CFL: Air volume: Up to 8,200m³/h Vacuum: Up to 5,000Pa Filter area: m²

Transcription

1 CFL filters Complete and space-saving Plug & Play compressed-air cleaned filter unit with integrated fan to be used for air filtration from processes that form limited dust volumes (welding, cutting, grinding and similar). Can be placed in the production room and filters extraction from up to 7 simultaneous welding places. CFL: Air volume: Up to 8,200m³/h Vacuum: Up to 5,000 Filter area: m² Description filter unit Polluted air is led in through the lowest connection on unit side, wherein preseparator is integrated. Air is filtered through vertical-placed filter cartridge with internal filter core, which optimizes cleaning effect. Differential pressure controlled cleaning of filter cartridges through integrated compressed-air system incl. automatic after-cleaning for optimized regeneration of filter cartridges. Clean air is led out through connection in unit side. Dust is collected in dust container in unit bottom. Dust container mounted in Gram Quicklock-adjustable dust container suspension. Description fan Unit is above equipped with a fan type VAE or RAV, 3x400 VAC, 50 Hz, 2800 rpm. Both fans are equipped with closed fan wheel with backward-curved straight self-cleaning blades, static/dynamic balanced according to ISO (BV3 G 6.3). Fan delivers air in fan enclosure, where air noise is dampen by sound absorbing material, before it is led out through bolted-on connection. Simple mounting, connection and operation Unit delivered ready for use. Equipped with fork pockets and crane lifting points for easy transport and installation. Integrated motor starter and CEE-plug on front make connection quick and easy. Unit is also available for opera-tion with external frequency converter. In that case motor is delivered with built-in thermo sensor. Compressed-air supply is connected on unit by Cejn-coupling incl. ø10mm hose nipple. Easily accessible differential pressure reading in digital display of filter control placed countersunk on unit front. Quicklock-adjustable dust container on 4 wheels ensures user-friendly dust container service. Can be used for room ventilation/air cleaning and is available with W3-certificate For cleaning of slightly polluted room air containing e.g. welding smoke Filterline CFL52 and FAL 104 can be delivered with mounted air distribution modules that effects extraction of polluted air in top and returning clean filtered air at floor level (recirculation). Filter units with/without selected Airtower modules (CPFL) are available with W3-certificate. Automatic and compressed-air Filter- and motor control supplied by CEE-plug on front bar dry compressed-air is connected by Cejn-coupling incl. ø10mm hose nipple. Dust container Quicklock-dust container system with 35L or 57Ldust container is placed behind bottom front door. Easy filter replacement with limited dust generation Cartridge replacement is performed by bayonet suspension, which is loosened from clean air chamber and inserted into sack. Connections Air is sucked in by lower connection and leaves unit by upper connection. Inlet connection can be mounted right/left.

2 CFL filters Filters: Filter cartridge ø325mm. Length: 0/1320mm Filter control: Differential pressure control type BA with auftomatic after-cleaning. 230V AC (constant) Compressed-air: bar dry compressed-air by cejn-coupling incl. ø10mm hose nipple Differential pressure can be seen in digital display, placed countersunk on front 1 -jet valves connected to central compressed-air tank in clean air chamber Filter change: Cartridge replacement made easily and dust-reduced by filter bayonet suspension that is loosened from clean air chamber and inserted into sack. Access by front door. Filter material: Standard Material Used for G102 Polyester flake Dry not-static loaded or hygroscopic dust particles > 0.2µm Alternative G105 Cellulose/Polyester Welding/soldering G113 Polyester flake with PFPTcoating, Static-loaded or hygroscopic particles antistatic G115A Polyester flake with teflon membrane Finer dust sorts, e.g. cutting smoke from plasma, flame and laser cutting G116A Polyester flake with teflon membrane, antistatic Finer static-loaded dust sorts The filters meet demands for extraction degree for dust class M according to DIN EN Appendix AA (extraction degree > 99.9).

3 CFL filters Principle sketch for flow through Filterline type CFL with built-in fan: Fan enclosure lined with sound absorbing material reduces air noise. Internal filter core optimizes filter cartridge cleaning. Integrated preseparator optimizes filter life. Principle sketch for flow through Filterline type CFL without built-in fan: Tegnet af: Skala: MTO A4 Integrated preseparator optimizes filter life. Godkendt af: Dato f. godkendelse: Matr.: V.Å. GRAM A/ Internal filter core optimizes filter cartridge cleaning. FL flow-tegning

4 CFL filters Construction/surface Filterline type CFL is constructed acording to : Machine directive 2006/42/EU EMC-directive 2004/108/EU Directive 97/23/EU about pressure equipment Low voltage directive 2006/95/EU Harmonized standards: EN 349, EN 4414, EN 12100, EN , EN ISO Further standards: ISO 3746 Filter cabinet is made in 2mm black steel plate Surface powder enamelled RAL 5007/7011 structure Further is available: Version in hot-galvanized, enamelled steel plates for outdoor mounting Backdraft damper type KTR for piping placement ½ -water separator with manometer and pressure reducing valve Remote start/stop by magnetic operated motor protection 230VAC-coil voltage Channel silencer for noise damping in outlet air Leak detector type DTC/TC 30 Precoat unit type PCA ( ) Precoat 11.5kg in sack ( ) Unit with mounted Airtower air distribution modules (only CFL 52/VE 5500 and CFL 104/VE 7500) - see data sheet for Airtower modules type CPFL Unit designed for filtration of welding smoke class W3 - see data sheet for W3-version Photo: Filterline type CFL 26/VAE in RAL 7035/7011 with channel silencer Photo: Airtower type CPFL 52/VAE 5500

5 CFL filter Filterline type CFL is available in the sizes as stated in the forms below. Please, contact us for assistance in selecting the optimal unit taking into consideration air volume, dust type and volume, operation times etc. Filter type CFL without built-in fan: Type Type CFL 26/VAE ) CFL 26/VAE 6) CFL 26/RAV 35/3 6) CFL 52/VAE 6) CFL 52/VAE ) CFL 52/RAV 45 7) CFL 52H/VAE 6) CFL 52H/VAE ) CFL 52H/RAV 45 7) CFL 104/VAE ) CFL 104/VAE ) CFL 104/RAV 45 7) Delta P start/end 3) [] Delta P start/end 3) [] 1) Filter cartridge ø325 x 0mm/ø13.5mm, 13m², G102 2) Filter cartridge ø325 x 1320mm/ø13.5mm, 26m², G102 3) Pressure drop stated over filter cartridge 4) Supply plug 16A 5) Supply plug 32A 6) Delivered with hand-operated motor protection 7) Delivered with star-delta-starter Number jet valves Number jet valves G102 filter area [m²] G102 filter area [m²] G105 filter area [m²] G105 filter area [m²] Numbr filter cartridges Compressedair [L/min.] Numbr filter cartridges Compressedair [L/min.] Dust container [L] CFL / 2 1) CFL 52H 200/ 2 2) CFL / 4 1) CFL / 4 2) Filter type CFL with built-in fan: Dust container [L] Weight [kg] 200/ 2 1) / 2 1) / 2 1) / 4 1) / 4 1) / 4 1) / 2 2) / 2 2) / 2 2) / 4 2) / 4 2) / 4 2) CFL 104/RAV 500 5) 200/ 4 2) Weight [kg] Consumption data for Filter type CFL with built-in fan: Type VAE 2200-CFL-C2 VAE -CFL-C2 VAE -CFL-C2 VAE 5500-CFL-C2 VAE 7500-CFL-C2 RAV 35/3-CFL-C2 RAV 45-CFL-C2 Volt [V] [rpm.] [kw] Max. amp. Start current 3x x x x x x ) x RAV 50-CFL-C2 3x ) ) Increased efficiency Motor data > 0.75kW, 3x400V, according to IE2-motors.

6 CFL filter Filter type CFL with fan prepared for frequency regulator control: Type CFL 26/VAE 2200 Delta P start/end 3) [] 1) Filter cartridge ø325 x 0mm/ø13.5mm, 13m², G102 2) Filter cartridge ø325 x 1320mm/ø13.5mm, 26m², G102 3) Pressure drop stated over filter cartridge Number jet valves G102 filter area [m²] G105 filter area [m²] Numbr filter cartridges Compressedair [L/min.] Dust container [L] Weight [kg] 200/ 2 1) CFL 26/VAE 200/ 2 1) CFL 26/RAV 35/2 200/ 2 1) CFL 26/RAV 35/3 200/ 2 1) CFL 52/VAE 200/ 4 1) CFL 52/VAE / 4 1) CFL 52/RAV / 4 1) CFL 52H/VAE 200/ 2 2) CFL 52H/VAE / 2 2) CFL 52H/RAV / 2 2) CFL 104/VAE 5500 CFL 104/VAE 7500 CFL 104/RAV / 4 2) / 4 2) / 4 2) CFL 104/RAV / 4 2) Consumption data for Filterline type CFL with fan prepared for operation with frequency converter/ external motor starter: Type 4) Volt [V] [rpm.] [kw] Max. amp. Start current VAE 2200-CFL-C2 3x ,20 4,70 34,30 VAE -CFL-C2 VAE -CFL-C2 VAE 5500-CFL-C2 3x ,00 6,20 51,50 3x ,00 7,70 65,50 3x ,50 10,10 88,90 VAE 7500-CFL-C2 3x ,50 13,20 112,20 RAVH 35/2-CFL-C2 RAV 35/3-CFL-C2 RAV 45-CFL-C2 3x ,00 7,70 65,50 3x ,50 5) 10,30 93,80 3x ,50 13,20 112,20 RAV 50-CFL-C2 3x ,00 5) 19,50 156,00 4) Delivered incl. thermo sensor 5) Increased efficiency Motor data > 0.75kW, 3x400V, according to IE2-motors. Other technical data: Fan* Achieved efficiency Measurement category Efficiency category VSD Production year Manufacturer page Modul number/ type Rated motor power input, flow rate and pressure kw m³/h (Ps) Rpm. Specific ratio Disposal page Environment page Mounting measurement page VAE 2200-CFL-C2 48,4 D Total No CE-mark A , ,02 A15 A15 A15 VAE -CFL-C2 48,3 D Total No CE-mark A , ,02 A15 A15 A15 VAE -CFL-C2 54,0 D Total No CE-mark A , ,02 A15 A15 A15 VAE 5500-CFL-C2 60,4 D Total No CE-mark A , ,02 A15 A15 A15 VAE 7500-CFL-C2 59,0 D Total No CE-mark A , ,02 A15 A15 A15 RAV 35/2-CFL-C2 55,4 D Total No CE-mark A , ,04 A15 A15 A15 RAV 35/3-CFL-C2 60,0 D Total No CE-mark A , ,04 A15 A15 A15 RAV 45-CFL-C2 58,30 D Total No CE-mark A , ,03 A15 A15 A15 RAV 50-CFL-C2 61,2 D Total No CE-mark A , ,03 A15 A15 A15 * None of fans are subject to ERP 2013/2015 according to EU327/2011

7 CFL filter line Fan type VAE 2200-C2/VBS (CFL-cabinet) m³/h Fan type VAE -C2/VBS (CFL-cabinet) m³/h Fan type VAE -C2/VBAS (CFL-cabinet) m³/h

8 CFL filter line Fan type VAE 5500-C2/VBS (CFL-cabinet) m³/h Fan type VAE 7500-C2/VBS (CFL-cabinet) m³/h Fan type RAV 35/2-C2/VBS (CFL-cabinet) m³/h

9 CFL filter line Fan type RAV 35/3-C2/VBS (CFL-cabinet) m³/h Fan type R AV 45-C2/VBS (CFL-cabinet) m³/h Fan type R AV 50-C2/VBS (CFL-cabinet) m³/h

10 CFL filter line Filterline type CFL with built-in fan: Type A B C D E F G H I J K L M CFL 26/VAE ø ø CFL 26/VAE ø ø CFL 52/VAE ø ø CFL 52/VAE ø ø CFL 52/RAV ø ø CFL 104/VAE ø ø CFL 104/VAE ø ø CFL 104/RAV ø ø CFL 104/RAV ø ø

11 CFL filter line Filterline type CFL with built-in fan: Type A B C D E F G H I J K L M CFL 26/RAV 35/ ø ø CFL 26/RAV 35/ ø ø CFL 52H/VAE ø ø CFL 52H/VAE ø ø CFL 52H/RAV ø ø

12 CFL filter line Filterline type CFL H without built-in fan: Type A B C D E F G H I J K CFL ø ø CFL 52H ø ø CFL ø ø CFL ø ø