5.1. Options. Options. 824 WindowTouch-3. Note:

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1 Options This section contains information about and installation instructions for optional components to the 824 WindowTouch-3 Note: You may not have received all referenced pages in this section of the manual. Included pages will vary depending on the installed personalities of your machine. Contact Haeger to discuss the installation of additional options. Section 5 Options Computer Description Authorization Codes Camera Option Camera Path Authorization External Connection Options Direct Camera Interface option External Ethernet option (10/100 Mbps) Network Option Network Path Authorization Network Images Network Programs Network Updates Domain Users Change User Password Automatic Login Procedure Quality Assurance Package Quality Assurance Package Authorization Fastener Length Verification Fastener Detection Require Part Complete Positive Stop Crank Assembly Robot Automation Option

2 Computer Description The computer is a touchscreen PC with removable Random Access Memory (RAM) and a Haeger upgradeable hard drive. In this case, a magnetic disk drive has been replaced by a solid state CompactFlash card as the primary storage device in the computer. Contact Haeger for computer related service questions. Authorization codes Some options described here require the input of a special authorization code from Haeger. These codes are only active for the duration of the day on which they were received. Contact Haeger at to obtain authorization codes. 5.2

3 Section 4: Safety System Camera Option Camera Option InsertionLogic version 9 allows the use of digital pictures to aid operators in installing fasteners into the correct part locations. The camera option with the supplied digital camera allows for an easy method to load pictures into InsertionLogic. Both the camera and the touchscreen computer need to be setup for this option. 1. Turn on the camera but do not connect it to the computer. Press the Menu button then scroll to set up and press OK button. Scroll down and select Interface then press OK 2. Scroll down until USB is selected (screen 4/ 5). Press the Enter button in the middle of the scroll buttons. 3. Ensure Mass Storage is selected. If it is not, scroll down and press OK. 4. Press the Menu Button. The camera is now ready for use. 5. Plug the camera USB cord into one of the USB ports on the back of the computer. (See Figure 5.1) 6. Plug the camera USB cord into the Camera USB port. (See Figure 5.2) Camera Path Authorization 7. You will now have to set up the camera path so that InsertionLogic can retrieve pictures from the camera. Contact Haeger at to authorize the camera path. D:\DCIM\100NIKON 8. Now when choosing images, select the Retrieve Images button (Refer to page 4.25). When the Locations screen appears, the Camera button will now be enabled. Choosing this button will list JPEG images on the camera. Make sure the camera is plugged in and on before pressing the Camera button. Figure 5.1 Figure 5.2 Note: If the D: drive is already in use by the Connect to Network Drive function of Network Settings (Refer to page 4.17), use the next available drive letter here. Note: To save drive space, ensure that all pictures are taken in the lowest resolution mode possible for the camera. 5.3

4 External Connection Options Direct Camera Interface Option (USB) Figure 5.3 This option allows for the external connection of a USB device to the computer. 1. Remove the cover plate and reinstall the two M6 button head bolts. (See Figure 5.3) 2. Install the panel mount connector in an available hole and press in the plugs in the other holes. (See Figure 5.4) 3. Plug one end of the USB extension cord into one of the USB ports on the computer and plug the second end of the cable into the panel mount connector. (See Figure 5.5) External Ethernet Option (10/100 Mbps) Figure 5.4 This option allows for the external connection of a Cat. 5e ethernet cable to the computer. 1. Remove the cover plate and reinstall the two M6 button head bolts. (See Figure 5.3) 2. Install the panel mount connector in an available hole and press in the plugs in the other holes. (See Figure 5.4) 3. Plug one end of the ethernet extension cord into the NET port on the computer and plug the other end of the cable into the panel mount connector. Figure

5 Network Option Network Option This option allows InsertionLogic to retrieve images, pictures, and updates from a network share. Network Path Authorization 1. You will have to purchase the Network option and set up the network path in InsertionLogic. Contact Haeger at to authorize the network path. 2. Refer to page 4.16 for instructions on configuring the network settings. Network Images When choosing images, select the Retrieve Images button (Refer to page 4.26). When the Locations screen appears, the Network button will now be enabled. Choosing this button will list JPEG images on the network path. Network Programs Programs can be saved to or retrieved from the network path through the Save and Retrieve buttons on the Programs screen (Refer to page 4.28). Network Updates Updates can be performed over the network as well (Refer to page 4.35). NOTE: For shops with more than one network enabled machine, be sure that only one machine is performing network operations at a time. It is recommended that and 824 OneTouch-3 machines use different network paths from one another. This will ensure that an update intended for one machine is not unintentionally performed on another machine type. 5.5

6 Network Option NOTE: Download The Network Utility Disk at After downloading, double click on the program on a computer with a floppy disk drive. Insert a blank disk and press the Create Floppy button. Changing Network Configuration The touchscreen computer employs a method to protect itself during a power failure incident. In order to keep any changes made to network configuration parameters, this protection must first be disabled. After the desired changes have been made, the protection must be re-enabled. The Network Utility disk is required for most of these procedures. Disable Power Loss Protection This procedure will disable the protection against file corruption when a power loss incident occurs so that network parameters can be changed. The change to the protection state does not take effect until the touchscreen computer is restarted. The Network Utility disk is required to preform this procedure. 1. Turn on the machine and allow the update agent screen to appear. Insert the Network Utility disk. Press the Update button followed by the Floppy disk button. 2. Enter option 1 and press enter at the prompt. 3. Enter option 7 and press enter. Confirm the reboot with the y key. Enable Power Loss Protection This procedure will disable the protection against file corruption when a power loss incident occurs so that network parameters can be changed. The change to the protection state does not take effect until the touchscreen computer is restarted. The Network Utility disk is required to preform this procedure. 1. Turn on the machine and allow the update agent screen to appear. Insert the Network Utility disk. Press the Update button followed by the Floppy disk button. 2. Enter option 2 and press enter at the prompt. 3. Enter option 7 and press enter. Confirm the reboot with the y key. 5.6

7 Network Option Join a Domain/Workgroup If your network administrator requires that the touchscreen computer users be a member of a Windows Domain or Workgroup, perform this prodedure. A physical keyboard will be required for this procedure. 1. If not already performed, complete the Disable Power Loss Protection procedure. 2. Turn on the machine and log into InsertionLogic as an administrator. Enterthe Network Settings screen from the Administration routines. Click the Computer Identification button. 3. Join the desired workgroup or domain. 4. Press OK at all open screens. Choose NO to reboot requests. 5. After pressing OK to the Network Settings screen in InsertionLogic, the computer will restart. 6. If a domain was joined, the Domain Users procedure MUST now be followed. Domain Users After joining a Windows domain, the user who is set up for the domain must be made a local computer administrator. The Network Utility Disk is required for this procedure. Note: To perform this procedure, the computer must be logged into with an administtrator account. 1. If not already performed, complete the Disable Power Loss Protection procedure. 2. Turn on the machine and allow the update agent screen to appear. Insert the Network Utility disk. Press the Update button followed by the Floppy disk button. 3. Enter option 5 and press enter at the prompt. 4. At the screen that appears, Click on the advanced tab and then press the Advanced button. 5. Double click on the Groups folder and right click on the Administrators item. Choose the Properties item. NOTE: Download The Network Utility Disk at After downloading, double click on the program on a computer with a floppy disk drive. Insert a blank disk and press the Create Floppy button. NOTE: Use the Context Menu key on the onscreen keyboard to simulate a right mouse button click. First click on the Administrators row to highlight it, then press the Context Menu button. The button is found to the immediate left of the right-hand ctrl key. NOTE: This procedure also applies to other users that may have been setup in a domain environment. Domain users must be identified as local administrators to be able to change their password with this utility. 5.7

8 Network Option NOTE: Download The Network Utility Disk at After downloading, double click on the program on a computer with a floppy disk drive. Insert a blank disk and press the Create Floppy button. 6. Press the Add... button and type in your domain username. Press OK to exit the Administrators Properties and User Accounts windows. 7. The Automatic Login procedure MUST now be performed. NOTE: Use the Context Menu key on the onscreen keyboard to simulate a right mouse button click. First click on the Administrators row to highlight it, then press the Context Menu button. The button is found to the left of the righthand Ctrl key. Change User Password By default the touchscreen computer comes with no password configured. This means that anyone on the network can access the C drive on the touchscreen computer as long as they know the default Administrator username. The password can be changed so that access to the computer can be restricted. The Network Utility Disk is required for this procedure. 1. If not already performed, complete the Disable Power Loss Protection procedure. 2. Turn on the machine and allow the update agent screen to appear. Insert the Network Utility disk. Press the Update button followed by the Floppy disk button. 3. Enter option 3 and press enter. Follow the on-screen prompt to change the password. 4. The Automatic Login procrdure MUST now be performed. NOTE: This procedure also applies to other users that may have been setup in a domain environment. Domain users must be identified as local computer administrator to be able to change thier password with this procedure. 5.8

9 Automatic Login Procedure Anytime a domain is joined or the Windows username or password is changed this procedure must be followed. It configures the computer to automatically log in the specified user so that a keyboard is not required on computer startup. The Network Utility Disk is required for this procedure. 1. If not already performed, complete the Disable Power Loss Protection procedure. 2. Turn on the machine and allow the update agent screen to appear. Insert the Network Utility disk. Press the Update button followed by the Floppy disk button. 2. Enter option 1 and press enter at the prompt. 3. Enter option 4 and press enter. 4. Follow the onscreen instructions. 5. Enter option 2 and press enter at the prompt to enable power loss protection. 6. Enter option 7 and press enter. Confirm the reboot with the y key. NOTE: Download The Network Utility Disk at After downloading, double click on the program on a computer with a floppy disk drive. Insert a blank disk and press the Create Floppy button. NOTE: Without performing this procedure after changing a password or joining a domain, a physical keyboard will be required to log in to the computer.. NOTE: After following this procedure, the user s password is stored in plain text in the computer s registry. IT administrators might consider creating a specialrestricted user account for use by this computer. 5.9

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11 Quality Assurance Package NOTE: Require Part Complete, Fastener Detection, and Fastener Length Verification will only be enabled if the Quality Assurance package is purchased. NOTE: To use Fastener Length Verification and Fastener Detection, TPS must be set for each Tool/MAS station. Quality Assurance Package The Quality Assurance (QA) package helps assure the successful installation of fasteners in fabricated and stamped parts. It is used only with Haeger top feeding shuttle style tooling for studs, standoffs, and nuts. The components of the Quality Assurance package can be turned on or off through the Program Setup screen (Refer to page 4.33) and the Options screen (Refer to page 4.18). The components are configured for each Tool/MAS station by setting the Tooling Protection System (TPS). This is accessed via the Set TPS button on the Operations screen (Refer to page 4.32). Quality Assurance Package Authorization 1. Contact Haeger at to authorize the Quality Assurance Package. Figure 5.6: Fastener Length Error screen Figure 5.7: Fastener Detection Error screen NOTE: You can temporarily disable Fastener Detection by touching the Vacuum OFF button on the Operations screen. Fastener Length Verification Fastener Length Verification uses the TPS set up procedure to determine the length of studs and standoffs by looking at when tooling contact is made. InsertionLogic stores these values per Tool/MAS station and per program. You can turn on verification on Page 2 of the Program Setup screen (Refer to page 4.33). If the fastener is too long or too short, based on the sensitivity setting in the Options screen, the ram will retract and a red error screen will appear during insertion. Press the Reset button to clear the error. Remove the fastener and eject another fastener. (See Figure 5.19) Fastener Detection Fastener Detection uses the TPS set up procedure to determine the position of the ram and the vacuum level when the fastener is picked up. InsertionLogic stores these values per Tool/MAS station and per program and they are used to detect if no fastener is present. If no fastener is detected during insertion, the ram will retract and a red error screen will appear. Press the Reset button to clear the error. Eject another fastener. (See Figure 5.20) Require Part Complete (Refer to page 4.19) 5.11

12 Positive Stop Crank Assembly 5.12

13 Options Positive Stop Crank Assembly Item Part No. Description Qty Housing Weldment Top Cover 1 H-3837 Bearing 1 H Position Indicator, Inch Self-Aligning Bearing Lower Support Plate Drive Shaft 1 H-3363 Crank 1 H /8 x 1 Roll Pin Drive Pulley, Inch M5 x 10 BHCS Driven Pulley 1 H-3880 M6 x 12 BHCS #10 Nylon Washer 4 H Drive Belt 1 H /4 Lockwasher 2 H-3545 #10 Lockwasher M6 Hex Nut 2 H /8 Hardened Flatwasher 2 H Position Indicator, Metric Drive Pulley, Mertic

14 Robot Automation Option Congratulations on purchasing the Robot Automation upgrade package. Haeger, Inc. is widely recognized as the industry leader in the development and implementation of innovative self-clinching fastener installation technologies. For over twenty years, Haeger engineers have been designing and building flexible systems for installing practically every kind of self-clinching fastener into practically every kind of work piece - creating new technologies to help Haeger owners get just about any job done productively and profitably. Over the years, Haeger s innovative tooling and patented quick-change automatic fastener feeding systems have revolutionized the way the world s fabricators and manufacturers install hardware. Now the Haeger 824 OneTouch can be mated to a robot for continous unmanned operation. The WindowTouch s state-of-the-art InsertionLogic Software gives you the ability to store and retrieve thousands of programs at the touch of a button. So whenever your operation faces an insertion challenge, turn to the manufacturer with the most experience in developing self-clinching fastener insertion solutions. Turn to Haeger. 5.14

15 Options Robot Automation Option Robot Automation Option The Haeger WindowTouch Hardware Insertion Machine can be equipped with a unique and reliable Robot Automation interface. This chapter describes the electrical connections, operation, parts list, I/O listings, error screens and troubleshooting guides when connected to a robot. This chapter is an expansion of the WindowTouch Manual and should be used when Robot Automation is initialized. Contents Introduction Introduction Warning and Safety Instructions Safety Signal Isolation Schematic Installation/Electrical Connections Required Hardware Electrical Connection Terminals I/O list I/O List Parts List Lower Tool Holder Upper Vacuum Anvil Quad Y Assembly

16 Robot Automation Option Figure 5.8: Robot Program # visible on Program Setup page 2 Introduction The Window Touch has 10 inputs from the robot to control primary functions. X100 - X103 are used to change tooling stations in the software to allow the operator to have 4 different settings for force, dwell, ect. X105 is used to initate a Press Command X106 is used to bring the Ram up. X10C Robot Cube is used to lock the Window Touch so that the ram will not be able to press unless the Robot is in position. X10E is used to lock the MAS so that it will not fire a fastener during part change. There are also 13 outputs from the Window Touch to the Robot. Y100 is turned on when the machine has completed a cycle. Y101 will turn on when all the tooling is in place and the machine is ready to press. The robot will not be allowed to enter the work area until this output is on. Y102 - Y109 are binary codes used to determine what program s being run on the Haeger. There are 256 possible program numbers to be used. Y10A is the alarm bit and will turn on when any alarm condition is met. This can be used to pause the robot or have the robot exit the machine work area. To set the program number, navigate to Page 2 of the Program Setup screen (See Figure 5.21). Type in the program number you wish to use. If the number has already been used by another program it will not accept it. 5.16

17 Warning and Safety Instructions Robot Automation Option The Haeger Patented safety system is fully operational in the manual ( Robot-Off ) Mode. Integrating the Haeger machine into a robot system and enabling the robot mode disables the it s safety features. Caution must be taken when programming the robot for use. Use of the robot control may cause the Haeger to make a press while programming. Always follow your facilities safety practices. Additional safety features may be required, such as devices the disable the machine during programming and maintenance activities. This integration may require additional safe guards to be implemented bu your company. It is your / your company s responsibility to comply with the safety regulations in your state / country. Haeger takes no responsibility for improper integration of your robot system. When connecting the robot to the WindowTouch, you should isolate the signals with relays. 24vdc positive voltage to terminal C1 is provided for this purpose. NEVER: Attempt to run any irregular shaped sheet metal part that could contact the Upper and Lower Tools before these tools insert the fastener into the part. This applies to both the Conductive and Non-Conductive Modes of operation. Inputs are PNP and are wired to a relay contact which the robot controls. 24 vdc is connected to the relay contact and then when the robot activates the relay, the 24vdc signal is sent to the WindowTouch distribution board X - input. Outputs are NPN and controlled in the same way - except that the WindowTouch controls the relay. 24vdc is sent to the relay coil then back to the appropriate output on the distribution board. When the PLC turns on the corresponding output it will then activate the relay. On the robot side, when the relay is activated the contact will close and the robot will see the circuit completed and the input will turn on. 5.17

18 Signal Isolation Schematic 5.18

19 Required Hardware 5.19

20 Electrical Connection Terminals The Following Inputs and Outputs are the wiring terminals to connect to the Robot Octocoupler. Output Name Terminal Input Name Terminal Y100 Press Completely A1 X100 Tool Station 1 B1 Y101 Position A2 X101 Tool Station 2 B2 Y102 Binary 128 A3 X102 Tool Station 3 B3 Y103 Binary 64 A4 X103 Tool Station 4 B4 Y104 Binary 32 A5 X104 Home Tools O/T only B5 Y105 Binary 16 A6 X105 Robot Press Signal B6 Y106 Binary 8 A7 X106 Robot Ram Up Signal B7 Y107 Binary 4 A8 X107 Res B8 Y108 Binary 2 A9 X108 Res B9 Y109 Binary 1 A10 X109 Res B10 Y10A Robot Alarm A11 X10A Res B11 Y10B Res A12 X10B Res B12 Y10C Res A13 X10C Robot Cube Enabled B13 Y10D Res A14 X10D Res B14 Y10E Res A15 X10E Robot Mas Locked B15 Y10F Res A16 X10F Res B16 Y110 Lower Tool Pin High Press X110 Res Y111 Lower Tool Pin Low Press X111 Res Y112 Lower Tool Pin Down X112 Res Y113 Blow Off X113 Res Y114 Res X114 Robot Alarm Reset C5 Y115 Res X115 Res Y116 Res X116 Res Y117 Res X117 Res Y118 Res X118 Res Y119 Res X119 Res Y11A Res X11A Res Y11B Res X11B Res Y11C Res X11C Res Y11D Res X11D Robot Sitch Enabled Y11E Lower Tool Pin Extended C15 X11E Lower Tool Pin Extended C13 Y11F Lower Tool Pin Retracted C16 X11F Lower Tool Pin Retracted C14 The Following are not connected to the PLC but do control the start and stop condition of the machine RR2 Cell Shut Down C3 PS#1 24vdc Pos C1 RR1 Cell Start C4 PS#1 24vdc Neg C2 5.20

21 I/O List FP Sigma 64 I/O Expansion Module Relay Table 5.21

22 Lower Tool Holder 5.22

23 Options Lower Tool Holder Item Part No. Description Qty Lower Tool Holder, Robot A/C for Lower Tool, Robot /32 Flow Control Elbow Auto Switch Fitting For Blow off 1 H Lower Tool Washer 2 H-3740 M16 X 50 SHCS M5 X 6 SHSS M6 bx 6 SHCS

24 Upper Vacuum Anvil 5.24

25 Options Upper Vacuum Anvil Item Part No. Description Qty Upper Tool Holder Body M6 X 1 Coil Air Line /8 UNI 1/4 Push-Lock straight Fitting Continuity Springs Continuity Guide Pin M6 X 6 SHSS Thumbscrew Assembly M5 X 6 SHSS Standard Tool Adapter M6 X 6 SHSS /16`x7/8x3/32 buna N Vacumm Anvil - Special

26 Quad Y Assembly 5.26

27 Options Quad Y Assembly Item Part No. Description Qty Quad Y Main Mounting Plate Quad Y Slide, Short Quad Y Slide, Long Quad Y Slide Adapter Plate Quad Y Shuttle Block 4 pos Quad Y Shuttle Block Adapter Plate Quad Y Stationary Tube Mount Bracket Quad Y Stationare Tube Mount Quad Y Cover

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