19 th National Award for Excellence in Energy Management ICICI Bank, Chandivli Tower, Mumbai Presenters Atul Parkar Energy Manager Deepak Tyagi Tower
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1 19 th National Award for Excellence in Energy Management ICICI Bank, Chandivli Tower, Mumbai Presenters Atul Parkar Energy Manager Deepak Tyagi Tower Manager August 29 & 30, 2018
2 ICICI Bank is India s largest private sector Bank by consolidated assets. We pride ourselves in continuing to support India s growth story with our extensive distribution network, diversified portfolio and leadership in technology. ` Billion Total consolidated Assets 21% Year-on-Year growth in retail loans 14,367 ATMs >100 Large offices 4867 Branches
3 ICICI Bank, Chandivli Tower, Mumbai ICICI Bank
4 Brief Introduction of Chandivli Tower Operational in 2006 Total Area Sq. Mtr. Wings - 3 Total occupancy 2800 High density Tower Back office operations Training facility Rooftop Solar 67 kwp Solar PPA 1.5 MWp
5 N
6 Load Distribution of the Building 56% HVAC 3 x 250 TR Air cooled VSD MCX coils 1.08 ikw/tr 18% IT 350 kva UPS TFT Desktops MFM printers Hub rooms 16% Other Canteen Elevators Pumping Stand alone AC 10% Lighting LED 0.6 W / Sq.ft Pull cords
7 Annual Energy consumption Annual Energy Consumption Lac kwh % savings in last 3 years FY 2015 FY 2016 FY 2017 FY Lac kwh Savings 770 Tons of CO 2 emissions avoided
8 Specific Energy Consumption EPI normalized for 11 hrs National Benchmark FY 2015 FY 2016 FY 2017 FY 2018 TCS Kochi 25.41% reduction in SEC 5 STAR Warm & Humid zone
9 Internal benchmarking EPI as on Mar
10 EnCon projects implemented in FY 2016 Equipment based monitoring & control Trimming of AHU & chiller plant operation timings by 30 mins. Set point increased to 10 Deg C VFD on secondary pumps made operational Choking of condenser coils identified Savings 2.30 Lac kwh UPS optimisation Before kva After 350 kva Savings 0.78 Lac kwh Investment Rs. 50 Lacs Savings 3.08 Lac kwh EPI reduced from 130 to 115
11 EnCon projects implemented in FY 2017 Pull Cords EC Motor DC Fans Energy Valve on AHU * Individual lighting control * Savings of 0.28 lac kwh p.a. * Investment Rs. 14 Lacs * Payback 50 months * 50% reduced motor capacity * Savings of 0.42 lac kwh p.a. * Investment Rs Lacs * Payback 23 months * 60% reduced motor capacity * Savings of 0.03 lac kwh p.a. * Investment Rs Lacs * Payback 19 months * Dynamic balancing right flow at all times * Savings of 0.03 lac kwh p.a. * Investment Rs Lacs * Payback 19 months
12 EnCon projects implemented in FY 2017 Total Savings 4.20 lac kwh BMS Intervention * Auto operation of plant * Dynamic set point enabled * Optimised control & efficiency * Savings of 2.80 Lac kwh p.a. Wastage elimination * No Traffic during Night. * Operating Temp range of Switches is up to 42 o C * Maintaining Temp. of 28 o C in Hub Rooms * Savings of 0.64 Lac kwh p.a. Total Investment Rs Lac EPI reduced from 115 to 100 No Investment
13 Planned EnCon projects in FY 2018 Sr. Description Remarks Status 1 Separate Standalone AC system for 24 x 7 Working Areas Less Chiller efficiency on very low Loads. 2 HVLS Fans For Atrium 3 VAV & VFD for All Ceiling Suspended AHU s Simultaneous Control of Chilled water & Air Completed Evaluated & dropped Evaluated & dropped
14 Innovative Project implemented in FY18 Day time ikw/tr 0.97 Night time ikw/tr 1.37 Night 42% higher ikw/tr 350 kwh
15 Action taken & savings 23 TR load during night time & full day on holidays. Poor efficacy of chillers on low load Unitary system provided ( Split AC ) & fans Investment Rs Lacs Total Annual Savings 60,000 kwh & Rs Lacs Simple Payback 16 months
16 Innovative Project implemented in FY18 Background Training facility on 2 nd floor Peak Occupancy 200 Requests for lowering the temp. set points Although AHU set point lowered, cooling was not achieved hence Chiller outlet set point was reduced by 1 to1.5 Deg C Other floor occupants experiencing chillness In case of less occupancy, cooling was wasted Occupant dis-comfort & Energy wastage
17 Innovative solution deployed VFD acts as DDC panel with all intelligence stand-alone User can set temperature & VAV will modulate As VAV operates, AHU speed is controlled by VFD VFD also controls Chilled Water valve to control flow 90% control on Air & 10% control on chilled water 6% savings achieved 0.10 Lac kwh Collaboration with OEM
18 Projects evaluated in 2018 & dropped HVLS fan - Payback was 5.5 years - Aesthetics - Safety - CAPEX & OPEX both were high VAV & VFD for all AHU - Duct layout demanded more than 1 VAV - Variation in speed of Fan was low - Payback was 5 years
19 Summary of EnCon projects Sr. No. Description Lac kwh Savings Investment Lac Rs. Year of action 1 Equipment based monitoring & control 2.30 Nil FY UPS optimisation 0.78 Nil FY EC Blower for AHU 8 nos FY Pull chords for lighting control FY DC fans in Canteen FY Energy valve for AHU FY Chiller sequencing 2.80 Nil FY Hub room AC switched OFF 0.64 Nil FY Stand-alone AC for night operations FY VAV/VFD for Training rooms FY 2018 Grand Total EPI reduced from 130 to 97
20 Plans for reduction in SEC i.e.epi Sr. No. Activity 1 UPS replacement 2 Hot desk concept for extended & holiday working hrs 3 Replacement of AHU blowers with PM motors in AHU Target to achieve savings of 1.25 Lac kwh & reduction in EPI by 5 points
21 Utilisation of renewable energy sources Open Access PPA 1.5MWp Solar power contract Lac kwh in FY kwp Roof top Solar OPEX based 0.81 Lac kwh in FY 2018 Solar water heating 750 LPD capacity Utensil washing 0.05 Lac kwh Total 17.3 Lac kwh 63% energy from Solar 1418 Tons CO 2 saved
22 GHG emission quantification & certification Financial Year FY FY FY FY CO 2 emission (Tons) As a responsible Corporate, we have quantified, verified & certified the GHG emissions due to Chandivli operations. These emissions were reported in public portal.
23 Monitoring, control & resources Equipment based monitoring & control Chiller plant, AHU, UPS, DG, 125 Energy meters Daily consumption & efficiency reporting Monthly Energy review Chaired by Group Head EnCon Budget Rs. 50 Mn p.a. ( Central ) Training & certification of Tower Manager for IGBC AP, representation in Awards like CII, NECA & MEDA
24 KAIZEN projects by team Symphony air cooler for fresh air system Thermostat Setting of Kitchen Equipment Segregation of Workstations Electrical Room Free Cooling Return Air Sensor Relocation for AHUs
25 Initiative in Green Supply Chain 5000 Branches & offices 5 Critical Elements DG, UPS, AC, Stabiliser, CCTV CAMC Min. 4 services yearly >1 Lac service reports 500 Kg of Paper Non - productive Payment TAT 45 days Both parties i.e. ICICI Bank & Service partner were suffering
26 Electronic Field Service Report Digital Push Smart Tablet or phone User friendly front end Real time data Improved productivity Convenience of handling large data Elimination of re-work Transparency Cost Savings Savings in Paper Savings in courier charges Payment 10 days Storage space
27 Thanks to ICICI Because of ICICI we could bring in efsr & could achieve Integrated efsr system with Pulse (KOEL CRM) efsr Go Live for 7.5 Lakhs KOEL Assets Covering all customers 3.5 Lakhs Service Requests closure through efsr since Nov 2017 Saving of 180 trees since Nov 2017 Improvement in Service Quality, Visibility and Productivity of Service Engineers
28 Awards won by Chandivl i Tower CII Energy Management & Excellence Awards - Excellent Energy Efficient Unit Energy Efficient Unit Excellent Energy Efficient Unit Most Useful Presentation 2017 CII Western Region EHS Excellence Awards - 3 rd Rank 2017 National Energy Conservation Awards ( NECA ) - First Rank ( Building Sector ) Certificate of Merit 2017 Maharashtra Energy Development Agency ( MEDA ) - 2 nd Rank 2016
29 Other Initiatives & certifications Rain Water Harvesting Recharge pits Green Cover Paperless zone IGBC AP certification OHSAS BEE STAR Rating for Building
30 Thank You
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