Hypermod Series. Heavy Duty Modular Connectors. Technical Characteristics
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1 Heavy Duty Modular Connectors Heavy duty modular rectangular connector for signal, power, fiber optics, databus and coaxial contacts. From 1 mm to 3.5 mm nominal pin DIA crimp contacts; 3, 5, 10 and 20 module contact positions, 2, 3, 5, 7, 10 and 14 modules per connector. Different housing and hoods, single or double locking system, available. Floating rack and panel frame available on request. Side or top cable entry options. Special high creepage and clearance modules and housing with metallic levers for railways application. 3-way fiber optics modules according to DIN available on request. IP67 standard aluminium shells; IP68 screw mountable hoods for special applications with higher electromagnetic compatibility; special shells for harsh environment also available High shock and vibration proof, EMI and RFI protection. Conforms to DIN standards. NF F railways approved. UL approval in progress. For Mass Transit, Industrial and Robotics applications Technical Characteristics Contact Number Contact Diameter Current Rating Contact Resistance Rated Voltage (1) Rated Impulse Withstanding Voltage (2) Contact Life Cycle Installation Category (1) Temperature Range Insulation Resistance Insulator Contact - Material - Plating Sealing 6 to mm to 3.5 mm nominal pin DIA 5A to 60A 0.3 to 7.0 mω 63 to 630 V depending on module 1.5 to 8 kv depending on module >1.000 III -40 C to +125 C >10 10 Ω Polyammide VO per UL94 conforming to NF-F Es.3 Brass Gold Plate IP67 (1) According to DIN VDE0110T2/1.89 (2) According to IEC 512/3 (80% derating) 275
2 Ordering Information Standard hardware for industrial applications ST1070 HM * * * * * / * / * * * * * * * * T HYPERTAC SPEC. Contact plating SERIES Connector type Receptacle - male frame Receptacle - female frame Plug - male frame Plug - female frame Extension - male frame Extension - female frame Number of modules 02, 03, 05, 07, 10, 14 Shielding degree Standard housings/hoods Not shielded Electrical continuity Shielded Special (harsh environments) housings/hoods Special not shielded Special electrical continuity Special shielded Element progression (see module section) 20 ways insulator without contacts insulator with female contacts HC1 insulator male contacts ø1 10 ways insulator without contacts insulator with female contacts HC1.5 insulator with male contacts ø ways (higher creepage and clearance) insulator without contacts insulator with female contacts HC1.5 insulator with male contacts ø ways insulator without contacts insulator with female contacts HC2.5 insulator with male contacts ø ways insulator whitout contacts insulator with female contacts HC3.5 insulator with male contacts ø ways insulator without contacts insulator with female coaxial contacts insulator with male coaxial contacts EM EF PM PF RM RF N C S R K Z V0F-V0M VAF-VEF VAM-VEM D0F-D0M DAF-DEF DAM-DEM B0F-B0M BEF BEM C0F-C0M CAF-CEF-CIF CAM-CEM-CIM T0F-T0M TAF-TEF TAM-TEM T0X-T0Y TAX TAY Polarization Cable entry* For housing hoods and coupler hoods: 1 entry for PG entry for PG16 1 entry for PG21 1 entry for PG29 1 entry for PG36 Only for housings: bottom entry 2 entry for PG16 2 entry for PG21 2 entry for PG29 No housing or hood * Metric version available Housings & hoods Housings: A*, B*, C, D, E, F, G, H Hoods: K*, I, L*, M*, N*, O, P*, Q, R*, S*, T, U, V* Coupler hoods: Y*, Z* No housing or hood 0 Not polarized With coding pins With guiding pins and sleeves Cable seal No cable seal Min wire size Max wire size 0 P G *special version for harsh environments available C00 C01 C12 D01 D31 Example ST1070 : HMEF03N/2VEF-1TEF/C00E129PT "EF" Description for a receptacle connector with female frame "03" Three modules "N" Not shielded "2VEF-1TEF" Two elemnts VEF (2x20 ways) end an element TEF (1x3 ways) "C00" Not codified "E129" Wall mount housing with double locking system and with 1 entry for cable seal Pg29 "P" Cable seal Pg29 for min. wire size "T" Contact gold plated (standard) 276
3 Ordering Information Floating hardware ST1070 HM * * * * * / * / C T HYPERTAC SPEC. SERIES Connector type Floating plug - male frame Floating plug - female frame Floating receptacle - male frame Floating receptacle - female frame Number of modules 02, 03, 05, 07 1M 1F 2M 2F Polarization Not polarized Contact plating Cable seal No cable seal Housings, hoods & cable entry No housing or hood Element progression See standard series ST1070 Shielding degree Not shielded Electrical continuity N C Ordering Information Hardware for railways applications (NF F approved) ST1080 HM * * * * * / * / * * * * * * * * T HYPERTAC SPEC. Contact plating SERIES Connector type Receptacle - male frame Receptacle - female frame Plug - male frame Plug - female frame Extension - male frame Extension - female frame Number of modules 02, 03, 05, 07, 10, 14 Shielding degree Not shielded Special not shielded EM EF PM PF RM RF N R Cable seal See standard series ST1070 Cable entry See standard series ST1070 Housings & hoods See standard series ST1070 Polarization See standard series ST1070 Element progression See standard series ST
4 Available modules 20 ways (1mm HC contacts) Module for female socket contacts Conductor size AWG mm 2 Code Ref. VAF* Conductor size AWG mm 2 Code Ref. VEF* Insulator without contacts Code Ref. VOF *20 crimp contacts supplied not assembled Module for male pin contacts Conductor size AWG mm 2 Code Ref. VAM* Conductor size AWG mm 2 Code Ref. VEM* Insulator without contacts Code Ref. VOM *20 crimp contacts supplied not assembled Rated Voltage DIN 0110 Rated Impulse Withstanding voltage DIN 0110 Current Rating (max wire ref. 25 C) Current UL Rating Creepage DIN V 1.5KV 9A 5A 1.8mm 278
5 Available modules 10 ways (1.5 mm HC contacts) Module for female socket contacts Conductor size AWG mm 2 Code Ref. DAF* Conductor size AWG mm 2 Code Ref. DEF* Insulator without contacts Code Ref. DOF *10 crimp contacts supplied not assembled Module for male pin contacts Conductor size AWG mm 2 Code Ref. DAM* Conductor size AWG mm 2 Code Ref. DEM* Insulator without contacts Code Ref. DOM *10 crimp contacts supplied not assembled Rated Voltage DIN 0110 Rated Impulse Withstanding voltage DIN 0110 Current Rating (max wire ref. 25 C) Creepage DIN V 2.5KV 20A 3.6mm 279
6 Available modules 10 ways higher creepage and clearance (1.5 mm HC contacts) Module for female socket contacts Conductor size AWG mm 2 Code Ref. BEF* Insulator without contacts Code Ref. BOF *10 crimp contacts supplied not assembled Module for male pin contacts Conductor size AWG mm 2 Code Ref. BEM* Insulator without contacts Code Ref. BOM *10 crimp contacts supplied not assembled Rated Voltage DIN 0110 Rated Impulse Withstanding voltage DIN 0110 Current Rating (max wire ref. 25 C) Current UL Rating Creepage DIN V 2.5KV 20A 8A 9.25mm 280
7 Available modules 5 ways (2.5 mm HC contacts) Module for female socket contacts Conductor size AWG mm 2 Code Ref. CAF* Conductor size AWG mm 2 Code Ref. CEF* Conductor size AWG mm 2 Code Ref. CIF* Insulator without contacts Code Ref. COF *5 crimp contacts supplied not assembled Module for male pin contacts Conductor size AWG mm 2 Code Ref. CAM* Conductor size AWG mm 2 Code Ref. CEM* Conductor size AWG mm 2 Code Ref. CIM* Insulator without contacts Code Ref. COM *5 crimp contacts supplied not assembled Rated Voltage DIN 0110 Rated Impulse Withstanding voltage DIN 0110 Current Rating (max wire ref. 25 C) Current UL Rating Creepage DIN V 4KV 30A 25A 5.6mm 281
8 Available modules 3 ways (3.5 mm HC contacts) Module for female socket contacts Conductor size AWG mm 2 Code Ref. TAF* Conductor size AWG8 10 mm 2 Code Ref. TEF* Insulator without contacts Code Ref. TOF *3 crimp contacts supplied not assembled Module for male pin contacts Conductor size AWG mm 2 Code Ref. TAM* Conductor size AWG8 10 mm 2 Code Ref. TEM* Insulator without contacts Code Ref. TOM *3 crimp contacts supplied not assembled Rated Voltage DIN 0110 Rated Impulse Withstanding voltage DIN 0110 Current Rating (max wire ref. 25 C) Current UL Rating Creepage DIN V 8KV 60A 50A 12.5mm 282
9 Available modules 3 ways (coaxial contacts) Module for female socket contacts Insulator with contacts Insulator without contacts Code Ref. TAX* Code Ref. TOX *3 coax contacts supplied not assembled Module for male pin contacts Insulator with contacts Insulator without contacts Code Ref. TAY* Code Ref. TOY *3 coax contacts supplied not assembled Characteristic impedence Working frequency Optimum Maximum 50 Ohm 0-10 GHz 30 GHz Note Hyperboloid Coaxial Contacts available on request, ask to the factory for details Fiber Optics Contacts available on request, ask to the factory for details 283
10 Housing and Hoods Styles Receptacles Panel housing with single locking system Dimensions 2 Modules 3 Modules 5 Modules 7 Modules 14 Modules A B C D E F G H Code Ref.* B000 B000 B000 B000 B000 Note Special panel housing for harsh environment with single locking system available on request Panel housing with spring cover and single locking system Dimensions 2 Modules 3 Modules 5 Modules 7 Modules 14 Modules A B C D E F G H Code Ref.* D000 D000 D000 D000 D000 *See ordering information - sections housing & hoods and cable entry - for description of code references For railway applications NF F requires housing and metallic hoods with metalic levers 284
11 Housing and Hoods Styles Receptacles Wall mount housing with single locking system Dimensions 2 Modules 2 Modules 3 Modules 3 Modules 5 Modules 5 Modules 7 Modules 7 Modules 14 Modules A B C D E F G H Code Ref.* B116 F121 B116 F121 B121 F121 B121 F121 B129 B216 F221 B216 F221 B221 F221 B221 F221 B229 F129 F129 F129 F129 F229 F229 F229 F229 Wall Mount housing with Spring Cover and Single Locking System Dimensions 2 Modules 2 Modules 3 Modules 3 Modules 5 Modules 5 Modules 7 Modules 7 Modules 14 Modules A B C D E F G H Code Ref.* D116 H121 D116 H121 D121 H121 D121 H121 D129 D216 H221 D216 H221 D221 H221 D221 H221 D229 H129 H129 H129 H129 H229 H229 H229 H229 *See ordering information - sections housing & hoods and cable entry - for description of code references For railway applications NF F requires housing and hoods with metallic levers 285
12 Housing and Hoods Styles Receptacles Panel housing with spring cover for double locking system Dimensions 3 Modules 5 Modules 7 Modules A B C D E F G H Code Ref.* C000 C000 C000 Wall mount housing with spring cover for double locking system Dimensions 3 Modules 3 Modules 5 Modules 5 Modules 7 Modules 7 Modules A B C D E F G H Code Ref.* C116 G121 C121 G121 C121 G121 C216 G221 C221 G221 C221 G221 G129 G129 G129 G229 G229 G229 *See ordering information - sections housing & hoods and cable entry - for description of code references 286
13 Housing and Hoods Styles Receptacles Panel housing with double locking system Dimensions 3 Modules 5 Modules 7 Modules A B C D E F G H I Code Ref.* A000 A000 A000 Panel housing with double locking system and metallic levers (NF F approved) Dimensions 3 Modules 5 Modules 7 Modules 10 Modules A B C D E F G H I Code Ref.* A000 A000 A000 A000 *See ordering information - sections housing & hoods and cable entry - for description of code references 287
14 Housing and Hoods Styles Receptacles Wall mount housing with double locking system Modules 2, 3, 5, 7 Modules 10 Dimensions 3 Modules 3 Modules 5 Modules 5 Modules 7 Modules 7 Modules 10 Modules A B C D E F G H I Code Ref.* A116 E121 A121 E121 A121 E121 A129 A216 E221 A221 E221 A221 E221 A229 E129 E129 E129 E229 E229 E229 *See ordering information - sections housing & hoods and cable entry - for description of code references For railway applications NF F requires housing and hoods with metallic levers 288
15 Housing and Hoods Styles Plugs Hood for single locking system side cable entry Dimensions 2 Modules 2 Modules 3 Modules 3 Modules 5 Modules 5 Modules 5 Modules 7 Modules 7 Modules 14 Modules A B C Code Ref.* S113 U121 S116 U121 S121 T121 U121 S121 U121 U129 U129 U129 U129 S129 U129 U136 Hood for single locking system top cable entry Dimensions 2 Modules 2 Modules 3 Modules 3 Modules 5 Modules 5 Modules 5 Modules 7 Modules 7 Modules 14 Modules A ,5 B C Code Ref.* V113 X121 V116 X121 V121 W121 X121 V121 X121 X129 X129 X129 X129 X129 X136 *See ordering information - sections housing & hoods and cable entry - for description of code references 289
16 Housing and Hoods Styles Plugs Hood for double locking system side cable entry Dimensions 3 Modules 3 Modules 5 Modules 5 Modules 5 Modules 7 Modules 7 Modules 10 Modules A B C Code Ref.* K116 M121 K121 L121 M121 K121 M121 M121 M129 M129 K129 M129 M129 Hood for double locking system top cable entry Dimensions 3 Modules 3 Modules 5 Modules 5 Modules 5 Modules 7 Modules 7 Modules 10 Modules A B C Code Ref.* N116 R121 N121 P121 R121 N121 R121 R121 R129 R129 R129 R129 R136 *See ordering information - sections housing & hoods and cable entry - for description of code references 290
17 Housing and Hoods Styles Plugs Hood with double locking system side cable entry Dimensions 3 Modules 3 Modules 5 Modules 5 Modules 7 Modules A B C D E Code Ref.* I116 J121 I121 J121 J121 J129 J129 J129 Hood with double locking system top cable entry Dimensions 3 Modules 3 Modules 5 Modules 5 Modules 7 Modules A B C D E Code Ref.* O116 Q121 O116 Q121 Q121 Q129 Q129 Q129 *See ordering information - sections housing & hoods and cable entry - for description of code references 291
18 Housing and Hoods Styles Extensions Coupler hood with single locking system Dimensions 2 Modules 2 Modules 3 Modules 3 Modules 5 Modules 5 Modules 7 modules A B C D Code Ref.* Z113 Z121 Z116 Z121 Z121 Z129 Z121 Z129 Z129 Z129 Coupler hood with double locking system Modules 3, 5, 7 Modules 10 Dimensions 3 Modules 3 Modules 5 Modules 7 Modules 10 Modules A B C D E Code Ref.* Y116 Y121 Y121 Y121 Y121 Y129 Y129 Y129 Y129 *See ordering information - sections housing & hoods and cable entry - for description of code references For railway applications NF F requires housing and hoods with metallic levers 292
19 Housing and Hoods Styles Floating Rack and Panel Application A D B C Dimensions 2 Modules 3 Modules 5 Modules 7 Modules A ,5 146 B C ,5 129 D Code Ref.* See order information section *See ordering information - sections housing & hoods and cable entry - for description of code references 293
20 Cross reference table Hood single locking system side/top cable entry Receptacle Extension Plug 2 modules S113 U121 U129 V113 X121 X129 3 modules S116 U121 U129 V116 X121 X129 5 modules S121 T121 U121 U129 V121 W121 X121 X129 7 modules S121 S121 S129 U121 U129 V121 X121 X modules U129 U136 X129 X136 Housing 2, 3, 5, 7, 14 modules B000 2, 3, 5, 7, 14 modules D000 2, 3 modules B116 B216 F121 F221 F129 F229 5 modules, 7 modules B121 B221 F121 F221 F129 F modules B129 B229 2, 3 modules D116 D216 H121 H221 H129 H229 5, 7 modules D121 D221 H121 H221 H129 H modules D129 D229 Coupler Hood 2 modules Z113 Z121 Z129 3 modules Z116 Z121 Z129 5, 7 modules Z121 Z
21 Cross reference table Hood double locking system side/top cable entry Receptacle Extension Plug 3 modules K116 M121 M129 N116 R121 R129 5 modules K121 L121 M121 M129 N121 P121 R121 R129 7 modules K121 K129 M121 M129 N121 R121 R modules M121 M129 R121 R129 R136 3, 5, 7 modules A000 Railway Application 3, 5, 7, 10 modules A000 3 modules A116 A216 E121 E221 E129 E229 5, 7 modules A121 A221 E121 E221 E129 E modules A129 A229 3 modules Y116 Y121 Y129 5, 7 modules Y121 Y modules Y121 Y
22 Cross reference table Hood double locking system side/top cable entry Receptacle Plug 3 modules I116 J121 J129 O116 Q121 Q129 5 modules I121 J121 J129 O121 Q121 Q129 7 modules J121 J129 Q121 Q129 3, 5, 7 modules C000 3 modules C116 C216 G121 G221 G129 G229 5, 7 modules C121 C221 G121 G221 G129 G229 Hypermod Tools Extraction Crimping Crimping Removal Tool Tool Basic Tool Positioner for Modules Module Type Order Reference 20 ways module AFM8 (Code Daniels) M ways module AF8 (Code Daniels) M ways higher creepage 20653(sockets) Astro Tools TGV101 Daniels M22520/ and clearance module SD_ (pins) AF8 (M22520/1-01) Code Daniels Hypertac 5 ways module (sockets) M310 M (pins) 3 ways module (sockets) (crimping pneumatic tool) M0601 (sockets) (pins) M0575 (pins) ways coax module M0578 M0576 (for inner/outer conductor) M0577 (for inner/outer conductor)
23 Ordering information For railways applications (NF F approved) Hypermod Series SERIES HM EM 07 N 009 C T CONNECTOR TYPE EM EF RM Male receptacle Female receptacle Male extension RF PM PF Female extension Male plug Female plug NUMBER OF MODULES SHIELDING DEGREE N R Unshielded Unshielded (special paint option for harsh environment) ELEMENT PROGRESSION 001 VOF 20 ways female module without contact 003 VAF 20 ways female module with contact 0.08 to 0.20mm VOM 20 ways male module without contact 005 VAM 20 ways male module with contact 0.08 to 0.20mm VEF 20 ways female module with contact 0.20 to 0.62mm COF 5 ways female module without contact 006 VEM 20 ways male module with contact 0.20 to 0.62mm 2 BOF 10 ways female module without contact 008 BOM 10 ways male module without contact BEF 10 ways female module with contact 0.22 to 1.91mm BEM 10 ways male module with contact 0.22 to 1.91mm COM 5 ways male module without contact 013 CAF 5 ways female module with contact 0.50 to 1.22mm CEF 5 ways female module with contact 1.22 to 2.10mm CIF 5 ways female module with contact 2.10 to 5.40mm TOF 3 ways female module without contact 021 TAF 3 ways female module with contact 3 to 5.40mm TEF 3 ways female module with contact 10mm TOX 3 ways module for female coaxial contacts 027 TAX 3 ways module with loose female coaxial contacts POLARIZATION 016 CAM 5 ways male module with contact 0.50 to 1.22mm CEM 5 ways male module with contact 1.22 to 2.10mm CIM 5 ways male module with contact 2.10 to 5.40mm TOM 3 ways male module without contact 023 TAM 3 ways male module with contact 3 to 5.40mm TEM 3 ways male module with contact 10mm TOY 3 ways module for male coaxial contacts 028 TAY 3 ways module with loose male coaxial contacts C00 C01 to C12 D01 to D31 Not polarized With coding pins With guiding pins & sleeves HOUSINGS or HOODS Housings A* B* C D E F G H Hoods I L* K* M* N* O P Q R* S* T U V* Extention hoods Y* Z* *Special paint option for harsh environment CABLE ENTRY 000 Only for housing entry PG entry PG16 CABLE SEAL entry PG entry PG entry PG entry PG entry PG entry PG29 0 No cable seal P Min wire size G Max wire size CONTACT PLATING 297
24 Available modules for railways applications (NF F approved) 10 ways higher creepage and clearance (1.5 mm HC contacts) Module for female socket contacts Conductor size AWG mm 2 Code Ref. 010 Insulator without contacts Code Ref crimp contacts supplied not assembled, ref: RG0 Module for male pin contacts Conductor size AWG mm 2 Code Ref. 009 Insulator without contacts Code Ref crimp contacts supplied not assembled, ref: XOG Rated Voltage DIN 0110 Rated Impulse Withstanding voltage DIN 0110 Current Rating (max wire ref.) Creepage DIN V 2.5KV 8A 9.25mm 298
25 Frame for 2, 3, 5, 7 modules for railways applications (NF F approved) Description Shape & dimensions Order Ref. Female frame for 2 modules for socket or pin contacts. Connector shiekding degree code N o R Male frame for 2 modules for socket or pin contacts with guiding pins. Connector shielding degree code N o R Female frame for 3 modules for socket or pin contacts. Connector shiekding degree code N o R Male frame for 3 modules for socket or pin contacts with guiding pins. Connector shielding degree code N o R Female frame for 5 modules for socket or pin contacts. Connector shiekding degree code N o R Male frame for 5 modules for socket or pin contacts with guiding pins. Connector shielding degrre code N o R Female frame for 7 modules for socket or pin contacts. Connector shiekding degree code N o R Male frame for 7 modules for socket or pin contacts with guiding pins. Connector shielding degrre code N o R
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All non- products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website search at www.hirose-connectors.com, or contact your Hirose sales representative.