THERMOGRIP SHRINK FIT TECHNOLOGY

Transcription

1 THERMOGRIP SHRIK FIT TECHOLOGY I O VAT I O I P E R F O R M A C E I Q U A L I T Y

2 The Foundation. For over 90 years, Bilz has been a leading supplier of tool holders, tapping technology and shrink fit systems. The main reason for this success is our people. Bilz has over 350 experienced and motivated individuals working every day to improve and enhance the products we offer. Our goal is to improve your manufacturing processes with a complete set of solutions that are efficient and dependable. As a result, we have become an innovative and trusted partner to companies around the world in industries including aerospace, automotive, die mold & machining, medical equipment and power generation. 2

3 Dear Reader, As everyone knows, money is made at the cutting edge. The productivity of this cutting edge influences the total costs of cutting processes, while its share of total manufacturing costs amounts to only 4 6%. Most production and cutting experts will agree with these statements. What is required to fully profit from the performance of the cutting edge and increase tool life? This catalog will support you in selecting the optimal clamping tools for your cutting edges. Our long experience as a traditional family-run company helps us to develop products you can rely on. BIlz has compiled a comprehensive product range in this catalog. Many improvements have been included. Always better is not just a slogan for us. It is a promise, our commitment to quality. We and our products keep our promises. In addition to this product range we can offer you various custom-designed solutions. Please talk to us about new solutions for your applications. Many people react, we act. On behalf of the whole Bilz Team, 3

4 COTETS Legend page 6 ThermoGrip Machines Air Cooled page 7 ISG1000 page 10 ISG2200 page 11 ISG3430TLK-WS page 12 ISG3430TLK4A-WS page 13 ThermoGrip Machines Liquid/Emulsion Cooled page 8 ThermoGrip Accessories page ISG3410TWK-WS page 14 ISG3410WK-WS page 15 ISG4410WK2-HL page 16 ThermoGrip T Series Standard page 24 HSK-A HSK-E HSK-F CAT BT Polygon Shank HSK-A40 26 HSK-A50 26 HSK-A HSK-A80 34 HSK-A HSK-E40 27 HSK-E HSK-F CAT Face Contact 38 CAT BT30 42 BT40 43 C

5 COTETS ThermoGrip TSF Series SlimLine page 46 HSK-A HSK-E HSK-F TSFV HSK-A63 50 HSK-E32 48 HSK-E50 49 HSK-F63 51 Extension ThermoGrip VIDAT page 54 ThermoGrip THD Series Heavy Duty page 56 ThermoGrip TER Collets page 60 VIDAT HSK-A CAT TER VIDAT 55 HSK-A HSK-A CAT40 58 TER11 62 TER16 62 TER20 62 TER25 62 TER32 62 Accessories 63 ThermoGrip Corona Jet page 65 ThermoGrip JetSleeve page 68 HSK-A HSK-F CAT TJSV HSK CAT HSK-A63 67 HSK-A HSK-F63 66 CAT40 65 CAT50 65 Extension 68 HSK-A63 69 CAT40 69 CAT50 69 MQL page 70 ThermoGrip Hardware page 72 Technical Data page 75 MQL 5

6 LEGED 3μm Concentricity of the ThermoGrip shrink holders U/min R.P. M U/min R.P. M U/min R.P. M U/min R.P. M U/min R.P. M U/min R.P. M U/min R.P. M. Suitable for the corresponding RPM. You will find more information regarding Balancing in the chapter Technical information. CHIP With data carrier bore hole bar Suitable for internal cooling max. 50 bar 4,5 3 External geometry of the shrink holders. T Style holders 4.5 Slim holders 3 coated Corrosion protected coated Suitable for deep cavities especially for the mold and die industry Definition ThermoGrip designations T = ThermoGrip Standard 4.5 external geometry TSF = ThermoGrip slim chucks 3 external geometry TSFV = ThermoGrip slim shrink-fit extension 3 external geometry The following applies for all ThermoGrip shrink holders: Shank tolerance: Ø 3, 4 = h4 / Ø 5 = h5 / Ø 6 = h6 Delivery includes presetting screw Please order coolant tube separately MQL version on request TUS = ThermoGrip ultra slim chucks 3 external geometry THD = ThermoGrip heavy duty shrink-fit holder 4.5 external geometry 6

7 THERMOGRIP SHRIK FIT MACHIE THERMOGRIP MACHIES BILZ THERMOGRIP MACHIES An award-winning line of shrink fit machines, all using the patented Bilz Disc System for optimal machine performance. ISG1000 Entry level model. o cooling. For tools with a shank size up to 3/4" ISG2200 Mid level model. Air cooled. For tools with a shank size up to 3/4" ISG3430TLK Mid level model. Table top, air cooled. For shank sizes up to 1-1/4" ISG3430TLK4A Top level model. Table top, air cooled. For shank sizes up to 1-1/4" ISG3410TWK Mid level model. Table top, water cooled. For shank size up to 1-1/4" ISG3410WK The Ultimate Shrinker. Water cooled. For tools with a shank size up to 2" ISG4410WK2-HL Large tool shrinker. Water cooled. For large and heavy shrink fit toolholders. V I E W T H E D E M O V I E W T H E 7 TECH HARDWARE MQL COROA TER THD VIDAT TSF T

8 THERMOGRIP MACHIES T TSF VIDAT TER THD COROA MQL HARDWARE TECH THERMOGRIP MODELS MACHIE TYPE & FEATURES Clamping Range SC ISG1000 The cost-effective, compace starter ALL MAUAL 3-20mm (1/8"-3/4") ISG2200 The entry model in the class of inductive shink units AUTOMATIC TIMIG 3-20mm (1/8"-3/4") ISG3430TLK The performance classfor continual tool changing AUTOMATIC PROGRAMMIG 3-32mm (1/8"-1-1/4") Clamping Range HSS /A /A 6-32mm (1/4"-1-1/4") Max. Tool Length Max. Cooling Length Cooling Type ISG3430TLK4A 3-32mm (1/8"-1-1/4") 6-32mm (1/4"-1-1/4") Coil Fixed Fixed Quick Change Quick Change 290mm 11.42" /A not included use accessory 290mm 11.42" 200mm 8.0" 350mm (HSK-A63) 350mm 13.77" 490mm (HSK-A63) 350mm 13.77" air/cooling adapter air/cooling adapter air/cooling adapter Cooling Time /A 300 sec 300 sec 300 sec Geometry Independent Cooling Max. Machine Interface Electric Current Supply Dimensions Required Accessories Optional Accessories For more information optional FKS03 optional FKS03 optional FKS04 optional FKS04 HSK 100 CAT 50 3x208V-15A 3.5 kw 390 x 310 x 640mm 15.5" x 12.5" x 25.5" setting pot cooling adapter external cooling station water cooler air cooler HSK 100 CAT 50 3x208V-15A 3.5 kw 390 x 310 x 640mm 15.5" x 12.5" x 25.5" setting pot cooling adapter water cooler air cooler HSK 100 CAT 50 3x480V-16A 11 kw 780 x 535 x 950mm 31" x 22" x 38" setting pot cooling adapter water cooler HSK 100 CAT 50 3x480V-16A 11 kw 800 x 588 x 1018mm 31.5" x 23.5" x 40" setting pot cooling adapter adjusting adapters see page 10 see page 11 see page 12 see page 13 8

9 THERMOGRIP MODELS THERMOGRIP MACHIES ISG3410TWK-WS Lowest cost, liquid-cooled system on the market AUTOMATIC PROGRAMMIG 3-32mm (1/8"-1-1/4") 6-32mm (1/4"-1-1/4") ISG3410WK-WS Free-standing, fully automated system with liquid cooling and air drying 3-50mm (1/8"-2") 6-50mm (1/4"-2") ISG4410WK2-HL 3-50mm (1/8"-2") 6-50mm (1/4"-2") Quick Change Quick Change Quick Change Coil 400mm 15.75" 160mm 6.3" 680mm 26.77" 400mm 750mm 29" 350mm 13.77" MACHIE TYPE & FEATURES Clamping Range SC Clamping Range HSS Max. Tool Length Max. Cooling Length liquid/emulsion liquid/emulsion liquid/emulsion Cooling Type 20 sec 20 sec 20 sec Cooling Time yes yes yes HSK 100 CAT 50 3x480V-16A 11 kw 800 x 588 x 950mm 31.5" x 23.5" x 38" HSK 100 CAT 50 3x480V-16A 11 kw 800 x 588 x 1950mm 31.5" x 23.5" x 77" HSK-A125 CAT 60 3x 480V / 20A 11 kw 1150 x 770 x 2110mm 45.5" x 30.5" x 83" setting pot setting pot setting pot setting pot #2 coil 32mm-50mm see page 14 see page 15 see page 16 coils for heavy-wall holders Geometry Independent Cooling Max. Machine Interface Electric Current Supply Dimensions Required Accessories Optional Accessories For more information 9 TECH HARDWARE MQL COROA TER THD VIDAT TSF T

10 THERMOGRIP MACHIES T TSF VIDAT TER THD COROA MQL HARDWARE TECH ISG1000 Technical Data: ISG Dimensions D x W x H Clamping Range SC Clamping Range HSS Coil Electric Current Supply Power kw Weight 390mm x 310mm x 640mm 15.5" x 12.5" x 25.5" 3-20mm 1/8"-3/4" Designed for new starters, those who rarely shrink, and those on a small budget, ISG1000 offers easy, rapid handling. It is suitable for all major tool spindles with a maximum tool length of 290 mm from taper gauge line. Max. Tool Length Max. Cooling Length 290 mm 11.42" 290 mm 11.42" Cooling Type not included use accessory /A Cooling Time /A Fixed 3x208V-15A 3kW 55 lbs / 25 kg *Optional Air Cooling Pad available Geometry Independent Cooling Max. Machine Interface Required Accessories Optional Accessories optional FKS03 HSK 100 CAT 50 setting pot cooling adapter water cooler air cooler 10

11 ISG2200 THERMOGRIP MACHIES Technical Data: ISG Dimensions D x W x H Clamping Range SC Clamping Range HSS Coil Electric Current Supply Power kw Weight 390mm x 310mm x 640mm 15.5" x 12.5" x 25.5" 3-20mm 1/8"-3/4" The mobile shrink unit ISG2200 represents an affordable transition to inductive shrinking technology. The low weight of the ISG2200 permits flexibly. Despite the compact design, a new processor-controlled, high-frequency generator and the optimized coil geometry allow tool change times of a few seconds for solid carbide tools from Ø 3 20 mm and HSS tools from Ø 6 20 mm. Due to the use of predetermined parameters, the overheating of chucks is not possible when handled correctly. After the heating operation, the coil returns to the start position automatically and an integrated fan quickly cools the heated clamping chucks. Max. Tool Length Max. Cooling Length Cooling Type 290 mm 11.42" 290 mm 11.42" /A Cooling Time 300 sec Fixed 3x208V-15A 3kW 55 lbs / 25 kg *Optional FKS03 Water Cooler Geometry Independent Cooling Max. Machine Interface Required Accessories Optional Accessories air/cooling adapter optional FKS03 HSK 100 CAT 50 setting pot cooling adapter water cooler air cooler 11 TECH HARDWARE MQL COROA TER THD VIDAT TSF T

12 THERMOGRIP MACHIES T TSF VIDAT TER THD COROA MQL HARDWARE TECH ISG3430TLK-WS Technical Data: ISG3430TLK-WS Dimensions D x W x H Clamping Range SC Clamping Range HSS Coil Electric Current Supply Power kw Weight 780mm x 535mm x 950mm 31" x 22" x 38" 3mm 32mm 1/8" 1-1/4" 6mm 32mm 1/4" 1-1/4" Quick Change 3x480V-16A 11 kw 100 lbs This controlled ISG3400TLK unit is simple to use. All that needs to be done is to select the tool diameter range. After the induction coil is positioned around the tool holder, push the start button and the coil heats the tool holder sufficiently. When heat cycle is completed, move the coil upward away from tool. Press the cooling button and allow the tool to cool in minutes. Max. Tool Length Max. Cooling Length Cooling Type Cooling Time Geometry Independent Cooling Max. Machine Interface Required Accessories Optional Accessories 350 mm 13.77" 350 mm 13.77" air/cooling adapter 300 sec optional FKS03 HSK 100 CAT 50 setting pot cooling adapter water cooler 12

13 ISG3430TLK4A-WS THERMOGRIP MACHIES Technical Data: ISG3430TLK4A-WS Dimensions D x W x H Clamping Range SC Clamping Range HSS Coil Electric Current Supply Power kw Weight 800 x 588 x 1018mm 31.5" x 23.5" x 40" 3-32mm 1/8" 1-1/4" 6-32mm 1/4" 1-1/4" Quick change system 3 x 480V / 16A / 50/60Hz 11 kw 64kg / 141 lbs ISG3430TLK4-WS: It is universal shrinking unit for the professional use of shrinking technology. Bilz offers a unique coil changing system, that allows custom coils to be used. Through optimized parameters, the amount of power induced into different clamping chucks assures short cycle times without over-heating. Compared to other systems, the ThermoGrip system makes it possible to clamp even the smallest diameter tools safely and reliably. This allows for a constant preparation of a high number of tools. Guaranteed. Automated Table top Unit: This controlled ISG3430TLK4-WS unit is simple to use. Only select the tool diameter range, push the start key and the coil moves down automatically to heat the tool holder with the correct amount of power. When the heat cycle is complete, the coil moves up automatically. Place the correct cooling adapter on top of the hot toolholder and slide it to one of the cooling positions to cool in minutes. The cooling adapters T3-K fit all toolholders that are made to the outer geometry of the DI69882 standard, e.g. all Bilz ThermoGrip Standard toolholders. Max. Tool Length Max. Cooling Length Cooling Type Cooling Time Geometry Independent Cooling Max. Machine Interface Required Accessories Optional Accessories 490mm (HSK-A63) 200mm air/cooling adapter 300 sec optional FKS03 HSK 100 CAT 50 setting pot cooling adapter adjusting adapters 13 TECH HARDWARE MQL COROA TER THD VIDAT TSF T

14 THERMOGRIP MACHIES T TSF VIDAT TER THD COROA MQL HARDWARE TECH ISG3410TWK-WS Technical Data: ISG3410TWK-WS Dimensions D x W x H Clamping Range SC Clamping Range HSS Coil Electric Current Supply Power kw Weight 800mm x 588mm x 950mm 31.5" x 23.5" x 38" 3-32mm 1/8" 1-1/4" 6-32mm 1/4" 1-1/4" Quick Change 3x480V-16A 11 kw 93kg / 205 lbs (including coolant) ISG3410TWK: It is universal shrinking unit for the professional use of shrinking technology. With its unique coil changing system, the amount of power transferred to different clamping chucks is guaranteed within a short period of time. Compared to other systems, this makes it possible to clamp even the smallest diameter tools. This allows for a constant preparation of a high number of tools. Guaranteed. Universal Table Unit: This controlled ISG3410TWK unit is simple to use. All that needs to be done is to select the tool diameter range. After the induction coil is positioned around the tool holder, push the start button and the coil heats the tool holder appropriately. When heat cycle is completed, move the coil upward away from tool, raise the cooling sleeve and press the cooling button, allowing the tool to cool in seconds. Max. Tool Length Max. Cooling Length Cooling Type Cooling Time Geometry Independent Cooling Max. Machine Interface Required Accessories Optional Accessories 400mm 15.75" 160mm 6.3" (at HSK63) liquid/emulsion sec yes HSK 100 CAT 50 setting pot adjusting adapters

15 FREE STADIG WATER COOLED ISG3410WK-WS THERMOGRIP MACHIES Technical Data: ISG3410WK-WS Dimensions D x W x H Clamping Range SC Clamping Range HSS Coil Electric Current Supply Power kw Weight 800mm x 588mm x 1950mm 31.5" x 23.5" x 77" 3-50mm (1/8"-2") 6-50mm (1/4"-2") Quick Change 3x480V-16A 11 kw 191kg / 421 lbs (including coolant) ISG3410WK: It is universal shrinking unit for the professional use of shrinking technology. With its unique coil changing system, the power transfer adjusted to different clamping chucks is guaranteed within a short period of time. Compared to other systems, this makes it possible to clamp even the smallest diameter tools. This means that the constant preparation of a high number of tools regardless of size, can be guaranteed. Free-standing Unit: This controlled ISG3410WK unit is simple to use. All that needs to be done is to select the tool diameter range. Fully automated system allows you to load tool and operate the system almost hands-free. Load diameter of tool, select style of shrink chuck, press the start button and 45 seconds later you tool is installed and cooled to room temperature. Max. Tool Length Max. Cooling Length Cooling Type Cooling Time Geometry Independent Cooling Max. Machine Interface Required Accessories Optional Accessories 700 mm 27.5" 400mm 15.75" liquid/emulsion 20 sec yes HSK 100 CAT 50 setting pot #2 coil 32mm-50mm 15 TECH HARDWARE MQL COROA TER THD VIDAT TSF T

16 THERMOGRIP MACHIES T TSF VIDAT TER THD COROA MQL HARDWARE TECH ISG4410WK2-HL FREE STADIG WATER COOLED Technical Data: ISG4410WK2-HL Dimensions D x W x H Clamping Range SC Clamping Range HSS Coil Electric Current Supply Power kw Weight 1150mm x 770mm x 2110mm 45.5" x 30.5" x 83" 3-50mm 1/8" 2" 6 50mm 1/4" 2" Quick Change 3x 480V / 20A 11 kw 300kg / 660 lbs The ThermoGrip ISG4410WK2-HL is a high end unit for the process of shrinking large diameter tools in holders up to HSK-125 including the THD heavy duty thick wall holders. The ISG4410WK2-HL has been especially designed for heavy roughing tools. Due to the shrinking and cooling positions the process area is accessible from 3 sides, loading and unloading with a lever system is made easy. With the high weight capacity of 40kg, the cooling process has been designed where the tool stays stationary and the cooling tower raises from the housing surrounding the tool with 360 of coolant. Max. Tool Length Max. Cooling Length Cooling Type Cooling Time Geometry Independent Cooling Max. Machine Interface Required Accessories Optional Accessories 750mm 29" 500mm 19.6" liquid/emulsion sec yes HSK 160 CAT 60 setting pot coils for heavy-wall holders

17 ThermoGrip Machine Accessories THERMOGRIP MACHIES Pole Disc One-Piece Pole Disc Two-Piece Pole Disc TSF For optimal shielding of the magnetic field between coil and tool shank. ISG1000/ISG Volt ISG1000/ISG Volt ISG3400 Series Clamping-Ø ISGS mm ISGS mm ISGS mm ISGS mm ISGS mm ISGS mm ISGS mm ISGS mm ISGS mm ISGS mm For use when the cutting diameter is bigger than the shrinking diameter. ISG1000 ISG2200 Series ISG3400 Series Clamping-Ø ISGS2201GT mm ISGS2201GT mm ISGS2201GT mm ISGS3201GT mm ISGS3201GT mm ISGS3201GT mm ISGS3201GT mm The TSF set allows TSF adaptors to be shrunk using the shrink machine. The TSF discs provide optimal shielding of the magnetic field between coil and tool shank. This guarantees safe and reliable shrinking of the TSF adaptors. ISG1000 ISG2200 Series ISG3400 Series Clamping-Ø ISGS TSF-SET consists of the following parts TVP-ISG-TSF storage box ISGS TSF03 3 mm ISGS TSF04 4 mm ISGS TSF05 5 mm ISGS TSF06 6 mm ISGS TSF08 8 mm ISGS TSF10 10 mm ISGS TSF12 12 mm ISGS TSF14 14 mm ISGS TSF16 16 mm ISGS TSF18 18 mm ISGS TSF20 20 mm ISGS3201-TSF25 25 mm 17 TECH HARDWARE MQL COROA TER THD VIDAT TSF T

18 THERMOGRIP MACHIES T TSF VIDAT TER THD COROA MQL HARDWARE TECH ThermoGrip Machine Accessories Tool Holders Water Cooled Tool Holders Air Cooled For holding and positioning of the shrink chuck on the shrink unit. ISG2200WK ISG3400(T)WK T..-WWK/HSK T..-WWK/HSK T..-WWK/HSK T..-WWK/HSK T..-WWK/HSK T..-WWK/HSK T..-WWK/HSK T..-WWK/SK T..-WWK/SK30, CAT30, BT T..-WWK/SK40-10, CAT40, BT T..-WWK/SK50, CAT50, BT T..-WWK/C T..-WWK/C T..-WWK/C T..-WWK/C T3-WWK/C TGK 301-WWK/100, Extension of tool holders For holding and correct positioning of the shrink chuck on the shrink unit. ISG1000 ISG2200 ISG3400TLK T3-W/HSK T3-W/HSK T3-W/HSK T3-W/HSK T3-W/HSK T3-W/HSK T3-W/SK30, CAT, BT T3-W/SK40, CAT, BT T3-W/SK50, CAT, BT T3-W/25, ABS T3-W/32, ABS32, CAPTO C T3-W/40, ABS40, CAPTO C T3-W/50, ABS50, CAPTO C T3-W/63, ABS63, CAPTO C T3-W/SCA T3-W/SCA T3-W/WE T3-W/WE2 All ISG3400WK-WS and ISG3400TWK-WS accessories compatible with accessories from ISG3200WK-WS. All ISG3400TLK-WS and ISG3400TLK-FS accessories compatible with accessories from ISG3200 air cooled units. 18

19 ThermoGrip Machine Accessories THERMOGRIP MACHIES Cooling Adaptor Air Cooled Unit Cooling Adaptor Blanks For fast cooling of the heated shrink chucks. Due to the precise design and the enclosure of the clamping area, the heat is rapidly diverted to the outside via the fins of the adaptor. ISG1000 ISG2200 ISG2200WK ISG3200 ISG3200WK Projection length up to 120 mm Clamping-Ø T3-K/ mm T3-K/ mm T3-K/ mm T3-K/ mm T3-K/ mm T3-K/ mm Projection length mm T3-K/3 5.9, L 200 T3-K/6 9, L 200 T3-K/9,1 12, L 200 T3-K/12,1 16, L 200 T3-K/16,1 22, L 200 T3-K/22,1 32, L mm mm mm mm mm mm For fast cooling of the heated shrink chucks. Due to the precise design and the enclosure of the clamping area, the heat is rapidly diverted to the outside via the fins of the adaptor. ISG1000 ISG2200 ISG2200WK ISG3200 ISG3200WK Clamping-Ø T3-K/0-R T3-K/18-R T3-K/35-R TECH HARDWARE MQL COROA TER THD VIDAT TSF T

20 THERMOGRIP MACHIES T TSF VIDAT TER THD COROA MQL HARDWARE TECH ThermoGrip Machine Accessories Stop Block Induction Coils For 3-32 mm For mm Additional Kit Inverse Fixture used for special applications like pole discs two pieces. Used as a stopper for positioning the coil when no correct positioning between pole disc and chuck front end will be possible. ISG3200 ISG3200WK ISG3400TLK-WS ISG3400TWK-WS ISG3400WK-WS ISGF ISGF3414 Induction coils for the previous models ISG 3000, ISG 3100, and Special coils for special applications are available on request. ISG3200 ISG3200WK ISG3400TLK-WS ISG3400TWK-WS ISG3400WK-WS Description ISGS small coil ISGS ISGS ISGS ISGS standard coil 3-32mm large coil 32-50mm inverse coil, 65mm ID shorter standard coil The additional kit consisting of the special coil, stop block and extension for inverse shrinking of large head diameters. ISG3200 ISG3200WK ISG3400TLS-WS ISG3400TWK-WS ISG3400WK-WS ISGS3200-BG ISGS3200WK-BG ISGZ 3400WK-IV ISGZ 3400TLK-IV 20

21 ThermoGrip Machine Accessories THERMOGRIP MACHIES FKS Liquid Cooler Ejection Device ( Shrink Units ) for Broken Tools Modification Set from HSK-63 to... FKS3400 Tool Holders The liquid cooler is a separate unit for cooling chucks which have been heated up during the shrinking process. With the start-button the cycle cooling and drying runs automatically. Dimensions Air Pressure FKS mm x 520mm x 220mm 6 bar/87 psi FKS mm x 516mm x 700mm 4 bar/58 psi The ejection unit enables broken tools to be removed easily from chucks. Even tools where the point of breakage is in the tool holder can be removed without difficulty. The basic tool holder can be adapted to all customary machine interfaces (HSK, SK, ABS) by means of different adaptors. Even with a tight fit (bore diameter/tool shank) the shrunk-in shanks can be removed without difficulty. Further interfaces on request T3-WSG/HSK T3-WSG/HSK T3-WSG/HSK T3-WSG/HSK T3-WSG/HSK T3-WSG/HSK T3-WSG/SK T3-WSG/SK T3-WSG/SK T3-WSG/HSK63-HSK T3-WSG/HSK63-HSK T3-WSG/HSK63-HSK50 For holding and correct positioning of the shrink chuck on the liquid cooler. Image FKS03-SK30/40 SK 30 / 40, CAT 30 / 40, BT 30 / FKS03-HSK25/32 HSK-25 / FKS03-HSK40/50 HSK-40 /50 / F TECH HARDWARE MQL COROA TER THD VIDAT TSF T

22 THERMOGRIP MACHIES T TSF VIDAT TER THD COROA MQL HARDWARE TECH ThermoGrip Machine Accessories Coolant Emulsion 5 l Coolant emulsion for protecting clamping chucks against corrosion. 1 liter bottle Synergy 905 Deposit Plate For safe depositing of pole discs, tool holders and shrunk out tools. ISG1000 ISG2200 ISG2200WK ISG3200 ISG3200WK ISG338-BG Cooling Plate For depositing of shrunk out tools. ISG1000 ISG2200 ISG2200WK ISG3200 ISG3200WK T3-Z/WZ Sintered Plate Blanks Customization for special sizes. ISG1000 ISG2200 ISG2200WK ISG3200 ISG3200WK x 10.0 R x 20.0 R Clamping Ring For secure holding of the pole disc inside the coil. ISG1000 ISG2200 ISG2200WK ISG3200 ISG3200WK ISGS309 Protective Gloves For protection against possible burns and cutting injuries. ISG1000 ISG2200 ISG2200WK ISG3200 ISG3200WK VA

23 Low Price Big Effect The ThermoGrip measuring adaptor is the low cost entry in presetting and stands out due to its simple handling and versatility. The length in the tool holder can be preset independently of the clamping device. One for All The ThermoGrip measuring adaptor works on all standard length presetting units. Cost Reduction Due to its simplicity handling time, can be saved. The ThermoGrip measuring adaptor guarantees process security in production due to higher dimensional accuracy at the length presetting. Measurement Process The measuring adaptor (B) is put into the ThermoGrip shrink chuck (A) and locks into the hexagon of the length presetting screw. The tool (C) is inserted in the measuring adaptor (B). By turning the measuring adaptor (B) the tool length is determined via the adjusting screw in the chuck with the help of a presetting device. The measuring adaptor (B) is then taken out of the ThermoGrip shrink chuck. The differential dimension (L) (L = 80 mm) has to be considered during adjusting. This stored value has to be deducted from the total length. Measuring Adaptor for Length Presetting T3-M... Metric Dimensions (mm) d 1 L SW T3-M T3-M T3-M T3-M T3-M T3-M T3-M T3-M T3-M T3-M T3-M... Inch Dimensions (inch) d 1 L SW T3-M T3-M T3-M T3-M T3-M T3-M T3-M T3-M Tip: Take care not to turn the measuring adaptor (B) when taking it out. Otherwise the length adjusting screw is displaced and the total length is readjusted. As a last step, put the tool (C) without the measuring adaptor into the counterbore of the ThermoGrip shrink chuck (A) and shrink it on the ISG unit of your choice. 23 THERMOGRIP MACHIES TECH HARDWARE MQL COROA TER THD VIDAT TSF T

24 THERMOGRIP MACHIES T TSF VIDAT TER THD COROA MQL HARDWARE TECH THERMOGRIP TOOL HOLDIG SYSTEM MAKE MORE MOEY AT THE CUTTIG EDGE The ThermoGrip tool holding system uses an inductive heating concept to provide stronger, more-concentric tool clamping. This leads to increased tool life, better surface finishes and improved cost efficiency. Our offering covers machines, holders (including heavy duty), extensions, collets and accessories everything you need to maximize profits! 24 V I E W T H E W E B S I T E

25 T THERMOGRIP STADARD THERMOGRIP MACHIES Counterbore shrinking process heating low wear The picture above shows the cross section of an inductively heated shrink holder. The surface of the chuck mainly heats in the hot spot area very quickly. This area is situated in the middle of the coil spindle. As the temperature is always higher on the surface of the chuck than in the inner part, the chuck opens by micrometres similar to a banana slightly outwards. Therefore the chuck is always slightly more open at the hot spot than at the boring entry. The cylindrical counterbore bypasses this critical area securely at reduced energy requirement. Due to this low wear heating process, a longer tool life of the shrink holders is guaranteed. Optimized stability through balanced by design and subsequent fine balancing Longest tool life and form stability due to the use of highly heat resisting special purpose steel A B C A - Critical position during release. Cold corners prevent the release of the tool shank B - Barrel shaped bore opening (banana effect) C - Hot Spot MADE I GERMAY 100% Security The patented counterbore allows the insertion of the tool under cold condition as well as an automatic shrinking process and simplifies the handling. 15 % 20 % less heat required when heating the shrink chuck Highest concentricity < mm and precise taper tolerances, manufactured in an air-conditioned production area allows constant cutting edge contact 25 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

26 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH HSK-A40 ThermoGrip Standard 3μm U/min R.P.M. CHIP bar HSK-A40 Metric 4,5 STADARD PROJECTIO + Dimensions (mm) d 1 A d 2 d 3 I 1 g T /HSK-A M T /HSK-A M T /HSK-A M T /HSK-A M T /HSK-A M T /HSK-A M8x T /HSK-A M10 x T /HSK-A M10 x T /HSK-A M12 x1 All holders can be run with internal coolant Please Order Coolant Tube Catalog o. HSK40-12 separately OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm HSK-A50 ThermoGrip Standard 3μm U/min R.P.M. HSK-A50 Metric CHIP bar 4,5 STADARD PROJECTIO + Dimensions (mm) d 1 A d 2 d 3 I 1 g T /HSK-A M T /HSK-A M T /HSK-A M T /HSK-A M T /HSK-A M T /HSK-A M8 x T /HSK-A M10 x T /HSK-A M10 x T /HSK-A M12 x T /HSK-A M12 x T /HSK-A M16 x1 All holders can be run with internal coolant Please Order Coolant Tube Catalog o. HSK50-16 separately OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm 26

27 HSK-E40 ThermoGrip Standard 3μm U/min R.P.M. bar 4,5 + THERMOGRIP MACHIES HSK-E40 Inch STADARD PROJECTIO Dimensions (inch) d 1 A d 2 d 3 I 1 g T /HSK-E M T /HSK-E M T /HSK-E M T /HSK-E M8x T /HSK-E M10x T /HSK-E M12x1 LOG PROJECTIO T /HSK-E M T /HSK-E M T /HSK-E M T /HSK-E M8x T /HSK-E M10x T /HSK-E M12x1 All holders can be run with internal coolant OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm HSK-E40 Metric STADARD PROJECTIO Dimensions (mm) d 1 A d 2 d 3 I 1 g T /HSK-E M T /HSK-E M T /HSK-E M T /HSK-E M T /HSK-E M T /HSK-E M8x T /HSK-E M10x T /HSK-E M10x T /HSK-E M12x1 LOG PROJECTIO T /HSK-E M T /HSK-E M T /HSK-E M8x T /HSK-E M10x T /HSK-E M10x T /HSK-E M12x1 All holders can be run with internal coolant OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm 27 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

28 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH HSK-E50 ThermoGrip Standard 3μm U/min R.P.M. bar HSK-E50 Inch 4,5 + STADARD PROJECTIO Dimensions (inch) d 1 A d 2 d 3 I 1 g T /HSK-E M T /HSK-E M T /HSK-E M T /HSK-E M8x T /HSK-E M10x T /HSK-E M12x T /HSK-E M16x1 LOG PROJECTIO T /HSK-E M T /HSK-E M T /HSK-E M T /HSK-E M8x T /HSK-E M10x T /HSK-E M12x T /HSK-E M16x1 All holders can be run with internal coolant OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm 28

29 HSK-E50 ThermoGrip Standard 3μm U/min R.P.M. bar 4,5 + THERMOGRIP MACHIES HSK-E50 Metric STADARD PROJECTIO Dimensions (mm) d 1 A d 2 d 3 I 1 g T /HSK-E M T /HSK-E M T /HSK-E M T /HSK-E M T /HSK-E M T /HSK-E M8 x T /HSK-E M10 x T /HSK-E M10 x T /HSK-E M12 x T /HSK-E M12 x T /HSK-E M16 x1 LOG PROJECTIO T /HSK-E M T /HSK-E M T /HSK-E M8x T /HSK-E M10x T /HSK-E M10x T /HSK-E M12x T /HSK-E M12x T /HSK-E M16x1 EXTRA LOG PROJECTIO T /HSK-E M T /HSK-E M T /HSK-E M8x T /HSK-E M10x T /HSK-E M10x T /HSK-E M12x T /HSK-E M12x T /HSK-E M16x1 All holders can be run with internal coolant OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm 29 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

30 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH HSK-A63 ThermoGrip Standard 3μm U/min R.P.M. HSK-A63 Inch CHIP bar STADARD PROJECTIO Dimensions (inch) d 1 A d 2 d 3 I 1 g T /HSK-A M T /HSK-A M T /HSK-A M T /HSK-A M8x T /HSK-A M10x T /HSK-A M12x T /HSK-A M16x1 LOG PROJECTIO 4, T /HSK-A M T /HSK-A M T /HSK-A M T /HSK-A M8x T /HSK-A M10x T /HSK-A M12x T /HSK-A M16x T /HSK-A M16x1 EXTRA LOG PROJECTIO T /HSK-A M T /HSK-A M T /HSK-A M T /HSK-A M8x T /HSK-A M10x T /HSK-A M12x T /HSK-A M16x T /HSK-A M16x T /HSK-A M16x1 All holders can be run with internal coolant Please Order Coolant Tube Catalog o. HSK63-18 separately OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm 30

31 HSK-A63 ThermoGrip Standard 3μm U/min R.P.M. CHIP bar 4,5 + THERMOGRIP MACHIES HSK-A63 Metric STADARD PROJECTIO Dimensions (mm) d 1 A d 2 d 3 I 1 g T /HSK-A M T /HSK-A M T /HSK-A M T /HSK-A M T /HSK-A M T /HSK-A M8x T /HSK-A M10x T /HSK-A M10x T /HSK-A M12x T /HSK-A M12x T /HSK-A M16x T /HSK-A M16x1 LOG PROJECTIO T /HSK-A M T /HSK-A M T /HSK-A M8x T /HSK-A M10x T /HSK-A M10x T /HSK-A M12x T /HSK-A M12x T /HSK-A M16x T /HSK-A M16x1 EXTRA LOG PROJECTIO T /HSK-A M T /HSK-A M T /HSK-A M8x T /HSK-A M10x T /HSK-A M10x T /HSK-A M12x T /HSK-A M12x T /HSK-A M16x T /HSK-A M16x T /HSK-A M16x1 All holders can be run with internal coolant Please Order Coolant Tube Catalog o. HSK63-18 separately OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm 31 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

32 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH HSK-F63 ThermoGrip Standard 3μm U/min R.P.M. bar HSK-F63 Inch 4,5 + STADARD PROJECTIO Dimensions (inch) d 1 A I 2 d 2 d 3 I 1 g T /HSK-F M T /HSK-F M8x T /HSK-F M10x T /HSK-F M12x T /HSK-F M16x T /HSK-F M16x1 All holders can be run with internal coolant OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm 32 A g l 2 l 1 4,5 d 1 d 2 d 3

33 HSK-F63 ThermoGrip Standard 3μm U/min R.P.M. bar 4,5 + THERMOGRIP MACHIES A l 2 l 1 HSK-F63 Metric STADARD PROJECTIO g Dimensions (mm) 4,5 d 1 d 2 d 3 d 1 A I 2 d 2 d 3 I 1 g T0300/HSK-F M T0400/HSK-F M T0500/HSK-F M T /HSK-F M T /HSK-F M T1000/HSK-F M8x T1200/HSK-F M10x T1400/HSK-F M10x T1600/HSK-F M12x T1800/HSK-F M12x T2000/HSK-F M16x T2500/HSK-F M16x1 LOG PROJECTIO T /HSK-F M T /HSK-F M T /HSK-F M T /HSK-F M T /HSK-F M T /HSK-F M8x T /HSK-F M10x T /HSK-F M10x T /HSK-F M12x T /HSK-F M12x T /HSK-F M16x1 EXTRA LOG PROJECTIO T /HSK-F M T /HSK-F M T /HSK-F M T /HSK-F M T /HSK-F M T /HSK-F M8x T /HSK-F M10x T /HSK-F M10x T /HSK-F M12x T /HSK-F M12x T /HSK-F M16x1 All holders can be run with internal coolant OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm 33 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

34 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH HSK-A80 ThermoGrip Standard 3μm U/min R.P.M. CHIP bar HSK-A80 Metric 4,5 + STADARD PROJECTIO Dimensions (mm) d 1 A I 2 d 2 d 3 I 1 g T0600/HSK-A M T0800/HSK-A M T1000/HSK-A M8x T1200/HSK-A M10x T1400/HSK-A M10x T1600/HSK-A M12x T1800/HSK-A M12x T2000/HSK-A M16x T2500/HSK-A M16x T3200/HSK-A M16x 1 All holders can be run with internal coolant Please Order Coolant Tube Catalog o. HSK80-18 separately OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm 34

35 HSK-A100 ThermoGrip Standard 3μm U/min R.P.M. CHIP bar 4,5 + THERMOGRIP MACHIES HSK-A100 Inch STADARD PROJECTIO Dimensions (inch) d 1 A d 2 d 3 I 1 g T /HSK-A M T /HSK-A M8X T /HSK-A M10X T /HSK-A M12X T /HSK-A M16X T /HSK-A M16X T /HSK-A M16X1 EXTRA LOG PROJECTIO T /HSK-A M T /HSK-A M8X T /HSK-A M10X T /HSK-A M12X T /HSK-A M16X T /HSK-A M16X1 All holders can be run with internal coolant Please Order Coolant Tube Catalog o. HSK separately OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm *on-stocked items Price on application 35 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

36 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH HSK-A100 ThermoGrip Standard 3μm U/min R.P.M. CHIP bar HSK-A100 Metric 4,5 + STADARD PROJECTIO Dimensions (mm) d 1 A d 2 d 3 I 1 g T /HSK-A M T /HSK-A M T /HSK-A M8x T /HSK-A M10x T /HSK-A M10x T /HSK-A M12x T /HSK-A M12x T /HSK-A M16x T /HSK-A M16x1 LOG PROJECTIO T /HSK-A M T /HSK-A M T /HSK-A M8x T /HSK-A M10x T /HSK-A M10x T /HSK-A M12x T /HSK-A M12x T /HSK-A M16x T /HSK-A M16x T /HSK-A M16x1 EXTRA LOG PROJECTIO T /HSK-A M T /HSK-A M T /HSK-A M8x T /HSK-A M10x T /HSK-A M10x T /HSK-A M12x T /HSK-A M12x T /HSK-A M16x T /HSK-A M16x T /HSK-A M16x1 All holders can be run with internal coolant Please Order Coolant Tube Catalog o. HSK separately OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm 36

37 CAT40 ThermoGrip Standard 3μm U/min R.P.M. bar 4,5 + THERMOGRIP MACHIES A l 1 CAT40 Inch STADARD PROJECTIO A Dimensions (inch) A d 1 d 2 d 3 d 1 A d 2 d 3 I 1 g T /CAT M T /CAT M T /CAT M T /CAT M8x T /CAT M10x T /CAT M12x T /CAT M16x T /CAT M16x T /CAT M16x1 LOG PROJECTIO T /CAT M T /CAT M T /CAT M T /CAT M8x T /CAT M10x T /CAT M12x T /CAT M16x T /CAT M16x T /CAT M16x1 EXTRA LOG PROJECTIO T /CAT M T /CAT M T /CAT M T /CAT M8x T /CAT M10x T /CAT M12x T /CAT M16x T /CAT M16x T /CAT M16x1 OTE: All Holders Have 5/8-11 UC Thread for Retention Knob & DI FORM B Flange Coolant Delivery Option Standard OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm 37 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

38 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH CAT40 Face Contact ThermoGrip Standard CAT40 Inch STADARD PROJECTIO 38 A A Dimensions (inch) l A d 1 d 2 d 3 d 1 A d 2 d 3 I 1 g T /FCV M T /FCV M8x T /FCV M10x T /FCV M12x T /FCV M16x T /FCV M16x1 OTE: All Holders Have 5/8-11 UC Thread for Retention Knob & DI FORM B Flange Coolant Delivery Option Standard OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm

39 CAT40 ThermoGrip Standard 3μm U/min R.P.M. bar 4,5 + THERMOGRIP MACHIES A l 1 CAT40 Metric STADARD PROJECTIO A Dimensions (mm) A d 1 d 2 d 3 d 1 A d 2 d 3 I 1 g T /CAT M T /CAT M T /CAT M T /CAT M T /CAT M T /CAT M8x T /CAT M10x T /CAT M10x T /CAT M12x T /CAT M12x T /CAT M16x T /CAT M16x T /CAT M16x1 LOG PROJECTIO T /CAT M T /CAT M T /CAT M8x T /CAT M10x T /CAT M10x T /CAT M12x T /CAT M12x T /CAT M16x T /CAT M16x T /CAT M16x1 EXTRA LOG PROJECTIO T /CAT M T /CAT M T /CAT M8x T /CAT M10x T /CAT M10x T /CAT M12x T /CAT M12x T /CAT M16x T /CAT M16x T /CAT M16x1 OTE: All Holders Have 5/8-11 UC Thread for Retention Knob & DI FORM B Flange Coolant Delivery Option Standard OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm 39 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

40 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH CAT50 ThermoGrip Standard 3μm U/min R.P.M. bar CAT50 Inch 4,5 + STADARD PROJECTIO Dimensions (inch) d 1 A d 2 d 3 I 1 g T /CAT M T /CAT M8x T /CAT M10x T /CAT M12x T /CAT M16x T /CAT M16x T /CAT M16x1 EXTRA LOG PROJECTIO T /CAT M T /CAT M8x T /CAT M10x T /CAT M12x T /CAT M16x T /CAT M16x T /CAT M16x1 OTE: All Holders Have 1-8 UC Thread for Retention Knob & DI FORM B Flange Coolant Delivery Option-Standard OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm 40 A A l A d 1 d 2 d 3

41 CAT50 ThermoGrip Standard 3μm U/min R.P.M. bar 4,5 + THERMOGRIP MACHIES A l 1 CAT50 Metric STADARD PROJECTIO Dimensions (mm) d 1 A d 2 d 3 I 1 g T /CAT M T /CAT M T /CAT M8x T /CAT M10x T /CAT M10x T /CAT M12x T /CAT M12x T /CAT M16x T /CAT M16x T /CAT M16x1 EXTRA LOG PROJECTIO T /CAT M T /CAT M T /CAT M8x T /CAT M10x T /CAT M10x T /CAT M12x T /CAT M12x T /CAT M16x T /CAT M16x T /CAT M16x1 OTE: All Holders Have 1-8 UC Thread for Retention Knob & DI FORM B Flange Coolant Delivery Option-Standard OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm A A d 1 d 2 d 3 41 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

42 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH BT30 ThermoGrip Standard 3μm U/min R.P.M. bar BT30 Metric 4,5 + STADARD PROJECTIO AD 42 g Dimensions (mm) A l 2 l 1 4,5 d 1 d 2 d 3 d 1 A I 2 d 2 d 3 I 1 g T /BT M T /BT M T /BT M T /BT M T /BT M T /BT M8x T /BT M10x T /BT M12x T /BT M16x1 ote: All holders have a 12mm x 1 thread for retention knob ote: All holders have DI Form B coolant delivery option as a standard feature. ote: Cutting tool shank tolerance must be h6 or better, h4 for all holders with ID bores smaller than 5mm.

43 BT40 ThermoGrip Standard A 3μm U/min R.P.M. bar 4,5 + THERMOGRIP MACHIES l 2 l 1 AD g BT40 Metric Dimensions (mm) 43 4,5 d 1 d 2 d 3 d 1 A I 2 d 2 d 3 I 1 g STADARD PROJECTIO T0300 / BT M T0400 / BT M T0500 / BT M T0600 / BT M T0800 / BT M T1000 / BT M8x T1200 / BT M10x T1400 / BT M10x T1600 / BT M12x T1800 / BT M12x T2000 / BT M16x T2500 / BT M16x T3200 / BT M16x1 LOG PROJECTIO T / BT M T / BT M T / BT M8x T / BT M10x T / BT M10x T / BT M12x T / BT M12x T / BT M16x T / BT M16x T / BT M16x1 EXTRA LOG PROJECTIO T / BT M T / BT M T / BT M8x T / BT M10x T / BT M10x T / BT M12x T / BT M12x T / BT M16x T / BT M16x1 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

44 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH Polygon Shank CAPTO Compatible ThermoGrip Standard U/min R.P.M. Polygon Shank CAPTO Compatible C6 Inch Dimensions (inch) d 1 A I 2 d 2 d 3 I 1 g T /C M T /C M8x T /C M10x T /C M12x T /C M16x T /C M16x T /C M16x1 For carbide and HSS tools All clamping chucks are suitable for central coolant Delivery including backup screw Shank tolerance 3; 4 = h 4 / 5 = h 5 / 6 = h 6 44

45 Polygon Shank CAPTO Compatible ThermoGrip Standard U/min R.P.M. THERMOGRIP MACHIES Polygon Shank CAPTO Compatible C6 Metric Dimensions (inch) d 1 A I 2 d 2 d 3 I 1 g T /C M T /C M T /C M8 x T /C M10 x T /C M10 x T /C M12 x T /C M12 x T /C M16 x T /C M16 x T /C M16 x1 45 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

46 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH SLIM DESIG THERMOGRIP HOLDERS DESIGED FOR DEEP CAVITIES AD DIFFICULT COTOURS Slim Design Tool Holders utilize our ThermoGrip technology and were developed specifically for the die and mold industry. Today but they also fit aerospace and medical applications as well. Like all BILZ tools, they maintain precision and productivity even at extended lengths over a full range of sizes. 46 " long V I E W T H E W E B S I T E

47 TSF THERMOGRIP SLIMLIE THERMOGRIP MACHIES 3 incline for overcoming deep cavities in the mold and die industry Indication of the TSF geometry by 2 grooves Shanks with a length of 200 mm and 250 mm both in h6 quality. Special lengths can be resolved quickly Shanks for modular build up to access deep and restricting cavities Optimum combination of smallest possible interference contour, high radial rigidity and high torques on-corroding coating for mold and die chucks TSF as well as all shrink holders HSK-E and HSK-F Optimum combination of smallest possible interference contour, high radial rigidity and high torques Introducing the new shrink chuck TSF ThermoGrip the slim version is specially developed for the mold and die industry. This chuck type is used for induction shrinking of carbide tools with shank tolerance h6. Due to the slim shape of this new chuck, interfering edges are a thing of the past. The outside geometry of the new shrink chuck TSF is designed with a 3 slope, compatible to dies and molds. The chucks have a concentricity < mm and are fine balanced at < 1 gmm/kg. Specifically for these slim chucks all new ThermoGrip shrinking units are programmed with the parameters of heating time and generator output for the shrinking of all possible shank diameters. The previous shrinking units can be upgraded with these parameters. As a result, these thin-walled chucks can be shrunk with the highest reliability and without the risk of overheating. Due to the broad product range, chucks with different lengths are available for all applications on all standard spindles. 47 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

48 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH HSK-E32 ThermoGrip SlimLine 3μm U/min R.P.M. HSK-E32 SlimLine Inch LOG PROJECTIO Dimensions (inch) d 1 A l 2 d 2 d 3 I 1 g TSF /HSK-E M TSF /HSK-E M5 Only for HM and solid carbide tools All clamping chucks are suitable for central coolant Delivery including backup screw Shank tolerance 3; 4 = h 4 / 5 = h 5 / 6 = h 6 HSK-E32 SlimLine Metric bar 3 STADARD PROJECTIO Dimensions (mm) d 1 A l 2 d 2 d 3 I 1 g TSF /HSK-E M TSF /HSK-E M TSF /HSK-E M TSF /HSK-E M TSF /HSK-E M8x1 LOG PROJECTIO coated TSF /HSK-E M TSF /HSK-E M TSF /HSK-E M TSF /HSK-E M TSF /HSK-E M8x1 Only for HM and solid carbide tools All clamping chucks are suitable for central coolant Delivery including backup screw Shank tolerance 3; 4 = h 4 / 5 = h 5 / 6 = h 6 48

49 HSK-E40 ThermoGrip SlimLine 3μm U/min R.P.M. bar 3 coated + THERMOGRIP MACHIES A l 2 HSK-E50 SlimLine Metric SHORT PROJECTIO Dimensions (mm) d 1 A l 2 d 2 d 3 I 1 g TSF /HSK-E M TSF /HSK-E M TSF /HSK-E M8x TSF /HSK-E M10x1 STADARD PROJECTIO TSF /HSK-E M TSF /HSK-E M TSF /HSK-E M TSF /HSK-E M TSF /HSK-E M8x TSF /HSK-E M10x1 LOG PROJECTIO TSF /HSK-E M TSF /HSK-E M TSF /HSK-E M TSF /HSK-E M TSF /HSK-E M8x TSF /HSK-E M10x1 EXTRALOG PROJECTIO TSF /HSK-E M TSF /HSK-E M TSF /HSK-E M8x TSF /HSK-E M10x1 Only for HM and solid carbide tools All clamping chucks are suitable for central coolant Delivery including backup screw Shank tolerance 3; 4 = h 4 / 5 = h 5 / 6 = h 6 g 3 l 1 d 1 d 2 d 3 49 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

50 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH HSK-A63 ThermoGrip SlimLine 3μm U/min R.P.M. CHIP bar 3 HSK-A63 SlimLine Metric STADARD PROJECTIO coated + Dimensions (mm) d 1 L A d 2 d 3 I 1 g TSF /HSK-A M TSF /HSK-A M TSF /HSK-A M TSF /HSK-A M TSF /HSK-A M8x TSF /HSK-A M10x TSF /HSK-A M12x1 LOG PROJECTIO TSF /HSK-A M TSF /HSK-A M TSF /HSK-A M TSF /HSK-A M TSF /HSK-A M8x TSF /HSK-A M10x TSF /HSK-A M12x1 EXTRA LOG PROJECTIO TSF /HSK-A M TSF /HSK-A M TSF /HSK-A M TSF /HSK-A M TSF /HSK-A M8x TSF /HSK-A M10x TSF /HSK-A M12x1 Only for HMand solid carbide tools All clamping chucks are suitable for central coolant Please Order Coolant Tube Catalog o. HSK63-18 separately Delivery including backup screw Shank tolerance 3; 4 = h 4 / 5 = h 5 / 6 = h 6 Including data carrier bore 50 A 3 l 2 l 1 g d 1 d 2 d 3

51 HSK-F63 ThermoGrip SlimLine U/min R.P.M. 3μm bar 4,5 THERMOGRIP MACHIES A l 2 l 1 HSK-F63 SlimLine Inch STADARD PROJECTIO Dimensions (inch) d 1 A l 2 d 2 d 3 l 1 g TSF /HSK-F M TSF /HSK-F M TSF /HSK-F M TSF /HSK-F M8X TSF /HSK-F M10X TSF /HSK-F M12X1 All holders can be run with internal coolant OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm g 4,5 d 1 d 2 d 3 51 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

52 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH TSFV Shrink Extensions ThermoGrip SlimLine 3μm U/min R.P.M. bar 3 TSFV SlimLine Inch + STADARD PROJECTIO Dimensions (inch) d 1 A D L l 1 d 2 d 3 g TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M8x1 EXTRA LOG PROJECTIO TSFV / M TSFV / M TSFV / M TSFV / M8x TSFV / M10x TSFV / M10x1 All holders can be run with internal coolant OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm d 52 L A l 1 3 d 1 d 2 d 3

53 TSFV Shrink Extensions ThermoGrip SlimLine 3μm U/min R.P.M. bar 3 + THERMOGRIP MACHIES L TSFV SlimLine Metric STADARD PROJECTIO Dimensions (mm) d 1 A D L l 1 d 2 d 3 g TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M8x TSFV / M10x1 EXTRA LOG PROJECTIO TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M TSFV / M8x TSFV / M10x TSFV / M12x1 All holders can be run with internal coolant OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm d A l 1 3 d 1 d 2 d 3 53 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

54 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH VIDAT THERMOGRIP HOLDERS ThermoGrip VIDAT: VIbrations DAmping Technology from BILZ Vibrations caused during the first extension deflection are effectively absorbed by integrated dampers. VIDAT extensions achieve damping rates of at least 4dB in comparison to normal extensions. The very rigid nature of the shrinking process means that long, slim extensions in particular have a tendency to chatter and vibrate. VIDAT extensions reduce this effect, thus considerably increasing the area of application. V I E W T H E W E B S I T E 54

55 Slim Shrink Chuck Extensions VIDAT 3µm U/min R.P.M. THERMOGRIP MACHIES VIDAT Inch Ident o. VIDAT Metric Ident o. D 1 A D L D D 3 L 1 TLE /1905 0,125 6,220 0,750 8,27 0,125 0,780 1,417 0,197 TLE /1905 0,187 6,220 0,750 8,27 0,187 0,780 1,417 0,197 Dimensions (mm) D 1 A D L D D 3 L TLE / , TLE / , TLE / , TLE / , TLE / , TLE / , TLE / , TLE / , TLE / , TLE / , TLE / , TLE / , TLE / , Internal coolant supply up to max. 80 bar Dimensions (inch) TLE /1905 0,250 6,220 0,750 8,27 0,250 0,780 1,654 0,197 TLE /1905 0,375 6,220 0,750 8,27 0,375 0,780 1,850 0,197 TLE /1905 0,500 9,528 0,750 8,27 0,500 0,976 1,654 0,197 TLE /2540 0,250 9,528 1,000 11,80 0,250 0,976 1,850 0,197 TLE /2540 0,375 9,528 1,000 11,80 0,375 0,976 1,850 0,197 TLE /2540 0,500 9,528 1,000 11,80 0,500 0,976 1,969 0,197 TLE /2540 0,625 9,370 1,000 11,80 0,625 1,252 1,850 0,197 TLE /3175 0,375 9,370 1,250 11,80 0,375 1,252 1,850 0,197 TLE /3175 0,500 9,370 1,250 11,80 0,500 1,252 1,969 0,197 TLE /3175 0,625 9,370 1,250 11,80 0,625 1,252 1,969 0,197 TLE /3175 0,750 9,370 1,250 11,80 0,750 1,252 2,047 0,197 Internal coolant supply up to max. 80 bar 55 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

56 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH HEAVY DUTY THERMOGRIP HOLDERS V I E W T H E W E B S I T E 56

57 THD THERMOGRIP HEAVY DUTY THERMOGRIP MACHIES Up to 50 % more overlap Suited for *HPC cutting * High Performance Cutting for increased gripping strength. increase gripping strength slippage or pullout for high cutting forces Due to the short and rigid design highest retention forces and torque transmission are guaranteed permanently. THD VS T STYLE High radial rigidity for best form stability at highest Metal removal rate. thickness for everyday applications clearances and smaller cavities for all normal/everyday applications 57 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

58 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH THD CAT40 ThermoGrip Heavy Duty 3μm THD HSK-A100 ThermoGrip Heavy Duty 3μm U/min R.P.M U/min R.P.M. bar CHIP 4,5 bar + THD CAT40 Heavy Duty Inch STADARD PROJECTIO 4,5 + THD HSK-A100 Heavy Duty Inch Dimensions (inch) d 1 A l 2 d 2 d 3 l 1 g STADARD PROJECTIO THD /HSK-A M12x THD /HSK-A M16x THD /HSK-A M16x THD /HSK-A M16x1 All holders can be run with internal coolant Please Order Coolant Tube Catalog o. HSK separately OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm THD HSK-A100 Heavy Duty Metric Dimensions (inch) d 1 A l 2 d 2 d 3 l 1 g THD /CAT M12x THD /CAT M16x1 All holders can be run with internal coolant OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm Dimensions (mm) d 1 A l 2 d 2 d 3 l 1 g STADARD PROJECTIO THD /HSK-A M12x THD /HSK-A M16x THD /HSK-A M16x THD /HSK-A M16x1 All holders can be run with internal coolant Please Order Coolant Tube Catalog o. HSK separately OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm AD 58 g g A A l 2 l 1 l 2 l 1 4,5 4,5 d 1 d 2 d 3 d 1 d 2 d 3

59 THD HSK-A125 ThermoGrip Heavy Duty 3μm U/min R.P.M. CHIP bar 4,5 + THERMOGRIP MACHIES A l 2 THD HSK-A125 Heavy Duty Inch STADARD PROJECTIO Dimensions (inch) d 1 A l 2 d 2 d 3 l 1 g THD /HSK-A M12x THD /HSK-A M16x THD /HSK-A M16x THD /HSK-A M16x1 All holders can be run with internal coolant Please Order Coolant Tube Catalog o. HSK separately OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm THD HSK-A125 Heavy Duty Metric STADARD PROJECTIO Dimensions (mm) d 1 A l 2 d 2 d 3 l 1 g THD /HSK-A M12x THD /HSK-A M16x THD /HSK-A M16x THD /HSK-A M16x1 All holders can be run with internal coolant Please Order Coolant Tube Catalog o. HSK separately OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm g l 1 4,5 d 1 d 2 d 3 59 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

60 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH COLLETS TO DI 6499 A PERFECT FIT With the development of the patented TER shrink collet, we have been able to revolutionise the use of collets and collet chucks in the production process. USIG TER MEAS PROFITIG FROM THE ADVATAGES OF COLLET SHRIKIG: V I E W T H E W E B S I T E 60

61 TER THERMOGRIP COLLETS THERMOGRIP MACHIES Using high efficiency to reduce production costs TER to DI 6499 makes it possible! Increase productivity in a short period of time High-speed machining Machine longer due to less wear Increase of tool life for cutting tools up to 300% > 10 μm < 3 μm Highest possible run-out and repeatability accuracy. When shrunk in, cutting tool and shrink fit collet form a unit (monoblock) as measured from the face of the collet at 3 x D (diameter of tool shank). Result: A very high transmittable torque, best possible run-out properties and highest possible stability High quality machining for top results High precision and process-secure Excellent run-out properties (< 3 μm) High repeatability due to precise clamping Improve manufacturing without changing production processes o need to retool... collet chucks can still be used Increase of tool life for cutting tools up to 300 % Due to the precise clamping of the tool with the TER shrink collets, all cutters enter the workpiece simultaneously, avoiding knocking of the cutting edge. Result: Better surface finishes & improved accuracy 61 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

62 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH TER ThermoGrip Collets 3μm bar L d D TER Inch TER Metric Dimensions (inch) Dimensions (mm) d D L d D L TER11 TER TER0318/ TER0300/ TER0476/ TER0400/ TER0635/ TER0600/ TER TER0318/ TER TER0300/ TER0397/ TER0400/ TER0476/ TER0600/ TER0635/ TER0800/ TER0794/ TER TER0953/ TER0500/ TER TER0600/ TER0318/ TER0800/ TER0397/ TER1000/ TER0476/ TER TER0635/ TER0300/ TER0794/ TER0400/ TER0953/ TER0600/ TER1270/ TER0800/ TER TER1000/ TER0318/ TER1200/ TER0476/ TER1400/ TER0635/ TER1600/ TER0953/ TER TER0794/ TER0600/ TER1111/ TER0800/ TER1270/ TER1000/ TER1588/ TER1200/ TER TER1400/ TER0635/ TER1500/ TER0953/ TER1600/ TER1270/ TER1800/ TER1588/ TER2000/ TER1905/

63 TER Accessories ThermoGrip Collets THERMOGRIP MACHIES Basic Adaptor TER with Length Adjustment T3-WWK/TER T3-W/TER Adaptors for Shrink Fit Collets TER Pole Disc for Shrink Fit Collets TER Variable, mechanical length adjustment, precise, adjustable to the required tool length. For all clamping sizes with suitable shrink adaptor. For water cooled shrink units ISG... TWK and ISG... WK only the basic adaptor T -WWK/TER is needed. An additional reduction in combination with the basic holder T -WWK/TER is required for the table shrink machines ISG 1000 and ISG... TLK. ISG1000 ISG...TLK ISG...TWK ISG... WK T3-WWK/TER T3-WWK/TER T3-W/TER For optimal shielding of the magnetic field between coil and tool shank. Clamping- Ø TER size For ISG2400 Series For safe holding of the TER shrink fit collet. Suitable for basic adaptor T -WWK/TER TER TER TER TER TER32-2 For ISG3400 Series 3 6 ER ISGS2201 TER11/ ISGS3201-TER ER ISGS2201 TER16/ ISGS3201 TER16/1 6 8 ER ISGS2201 TER16/ ISGS3201 TER16/ ER ISGS2201 TER20/ ISGS3201 TER20/1 3 4 ER ISGS2201 TER25/ ISGS3201 TER25/1 6 8 ER ISGS2201 TER25/ ISGS3201 TER25/ ER ISGS2201 TER25/ ISGS3201 TER25/ ER ISGS2201 TER32/ ISGS3201 TER32/ ER ISGS2201 TER32/ ISGS3201 TER32/2 63 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

64 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH COROA JET THERMOGRIP HOLDERS V I E W T H E W E B S I T E THERMOGRIP HOLDERS 64

65 CAT40 ThermoGrip Corona Jet 3μm U/min R.P.M. bar 4,5 + THERMOGRIP MACHIES A l 1 CAT40 Inch A Dimensions (inch) A d 1 d 2 d 3 d 1 A d 2 d 3 I 1 g T C2/CAT M T C2/CAT M8x T C2/CAT M10x T C2/CAT M12x T C2/CAT M16x1 OTE: All Holders Have 5/8-11 UC Thread for Retention Knob & DI FORM B Flange Coolant Delivery Option Standard OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm CAT50 Inch CAT50 ThermoGrip Corona Jet Dimensions (inch) 3μm U/min R.P.M. d 1 A d 2 d 3 I 1 g T C2/CAT M8x T C2/CAT M10x T C2/CAT M12x T C2/CAT M16x1 OTE: All Holders Have 1-8 UC Thread for Retention Knob & DI FORM B Flange Coolant Delivery Option-Standard OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm A A l bar A d 1 d 2 d 3 4, TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

66 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH HSK-F63 ThermoGrip Corona Jet 3μm U/min R.P.M. bar HSK-F63 Metric 4,5 + STADARD PROJECTIO 66 A g l 2 l 1 4,5 Dimensions (mm) d 1 d 2 d 3 d 1 A I 2 d 2 d 3 I 1 g T C2/HSK-A M T C2/HSK-A M T C2/HSK-A M8x T C2/HSK-A M10x T C2/HSK-A M10x T C2/HSK-A M12x T C2/HSK-A M12x T C2/HSK-A M16x1 LOG PROJECTIO T C2/HSK-A M T C2/HSK-A M T C2/HSK-A M8x T C2/HSK-A M10x T C2/HSK-A M10x T C2/HSK-A M12x T C2/HSK-A M12x T C2/HSK-A M16x1 EXTRA LOG PROJECTIO T C2/HSK-A M T C2/HSK-A M T C2/HSK-A M8x T C2/HSK-A M10x T C2/HSK-A M10x T C2/HSK-A M12x T C2/HSK-A M12x T C2/HSK-A M16x1 All holders can be run with internal coolant OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm

67 HSK-A63 ThermoGrip Corona Jet 3μm U/min R.P.M. CHIP bar 4,5 + THERMOGRIP MACHIES HSK-A63 Inch Dimensions (inch) d 1 A d 2 d 3 I 1 g T C2/HSK-A M T C2/HSK-A M8x T C2/HSK-A M10x T C2/HSK-A M12x T C2/HSK-A M16x1 All holders can be run with internal coolant Please Order Coolant Tube Catalog o. HSK63-18 separately OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm HSK-A100 Metric HSK-A100 ThermoGrip Corona Jet Dimensions (mm) 3μm U/min R.P.M. d 1 A d 2 d 3 I 1 g T C2/HSK-A M T C2/HSK-A M T C2/HSK-A M8x T C2/HSK-A M10x1 All holders can be run with internal coolant Please Order Coolant Tube Catalog o. HSK separately OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm CHIP bar 4, TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

68 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH JET SLEEVE TM COOLAT SYSTEM The JetSleeve shrink-fit holder are available in two versions: Slim Version JetSleeve holder without aluminium sleeve corresponds to the slim geometry TSF TJSV Straight Shank Inch o cutting edge breakage due to over-milling chips Pressure chamber with aluminium sleeve Air, emulsion and oil-air mixtures are supplied with a high pressure to the cutting edge Reinforced version JetSleeve holder without aluminium sleeve corresponds to the standard geometry T... Dimensions (inch) d 1 d 2 d 3 L A g TJSV / M TJSV / M TJSV M8x TJSV / M10x TJSV / M12x1 All holders can be run with internal coolant OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm 68 L A l 14,5 d 1 d 2 d 3

69 ThermoGrip Slim JetSleeve A THERMOGRIP MACHIES l 2 l 1 3 TJS HSK-A63 Standard JetSleeve Inch Dimensions (inch) d 1 d 2 d 3 l 1 A g TJS0953/HSK-A M8x TJS1270/HSK-A M10x TJS1905/HSK-A M16x1 50 TJSS HSK-A63 Slim JetSleeve Inch Dimensions (inch) d 1 d 2 d 3 l 1 A g TJSS0318/HSK-A M TJSS0635/HSK-A M TJSS0953/HSK-A M8x1 30 RIng Wrench RIng Wrench TJSS1270/HSK-A M10x1 30 All holders can be run with internal coolant Please Order Coolant Tube Catalog o. HSK63-18 separately TJS CAT50 Standard JetSleeve Inch TJSS CAT40 Slim JetSleeve Inch Dimensions (inch) Dimensions (inch) g d 1 d 2 d 3 d 1 d 2 d 3 l 1 A g TJS /CAT M8x TJS /CAT M10x TJS /CAT M16x1 50 d 1 d 2 d 3 l 1 A g TJSS0318/CAT M TJSS0635/CAT M TJSS0953/CAT M8x TJSS1270/CAT M10x1 30 TJSS CAT50 Slim JetSleeve Inch Dimensions (inch) d 1 d 2 d 3 l 1 A g TJSS /CAT M TJSS /CAT M8x1 30 All holders can be run with internal coolant OTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm A l 2 g l 1 4,5 d 1 d 2 d 3 RIng Wrench RIng Wrench RIng Wrench 69 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

70 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH MQL MIIMUM QUATITY LUBRICAT TECHOLOGY IMPROVED COOLAT DELIVERY REDUCES COSTS Minimum Quantity Lubricant (MQL) technology represents a significant improvement in the delivery of coolant during machining. Applications which once required 1,000 s of gallons of coolant in circulation can now be done with just a few ounces of lubricant per hour for each spindle. You ll spend far less on coolant while also improving work environment and safety. V I E W T H E W E B S I T E 70

71 MQL MIIMUM QUATITY LUBRICAT TECHOLOGY THERMOGRIP MACHIES 1 1-channel 2 system licence of Horkos Corp. 2-channel system T ThermoGrip type with Ø D Std A-length standard length (DI69090) MQ1 Minimal quantity lubrication MQL-1-channel system 10 mm length adjustment Coolant tube Length L presetting screw T ThermoGrip type with Ø D Std A-length standard length (DI69090) MQ1 Minimal quantity lubrication MQL-2-channel system (Bielomatik) 10 mm length adjustment 71 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

72 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH HARDWARE 72

73 Adjusting Screws ThermoGrip Hardware THERMOGRIP MACHIES T Adjusting Screws for bore size (mm) Shrink depth Thread Screw dimension Adjustment SW B M6 M6x B M6 M6x B M6 M6x T M5x M5 M5x T M6x M6 M6x T M8x1x M8x1 M8x T M8x1x M8x1 M8x T M10x1x M10x1 M10x T M10x1x M10x1 M10x T M12x1x M12x1 M12x T M12x1x M12x1 M12x T M12x1x M12x1 M12x T M16x1x M16x1 M16x T M16x1x M16x1 M16x T M16X1x M16x1 M16x T M16X1x M16x1 M16x T M16X1x M16x1 M16x TSF Adjusting Screws for bore size (mm) Shrink depth Thread Screw dimension Adjustment SW B M6 M6x B M6 M6x B M6 M6x T M5x M5 M5x T M6x M6 M6x T M8x1x M8x1 M8x T M10x1x M10x1 M10x T M10x1x M10x1 M10x T M12x1x M12x 1 M12x T M12x1x M12x1 M12x T M16x1x M16x 1 M16x T M16x1x M16x1 M16x THD Adjusting Screws for bore size (mm) Shrink depth Thread Screw dimension Adjustment SW T M12x1x M12x1 M12x T M16x1x M16x1 M16x T M16x1x M16x1 M16x T M16x1x M16x1 M16x TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

74 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH Assembly Instructions Coolant Transfer Set Assembly Instructions Coolant Transfer Set O-ring (to be greased) Clamping nut Coolant tube Coolant transfer set 1. The HSK shank must be clean and free from swarf and damage 2. Grease the O-rings before assembly. Installation Wrench for Coolant Pipe Size Socket spanner with T handle 3. Completely insert the coolant transfer set ( coolant tube, clamping nut and 2 O-rings ) centrically into the HSK. 4. Screw in the coolant transfer set / unit. 5. Check the coolant tube for radial movement. Coolant Pipe Size Ident o. HSK 25 UE4 HSK HSK 32 UE4 HSK HSK 40 UE4 HSK HSK 50 UE4 HSK HSK 63 UE4 HSK HSK 80 UE4 HSK HSK 100 UE4 HSK HSK 125 UE4 HSK For coolant transfer for HSK tools incl. round gasket DI 3770 and union nut. 74 D [mm] L [mm] Max. Torque [ m ] Ident o. HSK 32 6, HSK 32 8, HSK 40 10, HSK 50 14, HSK 63 16, HSK 80 18, HSK ,

75 TECHICAL THERMOGRIP MACHIES BILZ QUALITY FEATURES MADE I GERMAY: All tool holders are manufactured in a temperature controlled environment in Ostfildern-ellingen and in the factory in Horb-Betra which is near the black forest. MATERIAL: We use high-tensile heat-treated steel, heat resistant steel or special purpose steel with minimally tolerated alloy parts. Tensile strength in the core > 900 /mm2. HARDEIG: The hardening process and the hardening depth are harmonised with the corresponding chuck type and size, so that even thin-walled HSK-tapers do not full-harden. The risk of breaking or cracking can be virtually eliminated. DESIG: Tool surface is eco-friendly blasted with chilled iron and protected against corrosion. Hollow taper shanks are ground with precision Ra 0.2. Holder sides are ground with precision Ra 0.4. Shrink chucks HSK-E and HSK-F as well as mold makers shrink chucks TSF are non-corrosion coated. 75 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

76 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH Tool Shanks HSK DI Technical Information Shape A D 1 D 2 L 1 Shape B 76 D 1 D 2 Hollow-shank taper for automatic tool changing with gripping and locating groove. Manual operation is possible through the access hole in the taper. Torque is transmitted both positively and non-positively. Shape C D 1 D 2 L 1 Shape D D 1 D 2 Hollow-shank taper for manual tool changing. Operation is possible through the access hole in the taper. Torque is transmitted both positively and non-positively. Shape E D 1 D 2 L 1 Shape F D 1 D 2 Hollow-shank taper for automatic tool changing (manual operation through access hole in taper not possible). Torque is transmitted non-positively. HSK Shape A, C, E ominal Size D 1 (mm) D 2 (mm) L 1 (mm) HSK Shape B, D, F L 1 L 1 L 1 ominal Size D 1 (mm) D 2 (mm) L 1 (mm)

77 Balancing Technical Information THERMOGRIP MACHIES Hollow Shank Taper Balancing: All Bilz HSK tool holders are design prebalanced and fine-balanced to the best possible and reproducible balancing quality after grinding. HSK-A HSK-C HSK-E HSK-F < 1.6 gmm/kg < 1.6 gmm/kg < 1.0 gmm/kg < 1.0 gmm/kg Tool Holders Taper ISO Balancing quality: All Bilz ISO tool holders are design prebalanced and fine-balanced to the highest possible reproducible balancing quality < 1.6 gmm/kg after grinding. CAT 40 CAT 50 BT 30 BT 40 < 1.6 gmm/kg < 1.6 gmm/kg < 1.6 gmm/kg < 1.6 gmm/kg Zul. Restwucht / Wuchtkörpermasse Acceptable unbalance / mass of the balancing body in g mm/kg , , , ,15 2,5 2 1,6 1,25 1 0,8 0,63 0,5 0,4 0,315 0,25 0,2 0,16 0,125 0,1 0,08 0,063 0,05 0,04 Maximale Betriebsdrehzahl in U/min Maximum operating speed in rpm G 16 G 6,3 G 2,5 G 1 G 0, Maximale Betriebsdrehzahl in U/s Maximum operating speed in rps 77 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

78 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH Balancing Technical Information Spindle Spindle mass = 15 kg, Balancing quality = G 0.4 Spindle G 1 G 2.5 G 6.3 G 16 Tool holder m = 1.1 kg G 1 G 2.5 G 6.3 G 16 G 1 G 2.5 G 6.3 G 16 G 1 G 2.5 G 6.3 G 16 G 1 G 2.5 G 6.3 G 16 G 1.01 G 0.45 G 0.47 G 0.52 G 0.65 G 0.55 G 0.57 G 0.62 G 0.75 G 0.81 G 0.83 G 0.88 Tool m = 0.21 kg G 1.48 G 1.50 G 1.55 G 1.68 Total balancing quality n = 30,000 min -1 78

79 Outside Diameter (O.D.) Manufacturing Tolerances Technical Information THERMOGRIP MACHIES diameter range tolerances dimensions in (mm) h4 h5 h6 h7 examples from to above to above to above to above to above to above to for our 3mm ThermoGrip holder for our 5mm ThermoGrip holder for our 1/4" ThermoGrip holder for our 3/4" ThermoGrip holder 79 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

80 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH Tool Clamping Options and Values Technical Information CHARACTERISTIC ED MILL HOLDER DA COLLET CHUCKS SC COLLET CHUCKS ER COLLET CHUCKS Toolholder precision is based on run out or TIR from centerline on rotation axis at the shank and cutting tool tip/edge PRECISIO Lowest precision due to bore tolerances, diametrical clearance and side lock screw forces. Lower precision due to design and gripping accuracy. Single angle design lends itself to high gripping strength and accuracy. Highest single angle collet accuracy and solid carbide tool shank grip. VERSATILITY Expanse of use is based on the capability to clamp multiple tool shank diameters and styles One size per tool limited to same size tool shank. The DA (double angle) collet system has three collet size ranges accommodating shank sizes to 3/4" maximum diameter. SC (PG or TG) single angle collet systems have three series sizes accommodating tool shank sizes to a maximum of 1.500" diameter tool shank. ER collet system is based on metric nominal sizes and has a tool angle different than the SC collet system. ER collets are available in six different sizes and can accommodate tool shanks to a maximum of 1.181" diameter shank. TOOL CLAMPIG RIGIDITY Minimal rigidity due to set screw design clamp cutting tool shank off center. Median tool rigidity due to limit tool shank clamping force of DA collet design. Best collet grip strength due to design. 3 to 1 torque value on tool shank. How rigid is the cutting tool shank secured in the body of the holder under cutting tool loads and RPM changes. Good collet grip strength due to design. 2 to 1 torque value on tool shank. EASE OF USE Ease of use is based on the simplicity of the clamping system to be assembled and disassembled with the cutting tools. 1 or 2 set screws required to secure tool shank in tool holder. May assemble tool, collet and collet nut in any sequence. Requires collet to be inserted in collet nut before tool shank can be inserted into collet and then into tool holder body. Requires collet to be inserted in collet nut before tool shank can be inserted into collet and then into tool holder body. RELIABILITY How reliable is the clamping system to maintain the required optimal precision for the assembled system. End mill holders require minimal maintenance other than ID bore integrity. Regular cleaning of collet surface and collet body surfaces. Care of collets is most critical. Regular cleaning of collet surface and collet body sur s. Care of collets is most critical. Regular cleaning of collet surface and collet body surfaces. Care of collets is most critical. HIGH RPM/ TOOL BALACE End mill holders by design are unbalanced and unstable at high RPM. Lack of collet precision design and collet nut design makes DA system weak at high RPM. Concentric collet and collet body design allow for moderate RPM use but collet nut design limits high RPM usage. As machining RPM increase, tool balance is important. Value based on ability to maintain tool balance at high RPM. Concentric collet and collet body design allow for moderate RPM use but collet nut design limits high RPM usage. ECOOMY/COST Cost or purchased Lowest cost tool Lowest cost collet value of the tool holder system. system due to lower clamping system. precision system. Value of the productivity and tool performance gained from the assembled system. Median price tool holding system but must secure collet as well TG/PG collets price similar to ER collets. Median price tool holding system but must secure collet as well TG/PG collets price similar to ER collets. VALUE While the most economical purchase, this tool style can be the most costly due to it s low TIR and limited applications of tool sizes and RPM capabilities. While this was the original collet chuck system it is limited in its accuracy and rigidity. It is great for narrow clearances and drilling applications. This product was the 2nd generation of collet systems and is widely used today. Its gripping strength is the highest of SC or ER collet systems. One issue still remains and that is the shank engagement required for carbide shank tools. The most flexible and accurate of the collet systems that are considered industry standard today. Good tool shank gripping strength and high accuracy with regards to TIR. 80

81 Tool Clamping Options and Values Technical Information THERMOGRIP MACHIES HP COLLET CHUCKS MILLIG CHUCKS HYDRAULICS CHUCKS SHRIK FIT CHARACTERISTIC PRECISIO Highest single angle collet accuracy with close tolerance collet ID sizes for TIR improvement Precision achieved is based on collet accuracy and torque value of assembled system High TIR accuracy due system design and manufacturing tolerances to rotational centerline Highest TIR accuracy of all clamping systems. Toolholder precision is based on run out or TIR from centerline on rotation axis at the shank and cutting tool tip/edge VERSATILITY Same as ER collet system but with highest TIR accuracy through a controlled manufacturing process. Reduction collet system designed to operate in conjunction with the roller bearing clamping system design in the collet nut Single size ID per tool clamping system. Accommodates a single shank size Single size ID that accommodates a single size tool shank requiring H6 or H7 shank tolerance Expanse of use is based on the capability to clamp multiple tool shank diameters and styles TOOL CLAMPIG Good collet grip strength due to design. 2 to 1 torque value on tool shank. Collet collapse restriction limits rigidity Strongest gripping collet system. Gripping strength is nearest thermal clamping strength Good clamping rigidity for Z axis use only. Radial loads can damage internal hydraulic sleeve design. RIGIDITY How rigid is the cutting tool shank secured in the body of the holder under cutting tool loads and RPM changes EASE OF USE Requires collet to be inserted in collet nut before tool shank can be inserted into collet and then into tool holder body. HP ER collets have limited collet collapse range. Reduction collet system. Tool insertion is completed and then pressure clamp screw is adjusted to increase hydraulic camp forces surrounding the sleeve holding the tool shank. Requires shrink fit machine to heat the tool clamping bore allowing tool shank insertion. Ease of use is based on the simplicity of the clamping system to be assembled and disassembled with the cutting tools RELIABILITY Regular cleaning of collet surface and collet body surfaces. Care of collets is most critical. Regular cleaning of collet surface and collet body surfaces. Care of collets is most critical. Regular cleaning of bore required. Only solid and cylindrical shanks with no voids can be used in this system. o mechanical parts to wear out or be maintained. How reliable is the clamping system to maintain the required optimal precision for the assembled system HIGH RPM/ Concentric collet and collet body design allow for moderate RPM use but collet nut design limits high RPM usage. Median price tool holding system but must secure collet. HP (PG/TG HP or ER HP) are higher cost than standard collets. Concentric collet and collet body design allow for moderate RPM use but collet nut design limits high RPM usage. Body design and fluid clamping system limits high RPM usage. o mechanical parts and designed for balance stability at high RPM. TOOL BALACE As machining RPM increase, tool balance is important. Value based on ability to maintain tool balance at high RPM ECOOMY/COST Cost or purchased Higher cost of holder Most expensive tool value of the tool due to design and clamping system. clamping system. clamping system. Median price of tool holder but shrink fit machine needs to be purchased to support the system VALUE Same as the ER collet system but with higher TIR accuracy. Much more costly collets that standard ER style collets. Great tool shank gripping strength and excellent TIR accuracy. Excellent value for large shank tools and high radial tool loads when using heavy feed rates. Large nose limits clearances in pockets. Highest accuracy for Z axis drilling. Expensive tool that usually needs replacement every 3-5 years. Limited uses for end milling as radial lows must be light to reduce risk of damaging holder bore. After investment is made, this system offers all the productivity benefits for milling, drilling, and reaming. Most rigid, highest TIR accuracy, and best tool gripping strength of all clamping systems. Best overall value when considering tooling cost with productivity and part accuracy achievements. Value of the productivity and tool performance gained from the assembled system. 81 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

82 THERMOGRIP MACHIES T TSF VIDAT THD TER COROA TJS MQL HARDWARE TECH Bilz ThermoGrip Technology Bilz ThermoGrip technology began in 1998 with the introduction of our first induction coil shrink fit product. Since this date, Bilz has been a market-leader in shrink fit technology innovation and development under the brand name ThermoGrip. Bilz is committed to continuous improvement and development of the shrink fit technology utilizing the induction coil technology for tool clamping. As Bilz continues into the 21st Century, we are committed to further development and improvement of the ThermoGrip shrink fit technology as we strive to make the system more efficient, higher quality, and more energy efficient. ThermoGrip technology has proven it is the right tool clamping system for every cutting tool application where maximum productivity, highest part finish, and lower manufacturing cost are your goals. With the Bilz ThermoGrip system, it is all about the centerline on the tool unit tool clamping and cutting tool assembly, in other words optimization of cutting parameters through the accurate cutting edge flight path. KEYS BEEFITS OF THE BILZ THERMOGRIP TOOL CLAMPIG SYSTEM: T STYLE TSF STYLE THD STYLE TSFV STYLE TER STYLE JETSLEEVE 12,000rpm to 42,000rpm depending on shank taper size and style is not always guaranteed from other manufacturers who do not benefit from the patented counter-bore. WHY BILZ THERMOGRIP TECHOLOGY FOR YOUR MAUFACTURIG APPLICATIOS? Best tool balance of any clamping system on the market Strongest tool rigidity reduce cutting tool wear, increased cutting tool life 82

83 THERMOGRIP MACHIES concentricity in µm Messposition Messposition (120 ) ThermoGrip T hydraulic chuck systems HP collet chucks collet chuck 83 TECH HARDWARE MQL TJS COROA TER THD VIDAT TSF T

84 We ll Take You Where You eed to Go. All of our products are best in class technologies that help our customers remain competitive and profitable. We have something that can help you too! Learn more at. The Latest Technology. The Best Quality. Extensive Product Support. We hold our promise in three important ways: First, by delivering the most advanced tool clamping technology available; Second, by maintaining the highest level of quality; Third, by providing the strongest product, application and engineering support in the industry. Let us prove it! Bilz Tool Company, Inc Main Street Lombard, IL /2017