) eviceet hysical layer Safety input circuit (current sinking) nternal circuit Terminal number(s) aming convention unctionality Test/signal output circuit (current sourcing) 1, 2 U devices and test/signal outputs. ower terminals for safety capable input The terminals must be wired to 24 V 11, 12, ower terminals for safety capable inputs and test/signal outputs. The terminals must be wired to common (0 V ). ll terminals are internally connected 3-10, to 11 Terminals for safety capable intput devices 13-20, 25-30, T0 to T3 Terminals for test/signal outputs S, nc., US. ll rights, including changes to technical specifications - 53

6 Safety remote /s U4421 U nput power supply circuit - 54 Ð converter (non isolated) eviceet hysical layer Safety input circuit (current sinking) Test/signal output circuit (current sourcing) nternal circuit utput power supply circuit S, nc., US. ll rights, including changes to technical specifications elay 0 elay 1 elay 2 elay 3 0a 0b 1a 1b 2a 2b 3a 3b 0a 0b 1a 1b 2a 2b 3a 3b Terminal number(s) aming convention unctionality ower terminals for input devices 1, 2 U The terminals must be wired to 24 V ower terminals for safety capable inputs and test/signal outputs 11, 12, These terminals should be connected to 0 V common for U ll terminals are internally connected to 7 Terminals for safety capable input devices 7-10, T0 to T3 Terminals for test/signal ower terminals for output devices 21, 22 U S The terminals must be wired to 24 V These terminals must be wired to 0 V 31, 32 S common ower terminals for output devices ll S terminals are internally connected UT 0a/0b to UT 3a/3b 0a/0b to 3a/3b Terminals for safety capable output devices UT xa/xb are the same output Terminals for safety capable output devices xa/xb are the same output

7 Safety remote /s U4421 U nput power supply circuit Ð converter (non isolated) eviceet hysical layer Safety input circuit (current sinking) Test/signal output circuit (current sourcing) nternal circuit utput power supply circuit Terminal number(s) aming convention unctionality Safety output circuit (current sourcing) 1, 2 U devices and test/signal outputs ower terminals for safety capable input The terminals must be wired to 24 V 11, 12 ower terminals for safety capable inputs and test/signal outputs The terminals must be wired to common ( V ) ll terminals are internally connected to 7 Terminals for safety capable input devices T0 to T3 Terminals for test/signal ower terminals for output devices 21, 22 U S The terminals must be wired to 24 V ower terminals for safety capable outputs S These terminals should be connected to 0 V common for U S ll S terminals are internally connected UT0 to UT7 Terminals for safety capable output devices S, nc., US. ll rights, including changes to technical specifications - 55

8 Safety remote /s U4421 ccessories uxiliary power supply accessories Type onnection type able type irection of the cable outlet on the plug able length art number ini receptacle 7/8 x 4, female lying leads Straight 0.3 m ini receptacle 7/8 x 4, male lying leads Straight 0.3 m onnection cables ulk auxiliary power cable y the meter m ower cable, ini 7/8 x 4, female with flying leads 5 m m ield attachable ini connector 7/8 x 4, female Straight connectors ini connector 7/8 x 4, male Straight onfiguration software Type escription art number S plug-in for eviceet Safety ST S eviceet Safety onfigurator S asyst - 56 rovides plug-in configuration software and.s files for S eviceet Safety devices used with compatible third-party Safety etwork onfiguration Tool (ST). This software is already included with S eviceet Safety onfigurator ( ) Safety etwork onfiguration Tool (ST). nables the configuration and diagnosis of the eviceet and eviceet Safety network. ncludes S plug-in configuration software and.s files for S eviceet Safety U442X, U445X and U447X components. Safety onfiguration Tool for S U442X, U445X and U447X products. rovides configuration for these products as well as integration of these products on a eviceet Safety fieldbus network. or configuration of other S devices or third-party devices, use S eviceet Safety onfigurator. ield attachable connectors, termination resistors and T-connectors for eviceet and eviceet Safety S, nc., US. ll rights, including changes to technical specifications ontact factory Type onnection type irection of the cable outlet on the plug art number anel ounted ini connector 7/8 x 5, female Straight eceptacles ini connector 7/8 x 5, male Straight eviceet ini connector 7/8 x 5 male Straight terminators ini connector 7/8 x 5 female Straight T-connectors eviceet T-connector ini/ini/ini 7/8 x eviceet T-connector ini 7/8 x 5/12 x 5/ini 7/8 x ini connector 7/8 x 5, female Straight ini connector 7/8 x 5, male Straight ield attachable Straight x 5 connector, female connectors ngled x 5 connector, male Straight ngled ower supply units (SV, V, lass 2) nput voltage nput frequency utput voltage aximum output current art number 100 V 240 V 43 z 63 z 24 V V / V 47 z 63 z 24 V

9 Safety remote /s U4421 onnection cables for eviceet and eviceet Safety Type able diameter onnection type able type able length eviceet thick cable eviceet thin cable 12.2 mm 6.9 mm ini connector 7/8 x 5 male and female ini connector 7/8 x 5 male and female 12 x 5 connector, male and female 12 x 5 cable, male with flying leads ouble-ended ouble-ended ouble-ended Single-ended able material art number 2 m V m V m V m V m V m V m V m V m V m V m V m V m V m V m V m V m V m V m V m V m V eviceet thick cable 12.2 mm ulk cable y the meter V eviceet thin cable 6.9 mm ulk cable y the meter V Terminal connector, eviceet connection Type onnection type irection of the cable outlet on the plug elivery art number Terminal plug with 12 x 5 plug connector Straight Terminal connector Single entry With screw flange Spring terminal plug, 5-pole ouble entry With screw flange eviceet color code stickers or 5-pole terminal blocks eplacement parts Type escription art number Spring terminal block kit for U4421 eplacement terminals for U4421 devices. ncludes four 10-pole terminals, black, spring-clamp style and terminal block keys Screw terminal block kit for U4421 eplacement terminals for U4421 devices. ncludes four 10-pole terminals, black, screw-type and terminal block keys eplacement relay eplacement relay for U S, nc., US. ll rights, including changes to technical specifications - 57

10 Safety remote /s U4420/4450/4455 Solving applications up to S3 ( 61508) asy upgrade of sensors and actuators on eviceet Safety ultiple safety sensors and actuators are supported ecentralised evaluation of safety sensors and actuators asy installation utilising standardized connectors ugged 67 enclosure for field mounting nly one safety fieldbus address for up to 14 sensors and actuators urther information - 58 age imensional drawings -60 evice overview and connections -61 onnection diagrams -62 ccessories -63 Services -2 verview of technical specifications ieldbus umber of safety inputs umber of S connections Up to 2 umber of safety capable outputs eviceet Safety S, nc., US. ll rights, including changes to technical specifications 6 dual-channel resp. 12 single-channel 2 dual-channel, bipolar type Safety category Up to category 4 ( 954-1) Safety integrity level Up to S3 ( 61508) roduct description S's U4400 series 67 remote / bus modules integrate safety sensors and actuators into a flexible control system using eviceet Safety. Units are designed with 6 dual-channel safety inputs and 2 dual-channel bipolar safety outputs. U remote / bus modules allow users to implement safety applications up to category 4 ( 954-1) and S3 ( 61508). ndividual test outputs provide easy management of safety input signals. onnection to both eviceet Safety and standard eviceet allows users to bring pplications WS/W 12-2 lectrosensitive protective equipments mergency stop buttons lectromechanical safety switches Safety operating devices ontrol switches with lamps diagnostic information seamlessly to an operator interface. onfiguration can be done locally via S-232 interface or remotely through the network. S safety sensors such as 4000 safety light curtains and S3000 safety laser scanners can be intelligently integrated into the eviceet Safety fieldbus network using S Safety ata ink (S) technology on the U4450/U4455 product types. perating mode selector switches uting sensors uting lamp on-contact safety switch T4000 ompact

11 Safety remote /s U4420/4450/4455 rdering information etailed technical specifications eneral system data ieldbus unctionality emote / device U U U eviceet Safety Safety category Up to category 4 accord Safety integrity level Up to S 3 ( 61508) Supply voltage 19.2 V V onnection type supply voltage ini 7/8" 4 mbient operating temperature from... to nclosure rating 67 rotection class ( ) Vibration resistance according to mm, 10 z z, 50 m/sec², 57 z z Shock resistance 150 g, 11 ms ( ) ounting ocation in the vincinity of the equipment Weight 522 g 582 g ield-signal connections onnection type umber of safety inputs 6 dual-channel resp. 12 single-channel umber of safety capable outputs 2 dualchannel, bipolar type umber of safety inputs Type of output on the field-signal input nput voltage nput voltage W nput current nput delay 5-pole 12 connector 6 dual-channel resp. 12 single-channel or contact 11 V V 30 V... 5 V 5 m 0 ms ms, configurable umber of S connections 2 Safety outputs umber of safety capable outputs Type of output aximum response time Switching current eakage current 2 dual-channel ipolar type 15 ms m Test/signal outputs umber of test/signal outputs (with current monitoring) utput current per channel eakage current Usage of the expanded functions on the S umber of test/ signal outputs (with current monitoring) Type art number U U (1) 12 (1) U m ax. 0.5 m S, nc., US. ll rights, including changes to technical specifications - 59

12 Safety remote /s U4420/4450/4455 eviceet Safety connections umber of safety target connections xpected packet interval () setting Single cast / support ulti cast / support eviceet connections unctions unctionality - 60 S, nc., US. ll rights, including changes to technical specifications U U U ax ms... 5 ms 16 ytes/16 ytes 16 ytes/16 ytes oll connection maximum / transmission rate 16 ytes/16 ytes umber of standard slave connections ax. 3 umber of U server ax. 4 onnection type ini 7/8" 5 eviceet communication rate 125 it/s, 250 it/s, 500 it/s, utobaud etection eviceet communication rate setting method Software eviceet addressing Via safety network configuration tool (e.g. S eviceet Safety onfigurator) or rotary switches emote / device Signal routing idirectional communication imensional drawings U U4450, U imensions in mm

13 Safety remote /s U4420/4450/4455 evice overview and connections U4420 eviceet in (plug, mini, 7/8" x 5) onnector 1: socket, 12 x 5 (safety capable input + muting lamp) onnector 3: socket, 12 x 5 onnector 5: socket, 12 x 5 onnector 7: socket, 12 x 5 (safety capable output bipolar) ode address (2 rotary switches), serial port (socket, 8 x 4) ux. power in (plug, mini, 7/8" x 4) U4450, U4455 eviceet in (plug, mini, 7/8" x 5) S 1 (socket, 23 x 12) onnector 1: socket, 12 x 5 (safety capable input + muting lamp) onnector 3: socket, 12 x 5 onnector 5: socket, 12 x 5 onnector 7: socket, 12 x 5 (safety capable output bipolar) ode address (2 rotary switches), serial port (socket, 8 x 4) ux. power in (plug, mini,7/8" x 4) ux. power out (socket, mini, 7/8" x 4) ux. power out (socket, mini, 7/8" x 4) unctional earth connection eviceet out (socket, mini, 7/8" x 5) onnector 2: socket, 12 x 5 onnector 4: socket, 12 x 5 onnector 6: socket, 12 x 5 onnector 8: socket, 12 x 5 (safety capable output bipolar) unctional earth connection eviceet out (socket, mini, 7/8" x 5) S 2 (socket, 23 x 12) onnector 2: socket, 12 x 5 onnector 4: socket, 12 x 5 onnector 6: socket, 12 x 5 onnector 8: socket, 12 x 5 (safety capable output bipolar) S, nc., US. ll rights, including changes to technical specifications - 61

14 Safety remote /s U4420/4450/4455 onnection diagrams You can find connection diagrams at mergency stop, emergency shutdown, safety door on the field-signal connection Single-channel (up to category 2) ut ut n n - 62 ual-channel with common testing (up to category 3) ut ut n n epending on the control category required, you can realise the emergency stop using a single-channel, dual-channel with common testing or dual-channel with isolated testing. The classification of components fitted with contacts (e.g. safety door switches and emergency stops) into a control category ual-channel with isolated testing (up to category 4) ut ut n n S, nc., US. ll rights, including changes to technical specifications depends both on the connection type (single-channel/dualchannel) and on the execution (single/redundant, testing type). You must therefore always select the appropriate switching element for the required control category and switching type. lectrosensitive protective equipment (S) on the field-signal connection 24 V ut ut n n 24 V n the connection of electrosensitive protective equipment (S), sender and receiver can be considered as a system s input and output. You can use output ut to test the sender. ontrol switch with indicator display on the field-signal connection The indicator display (ut ) is being controlled via an. uting lamp on the field-signal connection t is only permitted to connect a muting lamp to channel of field-signal outputs 7 and 8, as only these outputs have fault monitoring. 24 V SS2 SS1 ut ut n n The switching outputs of the receiver are present on inputs n and n.

15 Safety remote /s U4420/4450/4455 ccessories ield-signal connection accessories Type able, 12 x 5 male connector with flying leads able, 12 x 5 male connector to 26 x 11 +, female connector for 4000 Standard or dvanced sender unit able, 12 x 5 male connector to 26 x 11 +, female connector for 4000 Standard or dvanced receiver unit ield attachable connector, 12 x 5 ield attachable connector 12 x 8 for 2000, 4000 icro and asic lus, and 4000 Standard Two-way splitter, 12 x 5 Straight through connection Two-way splitter, 12 x 5 nternal series wired connection Two-way splitter for 4000 co Sender/eceiver to 12 x 5 uxiliary power supply accessories Type onnection cables anel mount receptacles ield attachable connectors irection of the cable outlet on the plug Shielded able length art number 2 m m Straight 10 m m m m m Straight 5 m m m m Straight 5 m m m Straight ngled Straight onnection type ower cable, ini 7/8 x 4, female with flying leads irection of the cable outlet on the plug able length art number 2 m Straight 5 m m ulk cable - auxillary power y the meter ini 7/8 x 4, female with flying leads Straight 0.3 m ini 7/8 x 4, male with flying leads Straight 0.3 m ini connector 7/8 x 4, female Straight ini connector 7/8 x 4, male Straight S, nc., US. ll rights, including changes to technical specifications - 63

16 Safety remote /s U4420/4450/4455 onfiguration software Type escription art number S S (onfiguration & iagnostic Software) on - including online documentation and operating instructions in all available languages. or local device configuration S plug-in for eviceet Safety ST rovides plug-in configuration software and.s files for S eviceet Safety devices used with compatible third-party Safety etwork onfiguration Tool (ST). This software is already included with S eviceet Safety onfigurator ( ). S eviceet Safety onfigurator Safety etwork onfiguration Tool (ST). nables the configuration and diagnosis of the eviceet and eviceet Safety network. ncludes S plug-in configuration software and.s files for S eviceet Safety U442X, U445X and U447X components. S asyst Safety onfiguration Tool for S U442X, U445X and U447X products. rovides configuration for these products as well as integration of these products on a eviceet Safety fieldbus network. or configuration of other S devices or third-party devices, use S eviceet Safety onfigurator. ontact factory ield attachable connectors, termination resistors and T-connectors for eviceet Safety Type ield attachable connectors T-connector Termination resistors onnection cables for eviceet and eviceet Safety Type able diameter onnection type able type able length able material art number ini connector 7/ 2 m V eviceet thick cable f12.2 mm 8 x 5 male and ouble ended 5 m V female 10 m V m V m V eviceet thin cable 6.9 mm ini connector 7/ 3 m V male and ouble ended female 4 m V m V m V eviceet thick cable 12.2 mm ulk cable y the meter V eviceet thin cable 6.9 ulk cable y the meter V Tamper evident sheath onnection type Type art number 12 able sheath/cover; ackage of 10 pcs onnection type irection of the cable outlet on the plug art number ini receptacle 7/8 x 5, female Straight ini receptacle 7/8 x 5, male Straight ini connector 7/8 x 5, female Straight ini connector 7/8 x 5, male Straight eviceet T-connector, ini/ini/ini 7/8 x ini 7/8 x 5, female Straight ini 7/8 x 5, male Straight S, nc., US. ll rights, including changes to technical specifications

17 Safety remote /s U4420/4450/4455 ower supply units (V, SV, lass 2) nput voltage nput frequency utput voltage aximum output current art number V 43 z 63 z 24 V V / V 47 z 63 z 24 V rotective caps for 67 ntegrity and evice abels onnection type uantity per package art number 12 x 5 field signal connections ini connector 7/8 x 5, male ini connector 7/8 x 4, male ini connector 7/8 x 5, female ini connector 7/8 x 4, female S / 23 x 12 connection U accessory pack ncludes 10 labels and four 12 protective caps onfiguration connection cable, configuration connection Type onnection type able length art number 2 m onnection cable 8 x 4, 45/SU- 9-pin 8 m S connection accessories Type S connection cables, shielded onnection type nterconnectron 23 x 12, male with flying leads for connection of S3000 system plug (sold seperately) irschmann 26 x 11 + female to nterconnectron 23 x 11 + male cable for 4000 Standard/ 4000 dvanced nterconnetron 23 x 11 + female to nterconnectron 23 x 11 + male cable for 4000 (special variant) irection of the cable outlet on the plug able length art number 2.5 m Straight 5 m m m m lug straight/socket straight 5 m m m m m lug straight/socket straight 7.5 m m m ield attachable connector S connection, 23 x S, nc., US. ll rights, including changes to technical specifications - 65

18 Safety remote controller U4427/ U4457 Stand-alone or networkbased safety controller Solving applications up to S3 ( 61508) ecentralized evaluation of safety sensors and actuators asy installation utilizing standardized connectors ugged 67 enclosure for field mounting urther information - 66 age imensional drawings -69 evice overview and connections -70 onnection diagrams -71 ccessories -72 Services -2 verview of technical specifications ield bus Stand-alone operation, eviceet and/or eviceet Safety umber of safety inputs 6 dual-channel resp. 12 single-channel umber of safety capable outputs 2 dual-channel, bipolar type Safety integrity level Up to S 3 ( 61508) Safety category Up to category 4 ( 954-1) roduct description U44X7 67 remote / bus modules provide for direct implementation of function block logic into the bus module and hardware interrupt-style fast shutoff functionality. Several benefits may be realized: The U44X7 reduces the response time required to control local safety capable outputs based on local safety input values. The U44X7 can be used in stand-alone mode for applications where the implementation of the safety function can be attained using the local safety capable inputs and safety capable outputs. When the safety-relevant logic can be implemented in the U44X7, a separate safety-rated controller is not needed. S's U44X7 emote / controllers also integrate safety sensors and actuators into a flexible control system and supports both eviceet and eviceet Safety. Units are designed with 6 dual-channel safety inputs and 2 dual-channel bipolar safety outputs. S machine protecting devices such as 4000 safety light curtains and S3000 safety laser scanners can be intelligently pplications WS/W 12-2 You can find more applications by using the application finder at lectrosensitive protective equipments mergency stop buttons lectromechanical safety switches Safety operating devices ontrol switches with lamps S, nc., US. ll rights, including changes to technical specifications integrated into the eviceet and evice- et Safety fieldbus network using S Safety ata ink (S) technology on the U4457 product types. This provides customers with advanced diagnostic capability and reduces the number of node addresses required. onfiguration can be done locally or remotely through eviceet or eviceet Safety. ewer bus addresses required U4457 supports / and ()s on S S connectors ore efficient response time ewer addresses = less polling required = faster response times ontrol functionality ntegrated control functionality included in remote / device etter utilization of hardware ommonality of parts etworked and stand-alone sensors are the same o special variants required oth safety-rated devices and standard devices can be connected perating mode selector switches uting sensors uting lamp on-contact safety switches

19 Safety remote controller U4427/ U4457 rdering information etailed technical specifications eneral system data ieldbus U U Stand-alone operation, eviceet and/or eviceet Safety Safety category Up to category 4 ( 954-1) Safety integrity level Up to S 3 ( 61508) Supply voltage 19.2 V V onnection type supply voltage ini 7/8" 4 mbient operating temperature from... to nclosure rating 67 rotection class ( ) Vibration resistance according to mm, 10 z z, 50 m/sec², 57 z z Shock resistance 150 g, 11 ms ( ) ounting unctionality Safety remote / and safety controller ocation in the vincinity of the equipment Weight 570 g 650 g ield signal connections onnection type umber of safety inputs Type of output on the field-signal input nput voltage nput voltage W nput current nput delay 5-pole 12 connector 6 dual-channel resp. 12 single-channel or contact 11 V V 30 V... 5 V 5 m 0 ms ms, configurable umber of S connections 2 Safety outputs umber of safety capable outputs Type of output aximum response time Switching current eakage current 2 dual-channel ipolar type 15 ms m Test/signal outputs eviceet Safety connections umber of safety inputs 6 dual-channel resp. 12 single-channel utput current per channel eakage current umber of safety target connections xpected packet interval () setting Single cast / support ulti cast / support umber of safety capable outputs 2 dual-channel, bipolar type umber of S connections Type art number U U m ax. 0.5 m ax ms minimum, 5 ms increments 16 ytes/16 ytes 16 ytes/16 ytes S, nc., US. ll rights, including changes to technical specifications - 67

20 Safety remote controller U4427/ U4457 eviceet connections oll connection maximum / transmission rate - 68 U S, nc., US. ll rights, including changes to technical specifications 16 ytes/16 ytes umber of standard slave connections ax. 3 umber of U server connections ax. 4 onnection type ini 7/8" 5 eviceet communication rate eviceet communication rate setting method eviceet addressing unctions Type of switching amplifier mergency stop switch Safety switches ptoelectronic protective devices Two-hand control systems xternal device monitoring estart interlock utomatic eset ogical functions n-delay ff-delay oor monitoring U it/s, 250 it/s, 500 it/s, utobaud etection Software Via safety network configuration tool (e.g. S eviceet Safety onfigurator) or rotary switches Safety remote / and safety controller,, X, X, T uting with sequential sensor orientation (available summer 2007) uting with parallel sensor orientation (available summer 2007) uting with crossed sensor orientation (available summer 2007) Valve monitoring (available summer 2007) lock generator (available summer 2007) ulti-operator (available summer 2007) S lip-lop element (available summer 2007) U, W, U/W event counters (available summer 2007) dge detection (available summer 2007) Usage of the expanded functions on the S Signal routing of S relevant signals

21 Safety remote controller U4427/ U4457 imensional drawings U U imensions in mm S, nc., US. ll rights, including changes to technical specifications - 69

22 Safety remote controller U4427/ U4457 evice overview and connections U4427 U eviceet in (plug, mini, 7/8" x 5) onnector 1: socket, 12 x 5 (safety capable input + muting lamp) onnector 3: socket, 12 x 5 onnector 5: socket, 12 x 5 onnector 7: socket, 12 x 5 (safety capable output bipolar) ode address (2 rotary switches), serial port (socket, 8 x 4) ux. power in (plug, mini, 7/8" x 4) eviceet in (plug, mini, 7/8" x 5) S 1 (socket, 23 x 12) onnector 1: socket, 12 x 5 (safety capable input + muting lamp) onnector 3: socket, 12 x 5 onnector 5: socket, 12 x 5 onnector 7: socket, 12 x 5 (safety capable output bipolar) ode address (2 rotary switches), serial port (socket, 8 x 4) ux. power in (plug, mini,7/8" x 4) ux. power out (socket, mini, 7/8" x 4) ux. power out (socket, mini, 7/8" x 4) S, nc., US. ll rights, including changes to technical specifications unctional earth connection eviceet out (socket, mini, 7/8" x 5) onnector 2: socket, 12 x 5 onnector 4: socket, 12 x 5 onnector 6: socket, 12 x 5 onnector 8: socket, 12 x 5 (safety capable output bipolar) unctional earth connection eviceet out (socket, mini, 7/8" x 5) S 2 (socket, 23 x 12) onnector 2: socket, 12 x 5 onnector 4: socket, 12 x 5 onnector 6: socket, 12 x 5 onnector 8: socket, 12 x 5 (safety capable output bipolar)

23 Safety remote controller U4427/ U4457 onnection diagrams You can find connection diagrams at mergency stop, emergency shutdown, safety door on the field-signal connection Single-channel (up to category 2) ut ut n n ual-channel with common testing (up to category 3) ut ut n n epending on the control category required, you can realise the emergency stop using a single-channel, dual-channel with common testing or dual-channel with isolated testing. The classification of components fitted with contacts (e.g. safety door switches and emergency stops) into a control category ual-channel with isolated testing (up to category 4) ut ut n n depends both on the connection type (single-channel/dualchannel) and on the execution (single/redundant, testing type). You must therefore always select the appropriate switching element for the required control category and switching type. lectrosensitive protective equipment (S) on the field-signal connection 24 V ut ut n n 24 V n the connection of electrosensitive protective equipment (S), sender and receiver can be considered as a system s input and output. ontrol switch with indicator display on the field-signal connection The indicator display (ut ) is being controlled via the internal logic of the U44X7 or via an external safety rated programmable logic controller. uting lamp on the field-signal connection t is only permitted to connect a muting lamp to test output 1, as only this output has current monitoring capability. 24 V SS2 SS1 ut ut n n You can use output ut to test the sender in a safety light curtain. The safety outputs (output signal switching devices [SSs]) are connected to inputs n and n. S, nc., US. ll rights, including changes to technical specifications - 71

24 Safety remote controller U4427/ U4457 ccessories ield-signal connection accessories Type able, 12 x 5 male connector with flying leads able, 12 x 5 male connector to 26 x 11 +, female connector for 4000 Standard or dvanced sender unit able, 12 x 5 male connector to 26 x 11 +, female connector for 4000 Standard or dvanced receiver unit ield attachable connector, 12 x 5 ield attachable connector 12 x 8 for 2000, 4000 icro and asic lus, and 4000 Standard Two-way splitter, 12 x 5 Straight through connection Two-way splitter, 12 x 5 nternal series wired connection Two-way splitter for 4000 co Sender/eceiver to 12 x 5 uxiliary power supply accessories Type onnection cables anel mount receptacles ield attachable connectors - 72 irection of the cable outlet on the plug Shielded able length art number 2 m m Straight 10 m m m m m Straight 5 m m m m Straight 5 m m m Straight ngled Straight onnection type ower cable, ini 7/8 x 4, female with flying leads S, nc., US. ll rights, including changes to technical specifications irection of the cable outlet on the plug able length art number 2 m Straight 5 m m ulk cable - auxillary power y the meter ini 7/8 x 4, female with flying leads Straight 0.3 m ini 7/8 x 4, male with flying leads Straight 0.3 m ini connector 7/8 x 4, female Straight ini connector 7/8 x 4, male Straight

25 Safety remote controller U4427/ U4457 onfiguration software Type escription art number S S (onfiguration & iagnostic Software) on - including online documentation and operating instructions in all available languages. or local device configuration S plug-in for eviceet Safety ST rovides plug-in configuration software and.s files for S eviceet Safety devices used with compatible third-party Safety etwork onfiguration Tool (ST). This software is already included with S eviceet Safety onfigurator ( ). S eviceet Safety onfigurator Safety etwork onfiguration Tool (ST). nables the configuration and diagnosis of the eviceet and eviceet Safety network. ncludes S plug-in configuration software and.s files for S eviceet Safety U442X, U445X and U447X components. S asyst Safety onfiguration Tool for S U442X, U445X and U447X products. rovides configuration for these products as well as integration of these products on a eviceet Safety fieldbus network. or configuration of other S devices or third-party devices, use S eviceet Safety onfigurator. ontact factory ield attachable connectors, termination resistors and T-connectors for eviceet Safety Type ield attachable connectors T-connector Termination resistors onnection cables for eviceet and eviceet Safety Type able diameter onnection type able type able length able material art number ini connector 7/ 2 m V eviceet thick cable f12.2 mm 8 x 5 male and ouble ended 5 m V female 10 m V m V m V eviceet thin cable 6.9 mm ini connector 7/ 3 m V male and ouble ended female 4 m V m V m V eviceet thick cable 12.2 mm ulk cable y the meter V eviceet thin cable 6.9 ulk cable y the meter V Tamper evident sheath onnection type Type art number 12 able sheath/cover; ackage of 10 pcs onnection type irection of the cable outlet on the plug art number ini receptacle 7/8 x 5, female Straight ini receptacle 7/8 x 5, male Straight ini connector 7/8 x 5, female Straight ini connector 7/8 x 5, male Straight eviceet T-connector, ini/ini/ini 7/8 x ini 7/8 x 5, female Straight ini 7/8 x 5, male Straight S, nc., US. ll rights, including changes to technical specifications - 73

26 Safety remote controller U4427/ U4457 ower supply units (V, SV, lass 2) nput voltage nput frequency utput voltage aximum output current art number V 43 z 63 z 24 V V / V 47 z 63 z 24 V rotective caps for 67 ntegrity and evice abels onnection type uantity per package art number 12 x 5 field signal connections ini connector 7/8 x 5, male ini connector 7/8 x 4, male ini connector 7/8 x 5, female ini connector 7/8 x 4, female S / 23 x 12 connection U accessory pack ncludes 10 labels and four 12 protective caps onfiguration connection cable, configuration connection Type onnection type able length art number 2 m onnection cable 8 x 4, 45/SU- 9-pin 8 m S connection accessories Type S connection cables, shielded - 74 onnection type nterconnectron 23 x 12, male with flying leads for connection of S3000 system plug (sold seperately) irschmann 26 x 11 + female to nterconnectron 23 x 11 + male cable for 4000 Standard/ 4000 dvanced nterconnetron 23 x 11 + female to nterconnectron 23 x 11 + male cable for 4000 (special variant) S, nc., US. ll rights, including changes to technical specifications irection of the cable outlet on the plug able length art number 2.5 m Straight 5 m m m m lug straight/socket straight 5 m m m m m lug straight/socket straight 7.5 m m m ield attachable connector S connection, 23 x

27 lexible safety controller U4470 verview of technical specifications ieldbus umber of safety inputs umber of safety capable outputs Stand-alone operation, eviceet and/or eviceet Safety 8 dual-channel resp. 16 single-channel 4 dual-channel resp. 8 single-channel Safety integrity level Up to S 3 ( 61508) Safety category Up to category 4 ( 954-1) roduct description pplications lectrosensitive protective equipments mergency stop buttons lectromechanical safety switches Safety operating devices ontrol switches with lamps WS/W 12-2 S's U4400 safety network controllers integrate and evaluate any combination of safety input and actuator devices in standalone, eviceet and eviceet Safety networks, using local or remote safety inputs and outputs. Safety devices can now be logically combined for optimised machine safety control strategies. pplications include packaging machinery, robot cells, machine tools and transfer lines. Status, diagnostic and error information can be easily accessed locally or through the network. ntegrated basic and application-specific function blocks are provided for simple and complex control capability. ogical operations include:,, xclusive, xclusive, T, -delay timer, -delay timer, restart interlock, external device monitoring (), emergency stop, safety gate monitoring, S/ (e.g. safety light curtain), enabling switch, two-hand control, automatic reset, and operating mode selector switch. dditional functions are planned for summer These include: S-lip lop, edge trigger detection, press elements, muting elements, counters (up, down, up/down), valve monitoring, 300 sensor and clock generator. ontact your local S representative for additional information regarding these functions and availability. perating mode selector switches uting sensors uting lamp on-contact safety switch T4000 ompact Solving applications up to S3 ( 61508) ocal/remote connection of safety sensors and actuators ecentralised evaluation of safety sensors and actuators asy upgrade of installed base of sensors and actuators ogical combinations between sensors and actuators arge library of approved safety function blocks emote configuration of other eviceet Safety devices via network urther information S, nc., US. ll rights, including changes to technical specifications - 75 age rdering information -76 Technical specifications -76 imensional drawings -78 evice overview and connections -78 nternal circuitry -79 ccessories -80 Services -2

28 lexible safety controller U4470 rdering information etailed technical specifications eneral system data ieldbus ategory Up to category 4 ( 954-1) Safety integrity level Up to S 3 ( 61508) Supply voltage onnection type supply voltage - 76 S, nc., US. ll rights, including changes to technical specifications Stand-alone operation, eviceet and/or eviceet Safety 20.4 V V Spring terminal plug mbient operating temperature from... to nclosure rating 20 rotection class ( ) Vibration resistance according to mm, 10 z z, 50 m/sec², 57 z z Shock resistance 150 m/sec², 11 ms ( ) ounting 35 mm mounting rail ( 46277) Weight unctionality lexible safety controller ield-signal connections onnection type umber of safety inputs Type of output on the field-signal input nput voltage nput voltage W nput current nput delay Safety outputs umber of safety capable outputs Type of output aximum response time Switching current eakage current Test/signal outputs umber of test/signal outputs (with current monitoring) utput current per channel eakage current eviceet Safety connections umber of safety inputs 8 dual-channel resp. 16 single-channel umber of test/signal outputs (with current monitoring) Type art number 460 g Spring terminal plug 8 dual-channel resp. 16 single-channel or contact 11 V V 0 V... 5 V 5 m 0 ms ms, configurable 4 dual-channel resp. 8 single-channel Source output () 15 ms 500 m 0.1 m 4 (0) 700 m ax. 0.1 m umber of originator connections ax. 16 umber of safety target connections xpected packet interval () setting Single cast / support ulti cast / support 4 (0) U ax. 4 inimum device cycle time 16 ytes/16 ytes 16 ytes/16 ytes

29 lexible safety controller U4470 eviceet connections oll connection maximum / transmission rate umber of standard slave connections ax. 2 umber of U clients umber of U server ax. 5 onnection type eviceet communication rate eviceet communication rate setting method eviceet addressing unctions unctionality xternal device monitoring estart interlock utomatic eset ogical functions n-delay ff-delay oor monitoring Signal routing mergency stop switch Safety switches ptoelectronic protective devices Two-hand control systems uting with sequential sensor orientation uting with parallel sensor orientation uting with crossed sensor orientation ress automatic, single stroke and setup ress -reak (S) Universal press element ccentric (mechanical) press element Valve monitoring lock generator ulti-operator 300 sensor element S lip-lop element 16 ytes/16 ytes 8, open connections Spring terminal block 125 it/s, 250 it/s, 500 it/s, utobaud etection switch Via safety network configuration tool (e.g. S eviceet Safety onfigurator) or rotary switches lexible safety controller,, X, X, T S, nc., US. ll rights, including changes to technical specifications - 77

30 lexible safety controller U4470 imensional drawings imensions in mm evice overview and connections indicators and seven-segment display US port ddress switches eviceet communication connector aud rate setting switch S S US SS 10x 1x U T U 1 1 U U 2 2 T0 T2 U S S T1 T UT Safety capable input terminal connections indicators Safety capable output terminal connections ower and test output terminals - 78 S, nc., US. ll rights, including changes to technical specifications

31 lexible safety controller U4470 nternal circuitry V+ V V eviceet hysical layer 5 V solation 5 V solation ower supply (isolated) Safety capable input and test output circuit(s) U 1 1 U 2 2 T0... T V 24 V + ower supply (no isolation) US ogic solation safety capable output circuit(s) 15 U S S UT 0 UT 7 24 V Terminal name U 1 1 U 2 2 escription 24 V power supply terminal for internal device power (e.g. internal logic). oth U 1 terminals are internally connected 0 V power supply terminal for internal device power (e.g. internal logic). oth 1 terminals are internally connected 24 V power supply terminal for external input device and test output 0 V power supply terminal for external input device and test output U S S 0 to V power supply terminal for external output device 0 V power supply terminal for external output device Safety capable input terminals T0 to T3 UT0 to UT7 Test/signal output terminals Safety capable output terminals S, nc., US. ll rights, including changes to technical specifications - 79

32 lexible safety controller U4470 ccessories uxiliary power supply accessories Type onnection type able type irection of the cable outlet on the plug able length art number ini receptacle 7/8 x 4, female lying leads Straight 0.3 m ini receptacle 7/8 x 4, male lying leads Straight 0.3 m onnection cables ulk auxiliary power cable y the meter m ower cable, ini 7/8 x 4, female with flying leads 5 m m ield attachable ini connector 7/8 x 4, female Straight connectors ini connector 7/8 x 4, male Straight onfiguration software Type escription art number S plug-in for eviceet Safety ST S eviceet Safety onfigurator S asyst - 80 rovides plug-in configuration software and.s files for S eviceet Safety devices used with compatible third-party Safety etwork onfiguration Tool (ST). This software is already included with S eviceet Safety onfigurator ( ) Safety etwork onfiguration Tool (ST). nables the configuration and diagnosis of the eviceet and eviceet Safety network. ncludes S plug-in configuration software and.s files for S eviceet Safety U442X, U445X and U447X components. Safety onfiguration Tool for S U442X, U445X and U447X products. rovides configuration for these products as well as integration of these products on a eviceet Safety fieldbus network. or configuration of other S devices or third-party devices, use S eviceet Safety onfigurator. ield attachable connectors, termination resistors and T-connectors for eviceet and eviceet Safety S, nc., US. ll rights, including changes to technical specifications ontact factory Type onnection type irection of the cable outlet on the plug art number anel ounted ini connector 7/8 x 5, female Straight eceptacles ini connector 7/8 x 5, male Straight eviceet ini connector 7/8 x 5 male Straight terminators ini connector 7/8 x 5 female Straight T-connectors eviceet T-connector ini/ini/ini 7/8 x eviceet T-connector ini 7/8 x 5/12 x 5/ini 7/8 x ini connector 7/8 x 5, female Straight ini connector 7/8 x 5, male Straight ield attachable Straight x 5 connector, female connectors ngled x 5 connector, male Straight ngled ower supply units (SV, V, lass 2) nput voltage nput frequency utput voltage aximum output current art number 100 V 240 V 43 z 63 z 24 V V / V 47 z 63 z 24 V

33 lexible safety controller U4470 onnection cables for eviceet and eviceet Safety Type able diameter onnection type able type able length eviceet thick cable eviceet thin cable 12.2 mm 6.9 mm ini connector 7/8 x 5 male and female ini connector 7/8 x 5 male and female 12 x 5 connector, male and female 12 x 5 cable, male with flying leads ouble-ended ouble-ended ouble-ended Single-ended able material art number 2 m V m V m V m V m V m V m V m V m V m V m V m V m V m V m V m V m V m V m V m V m V eviceet thick cable 12.2 mm ulk cable y the meter V eviceet thin cable 6.9 mm ulk cable y the meter V Terminal connector, eviceet connection Type onnection type irection of the cable outlet on the plug elivery art number Terminal plug with 12 x 5 plug connector Straight Terminal connector Single entry With screw flange Spring terminal plug, 5-pole ouble entry With screw flange eviceet color code stickers or 5-pole terminal blocks onfiguration connection cable, eviceet Safety connection Type onnection type able length art number 1.8 m (6 ft) US connection cable US to US 4.6 m (15 ft) eplacement parts Type escription art number Spring terminal block kit for U4470 eplacement terminals for U4470 devices. ncludes nine 4-pole terminals, black, spring -clamp style and terminal block keys S, nc., US. ll rights, including changes to technical specifications - 81