PROCESS SYSTEMS. Global Excellence in Process Refrigeration and Gas Compression Systems

Transcription

1 PROCESS SYSTEMS Global Excellece i Process Refrigeratio ad Gas Compressio Systems

2 PROCESS SYSTEMS exceptioal

3 Exceptioal demads Desigig ad maufacturig idustrial refrigeratio ad gas compressio systems for today s eergy, oil ad gas, ad idustrial markets are highly specialized edeavors. They preset techical, commercial ad project maagemet challeges that oly a compay possessig truly competet applicatio capability ca meet. The York Process Systems group of Johso Cotrols is such a compay, providig i-depth specialist experiece, high-performace equipmet ad moder maufacturig techiques to successfully meet the challeges i may types of applicatios. Critical processes The various ad advaced idustrial processes of today iclude may critical applicatios requirig striget safety ad evirometal stadards, i additio to demadig operatioal, reliability ad efficiecy criteria. As a result, idustrial refrigeratio ad gas compressio systems ivolve extesive ad detailed specificatios ad stadards. These projects also iclude exhaustive documetatio ad material requiremets that must be met to esure the quality ad performace of the completed system. Substatial capability is essetial i order to meet these demadig requiremets ad to esure delivery of high-performace, safe ad reliable systems Meetig the challege York Process Systems meets these demads with a well-prove track record of major istallatios worldwide, umberig more tha 10,000 customized refrigeratio ad gas compressio systems curretly i operatio. Every istallatio has bee desiged to meet rigorous customer specificatios ad applicatio eeds, with may exceedig 30 years of cotiuous reliable service. York equipmet is durable ad complies with all the world s major recogized codes, icludig ASME, API, TEMA, ANSI, Europea Pressure Equipmet Directive (PED), DIN, ad electrical regulatios that iclude DIN, EN, NEMA, IEC ad ATEX.

4 PROCESS SYSTEMS experiece

5 Whe your busiess is o the lie... so is ours Reliability matters We uderstad that critical process applicatios such as yours demad operatioal reliability ad have high efficiecy criteria. You caot afford uplaed outages ad dowtime. For that reaso, we are dedicated to uparalleled product techology ad product support, resultig i years of worry-free operatio. Our customers are global leaders i some of the most demadig idustries. They require aother global leader, like us, to meet striget safety, evirometal ad egieerig stadards. Chemical & Petrochemical Climate Test Chambers It s what we do best i these idustries: Oil & Gas Processig Idustrial Gases Pharmaceutical Power Geeratio Eergy-Carbo Capture & Sequestratio Oil & Gas Trasportatio & Storage

6 Typical refrigeratio ad gas compressio applicatios Oil & Gas Wells Oil & Gas Platforms Gas Processig Plats 6 7 Off Gas Feedstock 9 18 Additioal Markets Idustrial Gases Pharmaceutical Refieries 10 Climate Test Chambers CO2 & Idustrial Gases

7 De-Ethaizer De-Butaizer De-Propeizer LNG Plats 4 12 LNG Peak Shavig Carbo Capture 8 5 Gas Turbie Geerator LPG Storage Taks Fuel Gas 16 Chemical & Petrochemical Plats Aromatics Chlorie Liquefactio 11 VCM Overhead Codesig Reflux Chillers Heat Pumps Polysilico Water Chillig Plats Ammoia Storage Power Geeratio Plats Vet Gas/Solvet Recovery 1 Gas Gatherig ad Trasportatio 7 LPG Export Subcoolig Refrigeratio 13 Fuel Gas Compressor 2 Dew Poit Cotrol Refrigeratio 8 LNG Peak Shavig 14 Steam-Drive Chiller 3 Hydrocarbo Precoolig Refrigeratio 9 CO2 Compressio 15 Carbo Capture Process Coolig 4 Reflux/Reboiler Heat Pump 10 CO2 Liquefactio 16 Mixed Gases 5 LPG Rudow Refrigeratio 11 CO2 Storage 17 Chemical & Petrochemical 6 Boil-Off Refrigeratio 12 Gas Turbie Ilet Air Coolig 18 Additioal Markets

8 PROCESS SYSTEMS excellece

9 Ceters of excellece York Process Systems maitais ceters of excellece fully staffed with experieced specialists dedicated to the markets we serve. Each is strategically placed globally to provide a expert respose to iquiries arisig from projects worldwide. We ivest the time to uderstad your busiess ad its uique requiremets. This allows our specialists to help you, usig their experiece i all aspects of system desig, icludig: Refrigeratio ad mechaical egieerig Heat trasfer ad chemical egieerig Electrical ad software egieerig Project maagemet ad quality cotrol Documetatio ad certificatio Research ad developmet Service ad maiteace We aturally are proud of the equipmet ad systems we have supplied to customers throughout the world for more tha 130 years. We are committed to maitaiig our customers beeficial use from their ivestmet i Johso Cotrols-York products ad services.

10 Our desig ad maufacturig ceters deliver techology ad iovatio that are simply ubeatable Our desig facilities utilize state-of-the-art computer-aided modelig, icludig: AutoCAD, Betley 3D modelig, HTRI ad HYSYS, workig i cocert with i-house-geerated system desig software programs. 3D modelig ad advaced maufacturig Betley AutoPLANT 3D modelig is icorporated ito our egieerig desig ad maufacturig processes. The 3D modelig process facilitates all aspects of the project, ad reduces costs to the customer. The software ad associated systems allow us to better pla for all aspects of desig ad maufacturig, icludig Smart P&IDs, advaced maufacturig cotrol ad plaig, automated bills of materials ad material cotrol, ad advaced fabricatio ad assembly. They also allow for improved maiteace clearace for easier service. A particular customer beefit is improved visualizatio of clearaces ad service access. We recetly received the Betley BE Award of Excellece for use of these product visualizatio programs. Improved oil separator desig reduces oil carryover while requirig less space. The versatility of electric motor, steam turbie or gas egie drive. D-flage-mouted motors for precise aligmet reduce shaft seal ad motor bearig failures ad elimiate field aligmet. Quatum LX cotrol pael for ay eviromet. Water-cooled, air-cooled, or thermosypho oil-coolig systems. Simplified lube oil system miimizes oil pipig ad tubig ad elimiates oil pump for may applicatios. Volumizer Variable Volume Ratio varies the iteral volume ratio to match the system pressure ratio, elimiatig the power pealty associated with overcompressio or udercompressio. High-performace 5-micro (absolute) oil filters for dramatically loger bearig ad shaft seal life.

11 Desig ad maufacturig iovatio ad automatio throughout the etire process Smart P&IDs Liked with equipmet database Iteractive with 3D model Advaced Fabricatio High-quality productio ad weldig Pipe bedig up to 6" Reliable weld mappig ad quality cotrol Automated Bills of Material ad Material Cotrol Part umber maagemet Purchasig ad supply chai cotrol Advaced Maufacturig Cotrol ad Plaig Iterferece checks Labor aalysis software Lie list maagemet Reduces shop floor time up to 25% Isulatio 3D Modelig Mechaical 3D Modelig Electrical 3D Modelig Structural 3D Modelig

12 PROCESS SYSTEMS egieerig

13 The beefits of experiece We are the world s largest idepedet maufacturer of idustrial refrigeratio products ad systems. Johso Cotrols-York systems are available i over 100 coutries. As a global player with local represetatio, we have the iteratioal resources to achieve the best solutios. York Process Systems capabilities iclude maufacturig, package assembly ad istallatio, professioal project maagemet, ad operatio withi ISO 9001 procedures. Our attetio to detail esures accoutability ad guaratees the quality of your fiished system. We coordiate multiatioal projects with a awareess of the eed for good commuicatio to esure that the right solutios are sourced ad delivered o time. All-aroud advatages We maufacture a broad rage of products ad offer services to provide customers with: The widest possible rage of products, icludig: reciprocatig, rotary screw, ad multistage cetrifugal compressors; heat exchagers ad pressure vessels; cotrols ad moitorig systems; ad packaged motor, egie or turbie-drive chillers The greatest possible degree of flexibility, with the ability to match all process requiremets to the most efficiet applicatio of equipmet Documetatio ad certificatio capacity, to esure uiform quality ad rapid desig approval ad implemetatio Staff traiig o-site ad off-site A commitmet to safety Worldwide support service ad maiteace facilities Techological ad evirometal upgrades ad coversios

14 INNOVATION AS STANDARD equipmet

15 A strog idustrial service team to deliver aftermarket services The desig life of equipmet supplied by York Process Systems is geerally aroud 25 years, however, may of our istallatios exceed that. Experiece dictates that customers take a log-term view whe selectig service providers, ad they expect maximum efficiecy from their ivestmet. Eve the most reliable systems eed to be set up properly durig commissioig, ad serviced durig operatio. We esure that customers get the most out of their ivestmet by offerig the followig time- ad moey-savig support services: Supervisio of istallatio Staff traiig Start-up ad commissioig Service ad maiteace (4,000 techicias i 192 coutries, traied o all brads of rotary screw ad cetrifugal compressors) Techological upgrades Process matchig Replacemet parts Iformatio ad advice Desig studies Power-savig improvemets New refrigerat coversios These services are available the world over via a itegrated etwork of established Johso Cotrols-York service offices, each coected to the equipmet s origial desig ad maufacturig locatios. Quality-guarateed replacemet parts for Johso Cotrols-York maufactured equipmet, icludig complete compressors, are held at strategically located ceters for use i a emergecy. At the heart of our systems are idustry-leadig Frick screw compressors ad York multistage cetrifugal compressors. See our Drivelie brochure for additioal details.

16 Global Maufacturig Locatios MANNHEIM, GERMANY NANTES, FRANCE YORK, PA WAYNESBORO, PA WUXI, PRC PUNE, INDIA SOROCABA, BRAZIL Sales Offices Strategically Located Aroud the Globe. NORTH AMERICA Joha Wapliger, Director, YPS Americas 100 Cumberlad Valley Ave Wayesboro, PA USA Tel: Mobile: LATIN AMERICA Germa Salcedo, Regioal Market Mgr West Little York Rd, Suite 200 Housto, TX USA Tel: Mobile: EUROPE Christoph Wikler, Maager, Sales Gottlieb-Daimler-Str 8 Maheim, D Germay Tel: Mobile: christoph.wikler@jci.com AFRICA Russell Hattigh, Brach Maager 42 Electro Ave Isado, 1600 South Africa Tel: Mobile: russell.hattigh@jci.com MIDDLE EAST Sarvesh Baser, Sales Maager PO Box Suite 1704, 17th Floor API World Tower Sheikh Zayed Rd, Dubai, UAE Tel: Mobile: sarvesh.baser@jci.com INDIA Haresh Rupchadai, Mgr., Product & Chael Sales 501, A Busiess Plaza Pue, MH Idia Tel: Mobile: haresh.rupchadai@jci.com CHINA David Huag, GM Regio Fl 12-13, No. 32 Zhujiagdog Rd Guagzhou, People s Republic of Chia Tel: david.wb.huag@jci.com SOUTHEAST ASIA Keeth Low, Sales Maager 6 Chagi Busiess Park Ave #06-21/22 Sigapore Tel: Mobile: keeth.ct.low@jci.com CHEMICAL PETROCHEMICAL OIL GAS PHARMACEUTICAL INDUSTRIAL GASES Rock solid reliability York Process Systems 100 Cumberlad Valley Aveue Wayesboro, PA USA Phoe: Form SG3 ( ) Supersedes: SG3 ( ) Subject to chage without otice Prited i USA PDF 2017 Johso Cotrols Iteratioal PLC ALL RIGHTS RESERVED