MODULAR BORING PROGRAM

Transcription

1 online version Click on the highlighted texts for a quick access to the pages MOUAR BORING PROGRAM MOUAR BORING SYSTEM & COUPING SYSTEM... MOUAR BORING SYSTEM AVANTAGES... PROUCT OVERVIEW... MOUAR BORING SYSTEM ESCRIPTION... STANAR BORING HEAS ROUGH HEAS 7 APPROACH... ROUGH HEAS APPROACH... FINISH HEAS 7 APPROACH FINISH HEAS APPROACH MICRO BORING HEAS... 0 ISO BORING BARS... 1 INEXABE BORING BARS FOR A INEXABE STANAR CARTRIGES... INEXABE SPECIA CARTRIGES... ARBORS FOR BORING HEAS MAS BT 0 - BT 0, 0,, 0... IN AS 0, 0,, 0... IN 00 - OTT 0, 0, IN 99 - HSK 0,,... IN - MORSE,,... IN 10 - MORSE... IN 1 - WEON 0,,, 0... R (BRIGEPORT)... 7 AESSORIES EXTENSION PIECES... COOANT-FEEING EXTENSIONS... REUCERS... 9 CHAMFERING HEAS... 9 AAPTORS... 0 SPARE PARTS FINISH BORING HEAS... ROUGH BORING HEAS... ARGE IAMETER FINISH BORING HEAS... ARGE IAMETER ROUGH BORING HEAS... ASSEMBY SYSTEM FOR ARGE BORING HEAS... BORING KITS (BOHRSTAR )... TOO PRE-SETTERS & TOO OCKING FIXTURE... 0 INSERTS & INSERT SCREWS... NOMENCATURE FOR INSERTS... APPICATION HINTS... CUTTING ATA... EXAMPES OF MACHINING... 7

2 MOUAR BORING SYSTEM Pinzbohr boring system features a wide range of rough and finish boring heads covering diameters from mm. up to 00 mm. There are three types of boring heads: 1) ) ) Rough boring heads (two inserts) with synchronized adjustment. Finish boring heads (one insert) with graduated precision dial read out. Micro adjustable boring heads (for small diameters) fitting indexable boring bars with also graduated precision dial read out. All these boring heads are radially adjustable to machine different diameters. ifferent arbor designs are available mating the most popular spindles. Extensions and reducers compliment the modular system to offer a complete flexibility across the range. The system features a wide range of ISO standard insert pocket choices and indexable cartridges. The taper screw design allows tools to be changed without removing from the spindle. Main components are manufactured from Nickel-Chrome alloy steel, heat treated to -0 HRC. Precision ground slides ensure accuracy of adjustment throughout the heads working life. COUPING SYSTEM COUPING SCREW ARBOR HIGH RIGIITY By tightening the two coupling screws, high axial forces are developed in the tapered holes of the arbor. These axial forces preload the contact surface between the flange faces of the coupled components with high axial pressure for ample support against lateral loads. It can also dampen vibrations. BORING HEA COUPING SCREW POSITIVE TOO ORIENTATION The locating pin guarantees repeat positioning between components at all times. All arbors, extensions and reducers are shipped complete with coupling screws.

3 AVANTAGES Practical modular system: different types of boring heads with arbors, extensions, reducers allow price reduction when tooling up the machine. Wide range of diameters: to 00 mm. High accuracy and rigidity: clamping with taper screws (coupling screws). Safety-set assembly: designed to prevent damaging the adjustment screw. Synchronized adjustment in rough boring heads (no need pre-setting slides with individual adjustment). Fine adjustment in finish boring heads: graduated dial and read out precision up to 0.00 mm. in diameter. Cutting tool selection among a wide variety of insert geometries. Main components Nickel-Chrome alloy steel heat treated to -0 HRC. Ground components to ensure accurate production.

4 PROUCT OVERVIEW ROUGH HEA 7 ROUGH HEA OPTIONA ITEMS FINISH HEA 7 REUCER FINISH HEA EXTENSION MICRO HEA PINZBOHR ARBOR BORING BARS MIING AAPTER CHAMFERING HEA WEON AAPTER MORSE AAPTER IN AAPTER

5 PROUCT OVERVIEW ARGE BORING HEA ROUGH 7 PINZBOHR ARBOR 00 AAPTOR FOR ARGE BORING HEA ARGE BORING HEA ROUGH PINZBOHR ARBOR FOR ARGE BORING HEA ARGE BORING HEA FINISH 7 ARGE BORING HEA FINISH

6 MOUAR BORING SYSTEM ESCRIPTION FINISH BORING HEAS These adjustable boring heads do have a read out precision of 0.00 mm Ø. For diameters from mm up to 0 mm, finish boring heads are available in two choices of angle approach: 7 &. And feature various insert pocket geometries to choose. 7 ROUGH BORING HEAS These boring heads with two cutting edges do have synchronized adjustment. This advantage means not to waste time in presetting the two cutting edges for a balanced cut (diameter adjustment can be set in the machine directly with a caliper). For diameters from mm up to 0 mm, rough boring heads are available in two choices of angle approach: 7 &. And feature various insert pocket geometries to choose. 7

7 MOUAR BORING SYSTEM ESCRIPTION MICRO BORING HEAS MICRO boring heads are used in combination with indexable ISO boring bars; these units can produce bores down to mm diameter and up to mm diameter. MICRO boring heads fit the standard Pinzbohr arbors size 7, and (recommended in extra short execution). Graduated dial and read out precision of 0.00 mm Ø. ARGE IAMETER BORING HEAS These boring heads, either rough and finish do have graduated dial and read out precision of 0.00 mm Ø and a diameter range that goes from 0 mm up to 00 mm. Four () facing coupling screws do the assembly of large diameter boring heads to its holder. By using AT 00 adaptor it is possible to assemble large diameter boring heads to the standard size 00 Pinzbohr arbors to allow the use of longer arbors for deep boring applications. FINISH BORING HEAS 7 ROUGH BORING HEAS 7 7

8 ROUGH HEAS 7 APPROACH 1 INTEGRA POCKET TYPE HEAS SYNCHRONIZE AJUSTMENT Bore Range Min Max imension ø ø1 Insert Torx Screw Adj. Key Torx Key ocking Key TT T TT T TT T TT T TT T T TT T TT T N CN 10 R TT 0 N T TT T TT T N CN 10 R TT 0 N NOMENCATURE FOR INSERT SEECTION IN PAGE TORX SCREW ETAIS IN PAGE

9 ROUGH HEAS 7 APPROACH 1 CARTRIGE TYPE HEAS SYNCHRONIZE AJUSTMENT Bore Range Min Max imension ø ø1 Cartridge Torx Screw Adj. Key Torx Key ocking Key CT 7 00 TT T CT 7 0 TT T N CT 7 0 N TT 0 N CT 7 00 TT T CT 7 0 TT 0.10 T N CT 7 0 N TT 0 N CT 7 00 TT 00.0 T CT 7 0 TT 0.0 T N CT 7 0 N TT 0 N CT 7 00 TT 00. T CT 7 0 TT 0. T N CT 7 0 N TT 0 N.. FU CARTRIGE INFORMATION (INCUING INSERT ) IN PAGE 9

10 ROUGH HEAS 7 APPROACH 1 AJUSTING AURACY 0.00 mm Ø 0 ARGE IAMETER CARTRIGE TYPE HEAS SYNCHRONIZE AJUSTMENT Bore Range Min Max imension ø ø1 Cartridge Torx Screw Ad j. Key Torx Key ockin g Key CT 7 00 TT T CT 7 0 TT T N CT 7 0 N TT 0 N CT 7 00 TT T CT 7 0 TT 0 1. T N CT 7 0 N TT 0 N CT 7 00 TT T CT 7 0 TT T N CT 7 0 N TT 0 N FU CARTRIGE INFORMATION (INCUING INSERT ) IN PAGE NOTE: ARBOR ASSEMBY SYSTEM FOR ARGE BORING HEAS IN PAGE 10

11 ROUGH HEAS APPROACH 1 INTEGRA POCKET TYPE HEAS SYNCHRONIZE AJUSTMENT Bore Range Min Max imension ø ø1 Insert Torx Screw Adj. Key Torx Key ocking Key TT T TT T TT T TT T TT T T TT T TT T0 0 0 N CN 10 TT 0 N T TT T TT T0 0 0 N CN 10 TT 0 N NOMENCATURE FOR INSERT SEECTION IN PAGE TORX SCREW ETAIS IN PAGE 11

12 ROUGH HEAS APPROACH 1 CARTRIGE TYPE HEAS SYNCHRONIZE AJUSTMENT Bore Range Min Max imension ø ø1 Cartridge Torx Screw Adj. Key Torx Key ocking Key CT 00 TT T CT 0 TT T N CT 0 N TT 0 N CT 00 TT T CT 0 TT 0.10 T N CT 0 N TT 0 N CT 00 TT 00.0 T CT 0 TT 0.0 T N CT 0 N TT 0 N CT 00 TT 00. T CT 0 TT 0. T N CT 0 N TT 0 N.. FU CARTRIGE INFORMATION (INCUING INSERT ) IN PAGE 1

13 ROUGH HEAS APPROACH 1 AJUSTING AURACY 0.00 mm Ø 0 ARGE IAMETER CARTRIGE TYPE HEAS SYNCHRONIZE AJUSTMENT Bore Range Min Max imension ø ø1 Cartridge Torx Screw Ad j. Key Torx Key ockin g Key CT 00 TT T CT 0 TT T N CT 0 N TT 0 N CT 00 TT T CT 0 TT 0 1. T N CT 0 N TT 0 N CT 00 TT T CT 0 TT T N CT 0 N TT 0 N FU CARTRIGE INFORMATION (INCUING INSERT ) IN PAGE NOTE: ARBOR ASSEMBY SYSTEM FOR ARGE BORING HEAS IN PAGE 1

14 FINISH HEAS 7 APPROACH 1 INTEGRA POCKET TYPE HEAS AJUSTING AURACY 0.00 mm Ø 0 Bore Range Min Max imension ø ø1 Insert Torx Screw Adj. Key Torx Key ocking Key 0 1 A TP 0 TT T 0 1 A TT T A TP 0 TT T A TT A T TT T A TP 0 TT T A TT A T TT T1 9 A T TT T1 9 A TP 110 TT A T TT T1 A TP 110 TT NOMENCATURE FOR INSERT SEECTION IN PAGE TORX SCREW ETAIS IN PAGE 1

15 FINISH HEAS 7 APPROACH 1 CARTRIGE TYPE HEAS AJUSTING AURACY 0.00 mm Ø 0 Bore Range Min Max imension ø ø1 Cartridge Torx Screw Adj. Key Torx Key ocking Key 0 10 A CT 7 00 TT T A CT 7 11 TT A 07 0 CT 7 0 TT T A 07 0 N CT 7 0 N TT 0 N A CT 7 00 TT 00. T1 1 0 A CT 7 11 TT A 07 0 CT 7 0 TT 0. T0 1 0 A 07 0 N CT 7 0 N TT 0 N A 7 00 CT 7 00 TT 00.0 T A 7 11 CT 7 11 TT A 7 0 CT 7 0 TT 0.0 T A 7 0 N CT 7 0 N TT 0 N A CT 7 00 TT 00.0 T A CT 7 11 TT A CT 7 0 TT 0.0 T A N CT 7 0 N TT 0 N.0. FU CARTRIGE INFORMATION (INCUING INSERT ) IN PAGE 1

16 FINISH HEAS 7 APPROACH 1 ARGE IAMETER CARTRIGE TYPE HEAS AJUSTING AURACY 0.00 mm Ø 0 Bore Range Min Max imension ø ø1 Cartridge Torx Screw Adj. Key Tor x Key ocking Key A CT 7 00 TT T A CT 7 11 TT A CT 7 0 TT 0.70 T A N CT 7 0 N TT 0 N A CT 7 00 TT T A CT 7 11 TT A CT 7 0 TT T A N CT 7 0 N TT 0 N A CT 7 00 TT T A CT 7 11 TT A CT 7 0 TT T A N CT 7 0 N TT 0 N FU CARTRIGE INFORMATION (INCUING INSERT ) IN PAGE NOTE: ARBOR ASSEMBY SYSTEM FOR ARGE BORING HEAS IN PAGE 1

17 FINISH HEAS APPROACH 1 INTEGRA POCKET TYPE HEAS AJUSTING AURACY 0.00 mm Ø 0 Bore Range Min Max imension ø ø1 Insert Torx Screw Adj. Key Tor x Key ocking Key 0 1 A 0 10 TP 0 TT T 0 1 A TT T A TP 0 TT T A TT A T TT T A T TT T A 0 10 TP 0 TT T A TT A T TT T1 9 A T TT T1 9 A 0 11 TP 110 TT A TT T0 A 0 0 N CN 10 TT 0 N A T TT T1 A 0 11 TP 110 TT A TT T0 A 0 0 N CN 10 TT 0 N NOMENCATURE FOR INSERT SEECTION IN PAGE TORX SCREW ETAIS IN PAGE 17

18 FINISH HEAS APPROACH 1 CARTRIGE TYPE HEAS AJUSTING AURACY 0.00 mm Ø 0 Bore Range Min Max imension ø ø1 Cartridge Torx Screw Adj. Key Tor x Key ocking Key 0 10 A 0 00 CT 00 TT T A 0 11 CT 11 TT A 0 0 CT 0 TT T A 0 0 N CT 0 N TT 0 N A 0 00 CT 00 TT 00. T1 1 0 A 0 11 CT 11 TT A 0 0 CT 0 TT 0. T0 1 0 A 0 0 N CT 0 N TT 0 N A 00 CT 00 TT 00.0 T A 11 CT 11 TT A 0 CT 0 TT 0.0 T A 0 N CT 0 N TT 0 N A CT 00 TT 00.0 T A CT 11 TT A 00 0 CT 0 TT 0.0 T A 00 0 N CT 0 N TT 0 N.0. FU CARTRIGE INFORMATION (INCUING INSERT ) IN PAGE 1

19 FINISH HEAS APPROACH 1 ARGE IAMETER CARTRIGE TYPE HEAS AJUSTING AURACY 0.00 mm Ø 0 Bore Range Min Max imension ø ø1 Cartridge Torx Screw Adj. Key Tor x Key ocking Key A CT 00 TT T A CT 11 TT A 00 0 CT 0 TT 0.70 T A 00 0 N CT 0 N TT 0 N A CT 00 TT T A CT 11 TT A 00 0 CT 0 TT T A 00 0 N CT 0 N TT 0 N A CT 00 TT T A CT 11 TT A 00 0 CT 0 TT T A 00 0 N CT 0 N TT 0 N FU CARTRIGE INFORMATION (INCUING INSERT ) IN PAGE NOTE: ARBOR ASSEMBY SYSTEM FOR ARGE BORING HEAS IN PAGE 19

20 MICRO BORING HEAS 1 HEAS FOR ISO BORING BARS AJUSTING AURACY 0.00 mm Ø 0 Bore Range Min Max imension ø ø1 ø Ad j. Key ockin g Key A A A A A A A

21 ISO BORING BARS 1 A STEE SHANK BORING BARS imension ø øa 1 ISO Boring bar Insert Torx Screw Torx Key 70 S0E SEPR 0 EP 001 TT 10 T 70 S0E SEPR 0 EP 00 TT 10 T S0F SR 0 00 TT 110 T 10 1 S10G SR 0 00 TT 00 T 1 1 S1H SR 0 00 TT 00 T S1J SR 09 09T TT 09 T S1J STFCR 09 0 TT 10 T S1J STFCR 1 1T TT 09 T1 CARBIE SHANK BORING BARS imension ø øa 1 ISO Boring bar Insert Torx Screw Tor x Key 0 C0F SEPR 0 EP 001 TT 10 T 10 0 C0G SR 0 00 TT 110 T C10J SR 0 00 TT 00 T C1K SR 0 00 TT 00 T C1 SR 09 09T TT 09 T1 NOMENCATURE FOR INSERT SEECTION IN PAGE TORX SCREW ETAIS IN PAGE 1

22 INEXABE BORING BARS FOR A 0 01 ø1 RHOMBIC INSERT Bore Range Min Max Insert Torx Screw Torx Key 0 S0/1 SEPR 0 EP 001 TT T S0/1 SEPR 0 EP 001 TT 10 T S0/1 SEPR 0 EP 00 TT 10 T7 10 S0/1 SR 0 00 TT 110 T 1 1 S10/1 SR 0 00 TT 00 T 1 7 S1/1 SR 0 00 TT 00 T 0 7 S1/1 SR 09 09T TT 09 T1 TRIANGUAR INSERT Bore Range Min Max Insert Torx Screw Torx Key S0/1 STFCR 0 0T1 TT 10 T 10 S0/1 STFCR 0 0T1 TT 10 T 1 1 S10/1 STFCR 09 0 TT 10 T7 1 7 S1/1 STFCR 09 0 TT 10 T7 0 7 S1/1 STFCR 09 0 TT 10 T7 0 7 S1/1 STFCR 1 1T TT 09 T1 NOMENCATURE FOR INSERT SEECTION IN PAGE TORX SCREW ETAIS IN PAGE

23 INEXABE STANAR CARTRIGES SYMETRICA BORING STAGGERE BORING 7 0. mm or CT CT + CT + CT or CT CT S S + CT + CT STAGGERE CARTRIGES IN NEXT PAGE TYPE 00 TYPE 7 00 TYPE 0 TYPE 7 0 H 7 7 imension H Insert 1 7 CT T 0 9 A 0 0 TT 09 T1 CT TP A 0 0 TT 01 CT A 0 0 TT 11 T0 CT 7 0 N CN 10 R 0 9 A 0 0 TT 0 N. CT T 0 9 A 0 0 TT 09 T1 CT TP A 0 0 TT 01 CT A 0 0 TT 11 T0 CT 0 N CN A 0 0 TT 0 N. CT T TT 00 T1 CT TP TT 01 CT TT 0 T0 CT 7 0 N CN 10 R TT 0 N. CT T TT 00 T1 CT TP TT 01 CT TT 0 T0 CT 0 N CN TT 0 N. NOMENCATURE FOR INSERT SEECTION IN PAGE TORX SCREW ETAIS IN PAGE

24 INEXABE SPECIA CARTRIGES TYPE GR 00 TYPE GR 11 H TYPE 0 00 TYPE TYPE 0 TYPE W0 / W0 1 imension H Insert 1 7 CT GR T 0 9 A 0 0 TT 09 T1 CT GR C 11T 0 9 A 0 0 TT 09 T1 CT T 0 9 A 0 0 TT 09 T1 CT T 0 9 A 0 0 TT 09 T1 CT SC A 0 0 TT 11 T0 CT W WC 0T 0 9 A 0 0 TT 11 T9 CT W0 S 0.00 WC 0T 0 9 A 0 0 TT 11 T9 CT 00 S T 0 9 A 0 0 TT 09 T1 CT 0 S A 0 0 TT 11 T0 CT 0 N S CN A 0 0 TT 0 N. CT GR T TT 00 T1 CT GR C 11T TT 00 T1 CT T TT 00 T1 CT T TT 00 T1 CT SC TT 0 T0 CT W WC TT 11 T1 CT W0 S WC TT 11 T1 CT 00 S T TT 00 T1 CT 0 S TT 0 T0 CT 0 N S CN TT 0 N. NOMENCATURE FOR INSERT SEECTION IN PAGE TORX SCREW ETAIS IN PAGE

25 ARBORS FOR BORING HEAS MAS BT 0 BT ISO 0 ø imension ø1 1 PM Coupling Screw BT BT BT BT BT BT ISO 0 ø imension ø1 1 PM Coupling Screw BT BT BT BT BT BT BT BT BT BT BT BT BT BT PM BT BT BT BT BT

26 ARBORS FOR BORING HEAS MAS BT 0 BT ISO (UPON REQUEST) ø imension ø1 1 PM Coupling Screw BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT PM

27 ARBORS FOR BORING HEAS MAS BT 0 BT ISO 0 ø imension ø1 1 PM Coupling Screw BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT * BT M1X0 1 * SEE PAGE : THE ASSEMBY SYSTEM FOR ARGE BORING HEAS 1 PM 7

28 ARBORS FOR BORING HEAS IN 971 AS ISO 0 ø imension ø1 1 PM Coupling Screw AS AS AS AS AS ISO 0 ø imension ø1 1 PM Coupling Screw AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS PM AS AS AS

29 ARBORS FOR BORING HEAS IN 971 AS ISO (UPON REQUEST) ø imension ø1 1 PM Coupling Screw AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS PM 9

30 ARBORS FOR BORING HEAS IN 971 AS ISO 0 ø imension ø1 1 PM Coupling Screw AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS * AS M1X0 1 * SEE PAGE : THE ASSEMBY SYSTEM FOR ARGE BORING HEAS 1 PM 0

31 ARBORS FOR BORING HEAS IN 00 OTT ISO 0 ø imension ø1 1 PM Coupling Screw OTT OTT OTT OTT OTT OTT ISO 0 ø imension ø1 1 PM Coupling Screw OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT PM OTT OTT OTT OTT

32 ARBORS FOR BORING HEAS IN 00 OTT ISO 0 ø imension ø1 1 PM Coupling Screw OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT OTT * OTT M1X0 1 * SEE PAGE : THE ASSEMBY SYSTEM FOR ARGE BORING HEAS 1 PM

33 ARBORS FOR BORING HEAS IN 99 HSK-A HSK 0 ø imension ø1 1 PM Coupling Screw HSK 00A HSK 00A HSK 00A HSK 00A HSK ø imension ø1 1 PM Coupling Screw HSK 0A HSK 0A HSK 0A HSK 0A HSK 0A HSK 0A HSK ø 1 imension ø1 1 PM 9 HSK A Coupling Screw PM HSK A HSK A HSK A HSK A HSK A HSK A 0 1 HSK A 1 * HSK M1X0 * SEE PAGE : THE ASSEMBY SYSTEM FOR ARGE BORING HEAS

34 ARBORS FOR BORING HEAS IN MORSE,, MORSE ø imension ø1 1 PM Coupling Screw MORSE ø imension ø1 1 PM Coupling Screw MORSE ø imension ø1 1 PM Coupling Screw PM

35 ARBORS FOR BORING HEAS IN 10 MORSE MORSE ø imension ø1 1 PM Coupling Screw * M1X0 * SEE PAGE : THE ASSEMBY SYSTEM FOR ARGE BORING HEAS 1 1 PM NOTE: MORSE ARBORS CAN BE MANUFACTURE AS SPECIA UPON REQUEST

36 ARBORS FOR BORING HEAS IN 1 WEON WEON Ø 0, Ø, Ø, Ø 0 ø imension ø1 ø PM Coupling Screw B B B B B B B B B B PM

37 ARBORS FOR BORING HEAS BRIGEPORT R HOERS ø imension ø1 1 PM Coupling Screw R R R R R PM 7

38 AESSORIES EXTENSION PIECES ø imension ø1 ø Coupling Screw P P P P P P P P 0 00 P P P P P P 0 10 P 00 P PM + COOANT-FEEING EXTENSIONS (PROVIES FOO COOANT) ø imension ø1 ø Coupling Screw P 0 00 R P R P 0 0 R NOTE: Arbors to match with coolant-feeding extensions must be ordered by adding R at the end of the product number P 0 00 R P 0 00 R P 0 00 R Standard Execution: BT Coolant Execution: BT R P R P 00 R

39 AESSORIES REUCERS ø imension ø1 ø ø 1 Coupling Screw R R R R R R R R R R R R R R R R R R R PM CHAMFERING HEAS imension ø ø1 Insert Torx Screw To rx Key ocking Key CH 0 C 11T TT T CH 07 CH 0 C C 11T 11T TT 09 TT T1 T CH 0 C 11T TT T CH 0 CH 0 C C TT 0 TT T0 T CH 0 CH C C TT 0 TT T0 T CH 00 C 10 TT 0.00 T0 1 9

40 AESSORIES AAPTORS MIING CUTTER HOER ø imension ø1 ø 1 1 AM AM AM AM AM 0 07 AM AM AM AM 0 0 AM AM WEON ø imension ø1 ø AM 0 W AM 0 W AM 0 W AM 0 W AM 0 W AM 0 W0 AM 0 W AM 0 W AM 0 W 1.0 0

41 AESSORIES AAPTORS MORSE ø imension ø1 ø ø AM 0 CM AM 0 CM AM 0 CM AM 0 CM 0. IN (FOR RI CHUCKS) ø imension ø1 ø AM 0 B AM 0 B AM 0 B AM 0 B

42 SPARE PARTS FINISH BORING HEAS INTEGRA POCKET TYPE Boring Head A 07 A 0 A 077 A 07 A 07 A 0 A 07 A 0 A 07 A 0 A 07 0 A 0 0 A A 07 0 A 07 0 A 0 0 A 07 0 A 0 0 A 07 0 A 0 0 A 0 0 A 0 1 A 0 1 A 0 1 A 0 1 A 07 0 A 07 1 A 0 0 A 0 1 A 0 1 A 0 1 A 0 1 A 0 0 A 0 1 A 0 1 A 0 1 A 0 1 A 0 0 A 0 1 A 0 1 A A 0 A 07 A A A 0 A A 0 A A 0 A 0 A 0 0 A 0 0 HK 00 HK 00 HK 00 HK 00 HK 00 HK 0 HK 00 CARTRIGE TYPE Boring Head A 0 A 0 A 00 A 00 A CT A CT A 00 0 CT A CT A 0 0 A 0 1 A 0 1 A 0 1 A 0 1 A 0 0 A 0 1 A 0 A 0 1 A 0 1 A 0 1 A 00 0 A 00 1 A A 0 A 0 A A A 0 A 0 A HK 00 HK 00 HK 00

43 SPARE PARTS ROUGH BORING HEAS INTEGRA POCKET TYPE Boring Head HK 00 HK 00 HK 00 HK 00 HK 00 HK 0 HK 00 CARTRIGE TYPE Boring Head CT CT CT CT HK 00 HK 00 HK 00

44 SPARE PARTS ARGE BORING HEAS FINISHING Boring Head A 00 A 00 A 00 A A 00 0 A A 0 1 A 0 A A A 00 0 A A 0 1 A 0 A A A 00 0 A A 0 1 A 0 A CT CT CT

45 SPARE PARTS ARGE BORING HEAS ROUGHING Boring Head A 0 1 A 0 A A 0 1 A 0 A A 0 1 A 0 A CT CT CT

46 ASSEMBY SYSTEM FOR ARGE BORING HEAS ARBORS FOR ARGE BORING HEAS ARBOR BT 0 10 Coupling Screws M1X0 IRECT MOUNT 00 AS 0 10 OTT 0 10 HSK AAPTOR FOR 00 STANAR PINZBOHR ARBORS ARBOR 00 imension Coupling ø ø1 Screws AAPTOR MOUNT 0 0 AT 00.0 M1X0 1 1

47 ASSEMBY SYSTEM FOR ARGE BORING HEAS HOW TO FIT THE ARGE IAMETER BORING HEA ON THE TAPER Remove the position screws ( 00 7) and push along the slides until the four coupling screw sockets appear. Put together the taper face with the four screw sockets over the head s back end, then fit and tight the coupling screws. MOUNTING THE SIES ON THE HEA Insert both slides into the V guides, push them along until they face the nut thread holes. Fit the screws ( 00 7) and tight them lightly. The function of these screws is dual, fixing the slide into the V guides and linking both the slide with the bronze lead nut. Finally check that the slide (slides in roughing) glide softly. Attention: uring the entire mounting process the brake screw ( 00 ) must be released. FINISHING M1X0 ROUGHING

48 BORING KITS Bohrstar BORING KITS from Ø mm up to 10 mm FOR PRECISE INFORMATION SEE OUR BOHRSTAR CATAOG

49 BORING KITS Bohrstar boring head From To Ø / Ø Ø Ø 9 Ø Ø Ø Ø 10 Ø 1 Ø 170 Ø 1 Ø 10 Range Components Ordering Ø ~ Ø 10 Ø ~ Ø 170 Ø ~ Ø Ø ~ Ø Ø ~ Ø 10 Ø ~ Ø 170 Ø ~ Ø Ø ~ Ø BS KIT T -10 BS KIT R -10 BS KIT T -170 BS KIT R -170 BS KIT T - BS KIT R - BS KIT T -0 BS KIT R -0 BS KIT R -10 BS KIT R -170 BS KIT R - BS KIT R -0 Features Several hole solutions with only one boring head. Rhombic or triangular kit insert choices. Bohrstar boring head read out precision of 0.00 mm Ø. Bohrstar boring head matches with all arbors and accessories size shown on this main catalog. FOR PRECISE INFORMATION SEE OUR BOHRSTAR CATAOG 9

50 TOO PRE-SETTERS IGITA ISPAY INTEGRATE OPTICA SYSTEM AI AI 1 AI Taper Style Maximum iameter Maximum Height ISO ISO BWT IGITA ISPAY PRECISION IA INICATOR BWT A BWT B Taper Style Maximum iameter Maximum Height ISO ISO FOR AITIONA INFORMATION THERE IS A SPECIFIC CATAOG 0

51 TOO PRE-SETTERS TWO IGITA ISPAYS TPR 0 0 Taper Style Maximum iameter Maximum Height ISO ISO FOR AITIONA INFORMATION THERE IS A SPECIFIC CATAOG TOO OCKING FIXTURE TF 0 Taper Style imensions ISO 0 10 x 10 x 10 0,0 Mounted on a work table a strong gripping power on the taper enables assembling and disassembling cutting tools and pull studs. Horizontal and vertical taper position. Hard polyamide, fiber reinforced, prevents tool damages. positioning magnets enable the right adhesion in horizontal position. 1

52 INSERTS Shape Pinzbohr code ISO code Shape Pinzbohr code ISO code T 0T EP EP TP TP C C 11T T 0 09 SC SC 10 09T 0 N CN 10 W0 W0 WC WC 0T 00 INSERT SCREWS Torx Screw imension X Torx Key TT TT 10 MX. MX TK 0 TK 0 TT 10 MX.9 TK 0 TT 10 TT 10 M.X. M.X. TK 07 TK 07 TT 110 M.X. TK 0 TT 11 M.X. TK 09 TT 11 MX. TK 1 TT 11 MX9. TK 0 TT 00 MX1 TK 1 TT 00 M.X TK 0 TT 01 MX7. TK 10 TT 0 MX1 TK 0 TT 0 N M.X1. HK 0 TT 09 MX. TK 1 HEXAGONA KEY

53 NOMENCATURE FOR INSERTS 1 Shape C E K Chipbreaker and hole A F G H M 70º ~ º 0º º 7º º R S T V W N P Q R T 0º ~ 0º 0º ~ 0º º 0º º 0º U W X Chipbreaker 0º ~ 0º 0º ~ 0º Others (particular design) Hole 1 Example: C C M T Relief angle Tolerance (mm) Symbol Corner height m Thickness s Inscribed circle ød A B C E F G N P O º º 7º 1º 0º º 0º 0º 11º Others A F C H E G J K M N U ± 0.00 ± 0.01 ± 0.0 ± 0.00 ± 0.01 ± 0.0 ± 0.0 ~ ± 0.1 ± 0.1 ~ ± 0. ± 0.0 ± 0.1 ± 0.0 ± 0.1 ± 0.0 ± 0.1 ± 0.0 ± 0.01 ± 0.0 ± 0.01 ± 0.0 ± 0.0 ~ ± 0.1 ± 0.0 ~ ± 0. m m m d d d d m s

54 NOMENCATURE FOR INSERTS Thickness 7 Corner radius 9 Hand of insert 10 Chipbreaker Positive insert s r Optional Optional Negative insert Symbol s (mm) s Symbol r (mm) R Supplementary symbol specific to the manufacturer. Identification of chipbreaker T 0 T ~ N PS Cutting edge length / Inscribed circle Cutting edge Cutting edge length Symbol Optional C R S T V W Inscribed circle Ø (mm) F E T S

55 APPICATION HINTS SPEES AN FEES Ultimate or optimum speeds and feeds will depend upon material, machine and setup conditions, as well as tool overhang. BORING EPTH - TOO OVERHANG FOR ROUGHING AN FINISHING Under conditions suited for carbide tooling depths of x Ø for rough boring and x Ø for finish boring are achievable. With the increasing overhang, the mechanical stability of the tool body decreases. Overlength tools will have a tendency for deflections as well as harmonic (high pitch) chatter. Harmonic chatter can cause movement of adjusting components inside the boring head leading to off-size or tapered holes. In many cases the high pitch harmonic chatter can be dampened by increasing the feed and (or) lowering the cutting speed. Please note that the cutting behavior will also change with the amount of slide block (insert holder) extension from the boring head requiring adjustments regarding speeds and feeds. BORING EPTH - TOO OVERHANG FOR MICRO BORING HEAS The maximum boring depth with steel boring bars should not exceed x bar diameter and 7x bar diameter with solid carbide bars. We recommend to shorten the bars to the shortest overhang necessary according to the required boring depth. ROUGH BORING HEA 7 vs. The 7 rough boring head should be used whenever a lot of stock is being removed and no square shoulder is required inside of blind or stepped hole. The 7 lead has a tendency to self-center to the pre-existing hole and therefore cut very stable. If this pre-existing hole, is off-center, shifted or off-angle then it is recommended to use the boring head since the lead angle will have less tendency to follow the pre-exixting hole. AMOUNT OF STOCK REMOVA The maximum stock removal for rough boring may have to be decreased on very tough materials, extended overhangs as well as for extended slide blocks. INSERT CORNER RAIUS For heavy duty roughing applications the largest available corner radius should be selected unless otherwise specified. For finish boring with very little stock removal the smallest available corner radius is most advantageous to minimize lateral tool deflection. This can be especially important on applications involving long overhangs. CUTTING EGES PER INSERT The 0 diamond shaped insert provides normally for two cutting edges. However, all four cutting edges can be used if a 7 and a rough boring head within the same size range is utilized. The same is possible between a 7 rough boring head and a finish boring head.

56 CUTTING ATA Finish boring (with single insert) Rough boring (with double inserts) Material iameter Cutting speed v c Feed f z Cutting depth a p iameter Cutting speed v c Feed f z Max. Cutting depth a p max. CARBON STEE STEE AOYS STAINESS STEE CAST IRON AUMINIUM, AUMINIUM AOYS TITANIUM HARENE AOYS

57 EXAMPES OF MACHINING ROUGH BORING THROUGH HOE Material: Boring head: Arbor: Insert: Cutting speed: Cutting depth: Feed: Boring depth: Coolant Cr Mo BT 0 0 MT 1T0 10 m/min mm 0. mm/rev 00 mm Ø 10 BIN HOE Material: Boring head: Arbor: Insert: Cutting speed: Cutting depth: Feed: Boring depth: Coolant Ck 0 0 N BT CNMG 110 m/min mm 0. mm/rev 10 mm Ø FINISH BORING FINISH BORING SMA IAMETER Material: Boring head: Arbor: Insert: Cutting speed: Cutting depth: Feed: Boring depth: Coolant Al Si Cu A S10/1 STFCR 09 BT MT m/min 0. mm 0.0 mm/rev 1 mm Ø 1 FINISH BORING Material: Boring head: Arbor: Insert: Cutting speed: Cutting depth: Feed: Boring depth: Coolant St 7. A 0 09 BT GT 09T0 10 m/min 0. mm 0.1 mm/rev 70 mm Ø 7

58 OUAR BORING PROGRAM MAIN CATAOG online version