ZSK Stickmaschinen GmbH. T8 Operating Unit User Manual

Transcription

1 ZSK Stickmaschinen GmbH T8 Operating Unit User Manual

2 Inhalt General Settings Reset... 6 Install mouse... 6 Design from internet... 6 Change T8 Computer... 7 Base Setting... 8 i-button The meaning of button... 9 [L1] Machine Information Password... 9 [] Machine Setup Language Change... 9 Sequins 5/7/ From Simple to Complete Operations Mode Change start stitches after trimming Selective embroidery ON/OFF Constant Speed ON/OFF Snap in back stitches (design must be on screen) Change access authority Appliqué travel (Close machine design) Positioning (Close machine design) Automatically reverse embroider stitches Displacement after trimming Switching thread sensing (up/down) (on/off) Tool Borer/ Loop/ Cord/ Sequin [] Service DIP Switches (Borer Version) DIP Switches (Sequin Device) DIP Switches (Loop-Cord Device) Pantograph Start Change Machine Input Signals Machine Input Signals Status KSP Boards Status of Sequin Devices Fill Stitch Optimization Thread Trimmer Cleaning Position Load Recovery Disk Create Recovery Disk Create Service Disk Adjustment of Stitch Sheet Install needle plunger without washers Adjustment of the degree coder Test machine attachment Rotary hook adjustment (Test machine) Sequin Test machine attachment Borer test machine attachment Additional monitoring (photoelectric barrier)... 23

3 Needle down (basic adjustment) Trimming: change the degree Changing and saving of the default values degrees High speed pantograph Loop and cord food align [] Design Manager Load Disk with Optimize Delete all designs in memory Write to USB device Delete design from USB device Load from USB device to EDITOR Delete stitch in design (EDITOR) Load design from disk (into EDITOR) Load all designs from disk (into EDITOR) Delete all designs on disk Delete dame design on disk Write all design to disk Write same design to USB stick Write all designs to USB stick Load same designs from USB stick Load all designs from USB stick to any directory Write same designs to 2H Disk Delete same design from memory Write data to disk HD Write data to 2DD ZSK code disk Format disk Initialize memory (No design on screen) Load from disk to EDITOR Delete from memory (one design) Format disk DD ZSK Stick Write data to disk DD ZSK Stick Write to new USB device (Create directory) [] Editor Special Function Change Needle Change Change Special Function Insert (Stop) Control Needle 1 Start and End of Design Search Design No. and Insert Special Function Move Start and End Point Delete all Fixing Sequences Store the Editor with Adjustment Switch Display to Graphic or Tabel View Modify Design Optimize - Editor ZSK Optimize - Editor Tajima Optimize - Editor Tajima Optimize - Editor Tajima Borer Insert needle 1 to design end Insert trimming Delete thread trimmer Delete thread trimmer and insert it

4 Satin stitch correction Memory Capacity Find Design Table/Name Find Design Table with Number Design zoom (Editor) Zoom with Mouse Check start and end point (no design on the screen) Memory capacity Needle 1 (of the end and the start of the design) Needle 1 (of the end and the beginning of the design) Optimize with default values Insert and move stitch Link design with other design Repeat view Special function Head selection (Mouse must be connected) Reducing speed for small fonts [] Design repetition Design Repetition (Automatic) Design repetition (manual) [] Software/ hardware settings To change anything regarding hardware or software settings of the machine you have to enter this menu. Simple Operations Mode Pantograph Configuration before Design (Yes/No) Always Use Default Optimize Set System Clock List of Fault Occurences Software Data Load Software from USB-Stick V40 - Load from Floppy Disk V40 - Load from USB-Stick Pantograph file load from Floppy Disk Pantograph file load from USB-Stick No Modification Option Modification (all options) ALL optimization options Always default optimization Design dependent optimization (for Tajima) Automatic design no assignment Modification application depend only on Cap/ tubular Always ask for design number Display software version [R1] Select machine design 4

5 Load from USB to the machine R Close machine design from disk Load from disk for cap/tubular If you are only working with Tajima designs (Disk) Load design R1 from disk or from EDITOR [R2] Design head [R3] Approach stitch Positioning of Stitch Design on Screen Positioning of stitch with the mouse [R4] Manual needle change Needle plunger has fallen Needle change (manual) [R5] Needle assignment Needle assign [R6] Speed Speed setup / needle Speeds special/ normal machine design on screen [R7] Switch off [] Trimming upper thread / bobbin [U2] Trimming bobbin [U3] Design range Design range (design is on the screen) [U4] MDA MDA stitches counter [U5] Pantograph configuration Pantograph Configuration Axis Override Pantograph moves slow Cap attachment justify [U6] Set reference point Defining of a Reference Point after Design Range [U7] Go to reference point Zoom in [U8] Raise needle/ rotary hook change/ bobbin changer [U9] Lower needle/ bobbin changer [U0] More Brake On/Off

6 General Settings Reset 1. Switch off the machine 2. Wait 20 sec. 3. Switch on the machine Press ZSK-button until green diode jumps to pantograph field immediately. Hold down the blue button until the yellow field appears. Use most recent setup data Use default data Resume switch-on operation Resume design stitch Install mouse Switch off the machine Connect the mouse to a free USB port. Design from internet When the notification No design on desk appears while loading disk to machine-computer your design name is too long. Info: Design name may not be longer than 8 characters. 6

7 Change T8 Computer - Connect new computer T8 - Switch on the machine - Fault no Fault no Fault no Put in USB stick Pantograph configuration ZSK machine software Change directory Anw Change To ZSK Select all files Install Exit - Fault no. 71 Use default data Resume switch-on operation Info: Language for dialog change R1 Language for dialog texts Choose Info: It is advantageous to load the ZSK software again 7

8 Base Setting Position 1 Position 2 Position 3 Position 4 Base setting: 0,7mm ± 0,1mm 1,1mm 1,7mm 2,7mm 8

9 i-button The meaning of button i Pressing + e.g. i [L1] Machine Information At this point any information about the machine can be found, including e.g. serial number. Password L1 Shift + U 0 Machine password Change Password 1 Password 2 Password 3 Accept password [] Machine Setup All functions for embroidery are set up here Language Change R1 Language for dialog texts Choose Or Shift + 9

10 Sequins 5/7/4 Sequins Sequins e.g. 7 mm From Simple to Complete Operations Mode Accept authority XXXX With U button Change start stitches after trimming Shift + U 0 Trimming set-up Start stitches after trim. 4 < -- > with U button Selective embroidery ON/OFF Shift + U0 R5 L1 Thread break set-up Selective embroidery 10

11 Constant Speed ON/OFF (Machine design must be closed) L1 Speed set-up Constant speed (ON/OFF) Info: If constant speed is activated while loading process, an error message will appear - Optimizing of too long stitches. Snap in back stitches (design must be on screen) R1 Info: Operation modus setup Snap in back stitches When you tap on back-stitch-button the pantograph moves backwards until you press stop-button (red button). Back- Stitch Button Stop Button Change access authority Insert Access authority with U button e.g Change access authority Insert new access authority with U button e.g access authority

12 Appliqué travel (Close machine design) R1 Operating modes setup Appliqué travel R2Continue embroidery immediately Info: Load and embroider the design with all travels to place the appliqué accordingly. Positioning (Close machine design) R1 R3 Operating modes setup Positioning Continue embroiders immediately X path U2 U3 ӿ Enter f.ex. 150mm via the U button maybe enter R4 y path direction X way Y way Info: Load and embroider a design For changing the frames, the positioning will be carried out after the completion automatically 12

13 Automatically reverse embroider stitches Shift + U0 R5 Thread break setup Automatically reverse embroider stitches = 1 U0 = 0 }= 10 If there are to less press Displacement after trimming Shift + U0 Trimming setup Displacement after trimming With U button e.g. 100 Inc = 10 mm Switching thread sensing (up/down) (on/off) Shift + U0 R5 Thread breaks setup upper & lower 13

14 Tool Borer/ Loop/ Cord/ Sequin e.g. R3 Tool setup Cord embroidery [] Service Maintenance functions and testimg of machine attachments DIP Switches (Borer Version) Shift + U 0 ZSK engineer DIP switches Choose (until Borer version) (S 29 S 32) Change setting Choose Info: Change setting Save setting Change setting 4. Switch of machine 5. Wait 30 seconds 6. Switch on machine Needle assign R Defaults Borer 14

15 DIP Switches (Sequin Device) Shift + U 0 ZSK engineer DIP switches Choose (until sequin device) (S33- S36) Change setting Choose NO Right Left Right and Left Change setting Save setting Change setting DIP Switches (Loop-Cord Device) Shift + U 0 ZSK engineer DIP switches Choose (until Loop device vers.) (S37-S40) Change setting Choose NO Right Left Right and Left Change setting Save setting Change setting 15

16 Pantograph Start Change Shift + U 0 L1 DEL ZSK engineer Degrees press e.g. 285 (feed data into) (U2 U8 U5) Machine Input Signals 1 Shift + U 0 R1 4x ZSK engineer Input signals e.g. L1 Main shaft HWOT: 0 previous Machine Input Signals 2 Shift + U 0 R1 ZSK engineer Input signals Automatic input signal check test 4x 16

17 Status KSP Boards Shift + U 0 R2 Info: 4x ZSK engineer Status of KSP boards Head switch on Help informations previous Status of Sequin Devices Shift + U 0 R3 Info: 4x ZSK engineer Status of sequin devices Help switch on Help information Fill Stitch Optimization Shift + U 0 ZSK engineer Machine optimization Fill stitch optimization 17

18 Thread Trimmer Cleaning Position L1 Start machine Clean with air 2x previous Oil Load Recovery Disk Shift + U0 R6 ZSK engineer Load recovery disk Create Recovery Disk L 3 Shift + U0 ZSK engineer Create recovery disk 18

19 Create Service Disk R1 Create service disk Format disk Machine version: Shift + U2 = J Shift + L1 = A JAF Shift + = F TAB R7 = space 0 = 0 U2 = 2 = 1 U5 = 5 = - U4 = 4 U9 = 9 U5 = 5 OK Shift + Customer Montero U5 = M U7 = 0 U6 = n R7 = t = e 0 = r U7 = 0 OK Write data to disk 19

20 Adjustment of Stitch Sheet - Always Middel Needle R2 Test machine attachment Position main shaft Start testing With U button choose 125 Start testing Start Machine Push jump-stitch-magnet Push down needle bar Adjust the stitch plate 2x Stop testing Install needle plunger without washers Work needle has fallen down R2 Test machine attachment Position main shaft Start testing Main shaft position With U button choose 125 Start testing Start machine --> push green Button Push jump-stitch-magnet 20

21 Adjustment of the degree coder Shift + U 0 L1 R7 ZSK engineer Degrees Main shaft position (big number) Cancel Rotate main shaft and insert set-up pin in cam disk Continue Adjusting the degree coder until screen shows 136 degree and fix it 2x Remove setup pin Test machine attachment R2 Test machine attachment e.g. Trimmer motor Start testing Press stop button Stop testing 21

22 Rotary hook adjustment (Test machine) R2 Test machine attachment Position main shaft Start testing Main shaft position (e.g. 202) Start testing Main shaft position (high number) Start machine Break off Turn main shaft correct degree Continue Sequin Test machine attachment R2 Test machine attachment Sequin Start testing - If the machine is in the position for example Needle 4, start the machine - If you press START, the machine will switch to Sequin needle - If the machine is already on Sequin needle, do not start the machine, because this will start the Sequin reset Start Sequin down Reset on Sequin up Sequin transport Reset off 22

23 Borer test machine attachment R2 Test machine attachment Borer Start testing Set boring depth Main shaft position 141 with U button Start testing Start machine Main shaft position (high number) Break off Correct 141 Continue Push jump-stitch-magnet and press borer bar down. Additional monitoring (photoelectric barrier) Shift + U0 ZSK engineer Dip switches Additional monitoring (S 109 S 112) Change setting 1000 available (version 1) Change setting Save settings Change setting then Switch off machine Wait 30 sec. Switch on machine 23

24 Needle down (basic adjustment) Shift + U0 L1 ZSK engineer Degrees Needle position With U button (from ) Trimming: change the degree (if the thread is not always cut) Shift + U0 L1 ZSK engineer Degree Trimming: Interim position Changing and saving of the default values degrees Shift + U0 L1 ZSK engineer Degrees Shift + U0 Trimming: Interim position e.g. 318 With U button insert

25 High speed pantograph Shift + U0 ZSK engineer Dip switches Up to high speed pantograph (S105-S108) Change setting Up to 0000 not available 1000 available (Version 1) 0100 available (Version 2) Change setting Save setting Change setting, then terminate machine Switch off machine Wait 30 seconds Switch on machine Loop and cord food align R2 Test machine attachment Position main shaft Start testing With U button insert 100 Start testing Start machine Lift Magnet 25

26 [] Design Manager To import several designs into the T8 or to export existing files from the T8, please go into this menu. Load Disk with Optimize L1 TAB Load from disk Choose Info: select design optimize with user defined values Optimize with user defined values must be switched on! Delete all designs in memory Delete from memory U5 Delete design Exit Write to USB device R2 OK Create directory right here (e.g. design ) Select Write name OK 26

27 Delete design from USB device Delete from USB device Select Select Choose design Delete design Load from USB device to EDITOR Load from USB device Select directory (design) Select Select Optimize with default values No design modification 27

28 Delete stitch in design (EDITOR) (Mouse must be connected) Choose design R1 - Zoom on frame with right-mouse-button - Zoom in with L1 - Perhaps center up with - - Pick stitch with left-mouse-button DEL (delete) Store design Overwrite design Optimize with default values Info: If have pressed R5 (edit stitch) and U and you want back then press R3. Info: If you have pressed R5 (edit stitch) and press R1 twice. Load design from disk (into EDITOR) L1 Load from disk Choose design U4 Choose design U4 Choose design Optimize with default values No design modification / 28

29 Load all designs from disk (into EDITOR) L1 Load from disk U5 Optimize with default values No design modification Delete all designs on disk Delete design on disk U5 Delete design Delete dame design on disk Delete design on disk Choose design U4 Choose design U4 Choose design Delete design 29

30 Write all design to disk R1 Write data to disk U5 Write same design to USB stick R2 Write to USB device Choose design U4 Choose design U4 Choose design Create directory right here Write name with U button Write all designs to USB stick R2 Write to USB device U5 Create directory right here Write name with U button OK Select 30

31 Load same designs from USB stick Load from USB device (Choose directory) Select U4 Choose design U4 Optimize with default values No design modification Load all designs from USB stick to any directory Load from USB device Choose directory Select U5 Optimize with default values No design modification 31

32 Write same designs to 2H Disk L1 Load from disk Choose design U4 Choose design U4 Choose design Delete same design from memory Delete from memory Choose design U4 Choose design U4 Choose design Delete design Exit 32

33 Write data to disk HD R1 Choose Info: U6 Display design only U7 Display tables only U8 Display all designs/ table U9 Find design/ table by name 0 Find design/ table by number Write data to 2DD ZSK code disk R1 Write data to disk Choose Info: U6 Display design only U9 Find design by name U0 Find design by number OK Format disk R5 Format disk Choose with format at disk e.g. HD 1.44 MB transp. Code disk Format Initialize memory (No design on screen) R6 Initialize memory Initialize memory 33

34 Load from disk to EDITOR L1 Choose design Delete from memory (one design) Delete from memory Choose design Delete design Format disk DD ZSK Stick R5 Format disk DD 720 KB ZSK stick data disk Format 34

35 Write data to disk DD ZSK Stick R1 Write data to disk Choose Select Select disk location Write to new USB device (Create directory) R2 Write USB device Choose Create directory right here Enter the name of the design OK Select 35

36 [] Editor To make adjustments in a design you have to close the design and enter the editor. Special Function Change e.g. Needle to Stop Choose R5 e.g. Needle No.1 with TAB choose (special function change / insert with U button choose e.g. stop Change R7 Design store Needle Change Change Choose L1 All special function Needle change Needle choose R5 with TAB special function change / insert e.g. U3 change R7 Design store Overwrite design Optimize with default values 36

37 Special Function Insert (Stop) Choose All special functions Needle choose R5 with TAB special function insert U0 U2 MORE Stop Insert R7 Design Store Design overwrite Optimize with default values Control Needle 1 Start and End of Design Choose U4 U3 Design end Design start R7 Design not store 37

38 Search Design No. and Insert Special Function Choose R1 L1 U5 New no. 927 with U button R5 TAB Special function insert e.g. U5 (or press U0 until stop..) Insert R7 Design store Design overwrite Optimize with default values Move Start and End Point Choose R4 Move start point Choose with L / R button R4 R4 Move end point Chose with L / R button R7 Design store Design overwrite Optimize with default values 38

39 Delete all Fixing Sequences Choose R4 Delete all fixing sequences Fixing sequences delete R7 Design store Design overwrite Optimize with default values Store the Editor with Adjustment Choose Design select R5 R6 Adjustment (Store Editor) R7 Store design Overwrite design 39

40 Switch Display to Graphic or Tabel View Choose R1 R7 Design not store Modify Design Choose R4 R7 Modify E.g. Modify Design store Mirror Design overwrite 40

41 Optimize - Editor ZSK Choose R4 L1 Optimize Optimize with user defined values L1 Insert start needle 1 Preset stop function (Tajima) Trimming Tajima R1 R2 R3 L1 Home DST Borer offset (Tajima) Jump stitch without travel (Tajima) More settings Trim Special function Cleaning 3 INC Trim Stitch Length 20 mm R1 R2 R3 Insert fixing sequences Maximum stitch length 127 INC 167 er design Accept setting Optimize with set values R7 Store design Overwrite design 41

42 Optimize - Editor Tajima Choose R4 L1 Optimize Optimize with user defined values L1 Insert start needle 1 R1 R2 R3 Trimming 3 Jump stitches Home DST Borer offset -120 INC Jump st. without travel Preset stop function 2 Stop = Needle 2 3 Stop = Needle 3 4 Stop = Needle 4 Last stop Needle 10 --> If there are a lot of stitches between the last stop and end. If there are only 1-3 stitches you need Needle 10. L1 Accept stop table More settings Trimming special functions Cleaning INC R1 R2 R3 R7 Trimming stitch length 20 mm Insert fixing sequences Maximum stitch length 127 INC 167 design Accept settings Optimize with set values Store design Overwrite design 42

43 Optimize - Editor Tajima Choose R4 L1 Optimize Optimize with user defined values L1 Insert start needle 1 R1 R2 R3 Trimming 3 Jump stitches Home DST Borer offset -120 with U button Jump st. without travel Preset stop function To 2 stop U0 MORE U3 = Borer ON U4 = Borer OFF U9 U2 = Needle 2 U3 = Needle 3 <-- If there are a lot of stitches between last stop and design end. If there are only 1-3 stitches choose needle No.1 L1 Accept stop table More settings Trimming special functions Cleaning INC R1 R2 R3 R7 Trimming stitch length 20 mm Insert fixing sequences Maximum stitch length 127 INC 167 design Accept settings Optimize with set values Store design Overwrite design 43

44 Optimize - Editor Tajima Borer Choose R4 L1 Optimize Optimize with user defined values L1 Insert start needle 1 R1 R2 R3 Trimming 3 Jump stitches Home DST Borer offset -120 with U button Jump st. without travel Preset stop function To 2 stop U0 MORE U3 = Borer ON U4 = Borer OFF U3 = Borer ON U4 = Borer OFF Last stop before design end never borer ON U9 Needle 1 Accept stop table More settings L1 Trimming special functions Cleaning INC R1 R2 R3 R7 Trimming stitch length 20 mm Insert fixing sequences Maximum stitch length 127 INC 167 design Accept settings Optimize with set values Store design Overwrite design 44

45 Insert needle 1 to design end Choose R1 U4 Trim before design end R5 TAB R7 (Insert special function) Insert Store design Overwrite design Optimize with default values Insert trimming Choose design If there are no stitches, press L1 U5 With U button insert stitch number With U2 20 stitches forward With 20 stitches backward With With R5 U0 R7 1 stitch forward 1 stitch backward (Insert special function) (More) (Trimming) Insert Store design Overwrite design Optimize with default values 45

46 Delete thread trimmer R5 R1 If no stitches are shown L1 All special functions Trimming Select trimming DEL Control unit fault no R7 Store design Overwrite design Optimize with default values Delete thread trimmer and insert it Choose design U7 If no stitches are shown L1 Push until you reach the trim thread which you want to delet DEL Control unit fault no U2 20 stitches ahead 20 stitches back 1 stitch ahead 1 stitch back } or U5 enter stitch number R5 U0 (Insert special function) (More) 46

47 R7 (Trimming) Insert Store Overwrite design Optimize with default values Satin stitch correction Choose design R4 Modify design Satin stitch Satin stitch Satin stitch height or U2 for + or U3 With U button insert value e.g. 3 INC Satin stitch width or U2 for + or U3 With U button insert value e.g. 3 INC Modify Store design Overwrite design Memory Capacity U3 --> Actually everywhere there where the directory appears. --> E.g.: (Design Manager) Find Design Table/Name U9 E.g. OK Anker --> Actually everywhere there where the directory appears. --> E.g.: (Design Manager) 47

48 Find Design Table with Number U0 Choose number with U button --> Actually everywhere there where the directory appears. --> E.g.: (Design Manager) Design zoom (Editor) Choose R1 All L button use All U button use R7 Do not store design Zoom with Mouse L1 Choose R1 With Mouse and right Mouse zoom With Mouse and left Mouse pick stitch Use all L button Check start and end point (no design on the screen) Choose design Select R2 (Starting point) U2 (End point) 48

49 Memory capacity U3 Needle 1 (of the end and the start of the design) Find design If table view distance relatively ( If not L1 ) R5 TAB (Insert special function) Insert L1 All special functions Needle change Design end L1 To stitch over design end R7 Insert Store design Overwrite design Optimize with default values 49

50 Needle 1 (of the end and the beginning of the design) Choose design R5 TAB Insert stitch/special function Insert Shift + Line over design end TAB Stitch/ special function Insert R7 Store design Overwrite design Optimize with default values 50

51 Insert and move stitch Choose design R1 - Zoom with right-mouse-button - With L1 button zoom bigger - Perhaps with - button centre - Pick stitch with double-left-mouse-click - Move stitch to final position - Press left-mouse-button to place the stitch - Leave moving mode by OK button - Move stitch with arrow button R7 Store design Overwrite design Optimize with default values 51

52 Link design with other design Info: R4 R3 R7 - Start point must be on design start - End point must be on design end Choose design Link design with other design Choose design Store design Overwrite design Optimize with default values Design Repeat view Choose design Number of heads With U button e.g. 25 R7 Repeat spacing 2400 R1 Next trimming/ Head selection/ Repeat jump 52

53 Special function Choose design R1 Display design with graphics view Move to next special function Move to previous special function Move from stitch to stitch Shift + L1 Move 20 stitches forward Zoom in Zoom out Adapt display factor to design size Move image right Move image left 53

54 Head selection (Mouse must be connected) Choose design R5 TAB or (Insert stitch / special function) U0 U0 R7 (More) 3x (F-head) Insert (More) 3x (Head selection) Switch on all odd numbered heads ( ) Insert special function To the next trimming Switch on all even numbered heads (2-4-6 ) Insert special function U2 or U3 or U4 Insert To the stitch U8 R1 Fixing sequence start Insert (Big design) Zoom with right-mouse-button (The area around the cross will be zoomed in) One stitch down 54

55 - Pick stitch with left-mouse-button - Double click - Move stitch - Click left-mouse-button (Use this way to apply 3-4 fixing stitches) ESC U9 Detach mouse (Fixing sequence stop) Insert Next trimming Store design Overwrite design Optimize with default values Reducing speed for small fonts Choose design R1 Big picture Zoom in with right-mouse-button Pick stitch with left mouse- button R5 TAB U0 U7 To insert stitch special function More Speed Enter required speed Insert 55

56 [] Design repetition To place the same design several times in the frame you can create here design repetition Design Repetition (Automatic) Automatic creation of new design table Choose 495 <-- Change with TAB Continue L1 (Determine) filling type ESC Divide remaining embroidery field Start needle 1 Design table home Design no Continue Save Free design number New name xxxxx within OK 56

57 Design repetition (manual) TAB Manual creation of new design table U2 U2 Choose U8 TAB (Continue) Continue with TAB until No.1 TAB U2 U6 Choose select design TAB Number 3 for example TAB until U2 TAB TAB e.g. 500 feed into until direction 0 feed into TAB _ with (mirror design) OK Next line 57

58 [] Software/ hardware settings To change anything regarding hardware or software settings of the machine you have to enter this menu. Simple Operations Mode R4 L1 Software settings Simple operation mode Pantograph Configuration before Design (Yes/No) R4 Software setting Inquiry pantograph configuration Always Use Default Optimize R4 Software setting All optimization options Always use default optimization Set System Clock R2 Set system clock Correct with U button / TAB Set system clock Set system clock 58

59 List of Fault Occurences List of fault occurrences Shift + U0 Software Data - T8 Operating System / T8 Terminal Software / Machine Control Software V40 L 7 Shift + U0 Software update Info: Also see page 75 59

60 Load Software from USB-Stick (Machine ON) Shift + U0 Software update Plug in USB-stick T8 operating system ZSK machine software change directory ZSK t8os_xxxxxx..choose Select Install T8 terminal Software ZSK machine software Change Directory ZSK t8_xxxxxx.tsxx choose R4 Select Install E.g. Turkish Machine control software V40 ZSK machine software change directory ZSK V40_xxxx.V40 choose Select Install Pantograph configuration files ZSK machine software Change directory (ANW) choose Change directory 60

61 ZSK 3B AN choose Select all files Install Exit Switch OFF machine Wait 30 sec. Switch ON machine Use default data Resume switch-on operation V40 - Load from Floppy Disk Shift + U 0 R6 Software update Machine control software V40 V40 - Load from USB-Stick Shift + U 0 Software update Machine control software V40 ZSK machine software Change directory ZSK V40_... Select Install Exit Switch OFF machine Wait 30 seconds Switch on machine Use most recent setup data Resume switch on operation 61

62 Pantograph file load from Floppy Disk Shift + U 0 R7 Software update Pantograph configuration file Pantograph file load from USB-Stick Shift + U0 Software update Pantograph configuration files ZSK machine software Change directory ANW Change directory ZSK 3B AND Select all files Install Exit No Modification Option R4 Software settings Application depend on modification No modification options 62

63 Modification (all options) R4 L1 Software settings All modification options All modification options ALL optimization options R4 L1 Software settings All optimization options All optimization options Always default optimization R4 Software settings All optimization options Always use default optimization Design dependent optimization (for Tajima) R4 Software settings All optimization options Design dependent optimization 63

64 Automatic design no assignment R4 Software settings Always ask for design number Automatic design no assignment Modification application depend only on Cap/ tubular R4 Info: Software settings All modification depend on modification Only from disk or USB (not from editor) The design may be rotated 180 DEG. Always ask for design number R4 L1 Software settings Always ask for design number Always ask for design number Display software version L1 Display software version 64

65 [R1] Select machine design Here you can load a design directly into the main menu. Which is then ready to be embroidered. Load from USB to the machine R1 R1 U4 Select pantograph configuration Select directory (design) Select Optimize with default values No design modification Accept loaded design Close machine design R1 U8 close design 65

66 from disk R1 U3 Select Pantograph Info: Optimize with default values No design modification Accept Needle assign/ Presser feed height/ Design range Load from disk for cap/tubular if modification application is switched on (Machine design must be closed) R1 U3 Select e.g. cap Select R7 Optimize with default values Rotate design 180 DEG Accept If you are only working with Tajima designs (Disk) 66 1) Activate design dependent optimization (64) 2) Machine design must be closed R1 U3

67 Choose pantograph Choose design Free design number 2 step U2 = Needle 2 U3 = Needle 3 U4 = Needle 4 etc. If there are only 1-4 stitches between last stop and design end: Needle 1 If there are more stitches: Next needle (e.g. 7) Accept stop table Insert start needle 1 R2 R3 R4 Preset stop function Trimming 3 Jump stitches Home DST Borer Jump stitch without More settings (press button) Trim special functions cleaning INC R2 R3 Trim stitch length e.g. 20 mm (with U button) Insert fixing sequence Maximum 127 INC R4 167 R7 Accept settings Optimize with set values No design modification Accept loaded design 67

68 Load design R1 from disk or from EDITOR R1 U3 (Disk) Question Start and end point Question Question Optimize modify R1 U2 (Editor) No question Optimize No question No question Modify Start and end point [R2] Design head Here you find all necessary information about the open design [R3] Approach stitch Go directly to a certain stitch in the design and continue from here. Positioning of Stitch Design on Screen R3 New stitch number e.g. 241 With U button Start machine Positioning of stitch with the mouse R3 Zoom with right-mouse-button Pick stitch with left-mouse-button Start machine (thread trimming) Start machine Or L Or R2 Or R3 button number Next needle change# 68

69 [R4] Manual needle change To change needle during the embroidery of a design there is the manual needle change. Needle plunger has fallen - but not the work needle Assemble needle without washers R4 With U button choose needle e.g. 3 Start machine R2 Test machine attachment Position main shaft start testing With U button choose 125 Start testing Start machine Push jump-stitch-magnet Press needle holder down Insert washer Do not tighten needle plunger Stop testing Needle change (manual) R4 Select needle by pressing U button Start machine 69

70 [R5] Needle assignment To set needles to the defined colours of the open design, please go into the needle assignment. Needle assign R5 Default Needle in design Needle yarn reel Info: 1 Needle red = 3 2 Needle blue = 9 3 Needle green = 6 [R6] Speed Here it is possible to set the machine speed in stitches/min Speed setup / needle Specific Design on the Screen R6 U7 Needle specific Work needle (Choose needle with TAB or for forward and R3 for backward) 70

71 Speeds special/ normal machine design on screen R6 U5 (Special) R6 U6 (Normal) [R7] Switch off Before you turn the main switch to shut down the machine, please press R7 [] Trimming upper thread / bobbin Here you can trim manually the upper and bobbin thread [U2] Trimming bobbin Here you can manually trim just the bobbin thread [U3] Design range In this menu it is possible to position the loaded design in the frame Design range (design is on the screen) U3 R2 R2 U9 U2 U3 U4 Contour finer Contour finer Needle down (gradually) Info: shift + U8 (Needle up) Move pantograph to start point = Pantograph positioning fast = Pantograph positioning slow = 10 inc. pantograph positioning = 1 inc. pantograph positioning Start machine Attention: Your finger must be on stop-button for safety! Info: If you press R4 Framing slower again into contour rang ->speed will slow down. 71

72 [U4] MDA MDA stitches counter U4 e.g. L1 Counter1 Order [U5] Pantograph configuration Settings for pantograph movement. Pantograph Configuration - No Design on Screen U5 U6 E.g. ZSK 99 cap attachment 72

73 Axis Override - No Design on Screen U5 U6 Axis override Override value height e.g. + 3 E.g. + TAB U3 Override value width + 3 E.g. + U3 TAB 2x --> Info: Recovery disk we create later Pantograph moves slow Note: Must be activated (Green light) U5 U0 73

74 Cap attachment justify 1. Remove border frame 2. Remove or take down the table Move pantograph to 0/200 (see pic.) U5 U6 ZSK99cap.attachment - Justify cap attachment - Adjust presser foot height Info: The following conditions have to be kept - Design is turned through Start and end point are the same - Needle 1 is the first and the last needle (start and end point of design) Load design Design range Embroider 74

75 [U6] Set reference point Save a defined position in your frame to go later back to it. Defining of a Reference Point after Design Range U6 R3 With design name e.g. (cat) OK Defining reference point 1 Defining reference point 1 Embroidery Info: You can fix a reference point for 10 different designs U7 Move to reference point 1 (cat) Move to reference point 1 Start machine [U7] Go to reference point Go to a defined position of your frame. Zoom in Pick stitch with left-mouse-button U7 Insert 1000 for speed with U button Insert Store design Overwrite design Optimize standard 75

76 [U8] Raise needle/ rotary hook change/ bobbin changer [U9] Lower needle/ bobbin changer Exchange Magazine [U0] More Brake On/Off U0 U2 U0 More Brake On Brake Off 76

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78 About ZSK Stickmaschinen GmbH is the leading German manufacturer of industrial embroidery machines Made in Germany. With great expertise and experience in the textile machine construction, the company from the Lower-Rhine area has developed a broad range of applications for its embroidery machines. Beside large machines for the challenges at the mass production and embroidery machines to individualize textiles, ZSK Stickmaschinen GmbH manufactures machines for laying and fixing fibres and wires, the so-called TECHNICAL EMBROIDERY SYSTEMS. ZSK has been developed this sector with the offer of customized embroidery solutions since the 1990 s. Today ZSK s TECHNICAL EMBROIDERY SYSTEMS enable the free orientated laying of fibres and wires in a 2-dimensional space on flexible carrier material. TAILORED FIBER PLACEMENT, meaning the laying according to the distribution of forces within a structural component is a major advantage of this process. With innovative applications like active wire and fibre supply systems for industrial demands, automatic pullthrough systems for the carrier material or a wire hit detection system ZSK TECHNICAL EMBROIDERY SYSTEMS achieve a high level of automatization and efficiency.

79 Service Hotline Sales and service partner in over 75 countries worldwide will help you when you need it. Spare Parts Guaranteed fast and global delivery and installation for over available spare parts. Training Courses Training courses for customers and partners on location or at ZSK headquarter training center. Technical Support Trained experts and technicians that speak your language in more than 75 countries. ZSK Technical Embroidery Systems A Division of ZSK Stickmaschinen GmbH Magdeburger Str Krefeld Germany Online: zsk@zsk.de f facebook.com/zsk.stickmaschinen youtube.com/zskfilm

80 ZSK - Die Stickmaschine.