EXTRUSION SELECTION GUIDE
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- Noel Phelps
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1 EXTRUSION SELECTION GUIDE FOR THE EUROPEAN MARKET
2 OUR MISSION Aavid Thermalloy will lead the electronics thermal management industry worldwide. We will be the first company customers call to enable their thermal designs anywhere in the world. We will respond with extraordinary speed and will provide them with timely and cost effective solutions because we understand their needs, their industry, and their culture. About Aavid Thermalloy LLC Aavid Thermalloy, LLC, a subsidiary of Aavid Thermal Technologies, Inc., is the world s leading provider of thermal management solutions. Founded in 1964 as Aavid Engineering, Aavid quickly established a reputation for excellence and in 1999 acquired Thermalloy, Inc. Today Aavid Thermalloy is the oldest and largest business devoted exclusively to thermal management of electronic systems. We have built an impressive track record by deploying world class engineering resources that work directly with our customers to remove damaging heat from electronic equipment. Aavid Thermalloy is the partner of choice for electronics companies focused on introducing next generation products to market faster, with greater reliability, and increased functionality. Leading the way with the industry s broadest line of standard products, Aavid Thermalloy is the most recognized heat sink manufacturer in the world. Our design capabilities extend beyond standard products and use the most advanced thermal engineering resources available to design application specific products. Aavid Thermalloy solutions cool critical electronic components in computers, transportation, communications infrastructure, power supplies, motor controls, power conversion equipment, and more. From our headquarters located in Concord, New Hampshire and locations around the globe, we develop and market innovative approaches to overcome the thermal challenges facing equipment designers in North America, Europe, and Asia. Our design resources and investment in advanced manufacturing technologies have positioned Aavid Thermalloy as The Total Integrated Solution for Cooling Electronics. Global Customer Service Anticipate and meet customer needs with the highest quality products and services in a timely and cost effective manner World Wide Sales and Distribution Support product development cycles with dedicated sales engineering resources and distribution partners that deliver on time, anywhere in the world Design Services Guide our customers through thermal design issues at all stages of product development from concept to production with solutions that provide competitive advantage World Class Manufacturing Deliver innovative, quality products to market cost effectively using global resources and a broad portfolio of manufacturing processes and capabilities Global Logistics Support Integrate seamlessly into our customers supply chain by leveraging our global footprint to supply product quickly Quality Systems Management Pursue an approach to quality and reliability that is reinforced by a system promoting continuous improvement as part of our core culture, ISO 9001: 2000 certified Technical Capabilities Skilled Aavid engineers are available in every worldwide location to assist in selecting a heat dissapator to meet your thermal and configuration needs Aavid engineers are available and willing to assist in the following areas: front end design selection, prototypes, design modifications, accessory, and option selection. Our technical support system will support the customer throughout their entire development cycle; including prototype, product concept, design and production.
3 The Aavid Thermalloy Advantage The Extrusion Process Aavid Thermalloy THE WIDEST SELECTION OF EXTRUDED HEAT SINK SHAPES IN THE INDUSTRY Why choose Aavid Thermalloy as your extrusion supplier? Aavid Thermalloy has over 5,000 extrusion dies available for use. Chances are very good that we have a shape that will suit your needs. Our easy to use "Extrusion Search Tool" on our Web Site at, will guide you in choosing from our most popular shapes. At Aavid Thermalloy, we have built a singular source, under one name, for all your thermal management needs. We dedicate our varied resources to provide you with the optimum cooling solution in the fastest possible time. Establishing an alliance with Aavid Thermalloy at the start of your project will bring this full spectrum of capabilities to your design team. We have manufacturing locations throughout Europe, Asia and North America totaling over m 2 of manufacturing space. Using our global footprint, we can deliver product where you need it, anywhere in the world. Every one of our manufacturing facilities has the ability to produce any level of extrusion design, regardless of complexity. THE AAVID THERMALLOY ADVANTAGE Ideally, working with an existing shape (Aavid Thermalloy has over 5,000 dies available.) is the least expensive option. However, if a custom shape is required, an extrusion die must be produced. Prices for a new die range between 800 and 3000 for most dies that fall within a 180 mm circle size. Prices vary for dies greater than a 180 mm circle size based on size and complexity. An aluminum billet (a round log of aluminum heated to about 480 C) is pushed through the "tool stack" to form the net shape. The tool stack normally involves: 1. a feeder plate to form the billet into a rough geometry of the net shape 2. the extrusion die which forms the net shape 3. a backer and/or bolster plate to support the die plate Extrusion is pushed in 6 to 30 m lengths, straightened and stretched. It is then cut to a length to suit the users needs. Aavid Thermalloy normally stocks product in 5 m sections, however custom lengths are widely used. Consideration of the final cut length of the finished product is taken into account when determining stick length to maximize the yield. There is normally an industry standard minimum number of kilograms involved in a typical "push" of extrusion. These minimums will range from about 225 kilograms to 1100 kilograms based on the shape, size and weight of the part. Aavid Thermalloy offers a variety of our most popular shapes (labeled "A" class and "B" class) at significantly smaller order minimums than the industry standard. We can do this because we have multiple users of the same net shapes. In many instances we will have the more popular extrusions in stock and ready for immediate delivery or use in fabricating your end product. We have our on hand inventory as well as the class listed on our web site,, for your convenience in choosing your desired material. AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 1
4 Table of Contents TABLE OF CONTENTS The Aavid Thermalloy Advantage... 1 How to Use This Catalog... 3 Indexes By Extrusion Shape By Part Number Extrusion Class Definitions... 8 Design and Machining Capabilities... 9 Extrusion Design Suggestions Extrusion Tolerance Guidelines Aluminum Properties Correction Considerations - Temperature, Length and Air Speed Accessories Extrusion Profiles Board Mounted Flatback Flatback w/gaps Double Sided Max Clip Profiles Miscellaneous Base and Cover for Bonding and Brazing Aavid Thermalloy, LLC RoHS Compliant Product Availability Complete details on the Aavid Thermalloy RoHS program, including a parts listing, are available on the main page of its website:. In addition, each individual part data sheet has been updated to readily identify those products that are currently RoHS compliant as well as those that will become compliant in the near future. The Aavid Thermalloy RoHS specification and company statement regarding the program are also available to view or download. PLEASE NOTE: Our customers are reminded that they bear the responsibility for testing Aavid Thermalloy products for proposed use. Any information furnished by Aavid Thermalloy is believed to be accurate and reliable, but our customers must bear all responsibility for use and applications of Aavid Thermalloy products. All Aavid Thermalloy products are sold subject to the Aavid Domestic Terms and Conditions of Sale in effect, a copy of which shall be furnished upon request (8911A). Copyright Aavid Thermalloy, LLC, April All icons, drawings, illustrations, and trademarks are the property of Aavid Thermalloy, LLC and may not be reproduced without express written permission. (10/2005) AMERICA USA Tel: +1 (603) info@aavid.com 2 EUROPE Italy Tel: sales.it@aavid.com
5 How to Use this Catalog Page Locator Number 1 Mechanical drawing illustrating cross section of an extrusion Dimensions are mm Base extrusion model and part number 0SY39 (400739) Extrusion weight kilograms per meter of length Thermal resistance Natural Convection Thermal resistance Forced Convection Wt: Kg/m : 0.83 C/W : 0.34 C/W HOW TO USE THIS CATALOG Perimeter See page 8 for extrusion class definitions S.A.: 921 mm 2 /mm KEY Kg/m = Weight per meter in kilograms ºC/W = Thermal resistance for a black anodized, 150 mm cut length S.A. = Perimeter in mm 2 /mm Thermal Resistance What does it mean? Thermal resistance is a value that defines the relative performance efficiency of a heat sink in terms of a temperature differential with respect to the power dissipated of ºC/W. In other words, the lower the thermal resistance, the better the performance. Since thermal performance is related to the total surface area (especially in natural convection), the lower the thermal resistance, the larger the heat sink. ºC/W What is this term? It is a relative performance measurement used for comparing and sizing extruded heat sinks. It allows a simplified value to make general comparisons between different shapes. Some qualifiers to consider when using this term: It is based on a uniform thermal load on the heat sink base. It assumes that there are some conductive losses in the part. If there are multiple heat sources or fully uniform heat loading, expect improved performance up to 20%. It is based on a 2 m/s air speed. Pleae refer to the air speed correction graphic on page 13. It is based on a 75ºC temp. sink-to-ambient differential. Please refer to the temperature correction graphic on page 13. It is based on a 150 mm cut length. Please refer to the length correction graphic on page 13 for other lengths. It is based on a black anodized finish. This is preferred for natural convection heat sinks. Expect a double digit percentage increase in thermal resistance if a plain finish is used. It is based on the heat sink oriented in the optimal position. In natural convection, performance is very dependent on the ease of air movement through the heat sink. Positioning the heat sink in other orientations can DOUBLE the thermal resistance. AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 3
6 Shape Index SHAPE INDEX Model # Part # Page # Locator # D E M W BW EA EB EJ EK EM EP EZ HF KB KC KL KM KP KT KV MA MB MC MD ME MK ML NV PA SP SV SW YB D D D D D Model # Part # Page # Locator # Model # Part # Page # Locator # 0DA S DIPD S DX S DY S K S K S K S K S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S AMERICA USA Tel: +1 (603) info@aavid.com 4 EUROPE Italy Tel: sales.it@aavid.com
7 Shape Index Model # Part # Page # Locator # Model # Part # Page # Locator # Model # Part # Page # Locator # 0S S S S S S S S S S S S S S S SA SA SA SA SA SA SA SA SA SA SX SX SX SX SX SX SX SY SY SY SY SY SY SY SY SY SY SY SY T T BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS DB - S EA - S EF - S EN - S EQ - S EW - S EY - S S S S S S S SKP SKP SHAPE INDEX AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 5
8 Part Index PART INDEX Part # Model # Page # Locator # KM KL ML SA SA SA SA SA SA SA SA SA SA SX SX SX SX SX SX SX SY SY SY SY SY SY SY SY SY SY SY SY S S S S S S S S S S S S S S S S S S Part # Model # Page # Locator # Part # Model # Page # Locator # S S S S S S S S S S S S S S S S DB - S S S S S S S S S S S S S S S S S S S S EQ - S S S S S S S S S S S S S S EA - S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S EF - S S S EN - S S EW - S S EY - S S S S S S K S K S K S SKP S K S SKP AMERICA USA Tel: +1 (603) info@aavid.com 6 EUROPE Italy Tel: sales.it@aavid.com
9 Part Index Part # Model # Page # Locator # Part # Model # Page # Locator # Part # Model # Page # Locator # S S S BS BS BS S S BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS BS S BS BW D DIPD E EA EB EJ EK EM EP EZ HF KB KC KP KT KV M MA MB MC MD ME MK NV PA SP SV SW W YB BS BS S DA D DY DX D D D T T D S BS PART INDEX AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 7
10 Extrusion Class Definitions EXTRUSION CLASS DEFINITIONS General Information: Extrusions are available in standard bar lengths which are normally 5 m long sections, but length may vary for some shapes. Extrusions are unfinished and may be ordered with a black anodize or chromate finish when purchased cut to size. Part Class (Popularity Code) Based on current popularity, the part class gives an indication of how likely a part is to be in stock. Please visit for stock and classification details. Class A Popular extrusion used by multiple customers. Safety stock is set up on Aavid Thermalloy's system to try and keep some inventory on hand at all times (unless depleted by sudden demand). Re-order points are set up so that we normally have a flow of material within short lead times. Class B Moderately popular extrusion used by multiple customers. Strong likelihood of some material being available from stock or on backorder. When inventory is depleted we will re-order upon demand with minimal lead times and NO set up charges. Class C Low demand / low usage extrusion with few / one customer demand. About a 35% chance of material in stock at time of order. If material is not in stock at time of order, a set up charge will apply. Normal minimum run is generally 500 kg for less than 180 mm circle size, 1,000 kg for greater than 180 mm circle size. Contact your sales associate or visit for current inventory status. AMERICA USA Tel: +1 (603) info@aavid.com 8 EUROPE Italy Tel: sales.it@aavid.com
11 Design and Machining Capabilities Aavid Thermalloy s Extrusion Design and Machining Capabilities Let Aavid Thermalloy assist you with product design or fabrication needs: Assistance with new product design New custom extrusions profiles to meet your mechanical and thermal requirements. Let our engineers aid you in designing the most cost-effective solution for your application. We have thousands of shapes and sizes to choose from; if none suits your application, we can design a new shape that will satisfy all your needs. Supply of full or cut to length standard shapes Raw extrusion sold by the meter in bar form (typically 5 meters lengths) Extrusion cut to precision length and cut ends deburred Simple wash or corrosion inhibiting finishes Complete "Build to Print" fabricated assemblies Completely machined and finished to your drawing specifications. We have factories throughout North America, Europe and Asia with complete machining and finishing capabilities for aluminum extrusion assemblies. The majority of extruded product supplied is custom fabricated to customer specification. Cutting to length with saws capable of holding precision tolerances on cut length and squareness Large or small bed CNC machining for single or multiple axis which are capable of consistently holding ± 0.05 mm/100 mm flatness as well as close tolerances for feature to feature dimensions. Finishing / Plating Anodize Chromate / Irridite Conversion Caustic Etch / Wash Nickel or Tin Plate Powder Coat Paint Silkscreen Marking CAPABILITIES Aavid Thermalloy can deliver all your extrusion needs regardless of how Large or small Simple or complex Conceptual or fully 3D CAD designed AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 9
12 Extrusion Design Suggestions Extrusion Design Suggestions There are a number of design suggestions in the section below. Incorporating some/many of these design suggestions into your final product should allow you to come up with a more cost effective design. DESIGN SUGGESTIONS 60 Incorporate a "screw boss" into the design to save the cost of drilling a hole. You can use a thread-forming / self-tapping screw during assembly. Recommended opening of 60 degrees for ease of extrudability. Add an "ID" mark such as a small depression or ridge to a non-exposed surface/area of the extrusion design. This could serve as a guide to where holes should go, allow people to tell one side from another during machining or assembly or to differentiate material between two or more suppliers of the same shape. Incorporate bolt head channels for bolt heads or nuts to facilitate assembly. Other criteria for the design and selection of a heat sink should include: Base plate thickness Ease of manufacturing Fin height, spacing, thickness Dove-tails, interlocking or snap-fit joints can be designed to mate pieces together. Try designing a 2-piece extrusion as it may reduce the cost of secondary fabrication or it may be less costly to manufacture in terms of material and/or tooling costs. Orientation of fins Type of material Weight To save machining time, incorporate PC board slots or serrated extruded slots for threaded hardware into the extrusion design. Aavid Thermalloy Max Clip Semi-conductor power device Uniform Non-Uniform When locating a thru or tapped hole in the extrusion, make an effort to allow clearance on the other side or design such that the hole does not break through. If a thru or tapped holes falls into a fin or other feature on the opposite side, it makes it difficult to hold the integrity of the thread, the location of the hole and it also makes it difficult to remove burrs caused by the machining. Extruded rails for mounting clips saves assembly costs. When designing fins or other related features, attempt to keep the features as uniform in thickness as possible to allow for the extrusion to fill properly. Do not design heavy masses adjacent to smaller/narrow features. Adding a taper to a fin (thicker at base, thinner at tip) allows for easier extrudability. AMERICA USA Tel: +1 (603) info@aavid.com 10 EUROPE Italy Tel: sales.it@aavid.com
13 Extrusion Tolerance Guidelines Dimensional Tolerances for Aluminum Extrusions CUT TO LENGTH Material and Geometry UNI EN 755-9: (ex UNI 3879/DIN 1748) Alloys 6060 / 6063 Temper T5 / T6 Flatness ± 0.05 / 10 mm up to 209 mm ± 0.25 mm 300 mm to 409 mm ± 0.5 mm over 500 mm ± 1.0 mm Squareness (each 100 mm of the profile s width) 0.2 mm 1 UNI EN (ex DIN 17615) available upon request. 3 - FLATNESS AND ROUGHNESS Unmachined mounting faces Flatness ± 0.05 mm / 10 mm Roughness (Ra) 6.0 µm Machined mounting faces Flatness ± 0.05 mm / 100 mm 5 - DIMENSIONAL TOLERANCE DIFFERENT FROM THE THICKNESS B 5a - Definition of the dimensions A, B, C, E, H E H B E TOLERANCES Roughness (Ra) 0.8 µm A B C 4 - CNC MACHINING H H H Blind holes depth Countersink depth Spotfacing depth Pitches Up to 7.99 mm Over 8.00 mm Hole diameters 0.0 / mm ± 0.25 mm max 0.50 mm ± 0.1 mm 0.05 mm / mm ± 0.10 mm H H For open end profiles, the tolerances in table 2 must be summed to the tolerances specified in table 4. B A 5b - TABLE 1 - Tolerances on the dimensions of the section of full and shaped profiles (dimensions in mm). Dimensions H Tolerances on H for the circumscribed circle CD Greater than Minor or equal to CD < CD < CD < CD < CD ± 0.25 ± 0.30 ± 0.35 ± 0.40 ± ± 0.30 ± 0.40 ± 0.50 ± 0.60 ± ± 0.50 ± 0.60 ± 0.80 ± 0.90 ± ± 0.70 ± 0.90 ± 1.1 ± 1.3 ± ± 1.1 ± 1.3 ± 1.5 ± ± 1.3 ± 1.5 ± 1.8 ± ± 1.7 ± 2.1 ± ± 2.8 ± ± 3.8 ± ± 5.0 5c - TABLE 2 - Additional tolerances on the H dimensions of the section of full and shaped open end profiles (dimensions in mm). Dimension E Additional tolerances on H in table 2 for dimensions Greater than Minor or equal to between the extremities of open profiles ± ± ± ± ± ± ± ± ± ± ± 1.8 AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 11
14 Aluminum Properties Physical and Mechanical Properties Table 3: Typical Properties of Aluminum Extrusion Alloys ALUMINUM PROPERTIES Value Physical Property 6060-T5 Alloy 6063-T5 Alloy* Average Coefficient of Thermal Expansion 23.4 µm/m C ( C) SAME Approximate Melting Range C C Thermal Conductivity 200 W/m-K (@ 25 C) 209 W/m-K (@ 25 C) Electrical Resistivity 3.2 µohm-cm (@ 20 C) 2.8 µohm-cm (@ 20 C) Ultimate Strength 175 MPa 186 MPa Yield Strength 135 MPa 145 MPa Elongation 11% 12% (1.6 mm) thick specimen) Hardness Brinell No (500 kg load, 10 mm ball) Ultimate Sheer Strength n.a. 117 MPa Fatigue Endurance Limit n.a MPa Modulus of Elasticity n.a GPa * Source: Aluminum Standards and Data, 1988 Aluminum Association Inc. Effects of Anodization on Radiational Heat Transfer Heat sinks cooled by natural convection may benefit from an anodized finish, but the added cost of the finish may not be justified when the part is used in forced convection cooling. Surface emissivity limits the amount of heat transfer due to radiational cooling. With 1.0 being perfect (black body), the emissivity of anodized aluminum is 0.85 and unfinished is Heat transfer due to radiation is proportional to the heat sink surface area exposed to its surroundings and to the temperature rise above ambient (in absolute K) raised to the 4th power (T sink-ambient) 4. In natural convention on small heat sinks with open fins, radiational heat transfer may be as much as 25% of the total. Relatively large extrusions and those used at low temperature rise, as in many high power applications, will only gain up to 10% by the addition of an anodized surface. With forced ventilation (using a fan) convective heat transfer is about 4 times higher than in natural convection. This changes the proportion of heat transfer due to radiation. An anodized finish will only add 4-8% to the overall cooling effect in forced air. This percentage again, depends on fin spacing and heat sink dimensions. The color of the anodized finish makes little impact on emissivity since most radiational heat loss occurs at wave lengths higher than visible light. As a rule of thumb, if anodization is not required for aesthetic or corrosion protection, we recommend it only for small, open finned heat sinks in natural convection. AMERICA USA Tel: +1 (603) info@aavid.com 12 EUROPE Italy Tel: sales.it@aavid.com
15 Correction Considerations Temperature, Length and Air Speed 75ºC DELTA T THERMAL RESISTANCE vs (Ts - Ta) DELTA T = (HEAT SINK TEMP. -AMBIENT TEMP.)ºC TEMPERATURE CORRECTION FACTOR Both natural convection and radiation coefficients are related to the sink-to-ambient temperature difference. To evaluate the thermal performance of a heat sink for an application requiring a sink-toambient temperature rise other than 75 ºC, use the correction factor from the thermal resistance vs (Ts - Ta) graph shown. This factor must be used only for thermal resistance in natural convection. CORRECTION CONSIDERATIONS THERMAL RESISTANCE vs LENGTH LENGTH CORRECTION FACTOR EXTRUSION LENGTH mm Because the air heats up while circulating through the extrusion, the convection coefficient is not constant throughout the extrusion length. Therefore, the thermal resistance changes nonlinearly as the length changes. To calculate the correct thermal resistance for extrusion lengths other than the standard 150 mm length, multiply the given thermal resistance data by the appropriate factor taken from the thermal resistance vs length graph shown. The same correction factor must be used for thermal resistance in both natural convection and forced convection THERMAL RESISTANCE vs AIR SPEED AIR SPEED m/s AIR SPEED CORRECTION FACTOR The convection coefficient is also closely related to the air speed through the fins. Since evaluation of air speed through the fins is difficult to evaluate under normal circumstances, we show the thermal resistance of an extrusion in forced convection evaluated using a tunnel the same size as the extrusion. For a tunnel airflow other than 2 m/s, refer to the factor in the thermal resistance vs air speed graph shown. Use this factor to figure thermal resistance in forced convection. AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 13
16 Accessories Extrusion Accessories Max Clips Clips Max Clip Sensors Thin Components ACCESSORIES The Max Clip System for discrete power semiconductors is a high performance, low cost thermal solution that eliminates mounting holes, screws, rivets and the thermal inefficiency associated with using loose hardware to attach components to a heat sink. It also simplifies electrical isolation. This quick, robust attachment method saves on labor and hardware cost while increasing performance and design flexibility. The Max Clip System features unique Max extrusion profiles that should be accompanied by Max Clips to complete the system. To learn more about the Max Clip System visit and use our Max Clip search tool or request a copy of out new Max Clip catalog Clips can be used to attach semiconductors to conventional extrusions or plates. These clips provide the necessary force to maintain proper thermal performance Double-Sided Tape Interface Material/Pads Tape Option T404 T405 T410 T411 T412 Kon Dux a factory applied cost-effective alternative to grease, it is thermally conductive In-Sil 8 Thermally conductive and electrically isolating Double-sided thermal tapes adhere the heat sink to the device and offer good thermal characteristics. They are easy to apply, require no curing time, can be electrically conductive or isolating, and need no mechanical support to provide thermal or physical contact between the device and the heat sink. Aavid Thermalloy can apply one side to a heat sink. Tapes are available in many standard sizes and can also be designed in just about any custom size that you need. Thermal interface pads are thicker than double-sided tapes, but can be provided without adhesive if removal of the pad may be necessary. Pads can also be either electrically conductive or isolating. Performance of the interface pad is dependent on maintaining correct, constant mounting pressure. Pads are available in many standard sizes and can also be designed in just about any custom size you need. For more information about extrusion accessories, contact your local Aavid Thermalloy sales office. AMERICA USA Tel: +1 (603) info@aavid.com 14 EUROPE Italy Tel: sales.it@aavid.com
17 Accessories Extrusion Accessories Clinch Nuts Solderable Pins CLINCH NUT CLINCH NUT INSTALLED Heat sink "A" ACCESSORIES PC Board Stand-Off Shoulder Clinch nuts are threaded nuts that allow quick assembly of the device to the heat sink. A single screw mounts the device to the heat sink, reducing your hardware requirements. Clinch nuts are permanently pressed into the heatsink, and come in a variety of English and Metric threads. (CNE designates an English thread, and CNM designates a Metric thread.) Vertical mounted, extruded heat sinks are converted to wave solderable with the addition of solderable roll pins. Roll pins are available with stand-off shoulders in different heights for easier cleaning after wave soldering and electrical isolation from PBC traces. Grease & Epoxy Aavid Thermalloy offers a wide variety of thermal greases and epoxies, available in many sizes. Popular Greases: Sil-Free Ther-O-Link Ultrastick Thermalcote Thermalcote II A metal-oxide-filled, silicone-free synthetic grease A silicone-based thermal compound A unique phase-change thermal interface material, silicone-free A silicone-based thermal grease A silicone-free synthetic grease Popular Epoxies: Thermalbond Ther-O-Bond Adhesive A thixotropic (smooth paste) thermally conductive epoxy A thermally conductive, high strength epoxy adhesive For more information about extrusion accessories, contact your local Aavid Thermalloy sales office. AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 15
18 Board Level - Flatback BW (437057) Wt: 0.72 Kg/m : 3.5 C/W : 1.01 C/W S.A.: 348 mm 2 /mm SW (437842) Wt: 0.43 Kg/m : 5.3 C/W : 1.87 C/W S.A.: 191 mm 2 /mm S172 (406611) Wt: 0.4 Kg/m : 4.37 C/W : 1.52 C/W S.A.: 220 mm 2 /mm 0DIPD (437186) Wt: 0.16 Kg/m : 12.3 C/W : 3.70 C/W S.A.: 127 mm 2 /mm 0S134 (400879) Wt: 0.29 Kg/m : 8.79 C/W : 3.06 C/W S.A.: 119 mm 2 /mm Wt: Kg/m : C/W : 6.37 C/W S.A.: 102 mm 2 /mm S097 (406610) Wt: 0.88 Kg/m : 3.43 C/W : 1.16 C/W S.A.: 341 mm 2 /mm (436492) Wt: 0.93 Kg/m : 3.4 C/W : 1.02 C/W S.A.: 323 mm 2 /mm SP (437825) Wt: 1.80 Kg/m : 1.53 C/W : 0.49 C/W S.A.: 708 mm 2 /mm S058 (400841) Wt: 0.17 Kg/m : 13.2 C/W : 5.15 C/W S.A.: 111 mm 2 /mm BS257 Wt: Kg/m : C/W : 1.83 C/W S.A.: mm 2 /mm 0S479 (400952) Wt: 2.97 Kg/m : 1.73 C/W : 0.63 C/W S.A.: 666 mm 2 /mm 0S563 (401032) Wt: 0.18 Kg/m : 7.52 C/W : 3.83 C/W S.A.: 126 mm 2 /mm BS182 Wt: Kg/m : C/W : C/W S.A.: 328 mm 2 /mm AMERICA USA Tel: +1 (603) info@aavid.com 16 EUROPE Italy Tel: sales.it@aavid.com
19 Flatback 1 8 0S056 (400840) Wt: Kg/m : 3.78 C/W : 1.13 C/W S.A.: 270 mm 2 /mm (400356) Wt: 1.25 Kg/m : 3.43 C/W : 0.85 C/W S.A.: 359 mm 2 /mm S557 (401026) Wt: 1.51 Kg/m : 3.3 C/W : 1.62 C/W S.A.: 367 mm 2 /mm BS206 Wt: Kg/m : C/W : C/W S.A.: 593 mm 2 /mm 000MC (437563) Wt: 1.47 Kg/m : 1.97 C/W : 0.8 C/W S.A.: 404 mm 2 /mm 0S564 (401033) Wt: Kg/m : 1.07 C/W : 0.36 C/W S.A.: 813 mm 2 /mm S467 (400940) Wt: Kg/m : 2.37 C/W : 0.6 C/W S.A.: 533 mm 2 /mm 5 12 BS102 Wt: Kg/m : C/W : C/W S.A.: 253 mm 2 /mm SA68 (400642) Wt: 1.99 Kg/m : 2.28 C/W : 0.60 C/W S.A.: 538 mm 2 /mm S587 (401056) Wt: Kg/m : 3.52 C/W : 0.94 C/W S.A.: 382 mm 2 /mm 0S146 (400886) Wt: 3.65 Kg/m : 1.33 C/W : 0.5 C/W S.A.: 549 mm 2 /mm 0S519 (400990) Wt: Kg/m : 1.6 C/W : 0.43 C/W S.A.: (410139) Wt: 4.63 Kg/m : 0.89ºC/W : 0.329ºC/W S.A.: 1484 mm 2 /mm 0SY43 Wt: 2.2 Kg/m : 1.3 C/W : 0.59 C/W S.A.: 482 mm 2 /mm AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 17
20 Flatback 1 8 0SA18 (400592) Wt: 2.25 Kg/m : 1.01 C/W : 0.42 C/W S.A.: 852 mm 2 /mm 2 9 0S485 (400958) Wt: Kg/m : 1.18 C/W : 0.45 C/W S.A.: 698 mm 2 /mm SY12 (400713) Wt: Kg/m : 1.53 C/W : 0.43 C/W S.A.: 801 mm 2 /mm 0S471 (400944) Wt: Kg/m : 1.97 C/W : 0.63 C/W S.A.: 466 mm 2 /mm 0K259 (401088) Wt: 2.08 Kg/m : 1.71 C/W : 0.54 C/W S.A.: 566 mm 2 /mm 4 11 BS147 Wt: Kg/m : C/W : C/W S.A.: 557 mm 2 /mm 5 12 BS111 Wt: Kg/m : C/W : C/W S.A.: 498 mm 2 /mm 6 13 BS179 Wt: Kg/m : C/W : C/W S.A.: 1768 mm 2 /mm 7 14 BS204 Wt: Kg/m : C/W : C/W S.A.: mm 2 /mm 0S461 (400934) Wt: 4.97 Kg/m : 0.86 C/W : 0.31 C/W S.A.: 920 mm 2 /mm (003783) Wt: 0.97 Kg/m : 2.201ºC/W : 0.736ºC/W S.A.: 510 mm 2 /mm 0SY39 (400739) Wt: Kg/m : 0.83 C/W : 0.34 C/W S.A.: 921 mm 2 /mm 000EB (437210) Wt: 1.77 Kg/m : 1.33 C/W : 0.59 C/W S.A.: 462 mm 2 /mm AMERICA USA Tel: +1 (603) info@aavid.com 18 EUROPE Italy Tel: sales.it@aavid.com
21 Flatback 1 8 0S036 (400822) Wt: 4.03 Kg/m : 0.84 C/W : 0.33 C/W S.A.: 840 mm 2 /mm EJ (437251) Wt: Kg/m : 0.56 C/W : 0.22 C/W S.A.: 1298 mm 2 /mm SX53 (400670) Wt: Kg/m : 0.59 C/W : 0.18 C/W S.A.: 1525 mm 2 /mm 0S080 (400858) Wt: 3.28 Kg/m : 1.14 C/W : 0.45 C/W S.A.: 717 mm 2 /mm 0SY78 (400778) Wt: Kg/m : 0.57 C/W : 0.19 C/W S.A.: 1577 mm 2 /mm 0S499 (400972) Wt: 4.59 Kg/m : 0.7 C/W : 0.25 C/W S.A.: 1330 mm 2 /mm SA71 (400645) Wt: 1.92 Kg/m : 1.81 C/W : 0.50 C/W S.A.: 667 mm 2 /mm 5 12 BS338 Wt: 1.59 Kg/m : 1.984ºC/W : 0.632ºC/W S.A.: mm 2 /mm S484 (400957) Wt: Kg/m : 0.59 C/W : 0.2 C/W S.A.: 1600 mm 2 /mm SY03 Wt: 4.63 Kg/m : 1.18 C/W : 0.33 C/W S.A.: 1006 mm 2 /mm 0SX77 Wt: 2.81 Kg/m : 1.21 C/W : 0.34 C/W S.A.: 1068 mm 2 /mm 0S585 - EW (401054) Wt: 4.17 Kg/m : 0.83 C/W : 0.31 C/W S.A.: 953 mm 2 /mm 0S120 (400874) Wt: 5.3 Kg/m : 0.9 C/W : 0.24 C/W S.A.: 1274 mm 2 /mm 0SX43 (400663) Wt: Kg/m : 0.49 C/W : 0.14 C/W S.A.: 1996 mm 2 /mm AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 19
22 Flatback 1 8 0K267 (401089) Wt: Kg/m : 1.01 C/W : 0.4 C/W S.A.: 626 mm 2 /mm 2 9 0S462 (400935) Wt: Kg/m : 0.63 C/W : 0.27 C/W S.A.: 1078 mm 2 /mm 3 10 SKP270 (401091) Wt: 9.31 Kg/m : 0.68 C/W : 0.21 C/W S.A.: 1249 mm 2 /mm 0S483 (400956) Wt: Kg/m : 0.37 C/W : 0.17 C/W S.A.: 2213 mm 2 /mm 0S420 Wt: Kg/m : 0.37 C/W : 0.14 C/W S.A.: 4000 mm 2 /mm 0S551 (401020) Wt: Kg/m : 0.49 C/W : 0.15 C/W S.A.: 1821 mm 2 /mm 4 11 BS119 Wt: Kg/m : C/W : C/W S.A.: 1610 mm 2 /mm S482 (400955) Wt: Kg/m : 0.86 C/W : 0.24 C/W S.A.: 1884 mm 2 /mm SY93 (400793) Wt: 4.27 Kg/m : 0.71 C/W : 0.31 C/W S.A.: 938 mm 2 /mm SX98 (400703) Wt: 3.85 Kg/m : 0.58 C/W : 0.23 C/W S.A.: 1233 mm 2 /mm 0S280 (400914) Wt: 5.9 Kg/m : 0.76 C/W : 0.26 C/W S.A.: 1062 mm 2 /mm 0SA48 Wt: Kg/m : 0.33 C/W : 0.09 C/W S.A.: 2770 mm 2 /mm 0S472 (400945) Wt: 3.95 Kg/m : 0.85 C/W : 0.29 C/W S.A.: 1016 mm 2 /mm 0SA72 Wt: 4.03 Kg/m : 0.78 C/W : 0.27 C/W S.A.: 1074 mm 2 /mm AMERICA USA Tel: +1 (603) info@aavid.com 20 EUROPE Italy Tel: sales.it@aavid.com
23 Flatback 1 8 0K278 (401092) Wt: 5.52 Kg/m : 0.64 C/W : 0.21 C/W S.A.: 1532 mm 2 /mm 2 9 0SX68 Wt: 6.6 Kg/m : 0.71 C/W : 0.2 C/W S.A.: 1477 mm 2 /mm S586 - EY (401055) Wt: 5.53 Kg/m : 0.63 C/W : 0.23 C/W S.A.: 1277 mm 2 /mm 0SY24 (400724) Wt: 5.34 Kg/m : 0.59 C/W : 0.24 C/W S.A.: 1227 mm 2 /mm 0S584-EN (401053) Wt: Kg/m : 0.36 C/W : 0.1 C/W S.A.: 3136 mm 2 /mm 0S215 (400904) Wt: Kg/m : 0.33 C/W : 0.1 C/W S.A.: 2609 mm 2 /mm EM (437287) Wt: 8.80 Kg/m : 0.48 C/W : 0.17 C/W S.A.: 1657 mm 2 /mm S202 (400902) Wt: Kg/m : 0.49 C/W : 0.17 C/W S.A.: 1630 mm 2 /mm S150 (400890) Wt: Kg/m : 0.36 C/W : 0.11 C/W S.A.: 2655 mm 2 /mm S452 (400926) Wt: Kg/m : 0.3 C/W : 0.11 C/W S.A.: 2668 mm 2 /mm 0S216 (400905) Wt: Kg/m : 0.32 C/W : 0.09 C/W S.A.: 2963 mm 2 /mm 0S144 (400885) Wt: 6.44 Kg/m : 0.44 C/W : 0.17 C/W S.A.: 1825 mm 2 /mm 0SX58 Wt: 4.82 Kg/m : 0.73 C/W : 0.25 C/W S.A.: 1184 mm 2 /mm 0S494 (400967) Wt: Kg/m : 0.69 C/W : 0.22 C/W S.A.: 1510 mm 2 /mm AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 21
24 Flatback 1 8 0SX76 (400686) Wt: Kg/m : 0.53 C/W : 0.16 C/W S.A.: 1867 mm 2 /mm EP (437313) Wt: Kg/m : 0.31 C/W : 0.11 C/W S.A.: 2999 mm 2 /mm EZ (437358) Wt: 6.87 Kg/m : 0.46 C/W : 0.16 C/W S.A.: 1604 mm 2 /mm 0SA47 Wt: Kg/m : 0.39 C/W : 0.08 C/W S.A.: 2212 mm 2 /mm 0S501 (400974) Wt: Kg/m : 0.27 C/W : 0.09 C/W S.A.: 3494 mm 2 /mm 0SA08 Wt: Kg/m : 0.47 C/W : 0.15 C/W S.A.: 1913 mm 2 /mm S588 (411060) Wt: Kg/m : C/W : C/W S.A.: mm 2 /mm 0S489 (400962) Wt: Kg/m : 0.55 C/W : 0.18 C/W S.A.: 1879 mm 2 /mm S260 (400911) Wt: Kg/m : 0.41 C/W : 0.14 C/W S.A.: 2020 mm 2 /mm 0S488 (400961) Wt: 9.45 Kg/m : 0.44 C/W : 0.15 C/W S.A.: 1987 mm 2 /mm S168 (400896) Wt: Kg/m : 0.24 C/W : 0.09 C/W S.A.: 3335 mm 2 /mm 000EK (437264) Wt: Kg/m : 0.33 C/W : 0.12 C/W S.A.: 2476 mm 2 /mm S496 (400969) Wt: Kg/m : 0.25 C/W : 0.09 C/W S.A.: 3185 mm 2 /mm 0S220 (400906) Wt: Kg/m : 0.32 C/W : 0.12 C/W S.A.: 2438 mm 2 /mm AMERICA USA Tel: +1 (603) info@aavid.com 22 EUROPE Italy Tel: sales.it@aavid.com
25 Flatback 1 8 0S487 - EF (400960) Wt: Kg/m : 0.35 C/W : 0.11 C/W S.A.: 2313 mm 2 /mm EA (437198) Wt: Kg/m : 0.23 C/W : C/W S.A.: 3832 mm 2 /mm S245 - EA (400908) Wt: Kg/m : 0.21 C/W : 0.08 C/W S.A.: 3984 mm 2 /mm BS183 Wt: Kg/m : 0.23 C/W : C/W S.A.: 4104 mm 2 /mm 0S589 (401057) Wt: Kg/m : 0.21 C/W : 0.06 C/W S.A.: 4405 mm 2 /mm 0DA48 Wt: Kg/m : 0.16 C/W : 0.05 C/W S.A.: mm 2 /mm 4 11 BS250 (408942) Wt: Kg/m : C/W : C/W S.A.: 3591 mm 2 /mm 5 12 BS064 (406899) Wt: Kg/m : 0.21 C/W : 0.08 C/W S.A.: 3735 mm 2 /mm S142 (400883) Wt: Kg/m : 0.25 C/W : 0.08 C/W S.A.: 3250 mm 2 /mm BS550 Wt: Kg/m : 0.171ºC/W : 0.067ºC/W S.A.: mm 2 /mm 0D452 Wt: Kg/m : 0.15 C/W : 0.06 C/W S.A.: 5313 mm 2 /mm (400333) Wt: Kg/m : 0.39 C/W : 0.12 C/W S.A.: 2241 mm 2 /mm 0DY55 Wt: 44.4 Kg/m : 0.13 C/W : 0.05 C/W S.A.: 5727 mm 2 /mm AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 23
26 Flatback - Flatback w/gaps 1 8 0DX76 Wt: Kg/m : 0.27 C/W : 0.08 C/W S.A.: 3717 mm 2 /mm 2 9 0D168 Wt: Kg/m : 0.12 C/W : 0.05 C/W S.A.: 6633 mm 2 /mm D456 Wt: Kg/m : 0.17 C/W : 0.06 C/W S.A.: 4703 mm 2 /mm S009 (400800) Wt: 0.53 Kg/m : 4.21 C/W : 1.72 C/W S.A.: 190 mm 2 /mm 0S024 (400811) Wt: 0.44 Kg/m : 6.09 C/W : 2.25 C/W S.A.: 161 mm 2 /mm 0S022 (400809) Wt: 0.6 Kg/m : 4.09 C/W : 1.71 C/W S.A.: 252 mm 2 /mm D245 Wt: Kg/m : 0.11 C/W : 0.04 C/W S.A.: 7096 mm 2 /mm T452 Wt: Kg/m : 0.1 C/W : 0.04 C/W S.A.: 7949 mm 2 /mm T168 Wt: Kg/m : 0.08 C/W : 0.03 C/W S.A.: 9935 mm 2 /mm D589 Wt: Kg/m : 0.11 C/W : 0.04 C/W S.A.: mm 2 /mm S021 (400808) Wt: 0.92 Kg/m : 2.86 C/W : 1.18 C/W S.A.: 280 mm 2 /mm 0S017 (400804) Wt: 1.23 Kg/m : 2.52 C/W : 0.99 C/W S.A.: 369 mm 2 /mm 000ME (437575) Wt: 1.21 Kg/m : 1.79 C/W : 0.84 C/W S.A.: 416 mm 2 /mm Wt: 5.52 Kg/m : 0.73 C/W : 0.30 C/W S.A.: 805 mm 2 /mm AMERICA USA Tel: +1 (603) info@aavid.com 24 EUROPE Italy Tel: sales.it@aavid.com
27 Flatback - Flatback w/gaps 1 8 0S025 (400812) Wt: 1.26 Kg/m : 2.25 C/W : 0.81 C/W S.A.: 440 mm 2 /mm 2 9 0S020 (400807) Wt: 1.8 Kg/m : 1.97 C/W : 0.71 C/W S.A.: 505 mm 2 /mm M (437535) Wt: 1.69 Kg/m : 2.12 C/W : 0.69 C/W S.A.: 486 mm 2 /mm 000MK (437588) Wt: 2.72 Kg/m : 1.07 C/W : 0.41 C/W S.A.: 852 mm 2 /mm 0S561 (401030) Wt: 4.64 Kg/m : 0.81 C/W : 0.21 C/W S.A.: 852 mm 2 /mm 000MD (437573) Wt: 4.86 Kg/m : 0.87 C/W : 0.32 C/W S.A.: 964 mm 2 /mm S030 (400817) Wt: 1.61 Kg/m : 2.18 C/W : 0.7 C/W S.A.: 475 mm 2 /mm S023 (400810) Wt: 1.55 Kg/m : 1.23 C/W : 0.62 C/W S.A.: 555 mm 2 /mm S117 (400872) Wt: 1.84 Kg/m : 1.08 C/W : 0.51 C/W S.A.: 617 mm 2 /mm MA (437549) Wt: 2.04 Kg/m : 1.38 C/W : 0.56 C/W S.A.: 612 mm 2 /mm 000ML (400090) Wt: 5.55 Kg/m : 0.74 C/W : 0.3 C/W S.A.: 1073 mm 2 /mm BS538 (410989) Wt: 4.67 Kg/m : 0.818ºC/W : 0.287ºC/W S.A.: mm 2 /mm 0S044 (400830) Wt: 4.78 Kg/m : 0.51 C/W : 0.18 C/W S.A.: 2010 mm 2 /mm 0S491 (400964) Wt: 3.53 Kg/m : 0.93 C/W : 0.28 C/W S.A.: 1307 mm 2 /mm AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 25
28 Double sided - Max Clip 1 8 0S029 Wt: 1.48 Kg/m : 1.79 C/W : 0.84 C/W S.A.: 555 mm 2 /mm 2 9 0S063 (400844) Wt: 2.81 Kg/m : 0.98 C/W : 0.4 C/W S.A.: 857 mm 2 /mm S040 (400826) Wt: 2.42 Kg/m : 0.99 C/W : 0.72 C/W S.A.: 802 mm 2 /mm 0S524 (400995) Wt: Kg/m : 1.74 C/W : 0.58 C/W S.A.: 323 mm 2 /mm 0S530 (401001) Wt: Kg/m S.A.: 60 mm 2 /mm 0S569 (401038) Wt: 0.41 Kg/m : 4.38 C/W : 2.1 C/W S.A.: 187 mm 2 /mm PA (437646) Wt: Kg/m : 1.03 C/W : 0.44 C/W S.A.: 624 mm 2 /mm W (437937) Wt: 3.00 Kg/m : 0.89 C/W : 0.42 C/W S.A.: 949 mm 2 /mm S523 (400994) Wt: Kg/m : 2.34 C/W : 0.87 C/W S.A.: 160 mm 2 /mm S516 (400987) Wt: Kg/m : 2.15 C/W : 0.73 C/W S.A.: 283 mm 2 /mm 0S529 Wt: Kg/m S.A.: 154 mm 2 /mm 0S581 (401050) Wt: 0.81 Kg/m S.A.: 135 mm 2 /mm 0S547 (401016) Wt: Kg/m S.A.: 157 mm 2 /mm BS021 (406711) Wt: 0.85 Kg/m S.A.: 122 mm 2 /mm AMERICA USA Tel: +1 (603) info@aavid.com 26 EUROPE Italy Tel: sales.it@aavid.com
29 Max Clip 1 8 BS077 Wt: 1.18 Kg/m 0SY67 Wt: Kg/m S.A.: 142 mm 2 /mm 2 9 0S556 (401025) Wt: Kg/m S.A.: 181 mm 2 /mm 3 10 BS011 Wt: 0.95 Kg/m BS138 Wt: Kg/m S.A.: 260 mm 2 /mm 0S521 (400992) Wt: Kg/m S.A.: 178 mm 2 /mm SY76 (400776) Wt: Kg/m S.A.: 143 mm 2 /mm 0S522 (400993) Wt: Kg/m S.A.: 212 mm 2 /mm SY77 (400777) Wt: Kg/m S.A.: 140 mm 2 /mm 6 13 BS208 Wt: Kg/m S.A.: mm 2 /mm BS075 Wt: 1.08 Kg/m : 3.42 C/W : 1.57 C/W S.A.: 251 mm 2 /mm BS019 Wt: 1.72 Kg/m 7 14 BS542 (410738) Wt: 0.9 Kg/m S.A.: 193 mm 2 /mm 0S565 (401034) Wt: Kg/m : C/W : C/W S.A.: 264 mm 2 /mm AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 27
30 Max Clip 1 8 0S562 (401031) Wt: Kg/m S.A.: 247 mm 2 /mm 2 9 0S567 (401036) Wt: Kg/m : 4.16 C/W : 1.49 C/W S.A.: 215 mm 2 /mm S533 (401004) Wt: Kg/m : 4.12 C/W : 1.68 C/W S.A.: 200 mm 2 /mm Wt: 1.47 Kg/m : 1.90 C/W : 0.77 C/W S.A.: 464 mm 2 /mm 0S577 (401046) Wt: Kg/m S.A.: 381 mm 2 /mm BS348 (409552) Wt: 2.48 Kg/m : 1.425ºC/W : 0.568ºC/W S.A.: 513 mm 2 /mm S508 (400980) Wt: Kg/m : 3.1 C/W : 1.02 C/W S.A.: 310 mm 2 /mm S559 (401028) Wt: Kg/m : 2.7 C/W : 0.93 C/W S.A.: 314 mm 2 /mm 6 13 BS595 Wt: Kg/m : 2.455ºC/W : 0.693ºC/W S.A.: 445 mm 2 /mm S512 (400984) Wt: Kg/m : 2.12 C/W : 0.64 C/W S.A.: 476 mm 2 /mm BS362 Wt: 5.67 Kg/m : 1.025ºC/W : 0.319ºC/W S.A.: mm 2 /mm 0S515 (400986) Wt: Kg/m : 2.33 C/W : 0.76 C/W S.A.: 425 mm 2 /mm 0S507 (400979) Wt: 1.23 Kg/m : 3.02 C/W : 0.84 C/W S.A.: 373 mm 2 /mm 0S506 (400978) Wt: Kg/m : 2.46 C/W : 0.65 C/W S.A.: 500 mm 2 /mm AMERICA USA Tel: +1 (603) info@aavid.com 28 EUROPE Italy Tel: sales.it@aavid.com
31 Max Clip 1 8 0S518 (400989) Wt: Kg/m : 1.71 C/W : 0.57 C/W S.A.: 582 mm 2 /mm 2 9 0S528 (400999) Wt: 2.15 Kg/m : 1.42 C/W : 0.52 C/W S.A.: 633 mm 2 /mm S555 (401024) Wt: Kg/m : 2.42 C/W : 0.75 C/W S.A.: 438 mm 2 /mm 0S520 (400991) Wt: Kg/m : 2.49 C/W : 0.74 C/W S.A.: 488 mm 2 /mm BS425 (410079) Wt: 3.22 Kg/m : 1.457ºC/W : 0.488ºC/W S.A.: mm 2 /mm BS093 Wt: Kg/m : C/W : C/W S.A.: 376 mm 2 /mm S550 (401019) Wt: Kg/m : 2.35 C/W : 0.67 C/W S.A.: 483 mm 2 /mm S526 (400997) Wt: Kg/m : 2.29 C/W : 0.56 C/W S.A.: 596 mm 2 /mm S579 (401048) Wt: Kg/m : 2.3 C/W : 0.59 C/W S.A.: 582 mm 2 /mm SY54 (400754) Wt: Kg/m : 2.27 C/W : 0.55 C/W S.A.: 604 mm 2 /mm 0S560 (401029) Wt: Kg/m : 1.25 C/W : 0.5 C/W S.A.: 648 mm 2 /mm BS085 Wt: Kg/m : C/W : C/W S.A.: 801 mm 2 /mm BS229 Wt: Kg/m : C/W : C/W S.A.: 449 mm 2 /mm 0S505 (400977) Wt: Kg/m : 1.45 C/W : 0.39 C/W S.A.: 949 mm 2 /mm AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 29
32 Max Clip 1 8 BS236 Wt: Kg/m : 1.46 C/W : C/W S.A.: 874 mm 2 /mm BS234 Wt: Kg/m : C/W : C/W S.A.: 635 mm 2 /mm 2 9 0S517 (400988) Wt: Kg/m : 1.55 C/W : 0.41 C/W S.A.: 783 mm 2 /mm S552 (401021) Wt: 3.14 Kg/m : 1.06 C/W : 0.34 C/W S.A.: 1010 mm 2 /mm 0S510 (400982) Wt: Kg/m : 1.23 C/W : 0.42 C/W S.A.: 809 mm 2 /mm BS100 Wt: Kg/m : C/W : C/W S.A.: 672 mm 2 /mm SA36 (400610) Wt: 3.45 Kg/m : 0.93 C/W : 0.29 C/W S.A.: 1153 mm 2 /mm 5 12 BS005 Wt: 3.09 Kg/m : 1.35 C/W : 0.32 C/W S.A.: 1063 mm 2 /mm SA37 (400611) Wt: Kg/m : 1.1 C/W : 0.31 C/W S.A.: 1063 mm 2 /mm 7 14 BS273 Wt: Kg/m : C/W : C/W S.A.: 1056 mm 2 /mm 0SA66 (400640) Wt: 2.75 Kg/m : 1.30 C/W : 0.46 C/W S.A.: 721 mm 2 /mm 0S527 (400998) Wt: Kg/m : 1.64 C/W : 0.49 C/W S.A.: 670 mm 2 /mm 0S509 (400981) Wt: Kg/m : 1.1 C/W : 0.36 C/W S.A.: 1002 mm 2 /mm BS485 (410559) Wt: Kg/m : 1.656ºC/W : 0.696ºC/W S.A.: 472 mm 2 /mm AMERICA USA Tel: +1 (603) info@aavid.com 30 EUROPE Italy Tel: sales.it@aavid.com
33 Max Clip - Miscellaneous 1 8 0S511 (400983) Wt: Kg/m : 0.81 C/W : 0.28 C/W S.A.: 1410 mm 2 /mm 2 9 BS422 (410165) Wt: Kg/m : 0.407ºC/W : 0.156ºC/W S.A.: 2025 mm 2 /mm 3 10 BS396 (410057) Wt: Kg/m S.A.: 1610 mm 2 /mm BS202 Wt: Kg/m : C/W : 0.22 C/W S.A.: 1711 mm 2 /mm Wt: Kg/m 0S067 (400847) Wt: 0.80 Kg/m : 3.23 C/W : 1.31 C/W S.A.: 263 mm 2 /mm BS094 Wt: Kg/m : C/W : C/W S.A.: 950 mm 2 /mm 6 13 BS121 Wt: Kg/m : C/W : C/W S.A.: 878 mm 2 /mm 7 14 BS105 Wt: Kg/m : 1.41 C/W : 0.53 C/W S.A.: 1984 mm 2 /mm 000YB (438075) Wt: 1.08 Kg/m : 3.21 C/W : 1.15 C/W S.A.: 305 mm 2 /mm 0K237 (401087) Wt: 1.91 Kg/m : 1.53 C/W : 0.59 C/W S.A.: 493 mm 2 /mm 0S041 (400827) Wt: 3.02 Kg/m : 1.32 C/W : 0.51 C/W S.A.: 644 mm 2 /mm 0S083 (400860) Wt: 4.9 Kg/m : 0.8 C/W : 0.32 C/W S.A.: 860 mm 2 /mm AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 31
34 Miscellaneous NV (437642) Wt: Kg/m : 0.33 C/W : 0.12 C/W S.A.: 947 mm 2 /mm 2 9 0S105 (400867) Wt: Kg/m : 0.4 C/W : 0.15 C/W S.A.: 2010 mm 2 /mm SV (437838) Wt: 7.90 Kg/m : 0.75 C/W : 0.34 C/W S.A.: 1567 mm 2 /mm 0000D (437148) Wt: Kg/m : 0.41 C/W : 0.18 C/W S.A.: 2377 mm 2 /mm 0S014 (400802) Wt: 0.60 Kg/m : 5 C/W : 3.13 C/W S.A.: 102 mm 2 /mm 0S084 (400861) Wt: 1.81 Kg/m : 1.32 C/W : 0.55 C/W S.A.: 550 mm 2 /mm 4 11 BS174 Wt: Kg/m : C/W : C/W S.A.: 2068 mm 2 /mm S124 (400875) Wt: Kg/m : 0.61 C/W : 0.2 C/W S.A.: 1432 mm 2 /mm S147 (400887) Wt: Kg/m : 0.37 C/W : 0.14 C/W S.A.: 1754 mm 2 /mm S110 - DB (400871) Wt: 17.6 Kg/m : 0.35 C/W : 0.14 C/W S.A.: 2440 mm 2 /mm 0S148 (400888) Wt: 6.40 Kg/m : 0.43 C/W : 0.26 C/W S.A.: 1890 mm 2 /mm 0S026 (400813) Wt: 0.27 Kg/m : 4.55 C/W : 2.7 C/W S.A.: 105 mm 2 /mm 0S032 (400819) Wt: 1.02 Kg/m : 2.83 C/W : 0.94 C/W S.A.: 460 mm 2 /mm 0S033 (400820) Wt: 0.66 Kg/m : 4.21 C/W : 1.52 C/W S.A.: 433 mm 2 /mm AMERICA USA Tel: +1 (603) info@aavid.com 32 EUROPE Italy Tel: sales.it@aavid.com
35 Miscellaneous KM (400082) Wt: Kg/m : 1.82 C/W : 1.02 C/W S.A.: 363 mm 2 /mm 2 9 0S464 (400937) Wt: 2.20 Kg/m : 1.9 C/W : 0.57 C/W S.A.: 529 mm 2 /mm S460 (400933) Wt: Kg/m : 1.91 C/W : 0.62 C/W S.A.: 496 mm 2 /mm 000KT (437515) Wt: Kg/m : 2.15 C/W : 0.69 C/W S.A.: 456 mm 2 /mm 000KV (437520) Wt: Kg/m : 2.08 C/W : 0.77 C/W S.A.: 423 mm 2 /mm KP (437487) Wt: Kg/m : 2.24 C/W : 0.91 C/W S.A.: 375 mm 2 /mm 5 12 BS181 Wt: Kg/m : C/W : C/W S.A.: 620 mm 2 /mm 6 13 BS144 (407639) Wt: Kg/m : C/W : C/W S.A.: 537 mm 2 /mm 7 14 BS002 Wt: 5.46 Kg/m : 0.92 C/W : 0.26 C/W S.A.: 1132 mm 2 /mm SKP656 (401094) Wt: Kg/m : 1.919ºC/W : 0.652ºC/W S.A.: 445 mm 2 /mm 000KB (437427) Wt: 5.79 Kg/m : C/W : 0.33 C/W S.A.: 1050 mm 2 /mm BS507 Wt: Kg/m : 1.804ºC/W : 0.719ºC/W S.A.: mm 2 /mm BS440 (410159) Wt: Kg/m : 2.16ºC/W : 0.92ºC/W S.A.: mm 2 /mm AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 33
36 Miscellaneous 1 8 BS218 Wt: Kg/m : 1.26 C/W : C/W S.A.: 515 mm 2 /mm BS258 Wt: Kg/m : 1.52 C/W : 0.38 C/W S.A.: 882 mm 2 /mm 2 9 BS214 Wt: Kg/m : C/W : C/W S.A.: 793 mm 2 /mm E (437193) Wt: 2.18 Kg/m : 1.33 C/W : 0.49 C/W S.A.: 713 mm 2 /mm Wt: 1.12 Kg/m Wt: Kg/m : 1.74 C/W : 0.49 C/W S.A.: 933 mm 2 /mm MB (437562) Wt: 2.72 Kg/m : 1.09 C/W : 0.41 C/W S.A.: 791 mm 2 /mm Wt: 6.93 Kg/m : C/W : C/W S.A.: 1580 mm 2 /mm 0S160 (400893) Wt: 5.54 Kg/m : 0.78 C/W : 0.25 C/W S.A.: 1553 mm 2 /mm BS173 Wt: Kg/m : C/W : C/W S.A.: 2203 mm 2 /mm (400329) Wt: 0.92 Kg/m : 3.13 C/W : 0.97 C/W S.A.: 353 mm 2 /mm 7 14 BS246 Wt: Kg/m : C/W : C/W S.A.: 1821 mm 2 /mm BS491 AMERICA USA Tel: +1 (603) info@aavid.com 34 EUROPE Italy Tel: sales.it@aavid.com
37 Miscellaneous 1 8 BS083 Wt: Kg/m S.A.: 1176 mm 2 /mm 2 9 BS BS270 Wt: Kg/m : C/W : C/W S.A.: 1232 mm 2 /mm 000KL (400083) Wt: Kg/m : 2.75 C/W : 0.85 C/W S.A.: 379 mm 2 /mm 000HF (437405) Wt: 0.35 Kg/m S.A.: 195 mm 2 /mm 0S075 (400853) Wt: 2.80 Kg/m : 1.38 C/W : 0.42 C/W S.A.: 433 mm 2 /mm 4 11 BS149 Wt: Kg/m S.A.: 682 mm 2 /mm Wt: Kg/m 000KC (437431) Wt: 6.59 Kg/m : 0.67 C/W : 0.24 C/W S.A.: 1338 mm 2 /mm Wt: Kg/m 6 13 BS191 Wt: Kg/m S.A.: 322 mm 2 /mm BS123 Wt: Kg/m S.A.: mm 2 /mm SY57 (400757) Wt: Kg/m : 1.9 C/W : 1.04 C/W S.A.: 340 mm 2 /mm BS106 Wt: Kg/m S.A.: 94.3 mm 2 /mm AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 35
38 Base and cover for bonding and brazing 1 5 BS308 + BS309 ( ) Fins thickness: 1.5 mm Pitch: 4.1 mm N : 50 BS184 + BS193 ( ) 2 6 BS310 + BS311 ( ) Fins thickness: 1.5 mm Pitch: 4.0 mm Fins thickness: 1.5 mm Pitch: 4.25 mm N : 29 N : 50 BS290 + BS291 ( ) 3 7 BS394 + BS395 ( ) Fins thickness: 1.5 mm Pitch: 5.0 mm Fins thickness: 1.5 mm Pitch: 4,5 mm N : 30 N : 55 BS186 + BS195 ( ) 4 8 BS535 + BS536 ( ) Fins thickness: 1.5 mm Pitch: 4.0 mm Fins thickness: 1.5 mm Pitch: 4.5 mm N : 45 N : 55 NOTE: Covers can be avoided for limited fins heights. H value is a free choice. AMERICA USA Tel: +1 (603) info@aavid.com 36 EUROPE Italy Tel: sales.it@aavid.com
39 BS533 + BS534 ( ) 1 5 Fins thickness: 1.5 mm N : 66 Pitch: 4.5 mm Base and cover for bonding and brazing BS388 Wt: 1.52 Kg/m N : 27 Fins thickness: 1.0 mm Pitch: 2.8 mm BS Wt: 3.68 Kg/m N : 27 Fins thickness: 1.5 mm Pitch: 4.1 mm 3 7 S535 (401006) Wt: Kg/m N : 39 Fins thickness: 1.0 mm Pitch: 3.5 mm S578 (401047) 4 8 S591 (406330) Wt: Kg/m N : 16 Wt: Kg/m N : 44 Fins thickness: 2.0 mm Pitch: 3.8 mm Fins thickness: 1.0 mm Pitch: 3.5 mm NOTE: Covers can be avoided for limited fins heights. H value is a free choice. AMERICA EUROPE USA Tel: +1 (603) info@aavid.com Italy Tel: sales.it@aavid.com 37
40 Max Extrusion Index BS Wt: Kg/m N : 31 (+2) Fins thickness: 1.2 mm (+2 mm) Pitch: 5.0 mm BS245 Wt: Kg/m N : 48 Fins thickness: 1.2 mm Pitch: 5.1 mm BS537 S593 (406332) 2 6 Wt: 6.93 Kg/m N : 45 Wt: Kg/m N : 60 Fins thickness: 1.5 mm Pitch: 34.0 mm Fins thickness: 1.5 mm Pitch: 4.5 mm S592 (406331) 3 7 BS165 (408353) Wt: Kg/m N : 31 (+2) Wt: Kg/m N : 32 Fins thickness: 1.2 mm (+2 mm) Pitch: 5.0 mm Fins thickness: 1.5 mm Pitch: 9.0 mm S536 (401007) 4 8 Wt: Kg/m N : 33 Fins thickness: 1.0 mm Pitch: 6.0 mm BS471 (410117) Wt: Kg/m NOTE: Covers can be avoided for limited fins heights. H value is a free choice. AMERICA USA Tel: +1 (603) info@aavid.com 38 EUROPE Italy Tel: sales.it@aavid.com
41 Notes NOTES AMERICA EUROPE USA Tel: +1 (603) Italy Tel:
42 Aavid Thermal Technologies, Inc. The Total Integrated Solution for Cooling Electronics Aavid Thermal Technologies, Inc., operates through its subsidiaries in two business areas Thermal Management Solutions and Customized Computer Aided Engineering (CAE). Each of these businesses has an established reputation for high product quality, service excellence, and engineering innovation. Aavid Thermalloy, LLC is the partner of choice for electronics companies focused on introducing next generation products to market faster, with greater reliability, and increased functionality. Leading the way with the industries broadest line of standard products, Aavid Thermalloy is the most recognized heat sink manufacturer in the world. Our design capabilities extend beyond standard products and use the most advanced thermal engineering resources available to design application specific products. Aavid Thermalloy solutions cool critical electronic components in computers, transportation, communications infrastructure, power supplies, motor controls, power conversion equipment, and more. Applied Thermal Technologies is the leading thermal engineering company specializing in system, board, and component level design and analysis using CFD/FEA and experimental techniques. Applied can analyze and solve all your thermal challenges. With US offices in Santa Clara, California, Richardson, Texas as well as international offices in the Pacific Rim, Applied assists companies globally. Dedicated thermal engineers characterize your system and provide the most advanced and effective cooling solutions, saving thousands in engineering resources, thermal modeling software, and test hardware. VISIT OUR WEB SITE: AMERICA EUROPE USA Tel: +1 (603) Italy Tel:
43 MAIN PRODUCTS: The MAX clip system Board mounted Surface Mount Heat Sinks BGA Heat sinks Extrusions Powerfin Powerblock VISIT OUR WEB SITE: Brazedgain - Powergain Liquid Cold Plate solutions Hydrosink Heat Pipe solutions
44 Worldwide Sales Offices North America - USA Concord, NH Europe - UK Swindon Asia - China Shanghai Asia - Taiwan Taiwan Litografia Zucchini North America - USA Plano, TX Asia - China Guang Dong Europe - Italy Cadriano (BO) Asia - Singapore Singapore North America 80 Commercial Street Concord, NH TEL: (603) FAX: (603) info@aavid.com North America 2700 Research Drive Suite 200 Plano, TX TEL: (972) FAX: (972) info@aavid.com Asia - China YuNing Industrial District, HengLi Town, DongGuan City Guang Dong, China TEL: /576 FAX: Ella_song@aavid.com.cn Asia - Singapore 5 Woodlands Industrial Park E1 Singapore TEL: FAX: sales@aavid.com.sg Asia - Taiwan 14F-4, NO. 79, Hsin Tai Wu RD. SEC. 1, Hsi Chih Taipei Hsien Taiwan TEL: 011(886) FAX: 011(886) sales@aavid.com.tw Asia - China 660 Shang-Cheng Road, Room #1601 Shanghai TEL: FAX: info-shanghai@aavid.com Europe - UK Cheney Manor Swindon SN2 2QN England TEL: 44(0) FAX: 44(0) sales.uk@aavid.com Europe - Italy Via XXV Aprile, Cadriano (BO), Italy TEL: (39) FAX: (39) sales.it@aavid.com FOR MORE INFORMATION, VISIT OUR WEB SITE:
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