OP5600 & OP7000. High performance Real-Time simulators. Yahia Bouzid 25 th June2013

Transcription

1 OP5600 & OP7000 High performance Real-Time simulators Yahia Bouzid 25 th June2013

2 Contents Model-based design concept Applications Rapid Control Prototyping Hardware in-the-loop OPAL-RT Real-Time simulators Overview OP5600 OP7000 Conclusion

3 Model-Based Design Designing a controller Desktop Simulation Validation Rapid Control Prototyping Hardware in-the-loop Testing Coding

4 Rapid Control Prototyping - Issues Test the controller algorithm vs. real plant Is the controller code already implemented? Do we even have the controller hardware? How to validate the algorithm ASAP? Real Plant Controller

5 Rapid Control Prototyping - Solution Test the «simulated» algorithm vs. real plant Final implementation of the code is not needed Controller hardware is not needed Objective is to validate the controller algorithm Real Plant Workstation Real-Time Computer Model Design Signal Acquisition & Display Parameter change Real-time model execution on CPU Fast I/O and signal processing Real-time data logging

6 Hardware in-the-loop - Issues Validate the real controller vs. real plant Is the plant available? Is the validation of controller vs. real plant safe? Are all test scenarios feasible with a real plant? Real Plant Controller

7 Hardware in-the-loop - Solution Test the real controller vs. simulated plant Real plant is not needed Safe validation of integrated controller (HW + SW) Any scenario can be implemented (faulty behaviour) Workstation Real-Time Computer Controller Model Design Signal Acquisition & Display Parameter change Real-time model execution on CPU Fast I/O and signal processing Real-time data logging

8 OPAL-RT Real-Time Simulators Physical models Power systems Real-Time Computer Algorithms Stateflow charts Code

9 OPAL-RT Real-Time Simulators OP7000 OP7020 OP5600 OP4500

10 OPAL-RT Real-Time Simulators Simulator OP4500 OP5600 OP7000 OP7020 Size (19 ) 2U (89 mm) 4U (178 mm) 6U (267 mm) 2U (89 mm) Type Compact entry-level system High-end system withcpus, I/Os and monitoring panel High-end system withfpgas, I/Os and monitoring panel Target PC 4 or 6 CPU cores 4 to 12 CPU cores External FPGA Kintex 7 Spartan 3 Virtex 6 Virtex 6 Kintex 7 FPGA-based simulatorwith16 SFP optical fiber FPGA count 1 1 Up to 4 1 Virtex 7 Kintex 7 AnalogI/O count 32 Up to 128 Up to 128 Digital I/O count 64 Up to 256 Up to 256 No I/O

11 OPAL-RT Real-Time Simulators Integrated test bed example 32-core real-time target OP7000 FPGA-based chassis 2 x OP5600 Expansion chassis Powerful Flexible Scalable Distributed

12 OP5600

13 OPAL-RT Real-Time Simulators OP5600 Great computation power Powerful real-time target (12 CPU cores 3.46 GHz) Xilinx FPGA (Spartan 3 or Virtex 6) Real-time OS (Linux Redhat) Distributed parallel computation Huge I/O capabilities Up to 128 analog I/O or 256 digital I/O or a mix of both Rear D-Sub 37 connectors for external devices Front I/O monitoring (access to all I/O lines) Many chassis can be connected together of larger I/O lines amount Connectivity Up to 4 PCI slots Embedded hard drive for real-time data logging Support for 3 rd party I/Os and communication protocols (IEC61850, UDP/IP, CAN, ARINC, MIL1553, IRIG-B, DNP3.0, C37.118, etc )

14 OPAL-RT Real-Time Simulators OP5600 Great computation power Powerful real-time target (12 CPU cores 3.46 GHz) Xilinx FPGA (Spartan 3 or Virtex 6) Real-time OS (Linux Redhat) Distributed parallel computation CPUs FPGA CPUs FPGA

15 OPAL-RT Real-Time Simulators OP5600 Huge I/O capabilities Up to 128 analog I/O or 256 digital I/O or a mix of both Rear D-Sub 37 connectors for external devices Front I/O monitoring (access to all I/O lines) Many chassis can be connected together of larger I/O amount Motherboard & CPUs CPUs FPGA FPGA FPGA No CPUs I/O Expansion chassis

16 OPAL-RT Real-Time Simulators OP5600 Xilinx Virtex 6 FPGA FPGA designed for model calculation and I/O management Flexible solution : different IO combinations with the same FPGA board Up to 192 digital I/Osor up to bit ADC and DAC channels Sampling time : 100 MHz or 200 MHz Xilinx Spartan 3 FPGA FPGA board designed for I/O management (analog and/or digital I/Os) Flexible solution : different IO combinations with the same FPGA board Up to 256 digital I/Os or up to bit ADC and DAC channels Sampling time : 100 MHz

17 OPAL-RT Real-Time Simulators OP5600 Conditioning I/O modules One I/O mezzanine. Either : OP5330 : 16 analog out channels 1MS/s max update rate Programmable ranges up to +/- 16V OP5340 : 16 analog in channels 16-bit ADC, 2.5 µs update rate Programmable ranges up to +/- 20 V OP5353 : 32 digital inputs 4V to 100V input range Over-voltage protection OP5354 : 32 digital outputs 5V to 30V output range Short-circuit protection

18 OPAL-RT Real-Time Simulators OP5600 Front and back panels Front Monitoring of all I/O lines (max 256) with an oscilloscope Each RJ45 connector drives 4 signals These signals can be redirected to the monitoring panel an its BNC interface Back Connection to external devices (controllers, plants) 16 DB37 connectors drive all I/O lines 16 channels per DB37 connector

19 OPAL-RT Real-Time Simulators OP5600 Simulink model OPAL-RT provides with complete toolboxes for I/O management, including: Analog Input & Output Static Digital Input & Output Time-Stamped Digital Input & Output PWM Input & Output Encoder Input & Output Resolver Input & Output Etc

20 OP7000

21 OPAL-RT Real-Time Simulators OP7000 FPGA-based real-time simulator Equipped with 1 to 4 FPGA VIRTEX 6 boards Executes models on FPGA (time step below 500 ns) Supports efpgasim electrical system, floating-point simulation solvers High-speed interconnection with OP5600 simulators Huge I/O capabilities Up to 128 analog I/O or 256 digital I/O or a mix of both Rear I/O connectors (DB37 or BNC) Front I/O monitoring via BNC (up to 16 I/O lines can be monitored simultaneously) LED status for each I/O line Optical fiber for digital lines available

22 OPAL-RT Real-Time Simulators OP7000 FPGA-based real-time simulator High-speed interconnection with OP5600 simulators CPUs FPGA FPGA FPGA FPGA FPGA

23 OPAL-RT Real-Time Simulators OP7000 Conditioning I/O modules OP OP7220 : 16 analog out channels 1MS/s max update rate Programmable ranges up to +/- 16V OP7816 : 16 digital inputs opto-isolated 3V to 30V input range Simultaneous sampling (max 10 MSPS) OP OP7220 : 16 analog in channels 16-bit ADC, 2.5 µs update rate Programmable ranges up to +/- 20 V OP7817 : 16 digital outputs opto-isolated Up to 30V output range 10 ns resolution

24 OPAL-RT Real-Time Simulators OP7000 Front and back panels Front Monitoring of all I/Os (max 256) with an oscilloscope or status LEDs Each RJ45 connector drives 4 signals These signals can be redirected to the monitoring panel an its BNC interface Back Connection to external devices (controllers, plants) DB37 and BNC connectors drive all I/O lines 16 channels per DB37 connector

25 OPAL-RT Real-Time Simulators OP7000 Simulink model OPAL-RT provides with complete toolboxes for I/O management, including: Analog Input & Output Static Digital Input & Output Time-Stamped Digital Input & Output PWM Input & Output Encoder Input & Output Resolver Input & Output Etc

26 OPAL-RT Real-Time Simulators Hardware in-the-loop / Rapid Control Prototyping / Simulation Huge computation power Model execution on CPUs and FPGAs Parallel distributed computation Fast I/O and signal processing (analog & digital signals) Flexible and scalable I/Os(thousands of I/O lines) Front I/O monitoring on oscilloscope Embedded data logging (MAT-files) Support for 3rd party devices (I/O& communication boards) Controlled remotely from the Workstation Scripting and automatic tests

27 OPAL-RT Real-Time Simulators Thank you! Questions?