COORDINATE MEASURING MACHINES N-01

Transcription

1 COORDIATE MEASURIG MACHIES -01

2 Coordinate Machines Coordinate Machines Probes and Styli Contents MiStar CRYSTA-Plus M CRYSTA-Apex S CRYSTA-Apex EX STRATO-Apex CRYSTA G FALCIO G LEGEX MACH-Ko-Ga-Me MACH-3A MACH-V Probes Styli eco-fix Software eco-fix Software -02

3 MiStar Shop Floor CC Type CMM High performance/cost ratio in a compact CMM featuring high environmental resistance and maintainability. Hardened for shop floor use by special precautions to protect moving parts and scales against ingress of dust. Built-in thermal compensation provides excellent accuracy even when the CMM is subject to temperature variations as extreme as 10ºC to 40ºC. Installation is eased by the small footprint together with no requirement for an air supply. Compact design locates controller and PC in stand. Monitor and keyboard may be mounted on an arm attached to the base (option). Ideal for inspection of small- to medium-size workpieces and offers a wide of measurement probes including touch trigger, optical and contact scanning types. Technical Data Length standard: High-accuracy linear encoder Guide system: Linear guide Max. drive speed (3D): 606 mm/s Max. acceleration (3D): 2700 mm/s 2 Guaranteed accuracy temperature environment Temperature C C C Temperature Per hour 2.0 K change Per 24 hours 2.0 K 5.0 K 10.0 K Temperature Vertical gradient Horizontal MiStar 555 (arm shown is optional) Specifications MiStar 555 X 500 mm Y 500 mm Z 500 mm Accuracy* C ±( L/100) μm, ±( L/100) μm* C ±( L/100) μm, ±( L/100) μm* 2 Work table * 1 Using a TP200 probe; stylus: ø3 x 10 mm. * 2 Using a SP25M probe; stylus: ø4 x 50 mm C ±( L/100) μm, ±( L/100) μm* 2 Material Granite Tapped insert M8 x 1.25 mm Max. loading 120 kg -03

4 Technical Data Length standard: High-accuracy linear encoder Guide system: Air bearing Axis clamp: One-touch air clamp (screw clamp: M776, M7106) Fine feed : Entire Air pressure: 0.4 MPa (0.35 MPa: M443, M544, M574) Air consumption: 50 L/min Guaranteed accuracy temperature environment* 1 Temperature C (15-30 C) Temperature change Temperature gradient Per hour (2.0 K) Per 24 hours (5.0 K) Vertical 0.5 K/m () Horizontal 0.5 K/m () * 1 The values shown in brackets apply when the machine is equipped with the thermal compensation system (optional). CRYSTA-Plus M SERIES 196 Manual-Floating Type CMM Manual floating type CMMs developed in the quest for high accuracy, low cost and easy operation. The CRYSTA-Plus M is applicable to a wide of applications from simple dimension to complex form measurement. Thermal compensation is offered as an option and when fitted provides accurate measurement even when the CMM is subject to wide shop-floor temperature variations (15 C to 30 C). Smooth operation due to high-precision air bearings and lightweight moving members. Continuous fine feed over the entire measuring. CRYSTA-Plus M574 One-touch air clamp and fine feed for rapid and easy positioning. CRYSTA-Plus M7106 Ergonomically designed guide grip on Z-axis for reliable measurement (only for CRYSTA-Plus M776 and M7106). Probe illumination (optional) makes placement of styli on the workpiece easier and more precise. Specifications CRYSTA-Plus M X 400 mm 500 mm 700 mm Y 400 mm 700 mm Z 300 mm 400 mm 600 mm Resolution 0.5 µm E ±( L/100) μm ±( L/100) μm ±( L/100) μm Accuracy* 2 R ±4.0 μm ±5.0 μm Material Granite Size 624 x 805 mm 764 x 875 mm 764 x 1175 mm 900 x 1440 mm 900 x 1740 mm Work table Tapped insert M8 x 1.25 mm Max. loading 180 kg 500 kg 800 kg Max. workpiece height 480 mm 590 mm 800 mm Mass (main unit) 360 kg 450 kg 575 kg 1451 kg 1697 kg * 2 According to ISO methods when using the TP20 probe system and with thermal compensation operating. L: measuring length (mm). -04

5 CRYSTA-Apex S SERIES 191 Standard CC CMM Designed and constructed using Mitutoyo s many years of experience in CC CMM technology, CRYSTA-Apex features lightweight materials and an innovative machine structure, providing high motion stability, high accuracy, and affordability. Thermal compensation is equipped as standard to guarantee accurate measurement even when the CMM is subject to typical shop floor temperature variations (16 C to 26 C). In addition to contact measurement, the MPP-310Q and SMP laser probes provide a contact/noncontact scanning function. CRYSTA-Apex S544 Technical Data Length standard: High-accuracy linear encoder Guide system: Air bearing Max. drive speed: 519 mm/s Max. acceleration: 2309 mm/s 2 (1732 mm/s 2 Type Z800) Air pressure: 0.4 MPa Air consumption: 50 L/min (500 series) 60 L/min (700, 900 series) Guaranteed accuracy temperature environment Temperature C C Temperature Per hour 1.0 K change Per 24 hours 2.0 K 5.0 K Temperature Vertical gradient Horizontal Main Unit Startup System A start-up system (relocation detection sensor) is an integral security feature of this machine and will disable its operation if subject to relocation or strong vibration. Please be advised to contact your nearest Mitutoyo Service Centre as soon as possible or in advance of such circumstance. CRYSTA-Apex S776 Workpiece thermal compensation system temperature sensors. The machine structure has been optimized using FEM (Finite- Element Method) and modal analysis. CRYSTA-Apex S Controllers are equipped with one or two joysticks, according to model of CMM. -05

6 Specifications CRYSTA-Apex S X 500 mm 700 mm Y 400 mm 700 mm 700 mm 1000 mm Z 400 mm 600 mm Accuracy* 1 PFTU,MPE ±1.7 µm E0,MPE ±( L/100) μm, ±( L/100) μm* 2 MPETHP ±2.3 μm (50 s) Material Granite Work table Size 638 x 860 mm 638 x 1160 mm 880 x 1420 mm 880 x 1720 mm Tapped insert M8 x 1.25 mm Max. loading 180 kg 800 kg 1000 kg Max. workpiece height 545 mm 800 mm Mass (main unit) 515 kg 625 kg 1675 kg 1951 kg CRYSTA-Apex S 9106 [9108] 9166 [9168] 9206 [9208] X 900 mm 1200 mm Y 1000 mm 1600 mm 2000 mm 1200 mm 2000 mm 3000 mm Z 600 mm [800 mm] 1000 mm Accuracy* 1 PFTU,MPE ±1.7 µm ±2.0 µm E0,MPE ±( L/100) μm, ±( L/100) μm* 2 ±( L/100) μm, ±( L/100) μm* 2 MPETHP ±2.3 μm (Z 600 = 50 s, Z 800 = 90 s) ±2.8 μm (50 s) Material Granite 1080 x 1720 mm 1080 x 2320 mm 1080 x 2720 mm 1420 x 2165 mm 1420 x 2965 mm 1420 x 3965 mm Work table Size Tapped insert M8 x 1.25 mm Max. loading 1200 kg 1500 kg 1800 kg 2000 kg 2500 kg 3000 kg Max. workpiece height 800 mm [1000 mm] 1200 mm Mass (main unit) 2231 kg [2261 kg] 2868 kg [2898 kg] 3912 kg [3942 kg] 4050 kg 6150 kg 9110 kg CRYSTA-Apex S [162016] [163016] [164016] X 1600 mm 2000 mm Y 2000 mm 3000 mm 4000 mm 3000 mm 4000 mm Z 1200 mm [1600 mm] 1600 mm E0,MPE ±( L/100) μm, ±( L/100) μm* 2, ±( L/100) μm, [±( L/100) μm, ±( L/100) μm* 2 ] ±( L/100) μm* 2 Accuracy* 1 PFTU,MPE ±5.0 µm [±6.0 µm] ±6.0 µm MPETHP ±6.0 μm [±7.0 μm] (150 s) ±6.0 μm (150 s) Material Granite Work table Size 1800 x 3205 mm 1800 x 4205 mm 1800 x 5205 mm 2220 x 4205 mm 2220 x 5205 mm Tapped insert M8 x 1.25 mm Max. loading 3000 kg 3500 kg 4500 kg 4000 kg 5000 kg Max. workpiece height 1400 mm [1800 mm] 1800 mm Mass (main unit) 9300 kg [9350 kg] kg [10650 kg] kg [14850 kg] kg kg * 1 According to ISO /4/5 methods when using the SP25M probe system with a ø4 x 50 mm stylus and with thermal compensation operating. L: measuring length (mm). * 2 Guaranteed accuracy temperature : C. -06

7 CRYSTA-Apex EX SERIES axis CC CMM 5-axis operation reduces the time required for probe rotational movements and allows more flexible positioning. This also ensures easy access to complex workpieces and saves time both during programming and measurement. Thermal compensation is equipped as standard to provide accurate measurement even when the CMM is subject to typical shop floor temperature variations (16 C to 26 C). CRYSTA-Apex EX 500T/700T/900T The CRYSTA-Apex EX 500T/700T/900T series are CC CMMs equipped with the PH20 5-axis control touch-trigger probe. In addition to the 3-axis point measurement mode as used on conventional coordinate measuring machines, the PH20 probe head also supports head touch operation for quick point measurement using the two rotational axes of the probe only, with no movement required along the CMM axes. The PH20 head incorporates a TP20 probe and allows use of modules designed for the TP20. Automatic probe changeover with a module changer is also supported. Even without the workpiece to be measured, a measurement program can be created on a PC using 3D CAD data. Compared to joystick operation, this makes for more efficient programming and also allows interference checking. CRYSTA-Apex EX 1200R CRYSTA-Apex EX 1200R series products are advanced CC CMMs equipped with the REVO 5-axis scanning probe head. Ultra-high-speed 5-axis scanning (max. 500 mm/s) is enabled with this advanced scanning head, far surpassing that of conventional 3-axis performance. Support for high speed sampling of up to 4,000 points per second allows acquisition of densely spaced measurement points, even during fast scanning. Laser position-sensing technology in the REVO ensures high accuracy measurement even when using very long styli (up to 500 mm*). Two types of probe are supported: RSP2 for 5-axis scanning and the SP25M type RSP3 probe that allows use of a cranked stylus. Automatic changeover of these probes with an auto probe changer is possible, enabling fully automated measurement of parts needing more than one probe configuration for effective measurement. Probe calibration of RSP2 requires only about 20 minutes to enable use of the full angular, which notably reduces preparation time compared to that required for conventional scanning probes. * Distance from probe rotation centre to stylus tip. Technical Data Length standard: High-accuracy linear encoder Guide system: Air bearing Max. drive speed: 300 mm/s Max. acceleration: 375 mm/s 2 Air pressure: 0.4 MPa (REVO: 0.5 MPa) Air consumption: 50 L/min (500 series) 60 L/min (700, 900 series) 150 L/min (1200 series) Guaranteed accuracy temperature environment Temperature C C Temperature Per hour 1.0 K change Per 24 hours 2.0 K 5.0 K Temperature Vertical gradient Horizontal Main Unit Startup System Efficient operation. A start-up system (relocation detection sensor) is an integral security feature of this machine and will disable its operation if subject to relocation or strong vibration. Please be advised to contact your nearest Mitutoyo Service Centre as soon as possible or in advance of such circumstance. CRYSTA-Apex EX 544T Programming with 3D CAD model. Head touch operation. CRYSTA-Apex EX R -07

8 Specifications Helical scan. CRYSTA-Apex EX 544T 574T 776T 7106T X 500 mm 700 mm Y 400 mm 700 mm 700 mm 1000 mm Z 400 mm 600 mm Accuracy* 1 E0,MPE ±( L/100) μm, ±( L/100) μm* 2 PFTU,MPE 2.2 µm Material Granite Size 638 x 860 mm 638 x 1160 mm 880 x 1420 mm 880 x 1720 mm Work table Tapped insert M8 x 1.25 mm Max. loading 180 kg 800 kg 1000 kg Max. workpiece height 545 mm 800 mm Mass (main unit) 536 kg 646 kg 1696 kg 1972 kg Gasket scan. CRYSTA-Apex EX 9106T 9166T 9206T X 900 mm Y 1000 mm 1600 mm 2000 mm Z 600 mm Accuracy* 1 E0,MPE ±( L/100) μm, ±( L/100) μm* 2 PFTU,MPE 2.2 µm Material Granite Work table Size 1080 x 1720 mm 1080 x 2320 mm 1080 x 2720 mm Tapped insert M8 x 1.25 mm Max. loading 1200 kg 1500 kg 1800 kg Max. workpiece height 800 mm Mass (main unit) 2252 kg 2889 kg 3933 kg Sweep scan. Aerofoil section scan. CRYSTA-Apex EX R R R X 1200 mm Y 1200 mm 2000 mm 3000 mm Z 960 mm Accuracy* 3 E0,MPE ±( L/100) μm, ±( L/100) μm* 2 PFTU,MPE 3.2 µm Material Granite Work table Size 1420 x 2165 mm 1420 x 2965 mm 1420 x 3965 mm Tapped insert M8 x 1.25 mm Max. loading 2000 kg 2500 kg 3000 kg Max. workpiece height 1160 mm Mass (main unit) 4050 kg 6150 kg 9110 kg * 1 According to ISO /4/5 methods when using the PH20 probe system with a ø4 x 10 mm stylus and with thermal compensation operating. L: measuring length (mm). * 2 Guaranteed accuracy temperature : C. * 3 The machine is equipped with a thermal compensation system. According to ISO /4/5 methods when using the REVO probe system with a ø6 x 10 mm RSH250 stylus. L: measuring length (mm). -08

9 STRATO-Apex SERIES 355 High Accuracy CC CMM A long awaited, state-of-the-art CC coordinate measuring machine that achieves high accuracy combined with high-speed cooperation. Thermal compensation is equipped as standard to guarantee the outstanding accuracy specification over the temperature 18 C to 22 C. The high drive speed and acceleration guarantee top scanning performance in a machine that also offers high-accuracy measuring in the 1 μm class. High speed and accuracy in measurement is ensured by a redesign of the machine body that has improved rigidity of the structure, and by a remodelled guide mechanism. High-performance scanning measurement has been achieved through the improved structural rigidity and incorporation of a newly developed compensation technology. Ultra-high precision scales are used on each axis to provide a higher resolution and accuracy that complements the improved overall performance. Technical Data Length standard: Ultra-high-accuracy linear encoder (glass scale with virtually zero thermal expansion coefficient) Air bearing 519 mm/s Guide system: Max. drive speed: Max. acceleration: 2598 mm/s 2 Air pressure: 0.4 MPa (9106: 0.5 MPa) Air consumption: 120 L/min (1600 series: 250 L/min) Guaranteed accuracy temperature environment Series o /900 Temperature C C Temperature change Temperature gradient Per hour 0.5 K 1.0 K Per 24 hours 1.0 K 2.0 K Vertical Horizontal Main Unit Startup System A start-up system (relocation detection sensor) is an integral security feature of this machine and will disable its operation if subject to relocation or strong vibration. Please be advised to contact your nearest Mitutoyo Service Centre as soon as possible or in advance of such circumstance. STRATO-Apex 574 Dust-resistant high-precision glass scales. Controller positioned at rear of machine. STRATO-Apex

10 Specifications STRATO-Apex X 500 mm 700 mm 900 mm Y 700 mm 1000 mm 1600 mm Z 400 mm 600 mm Resolution 0.05 µm 0.02 µm E0,MPE ±( L/100) μm ±( L/100) μm Accuracy* PFTU,MPE 0.7 μm 0.9 µm MPETHP 1.3 μm (40 s) 1.8 μm (45 s) Material Granite Work table Size 700 x 1420 mm 880 x 1420 mm 880 x 1720 mm 1080 x 1720 mm 1080 x 2320 mm Tapped insert M8 x 1.25 mm Max. loading 180 kg 500 kg 800 kg 1200 kg Max. workpiece height 560 mm 770 mm Mass (main unit) 1530 kg 1895 kg 2180 kg 2410 kg 3085 kg STRATO-Apex X 1600 mm Y 2000 mm 3000 mm Z 1200 mm 1600 mm 1200 mm 1600 mm Resolution 0.05 µm E0,MPE ±( L/100) μm Accuracy* PFTU,MPE 2.3 µm MPETHP 2.5 μm (60 s) Material Granite Work table Size 1850 x 3280 mm 1850 x 4280 mm Tapped insert M8 x 1.25 mm Max. loading 3500 kg 4000 kg Max. workpiece height 1350 mm 1750 mm 1350 mm 1750 mm Mass (main unit) kg kg kg kg * According to ISO /4/5 methods when using the SP25M probe system with a ø4 x 50 mm stylus and with thermal compensation operating. L: measuring length (mm). STRATO-Apex

11 CRYSTA G SERIES 191 Large Gantry CC CMM This gantry type CC CMM provides a large measuring of 2000 x 3000 x 1600 mm to 3000 x 6000 x 2000 mm with large-size CMM accuracy. Thermal compensation is equipped as standard to guarantee the accuracy specification over the temperature 18 C to 22 C. Lightweight materials and an innovative moving-bridge type machine structure provide high motion stability, high accuracy, and affordability. Technical Data Length standard: Guide system: Max. drive speed: High-accuracy linear encoder Air bearing 500 mm/s Guaranteed accuracy temperature environment Temperature C Temperature Per hour 1.0 K change Per 24 hours 2.0 K Temperature Vertical gradient Horizontal CRYSTA-Apex C306020G Main Unit Startup System A start-up system (relocation detection sensor) is an integral security feature of this machine and will disable its operation if subject to relocation or strong vibration. Please be advised to contact your nearest Mitutoyo Service Centre as soon as possible or in advance of such circumstance. A rotary table (optional accessory) for large components. CRYSTA-Apex C203016G Specifications CRYSTA G C203016G C306020G X 2005 mm 3005 mm Y 3005 mm 6005 mm Z 1605 mm 2005 mm Accuracy* MPEE ±(9+6L/1000) μm ±(11+7L/1000) μm Mass (main unit) 6000 kg kg * When using the TP200 probe system with thermal compensation operating. L: measuring length (mm). -11

12 Technical Data Length standard: Guide system: Max. drive speed: High-accuracy linear encoder Air bearing 520 mm/s Guaranteed accuracy temperature environment Temperature C Temperature Per hour 1.0 K change Per 24 hours 2.0 K Temperature Vertical gradient Horizontal FALCIO G SERIES 355 High Accuracy Large Gantry CC CMM Specially designed for highly accurate measurement of very large workpieces. Thermal compensation is equipped as standard to guarantee the accuracy specification over the temperature 18 C to 22 C. Measurement of press tooling for road vehicles. Measurement of aircraft and ship parts. Measurement of truck, heavy machinery, and construction equipment parts. Main Unit Startup System A start-up system (relocation detection sensor) is an integral security feature of this machine and will disable its operation if subject to relocation or strong vibration. Please be advised to contact your nearest Mitutoyo Service Centre as soon as possible or in advance of such circumstance. FALCIO Apex G FALCIO-Apex G measuring a gear for a wind turbine generator. Specifications FALCIO-Apex G G G G X 2005 mm 3005 mm Y 3005 mm 4005 mm 3005 mm Z 1505 mm 2005 mm 1505 mm 1205 mm Accuracy* MPEE ±(4.8+5L/1000) μm ±(7+7L/1000) μm ±(4.8+5L/1000) μm ±(4.9+5L/1000) μm FALCIO-Apex G G G X 3005 mm 4005 mm Y 5005 mm 6005 mm Z 1505 mm 2005 mm Accuracy* MPEE ±(5.5+5L/1000) µm ±(6+8L/1000) µm ±(8+8L/1000) µm * When using the SP25M probe system and with thermal compensation operating. L: measuring length (mm). -12

13 LEGEX SERIES 356 Ultra-High Accuracy CC CMM Unsurpassed point-to-point measuring accuracy has been achieved in the LEGEX CC CMM by rigorous analysis of all possible error-producing factors and elimination, or minimization, of their effects and the use of ultra-high-accuracy crystallized-glass scales with a thermal expansion coefficient of practically zero on each axis. Thermal compensation is equipped as standard to guarantee the outstanding accuracy specification over the temperature 18 C to 22 C. Premium scanning performance with the MPP-310Q probe is guaranteed by the fixed bridge architecture and precision air bearings running on highly rigid guideways that together ensure superior dynamic motion stability. Machines in this series are suitable for complex, small- to medium-sized workpieces such as gears, bearings, lenses, dies and scroll rotors which must be inspected to exceptionally high dimensional accuracy. Many types of optional probe systems are available, including touch-trigger probes, laser scanning probes, and vision measuring probes. LEGEX 574 Technical Data Length standard: High-accuracy linear encoder Guide system: Air bearing Max. drive speed: 519 mm/s Max. acceleration: 1300 mm/s 2 Air pressure: 0.4 MPa Air consumption: 150 L/min Guaranteed accuracy temperature environment Temperature C Temperature Per hour 1.0 K change Per 24 hours 2.0 K Temperature Vertical gradient Horizontal Main Unit Startup System A start-up system (relocation detection sensor) is an integral security feature of this machine and will disable its operation if subject to relocation or strong vibration. Please be advised to contact your nearest Mitutoyo Service Centre as soon as possible or in advance of such circumstance. LEGEX 9106 CMM calibration using a virtually zero thermal expansion glass gauge. Fixed-bridge design with measuring table Y-axis movement in the base structure. Specifications LEGEX X 500 mm 700 mm 700 mm 900 mm 1200 mm Y 700 mm 1000 mm 1200 mm Z 450 mm 600 mm 800 mm Resolution 0.01 µm Accuracy* 1 PFTU,MPE 0.4 µm 0.6 µm E0,MPE* 2 ±( L/100) μm ±( L/100) μm MPETHP 1.1 µm (60s) Material Cast iron Work table Size 550 x 750 mm 750 x 750 mm 950 x 1050 mm 1250 x 1250 mm Tapped insert M8 x 1.25 mm Max. loading 250 kg 500 kg 800 kg 1000 kg Max. workpiece height 700 mm 850 mm 1056 mm Mass (main unit) 3500 kg 5000 kg 5100 kg 6500 kg kg * 1 According to ISO /4/5 methods when using the MPP-310Q probe system and with thermal compensation operating. L: measuring length (mm). * 2 Guaranteed accuracy temperature : 19-21ºC. Actively controlled, integrated, vibration damping measuring table. -13

14 Technical Data Length standard: Linear encoder Guide system: Straight-motion hard bearing Max. drive speed: 340 mm/s Max. acceleration: 6750 mm/s 2 MACH-Ko-Ga-Me SERIES 357 The Agile CC CMM Compact, 3D CC measuring system that can flexibly configure to almost any production process, with built-in thermal compensation that provides excellent accuracy even when the CMM is subject to shop floor temperature variations as extreme as 10 C to 35 C. Small-sized, requiring only a minimal installation envelope of 440 x 410 x 120 mm. Agile and easy for a customer to mount using either an available fixed base or mounting system of your own design. Can be used in stand-alone applications or integrated into work cells; no air supply is required. Ideal for inspection of small workpieces and can be used with a wide of measurement probes including touch trigger, optical and contact scanning types. MACH-Ko-Ga-Me Fixed-base installation. Optional stand. Specifications MACH-Ko-Ga-Me KGM12128-B X 120 mm Y 120 mm Z 80 mm C ±(2+0.5L/100) μm C ±( L/100) μm Accuracy* C ±( L/100) μm C ±(3+0.72L/100) μm * TP200 stylus: ø3 x 10 mm, SP25M stylus: ø4 x 50 mm. -14

15 MACH-3A SERIES 360 In-Line Type CC CMM High speed for manufacturing. The ideal replacement for your mechanical gauges. Designed for shopfloor conditions with built-in thermal compensation that provides excellent accuracy even when the CMM is subject to temperature variations as extreme as 5 C to 40 C. The exceptional performance of the MACH-3A is due to a horizontal-ram architecture that enables phenomenal acceleration and drive speed that provides the potential to keep pace with production rates even with a 100% inspection requirement. Designed for automated processes with a touchscreen for easy operation and monitoring. Choose from the full of Mitutoyo CMM accessories including styli, jigs, loading systems and indexing heads, all designed to enhance convenience and production efficiency. Technical Data Length standard: High-accuracy linear encoder Guide system: Linear guide Max. drive speed: 1212 mm/s Max. acceleration: mm/s 2 Guaranteed accuracy temperature environment Temperature 5-40 C Temperature Per hour 2.0 K change Per 24 hours 10.0 K Temperature Vertical gradient Horizontal Main Unit Startup System A start-up system (relocation detection sensor) is an integral security feature of this machine and will disable its operation if subject to relocation or strong vibration. Please be advised to contact your nearest Mitutoyo Service Centre as soon as possible or in advance of such circumstance. Enclosed design for best environmental resistance. MACH-3A 653 Specifications MACH-3A 653 MACH-3A 864 X 600 mm 800 mm Y 500 mm 600 mm Z 280 mm 380 mm C ±( L/100) μm ±( L/100) μm C ±( L/100) μm ±( L/100) μm Accuracy* E0,MPE C ±( L/100) μm ±( L/100) μm 5-35 C ±( L/100) μm ±( L/100) μm 5-40 C ±( L/100) μm ±( L/100) μm PFTU,MPE ±2.5 μm * According to ISO /4/5 methods when using the TP7M probe system with a ø4 x 20 mm stylus and with thermal compensation operating. L: measuring length (mm). -15

16 Technical Data Length standard: High-accuracy linear encoder Guide system: Linear guide Max. drive speed: 866 mm/s Max. acceleration: 8480 mm/s 2 Guaranteed accuracy temperature environment Temperature 5-35 C Temperature Per hour 2.0 K change Per 24 hours 10.0 K Temperature Vertical gradient Horizontal MACH-V SERIES 360 In-Line Type CC CMM The MACH-V maximizes machining performance by performing in-line, high-speed coordinate measuring in conjunction with your CC machine tools. Designed for shopfloor conditions with built-in thermal compensation that provides excellent accuracy even when the CMM is subject to temperature variations as extreme as 5 C to 35 C. These high-throughput machines are designed to be incorporated right into the manufacturing line and can provide pre/post-machining feedback to your machine tool for process adjustments. Main Unit Startup System A start-up system (relocation detection sensor) is an integral security feature of this machine and will disable its operation if subject to relocation or strong vibration. Please be advised to contact your nearest Mitutoyo Service Centre as soon as possible or in advance of such circumstance. Built for integration with a production line. MACH-V9106 Frame design allows unobstructed throughput. Compatible with overhead transfer systems. Specifications MACH-V X 500 mm 900 mm Y 600 mm 1000 mm Z 500 mm 600 mm C ±( L/100) μm C ±( L/100) μm E0,MPE Accuracy* C ±( L/100) μm 5-35 C ±( L/100) μm PFTU,MPE ±2.5 μm (±2.2 μm: using SP25M) * According to ISO /4/5 methods when using the TP7M probe system with a ø4 x 20 mm stylus and with thermal compensation operating. L: measuring length (mm) Protected guideways. -16

17 Probes Probe Systems for Manual/CC Coordinate Machines Contact-Scanning Probe Systems MPP-310Q Ultra-high accuracy and low measuring force type. This ultra-high-precision probe contains micro-miniature scales to track relative movement in 3 dimensions. Equally suitable for scanning measurement, ultrahigh-precision point measurement or centre-alignment applications. SP80 High accuracy type (available with 500 mm long extension). A highly accurate probe able to use long styli of up to 500 mm. Equally suitable for scanning measurement, high-precision point measurement or centre-alignment applications. SurfaceMeasure application. SP25M Compact, high-accuracy type. Compact and highly accurate, this probe is only ø25 mm diameter for working in restricted spaces. Equally suitable for scanning measurement, high-precision point measurement or centre-alignment applications. Can be attached to a probe head (PH10M/10MQ) for automatically changing the orientation to enable more flexible measurements. REVO High speed 5-axis scanning-head type. Laser position-sensing technology ensures high accuracy measurement from this scanning head even with long styli up to 500 mm in length. Combined with highspeed operation, 5-axis simultaneous control with a CMM and non-step indexing this probe provides unmatched performance. Optical (on-contact) Probe Systems SurfaceMeasure Laser scanning probe. This compact, high accuracy, noncontact type laser probe is designed for use with CC CMMs. The probe automatically adjusts to workpiece surface characteristics to deliver highly efficient measurements. Automatic laser intensity and camera sensitivity adjust according to the environment and the workpiece material for simpler programming. QVP (Quick Vision Probe) Video probe. Gives a CMM the vision capability to measure very small features, thin-walled workpieces (prone to deflection by contact probing) as well as parts made from soft, easily deformed materials. Integrated white-light LED system for optimum workpiece illumination. Uses VISIOPAK software that runs under standard MCOSMOS. QVP application. SURFTEST application. Probe for Roughness Measurement SURFTEST Probe Surface roughness measurement probe. Mounting of this probe on a CMM enables surface roughness measurement and analysis to be included in fully automatic CC measurement cycles. This probe is compatible with the automatic probe changer, and therefore can be automatically replaced with another type of probe for 3D coordinate measurement. A wide variety of roughness analyses can be performed using the dedicated evaluation software. -17

18 Touch-Trigger Probe Systems TP7M High-accuracy type. This touch-trigger probe has high repeatability (at the 2σ level) of 0.25 μm for use with premium quality CMMs. A long stylus up to 150 mm can be installed. TP200 Compact and high-accuracy (stylus change) type. This compact, high accuracy, touch-trigger probe is only ø13.5 mm outside diameter, which allows working in very restricted spaces. Styli auto-changing (optional) is supported when mounted on a CC CMM. TP20 Compact type. This compact touch-trigger probe is only ø13.2mm outside diameter, which allows working in very restricted spaces. Styli auto-changing (optional) is supported when mounted on a CC CMM. MH20 Compact type. This touch-trigger probe equipped with manual probe head is designed for use with manual CMMs. The probe head section can be manually positioned to the desired orientation. MH20i Compact type. This touch-trigger probe equipped with manual probe head is designed for use with manual CMMs. The probe head section may be manually indexed to 168 positions. Micro Touch Probe UMAP-CMM. The extremely small styli used by this probe (ø0.1 or ø0.3 mm) have made possible highly accurate measurement of minute features not previously possible with a contact method. Mounts on the PH10MQ head. TP8 Manual indexable probe. This is an entry level touch-trigger probe for applications that do not need indexing during program execution. Supplied with two knuckle joints to allow alignment of the probe as required. PH20 5-axis control touch-trigger type. Thanks to the unique head touch capability, it is possible to measure purely by movement of the probe head instead of the CMM elements. Also, measuring time can be shortened significantly by means of the probe s 5-axis concurrent control and infinite positioning angle capabilities. Probe Heads PH10M / PH10MQ Motor-drive indexing type. Allows automatic control of positioning (up to 720 directions) of the mounted probe. It is possible to mount not only a touch-trigger probe but also any scanning probe, vision probe, laser probe, screw thread depth probe, etc. Auto-changing is available (optional). PH1 Simple manual type. This manual probe head is designed for use with the TP200/ TP20. It is possible to manually change positioning of the attached probe to the desired orientation. MIH Manual indexing type. This probe head allows manual positioning (up to 720 directions) of the mounted probe (for TP200/TP20). A probe extension up to 300 mm can be attached. ote: Probes shown mounted on these probe heads are optional. -18

19 Styli Styli for Manual/CC Coordinate Machines Sample Sets Mitutoyo offers a wide of styli and accessories to suit practically any application. A bespoke styli design and manufacture service is also available. With nearly 30 years experience in manufacturing styli, and based on its cutting-edge materials development, Mitutoyo can offer a wide of styli made from materials to suit your application. The Materials we use for Contact Points Ruby As the hardest of all probe element materials, ruby is the perfect all-rounder when it comes to manufacturing styli contact points. Spherical contact points made of ruby have been used as tried and tested equipment for most standard applications for decades. The low specific density of ruby enables the mass of the stylus to be kept as small as possible for best dynamic performance. Zirconium oxide The specific surface properties of balls made of zirconium oxide a ceramic compound makes this stylus suitable for aggressive scanning of abrasive surfaces, such as cast iron. Zirconium oxide has virtually the same hardness and wear-resistant properties as ruby. Silicon nitride Silicon nitride is extremely hard and superbly wear-resistant, with the least surface roughness of all styli materials. It has the specific advantage that it is not attracted by aluminium and therefore picks up to a much lesser extent than ruby or zirconium oxide when scanning or touching aluminium alloy workpieces. Ruby. Zirconium oxide. Silicon nitride. The Materials we use for Bases and Styli Stems Steel The material of choice for high-strength precision styli for very accurate measuring tasks. The high strength and stiffness makes steel an excellent choice of material for manufacturing styli or reference probe elements. Aluminium alloy Lightweight and stable, and therefore frequently used for probe extensions. Styli stems or extensions made of aluminium alloy perform best in measuring labs with stable temperatures and, accordingly, the lowest possible temperature gradients. Tungsten carbide Bend-resistant styli stems made of tungsten carbide are ideal for virtually all standard applications in the measuring lab with its stable ambient temperature. A durable material that has proved its worth. Titanium Titanium is remarkably stiff yet has a relatively low density. Probe components made of titanium offer the outstanding characteristics of being extremely rigid and stable, yet surprisingly lightweight. Mitutoyo uses the material primarily for bases, connecting pieces and extensions for measuring styli. -19 Carbon fibre tube Thermal expansion is virtually undetectable at temperatures of between 15ºC and 40ºC. Mitutoyo uses carbon fibre tube for styli with sophisticated styli configurations and probe extensions. Carbon fibre The highest-quality material with an expansion coefficient of virtually zero at ambient temperatures up to 45ºC. Carbon fibre is also very lightweight and extremely stiff, making it particularly suitable for the manufacture of long styli. Ceramic Very lightweight and extremely stiff. The ideal material, especially for long stems. Low thermal expansion makes ceramic styli suitable for use in the production environment.

20 Optional Accessories Positioning Rail Kits S and L Longer rails for fixing larger workpieces. Rails are clamped to the CMM table with 3 x M8 screws. Rail kit L. eco-fix Modular Clamping System for Coordinate Machines The modular clamping system eco-fix allows efficient working in many ways. Functions and colours unite in a practiceoriented concept for time-saving, economical working and confusion-proof handling. Eco-fix concentrates on accomplishing nearly every clamping task in a cost- and performanceoptimising way. Fits all CMM brands. Mitutoyo offers three fully comprehensive sets containing new and convenient accessories for even more efficiency. Smaller kits are also available and all items can be purchased individually to expand your existing kit. Handles Set for eco-fix The eco-fix handles allow easy and comfortable carrying of the main plate. The handles are foldable in horizontal posture, making for the best possible access to the probing area. eco-fix Kit S Fixture kit for small and mid-size workpieces. Base plate 250 x 250 mm. Includes 58 eco-fix clamping parts, e.g. brackets, location pins, spring clips. Masterball Adaptor (M6/M8) If necessary, the masterball with a M8 thread - via this adaptor - can be mounted on the eco-fix plate or other brackets offering M6 inserts Application Examples eco-fix Kit L Fixture kit for mid- and large-size workpieces. Base plate 500 x 400 mm. Includes 97 eco-fix clamping parts, e.g. brackets, location pins, spring clips. eco-fix kit S. Quick-Rail Kit Quick-rail is the perfect choice for quickly clamping a wide variety of workpieces from large to small. It is made up of 3 rails (1x 800 mm, 2x 500 mm) for fixing to the CMM s table and carrying the clamping elements. 21 eco-fix clamping parts (e.g. brackets, location pins, spring clips) are used to establish a three-point support of the workpiece. In addition, quick rail could perfectly be combined with the eco-fix series to establish reproducible positioning for workpieces of the same type. eco-fix kit L. Quick-rail kit. Specifications Order o. Description eco-fix Kit S Fixture kit for small to mid-size workpieces eco-fix Kit L Fixture kit for mid- to large-size workpieces eco-fix Quick-Rail Kit Rail kit for attaching clamping elements and large-size workpieces -20

21 Software MCOSMOS CMM Software Suite MCOSMOS has three module configurations, from the basic MCOSMOS 1 to the advanced MCOSMOS 3. This enables you to choose the appropriate functionality for current measurement applications now and expand, if needed, in the future. Designed to cover every aspect of measurement: geometry, scanning, digitising, file transfer and conversion, graphical aids and analysis, statistics and output. MCOSMOS 1 Geopak, operating under the MCOSMOS system, is the latest and most advanced CMM analysis and programming module available for geometry measurement. Geopak is fully programmable and has sophisticated reporting functions. Includes PartManager for program management and security. Module included GEOPAK CAT1000P CAT1000S SCAPAK MCOSMOS 1 MCOSMOS 2 MCOSMOS 3 MCOSMOS 2 Includes MCOSMOS 1 plus... CAT1000P is the ultimate in CAD to inspection software and runs in conjunction with Geopak, either on-line for optimum CMM control or off-line to maximise CMM up-time. Features include simple program generation by single click element measurement, automatic probe path generation and simulation with collision detection. CAT1000S is an advanced 3D-freeform-surface program that allows tolerance comparisons between measured points and the corresponding points on a CAD model, allowing operators to instantly see problem areas on a measured component. Deviations from nominal are colour coded and displayed graphically. The standard STEP CAD format is provided with CAT1000. The optional formats of IGES, CATIA, Parasolid, PRO/E, SolidWorks, Unigraphics (X) and Auto CAD Inventor are also available. MCOSMOS 3 Includes MCOSMOS 1 and 2 plus... Scanning and Profile Analysis software providing measurement and analysis of profiles. High speed contact scanning probes can be utilised to maximise data collection speed. Profiles can then be compared to nominal, output to CAD or used for subsequent analysis. Geometric components can also be computed from scanned results. Geopak screenshot. CAT1000P screenshot. CAT1000S screenshot. SCAPAK screenshot. -21

22 MiCAT Planner CMM Software MiCAT Planner uses 3D CAD models with tolerance information to automatically generate CMM measurement programs, potentially with just one mouse click, thereby reducing part-programming time by up to 95%. Identifies tolerance information (GD&T) in 3D models and uses your CMM configuration to automatically generate an MCOSMOS program to measure features of the imported CAD model. Customisable rules ensure that measurements are executed in the same consistent way. Programming paths are optimised automatically for the shortest measurement time with the minimum of probe and tool changes. For design models that do not contain tolerance information, MiCAT Planner has a GD&T Wizard that allows you to simply annotate design models prior to program generation. MiCAT Planner screen setups offer simple interfaces such as 3D view and plan view, thereby enabling intuitive operation. The placement and window sizes of the interfaces can be freely customized. 3D View Full-colour graphics showing: machine details. CAD model with tolerances. Measurement points and measurement paths. Measurement animations. Plan View Shows lists such as measurement parameters and tolerances. Lets you flag measurements and assessments using check boxes. The parameters are set in the order of the measurements. You can prioritise the order of measurement. Properties View You can change the names of parameters, tolerance items and measurement points, and edit measurement points for individual parameters. Program View Shows measurement details and measurement estimation times. Enables animation of measurement programs in 3D. Easy Simply load a CAD model and generate a CMM program with a single mouse click. Fast Automatic generation is enabled by the input of CAD, tolerance information and measurement environment. Cycle times are automatically optimised to produce the fastest measurement routine. Automatic User-defined rules enable automatic feature measurement. Reliable Eliminates potential for user error, misinterpretation of design intent, collisions. CAD data with tolerance information CMM system structural information User defined measurement rules umber of locations to measure CAD data with tolerance information and sampling method, etc. Instantly and automatically creates a measurement program Example of sampling method: touch measurement. Example of sampling method: scanning measurement. Output a measurement program for MCOSMOS -22