RDM602XG Software User Manual

Transcription

1 RDM602XG Software User Manual Shenzhen RuiDa Technology CO., LTD Tel: Fax: Web: Add: 1B-1, Building 5, Tian'an Nanyou Industry Area, Dengliang Road, Nanshan District, Shenzhen, P.R.C.

2 CONTENTS Copyright Declaration... 4 Chapter 1 Overview System Overview... 6 Chapter 2 System Introduction Title area Display area Function area... 8 Chapter 3 System Settings Laser Settings Choose laser type CO2 Laser setting YAG Laser Settings Fiber Laser Settings Vibrating Mirror Settings Vibrating mirror basic settings Vibrating mirror basic coordinate settings Vibrating mirror correction Flying marking Software Settings Software settings File Operation Upgrade Application Software Upgrade System Software System Information Chapter 4 Testing Chapter 5 File Operations Basic Operation New file Open files Save files / 45

3 5.1.4 Delete file View file File edit Transformation Align Create text file Text types Font types Normal Text Serial number text Date Text Time Text File Text Serial port text Chapter 6 Marking Operation Marking Settings Parameter Settings File parameters System parameters Marking parameters Red Light Preview Preview Red light correction Execute Marking Static Marking Flying Marking Chapter 7 Manufacturers Settings Modify Manufacturers Password Set Uses-permission Manufacturers Software Configuration / 45

4 Copyright Declaration Shenzhen Ruida Technology Co., Ltd. (hereinafter referred to as Ruida Technology ) All rights reserved. 1. Ruida Technology holds the patent rights, copyrights and other intellectual property rights for this product and its related software. Without authorization, none company or organization or individual is allowed to copy, manufacture, process and use this product and its relative parts directly or indirectly, otherwise shall be investigated for legal responsibility according to the law. 2. Ruida Technology is entitled to increase or reduce and modify the products and functions of this product stated herein as well as amend any documents attached to this product, without prior notification. 3. The users should peruse this manual prior to using the product stated herein, Ruida Technology shall not be responsible for the direct, indirect, special, incidental or corresponding losses or damages arising out of improper use hereof or of this product as below: Users using this manual or product improperly Users not follow the related safety operation rules The loss caused by the forces of nature 4. The machine in operation is dangerous, so the users are obliged to design and institute the effective mechanism for error handling and safety protection. Ruida Technology shall not undertake any duties or responsibilities for the incidental or corresponding losses arising therefrom. 4 / 45

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6 Chapter 1 Overview 1.1 System Overview RDM602XG, Ruida technology industrial embedded special flying laser marking control system, WinCE6 as operation platform, with Samsung latest control chip ARM210. Compared to the laser marking system run on PC (Windows) platform: Industrial-grade system kernel customization, computing speed is faster, more stable performance. Integration industrial design, more reasonable structure, and with smaller volume, which is convenient for assembly line installation. Industrial-grade touch screen operation, visual screen, more simple and quick operation. Focus on flying marking, more powerful functions, more cost-effective. Flying laser marking refers to workpiece don't have to be static in the marking process, marking the workpiece in fast moving state in production line, greatly improved the production efficiency and reduced the workstations requirements, using a dedicated encoder to get the motion state, with more accurate precision and higher quality. Flight marking is widely used in marking product serial number, production date, manufacturer bar code, and pictures, etc. RDFM has carried out careful research on marking applications, such as serial number and date/time and such as research and development, which can meet the user requirements in one step. In addition, on the basis of the system, we can do secondary development according to the different needs of users, customize the function modules as required. 6 / 45

7 Title area Display area Function zone 7 / 45

8 Chapter 2 System Introduction 2.1 Title area Manufacturer logo, display manufacturer name, current process file name, and current system time. 2.2 Display area Support touch frame selection, touch moving, display the middle position of process files, size and file data. 2.3 Function area Function area: main operation area, click buttons to realize corresponding functions. New: new document. Click on the "new" button, will create a new empty document, user can import files or draw primitives, the parameters of the new document will become the default parameters. Open: open the document. Click open, import the PLT, RDF file. Save: save the document. Click save can save the current document as RDF file, containing processing data and processing parameters. Delete: delete the primitives. Click delete, you can delete the selected primitives, but cannot change the default parameters. Transformation: primitive transformation. Click Transformation to change the selected primitive settings, such as size, center position, rotation angle and tilt angle and mirror. Arrange: arrange primitives. More details please refer to arrange function. Zoom out: enlarge primitives. Zoom in: narrow primitives. Full screen: full screen. Click this button to make the selected primitive displaying full screen. 8 / 45

9 Whole page: full page display. Click this button to display the whole page, which can check whether the data is beyond the marking scope. Center: the primitive in center. Click center to display the selected primitive centered on the origin. Check all: check all primitives. Text: text editing, static text. Sequence: serial number editing, variable text. Date: date editing, variable text. Time: time editing, the variable text. File: marking information as file, variable text. Serial port: marking data transmitted by serial port, variable text. Manufacturer: factory settings, the cryptographic operations. Refer to Manufacturer Manual. System: system settings, including laser, vibration mirror and software settings. Test: vibrating mirror and laser test. Red light: red light preview. Parameters: setting up the marking parameters. Marking: marking operation. 9 / 45

10 Chapter 3 System Settings For any application, all needs to be set up according to the equipment of the selected components, and so the system can work properly. In this system, generally, the laser device and galvanometer scanning head parameters should be set. Click on the "system" button, in Figure 3, you can set the parameters of laser device and galvanometer equipment, etc. Laser settings: select laser type and test parameters. CO2 parameters: setting up the carbon dioxide (CO2) laser parameters. YAG parameters: setting up YAG laser parameters. FIRBE parameters: setting up FIRBE laser parameters. System time: set up the system running time. Vibrating mirror settings: select marking method, calibration galvanometer marking size. The Vibrating mirror coordinates: adjust the vibrating mirror target coordinates. Vibrating mirror correction: vibrating mirror distortion correction and correct the distortion by improper installation. Flying marking: setting up the flight marking parameters. Software configuration: display configuration software. File operations: import and export the system files by U-disk. Upgrade application software: application software upgrade through U-disk. Upgrade system software: system software upgrade through U-disk. System information: check system information, serial number, validity period etc. 10 / 45

11 3.1 Laser Settings Click on the "system" button on the main interface, in the system interface, select the "Laser Settings", the interface switched as shown in Figure 3.1.1: Choose laser type Choose the using equipment laser type of laser device from CO2 laser, YAG laser, Fiber laser. CO2 laser parameters: setting up the CO2 laser parameters. YAG laser parameters: setting up the YAG laser parameters. FIRBE laser parameters: setting up the Fiber laser parameters. Laser pulse: test the laser device whether emits laser normally, click on the button to make laser open the setting time, the time interval can be set in "pulse time". Pulse time: set time interval of laser pulse, the unit is milliseconds (ms), parameters range is Click "apply" to be effective and settings, click on "back" to leave the current interface. Figure / 45

12 3.1.2 CO2 Laser setting The minimum frequency: set the minimum PWM frequency. Unit: KHz. The maximum frequency: set the PWM frequency. Unit: KHz. Enable standby pulse: some CO2 laser need standby pulse, select and set the standby pulse frequency and pulse width according to the requirements. Frequency: standby pulse frequency. Pulse width: standby pulse width. Click "apply" to be effective and set, click the "back" to leave the current interface. Figure / 45

13 3.1.3 YAG Laser Settings The minimum frequency: minimum frequency PWM frequency. Unit: KHz. The maximum frequency: set the maximum PWM frequency. Unit: KHz. The maximum current: set the maximum working current. Unit: A, range: Enable the first pulse inhibits: need controller provided pulse inhibition can use this feature. First pulse width: the first pulse width, unit is microseconds (us).( display after select "enable first pulse inhibits " option) Click "apply" to be effective and set, click the "back" to leave the current interface. Figure / 45

14 3.1.4 Fiber Laser Settings Choose fiber laser type depending on the manufacturers, the system will set the corresponding MO delay automatically. Users set the minimum and maximum frequency. The minimum frequency: set the minimum PWM frequency. Unit: KHz. The maximum frequency: set the maximum PWM frequency. Unit: KHz. Click "apply" to be effective and setting, click the "back" to leave the current interface Figure / 45

15 3.2 Vibrating Mirror Settings Vibrating mirror basic settings Select marking mode: static marking and flight marking. Maximum marking speed: setting protection speed, avoid affecting the service life of the vibrating mirror, because of marking speed is too large in operation process. Maximum jump speed: set the protection speed to protect the vibrating mirror. Correction marking size: if the actual marking size in the engraving and marking file marking is not the same, marking is required size adjustment. Click on the "marking (30 x30) mm test rectangular", the system will automatically marking the size of a 30 mm square, measure the actual marking width, and fill into the actual measurement width of X and actual measurement length of Y separately, click "apply", the system will automatically adjust parameters make marking test rectangular again, marking the size just right to 30 mm. Click on the "test rectangular" validate again. 15 / 45

16 3.2.2 Vibrating mirror basic coordinate settings X offset: make vibrating mirror coordinate system offset as setting value in X-direction. Y offset: make vibrating mirror coordinate system offset as setting value in Y-direction. X scale: scaling the vibrating mirror marking range. X scale: scaling the vibrating mirror marking range. Rotate Angle: rotate vibrating mirror coordinates. X vertical mirror: adjust the positive and negative direction of X axis Y horizontal mirror: adjust the positive and negative direction of Y axis. 16 / 45

17 3.2.3 Vibrating mirror correction Scanner 1 is the first lenses to reflex laser, scanner 2 is the second one. Generally, the vibrating mirror distortions are left-right-convex, and up-down-concave. Compensation system of left-right-convex distortion is scanner 1, compensation coefficient range is 0.7~1.0. Up-down-concave distortion compensation system is the scanner 2, compensation coefficient range is 0.7~1.0. Generally, the compensation coefficient is approximately. 17 / 45

18 3.2.4 Flying marking Choose feedback method of assembly line speed: simulated flying marking and feedback flying marking. Simulated flying marking: the user feedback line speed without the encoder,, users only need input actual speed of assembly line, system can output flying data according to speed to finish flying marking. This method is suitable for constant speed assembly line. Feedback flying marking: users need to install encoder in assembly line, and connected to the system encoder input port, the system output flying data automatically according to the encoder feedback, and finish flying marking. This method is suitable for assembly line speed is not uniform. Flying directions are horizontal flying marking and vertical flying marking. Horizontal flying: assembly line direction parallels to the X axis, select horizontal flying marking. Vertical flying: assembly line direction parallels to the Y axis, select vertical flying marking. Select startup trigger mode of flying marking: IO trigger and encoder. IO trigger, please choose trigger edge, rising edge and falling edge according to the IO switch. If you choose pulse trigger, please set the pulse quantities trigger marking. This way can be used in equidistance flying marking. 18 / 45

19 3.3 Software Settings Software settings Language: select software system display language, such as Chinese and English. Unit: The measurement unit of selected system. Marking range: setting as the vibrating mirror marking range. Display cross: you can set whether display the cross in display area. Display grid: you can set the display whether the grid and the grid spacing. Auto-save parameters: after checked, parameters will be automatically saved when user in operating. Open the buzzer: after checked, there will be a voice prompt when user clicking on the button each step. 19 / 45

20 3.3.2 File Operation File operation is for system interaction with external storage devices, users need to export file from system, or need to import the file to system, which can be realized by this function. Select the device, the file type, and related file, click on the "import", "export" can be realized Upgrade Application Software Insert U-disk, U-disk has corresponding update program, click on the "upgrade", the system will upgrade automatically. Upgrade is effective without power-off Upgrade System Software Insert U-disk, U-disk has corresponding update program, click on the "upgrade", the system will upgrade automatically. Upgrade is effective after power-off and restart. 20 / 45

21 3.3.5 System Information Software version: query the software version. Firmware version: query system firmware version. Hardware version: query system hardware version. Serial number: query system serial number, each system has a unique serial number. Run time: the system total run time. Real time: real system time. Authorization code: system requires authorization code to use normally, please contact the system supplier. Enter the authorization code: users need to enter a new authorization code, click on the button, input a new authorization code, and click "verify the authorization code". Verify the authorization code: the authentication code is valid, and service life. 21 / 45

22 Chapter 4 Testing Test Rectangle: input t the size of the rectangle. Test Speed: input test marking speed. Test Frequency: input parameters of laser frequency, laser types please refer to related content in "system". Test Power: input test power. Test Pulse time: set the time of pulse, unit is milliseconds, maximum: 1000 milliseconds. Marking test rectangle: output rectangular according to the setting parameters, to detect the vibrating mirror whether can work normally. Pulse laser: open the laser, close it after delayed a fixed time, the fixed time is pulse time. 22 / 45

23 Chapter 5 File Operations 5.1 Basic Operation New file New: click on the "new" button, if there is no processing data in display area, the software will automatically create a new file, the file name defaults to DefaultX. RDF (X for the serial number 0, 1)...If there is processing data, will pop-up page; Select "save" to save the current file as. RDF file, create a new page. Details please refer to "save" function. Choose "not save", delete the data on the page directly, re-create a new page. Select "back", leave the current page. 23 / 45

24 5.1.2 Open files Open: click on the "open" button, the system pop-up "open" page. 1) Choose to open the file location: to open the system hard disk or external U-disk file. 2) Choose to open the file type: system support PLT file and the RDF file. 3) "advanced" button, advanced settings, including PLT file, dpi etc. 4) click on the "open" button to open the selected file, double-click the file in the list of files, also can open the selected file. 5) "page up" " page down" can switch the file lists, while the files number more than six. 6) Set the precision of PLT file, usually for 1016 and / 45

25 5.1.3 Save files Save functions: Click on save button, the current processing files and parameters can be stored together in. RDF file. 1. The file name, you can input file name, and also can replace the files in the list, just double-click the file list can be replaced. 2. Save the path, you can choose stored in hard disk, and also can save in the external USB. 3. Click on save button to complete the save operation, and back to the main interface. 4. "UP" and "DOWN" can switch the file lists. 25 / 45

26 5.1.4 Delete file Click on the main interface "check all" button, and then click "delete" button, you can delete the file on the display area. Choose some primitives on the display area, then click "delete" button, you can delete selected graphics. 5.2 View file 1. Zoom in: enlarge current display. 2. Zoom out: narrow current display 3. Full screen: display current data in full screen. 4. Whole page: display the current data on whole page. 5. Center: center the current data, selected data firstly. 6. Full check: full check the current data. 26 / 45

27 5.3 File edit Transformation Lock button: lock aspect ratio; modify length-width data, automatically adjusted in proportion. Width: modify the width of the selected data. Length: modify the length of the selected data. X scale: modify the width of the selected data in proportion. Y scale: modify the length of the selected data in proportion. X center: take X-axis center of the selected data as reference point, move the selected data. Y center: take Y-axis center of the selected data as reference point, move the selected data. Rotation Angle: take the selected data center as reference point, the rotation data. X skew angle: set tilt angles on horizontal direction. Y skew angle: set tilt angles on vertical direction. Horizontal mirror button: click on the selected horizontal mirror data. Vertical mirror button: click on the selected vertical mirror data. 27 / 45

28 5.3.2 Align Align left: the selected data aligned on the left. Align right: the selected data aligned on the right side. Align top: the selected data aligned upwards. Align bottom: the selected data aligned downwards. Horizontal center: the selected data center horizontal alignment. Vertical center: the selected data center vertical alignment. Space down: the selected data spacing aligned horizontally. Space up: the selected data spacing aligned vertically. Center: the selected data center move to zero position. Horizontal same width: The widths of the selected data are equal. Vertical same width: The lengths of the selected data are equal. Same size: The lengths and widths of the selected data are equal. 28 / 45

29 5.4 Create text file Text types Normal text, serial number, date, time, text, serial input Font types Click font, you can set the font of string, including the type of font, height, space, etc. The font has a single-line font and TTF font. 29 / 45

30 5.4.3 Normal Text Text: Click text input area, you can input the character string need to be marking. Click Apply, the input string is displayed in the graphics display area. 30 / 45

31 5.4.4 Serial number text Serial number: Starting value: the starting value of serial number, the first data. End value: the end value of the serial number, the final data. The current value: the current target marking of serial number. Progressive increase value: serial number increasing quantity. System: the progressive increase types. Repetition times: each serial number marking repeat times. Prefix: the strings may be added in front of the serial number string. Suffix: the strings may be added at behind of the serial number string. Click on the "apply" to create serial number text. 31 / 45

32 5.4.5 Date Text Please select a date format as needed. Year error: modify the year error. Month error: modify the month error. Day error: modify the day error. Auto-update date: real-time updated date, suitable for marking in real time in continuous production line Prefix: The string be added in the front of date string. Suffix: The string be added behind the date string. Click "apply" text to create date text. 32 / 45

33 5.4.6 Time Text Output the system real time, also can output the time after correction, such as the period of validity. Time format is divided into 12-hour time system and 24-hour time system. Hour error: modify the hour errors. Minute error: modify the minute errors. Second error: modify the second errors. Auto-update time: real-time update and marking on the product. Prefix: The strings be added in front of the time string. Suffix: The strings be added behind of the time string. Click "apply" to create the time of text. 33 / 45

34 5.4.7 File Text File Marking the file data on the product. Choose the file storage location: hard disk or usb flash drive. Choose the file type: TXT. Click on the selected files, double-click the file name, or click on the apply button, both can open the file. File data written line by line is required. Each line corresponds to marking one time. 34 / 45

35 5.4.8 Serial port text Marking data transmitted by serial port, applied for serial input, bar code scanner, etc. Serial port: there are two optional serial ports in the system. Baud: matching baud rate according to the serial port external equipment, generally the default as Data bits: eight by default. Stop bits: 1 by default. Check digit: no by default. Open serial port: set the above parameters, then open the serial port, and the button shows "serial port close ". Font: choose the display font of serial port input text, and also is the marking output font. Details please refer to "font". Marking: After open the serial port, click marking, entering into marking interface, start marking, so that can mark the data transmitted by serial port automatically. 35 / 45

36 Chapter 6 Marking Operation 6.1 Marking Settings Marking is divided into static marking and flying marking, please choose it as actual needs. In the main screen, click "system" button to enter the system settings interface, choose "Vibrating mirror settings", and marking mode. The flying marking initial setup will be mainly introduced as below. 6.2 Parameter Settings The marking steps is: select or create a marking file, and set the size and location of graphics to meet production needs; set working parameters as system accessories (laser, vibration lens); set marking parameters according to the technological requirements (marking speed, laser power, etc.) File parameters Set the files parameters in "transformation" and "align" function System parameters Set system parameters in "system" function Marking parameters Click on the "parameters" button, the main interface as shown in Figure interface. The interface is mainly for marking process parameter settings. Laser frequency: Setting laser required PWM pulse signal frequency. Laser power: set the percentage of the laser output power. Current: set current needed of YAG laser. Laser on delay: set laser on delay, the delay can be set as negative delay, because of laser power supply lag behind, laser sometimes need emits light ahead of time, to ensure synchronized with vibrating mirror. Laser off delay: set laser off delay, the delay is used to offset the vibrating mirror inertia. Marking speed: set the marking speed, the speed and marking delay matching together to achieve the marking integrity. Marking delay: eliminating the mark jitter. Jump speed: the speed is generally set higher, which is used for fast moving to the marking position. Jump delay: eliminate the jitter produced by the fast jump. Turn delay: ensure the turning point of integrity in continuous marking. 36 / 45

37 6.3 Red Light Preview Preview Only view outline: check the option, preview the max. frame of the data; uncheck the option, preview of the data full path. Only view selected: check the option, only preview the selected data. Uncheck the option, preview all data. Preview speed: setting preview speed, generally set larger. Jog step: if the workpiece cannot move when preview, you can move the red light to the marking object through "up-down-left-right", then click on the "Apply jog" to set the offset. The step is the distance of each move. Up-down-left-right: move the position of the red light. 37 / 45

38 6.3.2 Red light correction Apply jog: The red light preview adjusted effect carried out directly to the actual marking. 38 / 45

39 6.4 Execute Marking Static Marking S: display one single marking time. T: display the time from start marking to finish marking or stop marking. Continuous processing: when users need to continuous marking, choose this option; when in flying marking, must choose the option to achieve continuous flying marking. Processing selected parts: only marking the selected files part, not marking the unselected part file. C: show marking times. Cumulating one time when each marking finished. Processing task: set the processing times, when finished the setting marking times, system will automatically stop, continuous processing option cannot be selected at this time. Start marking: start marking after setting. Stop marking: stop marking immediately. Parameters: modify the shortcut button of marking parameters. 39 / 45

40 6.4.2 Flying Marking S: display one single marking time. T: display the time from start marking to finish marking or stop marking. Continuous processing: when users need to continuous marking, choose this option; when in flying marking, must choose the option to achieve continuous flying marking. Processing selected parts: only marking the selected files part, not marking the unselected part file. Multiple Objects Marking Parameters: modify the shortcut button of marking parameters. Processing task: set the processing times, when finished the setting marking times, system will automatically stop, continuous processing option cannot be selected at this time. Assembly line parameters: set the direction and speed of the assembly line, etc. KD: set trigger marking delay, used for modulating flying marking location. KP: setting up the proportion of flying parameters, used to adjust the flying speed. Start marking: start marking after setting. Stop marking: stop marking immediately. 40 / 45

41 Chapter 7 Manufacturers Settings Click on "manufacturer" button on main interface, as shown in Figure 7. Manufacturer setting is controlled by manufacturer; manufacturer password must be input when entering into the manufacturer settings. Modify Manufacturers Password: manufacturer can change the manufacturer password and set the manufacturer password whether to be valid. Modify parameter password: manufacturer can change the parameters password and set the parameters password whether to be valid. Set service life: manufacturers can set a deadline for the use of the product. Manufacturer software configuration: manufacturers can configure software title, LOGO, display language of interface, etc. 41 / 45

42 7.1 Modify Manufacturers Password The function is mainly for manufacturer system configuration, manufacturer password level is very high, having the manufacturer password that means having the all control rights of system. Please pay attention to protect the manufacturer password. In the main interface, click on the "manufacturer" - "modify manufacturer password", enter into the function settings interface, as shown in Figure 7.1. Input old password: change password should input the old password, if forget, please contact system vendor. Input new password: enter a new password, the password is 6 characters, including letters and numbers and case sensitive. Confirm new password: enter a new password again, two times of entering the new password must be the same. Confirm modify password: click on the button, the new password is effective, if failed, please refer to the pop-up message. Enable manufacturers password: check this option, password is needed when click on the main interface "manufacturer". Unchecked, the password is no need. This option is very important, manufacturer should consider carefully whether to open the function. 42 / 45

43 7.3 Set Uses-permission This function can set up the usage mode of the system. In the main interface, click on the "manufacturer" - "setting uses-permission", enter into the function settings interface, as shown in Figure 7.3. Authorization types: installments authorization and fully authorized. Fully authorized: the days of using is no limited. Installments authorized: set up the current life span, in terms of number of days. Authorized days: set the number of authorized days, authorization range: days, that is, each installment is 365 days at most. Authorized end time: the end of the authorized specific time point. Suggested that set the system time the same as to Beijing time when setting. The function is special encryption clock, and not affected by user changing the system time. Click "apply" button to work it. Click on the "back", go up one level interface. If check the settings, you can view use of level and other detailed information in current system on the "system" in the main interface - "system information". 43 / 45

44 7.4 Manufacturers Software Configuration In the main interface, click on the "manufacturer" - "manufacturer software configuration", enter the function settings interface, as shown in Figure 7.4. Set manufacturer name: insert U-disk, choose ini file format and then LOGO. Ini file. Click import. Set software language: insert U-disk, choose ini file format, and then lang. Ini file. Click import. Set manufacturer LOGO: insert U-disk, choose BMP file format, and then LOGO. BMP file. Click import. 44 / 45

45 Thank you very much for using the product from Shenzhen RuiDa Technology! All parts of this manual description, all rights reserved by Shenzhen RuiDa Technology Co., Ltd. Without our permission, any company or individual shall not reprint, copy or distribute the content related to this product manual. We keep the rights to revise or update the contents without notice. If any comments and suggestions please feel free to contact us. Phone: Fax: Website: Address: 1B-1, Building 5, Tian'an Nanyou Industry Area, Dengliang Road, Nanshan District, Shenzhen, P.R.C. 45 / 45