Pulsatron Compact Range. High efficiency cartridge dedusting filters with compressed air self-cleaning system

Transcription

1 Pulsatron Compact Range High efficiency cartridge dedusting filters with compressed air self-cleaning system

2 Hascon Engineering spa has been operating for 0 years in the field of air dedusting and filtering in multiple industries, safeguarding the environment and its sustainability applying the Quality and Environmental Certification ISO 900 and ISO 00 standards. The experience gained over the years, and technical staff competence, allow Hascon to offer highly qualified advice and assistance able to identify the best possible solution in filtration and dust extraction fields. The FILTRTION DEPRTMENT develops and markets air filtering systems for small-medium applications. The company focuses on air quality in work environments. The PULSTRON COMPCT Range includes high efficiency cartridge dedusting filters, with compressed air self-cleaning systems, able to solve any problem on dry filtration.

3 enefits The wide range of Pulsatron Compact filters can meet all air filtration problems, thanks to the following benefits it offers: Wide Field Of pplication Efficiency Emissions mg/nm³s Low noise 8 d depending on the model channelled Maintenance Reduced thanks to an efficient compressed air counter cleaning system Simple installation Modularity to 8 cartridges 00 m³/h to 8,000 m³/h Delivery time 0-0 days Stock availability of all semi-finished products Tailored solutions and customizations Special colours 0 Hz versions Star valves discharge system Changes upon request Technical Support Identification of the most appropriate solution, in terms of both technology and cost-effectiveness Service Turnkey installation, if required Scheduled maintenance provided by our skilled technicians Research and Development D Solid Works Cosmos finite element analysis (FE) Room to run flow capacity, absorption, vibration, noise and filter pressure drop tests Wide range Ventilated or unventilated Single and dual cartridge With or without hopper, or with visible cartridges 0 lt drawer, lt bin or 0 lt drum for dust collection Continuous star valves discharge Cyclic or economizer system for cartridges cleaning tex IID version

4 The Pulsatron Compact Clean air Polluted air inlet 9 Pre-chamber Coarse particles 8 Cartridges Clean air outlet Cyclic sequential panel for cartridge 8 cleaning by compressed air Electric fan Pressure tank Polluted air 9 Solenoid valves 0 Legs Lower door for cartridge removal Upper door for solenoid valves and fan maintenance Dust collection bin Hopper 0 Operation Polluted air enters the filter through a pre-chamber which enables separation of coarser particles; the flow then passes through the cartridges depositing the contaminants outside, while clean air is discharged through filter head. n electronic cycle provides for cartridge sequential cleaning with compressed air. The wide filtering surface of each cartridge allows a reduced volume of the equipment, and this means that Pulsatron Compact filters, unlike traditional bag filters, can be installed indoor, near pollution sources.

5 UGELLI PER IMPINTO DI NEULIZZZIONE CENTRLIN PER CONTROLLO IMPINTO UMIDIFICZIONE 0 00 COMNDO PER PERTUR /CHIUSUR SERRND 000 IN 000 serranda IN OUT IN 00 PC-HS-XL OUT L CMINO pplications OUT O 9 Sandblasting 8 8 IN PULSTRON C. 80 SITRICE R 9 R 090 R 9 8 SITRICE Deburring CMINO RCCIO SPIRNTE OUT OUT Welding fumes RI PER SPINT POLVERI CMINO FILTRO PULSTRON COMPCT PC8-TV Other applications: SPIRZIONE DI RICIRCOLO Grinding Dry processing on machine tools SITRICI Cement Chemical processing epoxy painting pharmaceutical manufacturing plastic material processing FRONTE SPIRNTE ZON VGLIO 00X000 Coal Handling of dusty materials Silo venting

6 PC-TV PC-SV PC-NV PC/TV , x 0 PC-HS-XL PC-TS-XL PC-SS-XL PC/TV , +, x The Pulsatron Compact range Pulsatron PC with Electric Fan The TV, SV and NV versions of the PC include centrifugal electric fan designed and developed to be installed inside the machine, PC-TV with the advantage PC-SV of reducing PC-NV noise levels while avoiding connecting pipes. PC-TS CODE PC-SS PC-NS Filtering surface m irflow H tot. Power H 00 Inlet Flange C0 C08 m³/h mm H O kw mm mm mm Ø mm 80 PC/TV , PC/TV-H , PC/TV PC/TV-H 0 80 PC-TS.00 PC-SS 0 PC-NS PC-TV PC/TV-Q PC-8/TV PC8/TV , x 0 0 PC8/TV-S , x 0 PC/TV-S , +, x 0 SV mod. height = 800 mm NV = 90 mm PC-HS-XL PC-TS-XL PC-SS-XL TV version with hopper and lt bin for dust collection SV version without hopper NV version with visible cartridge mmho PC/TV-H =, kw PC/TV-H = Kw PC8/TV =, kw PC/TV-Q e PC-8/TV = kw PC8/TV-S e PC/TV =, kw PC/TV =, kw PC/TV = kw m /h Customized Colours

7 PC-TV PC-TS PC-SV PC-SS PC-NV PC-NS PC-HS-XL PC-TS-XL PC-SS-XL Inlet Filtering surface m irflow H tot. Power H PC-HS-XL CODE PC-TS-XL PC-SS-XL Flange PC-TS PC-SS PC-NS C0 C08 m³/h mm H O kw mm mm mm Ø mm 0 PC-TS PC/TS / Pulsatron PC without Electric Fan The TS, SS, and NS versions of the PC come without electric fan, to allow installations with customized flow capacity and pressure head PC/TS / PC-8/TS / PC8/TS / x 0 PC/TS / x 0 PC/TS / x mod. SS height = 00 mm NS = 0 mm TS version with hopper and lt bin for dust collection SS version without hopper NS version with visible cartridge Pulsatron PC XL without Electric Fan The PC XL models are designed for applications featuring large airflow requirements and medium dust concentration, complete with differential manometer and cartridges with Ø mm and h 00. CODE Filtering surface m irflow H tot. Power H Inlet Flange C0 C08 m³/h mm H O kw mm mm mm Ø mm PC/HS XL / x0 PC-8/HS XL / x0 PC8/HS XL / x0 PC-HS PC/HS XL / x0 PC/HS XL / x0 PC0/HS XL / x0 PC/HS XL / x0 TS-XL mod. height = mm SS-XL = 90 mm XL HS version with hopper and lt drum on pallet for easy removal XL-TS version with hopper and lt bin for dust collection XL-SS version without hopper

8 Pulsatron Compact PC REC Clean air Cross-flow heat recuperator Outside air recirculation filter 0 Outside air Electric fan for make-up air Heat recovery silencer Recovered and heated air Cyclic sequential panel for cartridge cleaning by compressed air Pressure tank Solenoid valves Electric fan 9 8 Legs Cartridges Polluted air Dust collection bin Hopper CLENED IR T 0,9 C MKE-UP IR T C POLLUTED IR T 0 C RECOVERED IR T 0, C save 9, KWt 0,9 Nm³/h gas Example of operation with polluted air at 0 and outside air at Operation Polluted air enters the filter through a pre-chamber which enables separation of coarser particles; the flow then passes through the cartridges depositing the contaminants outside, while clean air, before being discharged, transfers heat to the make-up air through a cross-flow heat recuperator. This allows, with a -cartridge filter, (suction flow rate equal to.000 m³/h at 0 C and renewal air, during winter, equal to.000 m³/h at C), a heat recovery of 9, kwt, bringing the recovered air temperature to 0, C, saving 0,9 Nm /h of gas. The wide filtering surface of each cartridge and of the recuperator allows reduced volume of the equipment. This means that Pulsatron Compact PC REC can be installed indoor of the departments, near pollution and heat sources, maximizing energy recovery.

9 H H pplications Sandblasting Deburring Welding fumes Cement Handling of dusty materials Grinding Dry processing on machine tools Chemical processing Epoxy painting Pharmaceutical manufacturing Plastic material processing Detail of outside air filter extraction The Pulsatron Compact PC REC range 0,9 C OUT OUT C 0, C save 9, KWt 0,9 Nm³/h gas 0 C IN IN PCREC--/TV PCREC--/TS CODE Filtering surface m² irflow H tot. REC Capacity Power H Inlet Flange REC Inlet Flange C0 m³/h mm H O m³/h kw mm mm mm Ø mm Ø mm PCREC/TV , PCREC/TV-H , PCREC-TV PCREC8/TV ,+ x0, x0 x00 PCREC8/TV-S ,+ x0, x0 x00 PCREC/TV ,+ x0, x0 x00 PCREC/TV ,+,+ x0, x0 x00 PCREC/TV-S ,+,+ x0, x0 x00 PCREC-TS PCREC/TS / x0, PCREC8/TS / x0, x0 x00 PCREC/TS / x0, x0 x00 PCREC/TS / x0, x0 x00

10 Pulsatron Compact PC FF Clean air bsolute Final Filter FF IN Polluted air inlet OUT ir outlet 9 Cyclic sequential panel for cartridge cleaning by compressed air Pressure tank Solenoid valves Cartridges 8 Pre-chamber 9 0 Electric fan Hopper Legs Polluted air Dust collection bin 8 0 Operation The PC-FF series, thanks to the bsolute Final Filters, class H, EN 8, MPPS 99,% efficiency or H, EN 8, MPPS 99,9%, ensures emissions lower than mg/nm³s. Polluted air enters the filter through a pre-chamber which enables separation of coarser particles; the flow then passes through the cartridges depositing the contaminants outside, then it undergoes further absolute filtration, allowing the achievement of emissions lower than mg/nm³s.

11 pplications GURD NET OUTLET OF CLEN IR Sandblasting Deburring Welding fumes Cement Handling of dusty materials FN SOLUTE FINL FILTER H DIFFERENTIL PRESSURE (OPTIONL) Grinding Dry processing on machine tools Chemical processing PNEUMTIC GROUP INLET OF DIRTY IR 9 Epoxy painting FILTERING CRTRIDGES Pharmaceutical manufacturing 00 Plastic material processing COLLECTING DUST DRUM The Pulsatron Compact PC FF range 0 80 PC--/TV--FF PC--/TS--FF PC--/SV--FF PC--/SS--FF CODE Filtering surface irflow H tot. Power Filtering surface FF H Inlet Flange m² m³/h mm H O kw m² mm mm mm Ø mm PC/TV--FF PC/TV-H FF PC/TV-Q FF PC-TV-FF PC8/TV--FF , x0 PC8/TV-S FF , x0 PC/TV--FF , x0 PC/TV--FF ,+, x0 PC/TV-S FF ,+, x0 PC-TS-FF PC/TS-- FF 0.000/ PC8/TS-- FF / x0 PC/TS-- FF 0.000/ x0 PC/TS-- FF / x0

12 Pulsatron Compact tex Clean ir Polluted air inlet Pre-chamber Coarse particles Cartridges Clean air outlet Cyclic sequential panel for cartridge cleaning by compressed air 9 8 Electric fan Pressure tank 8 9 Pneumatic valves 0 Legs Lower door for cartridge removal Upper door for valves and fan maintenance Dust collection bin Polluted ir Hopper nti-explosion panel 0 Pulsatron PC tex Version The Pulsatron Compact tex range was designed and developed to ensure suitable applications in qualified tex IID environments. Design was conducted relying on the partnership with experts in the tex directive and using cutting-edge design software such as Cosmos finite elements analysis and Solid Works D. Through the Cosmos software, our technicians performed several explosion simulation tests, as a result of which we were able to intervene on structural parts, so as to ensure high resistance to the tex PC.

13 pplications Powder painting Food processing: flour/sugar luminium/zinc processing Pharmaceutical manufacturing Chemical processing Coal The Pulsatron Compact tex range 0 0 H F.E.M. analysis CODE Filtering surface m² irflow H tot. Power H Inlet Flange C0 m³/h mm H O kw mm mm mm Ø mm PC /TV-H , PC -TV PC /TV-H PC 8/TV , x0 PC /TV , x0 PC /TV , +, x0 Other models on request.

14 Pulsatron Compact Mini Clean air 9 Polluted air inlet Pre-chamber Coarse particles Filtering cartridge Clean air outlet Solenoid valve with cyclic timer 8 Centrifugal fan 8 Pressure tank 9 0 Magnetothermal switch for fan start Door for quick cartridge Polluted air extraction Dust collection drawer 0 Energy supply Operation Polluted air enters the filter through a pre-chamber which enables separation of coarser particles; the flow then passes through the cartridges depositing the contaminants outside, while clean air is discharged through filter head. n automatic cartridge cleaning system (manual for PC/CV) enables to maintain suction capacity, cleaning the cartridge with a compressed air jet which discharges the dust to a collection drawer or bin. Reduced dimensions and filter low noise emission (8 d) enable the installation also indoor, near pollution sources.

15 pplications Sandblasting Grinding Shot-peening machines Honing machines Sharpening machines Cleaners Welding machines Small machine tools with dry processing The Pulsatron Compact Mini range PC-MV PC-TV PC-TV PC-CV Pulsatron Compact Mini The PC Mini range includes the MV version with dust collection drawer, the TV version with dust collection bin/s and the CV version with wheels and suction arms. ll models include a centrifugal electric fan, designed for installation inside the machine, with the advantage of reducing noise while avoiding connecting pipes. CODE Filtering surface m² irflow Power H Inlet Flange C0 m³/h kw mm mm mm Ø mm PC/MV* , PC/TV* , PC/TV mini** , + 0, PC/CV-S , PC/CV-M 0.000, PC/CV-D 0.000, X00 *lso available with Ø 80 or Ø00 inlets **lso available with Ø 00 or Ø0 inlets MV version with dust collection drawer TV version with hopper and 0 lt bin for dust collection CV wheeled version with suction arm

16 Puls Clean air PULS cartridges, usually mounted on filters fitted with a compressed air self-cleaning system, are used to filter both smoke and dust. Filtering material enefits: Upper ring Lower ring Polluted air Clean air Large filtering surface High efficiency Max operating temperature 0 Wide range of filtering media depending on the type of dust to be filtered The Puls range CODE Filtering Surface Ø H Filtering material* m mm mm C00 00 Cellulose microfibre C Cellulose microfibre C0-XL 0 00 Cellulose microfibre C Cellulose microfibre C08-XL 0 00 Cellulose microfibre C Cellulose microfibre C Cellulose microfibre C0 00 Polyester microfibre C Polyester microfibre C0-TEFLON 0 00 Teflon Polyester microfibre C0-TEFLON-XL 0 00 Teflon Polyester microfibre C0-XL 0 00 Polyester microfibre C Polyester microfibre C0-XL 0 00 Polyester microfibre C00 00 ntistatic Polyester microfibre C ntistatic Polyester microfibre C0-XL 0 00 ntistatic Polyester microfibre C09 0-external net 0 Cellulose microfibre C Polyester microfibre C0 000 Polyester microfibre C Polyester microfibre C ntistatic Polyester microfibre C0 000 ntistatic Polyester microfibre C ntistatic Polyester microfibre * Nomex, Hydro-oil repellent polyester microfibre and other materials on request

17 ¼ COMPRESSED IR FCS The FCS cartridge cleaning system, thanks to the wheels on which it is mounted, can be positioned near the filter containing the cartridges to be cleaned. Filtering cartridges or panels are placed inside the FCS and, through a compressed air gun, the operator removes the impurities the cartridge caught and retained, regenerating it for a new filtration cycle. LEXN TRNSPRENT SIDE FN COMPRESSED IR GUN MOTOR SWITCH H GLOVES FILTER ROTTING TLE DUST COLLECTION DRWER CODE Compressed air kw inst. Volt ir recirculation flow rate x bars kw m /h mm mm H FCS 0, x 0 0

18 Pulsatron Compact and tex ccessories Electric power board for fan control Silencer nalogue manometer for cartridge clogging check Cyclic timer with built-in standard DP control (economizer) on Pulsatron XL range Cartridge shakers Rotary valves OUT Spark arrestor IN Spark arrestor Pulsatron Mini ccessories bsolute filter Manometer for cartridge clogging check Double inlet

19 ssistance ssistance on Request Proper maintenance ensures our filters smooth operation and high efficiency. For this reason we do not just sell our products, but we support our Customers, both providing preventive training courses and ensuring immediate intervention of our technicians if malfunctioning occurs. Scheduled ssistance In addition to regular maintenance - machine functional testing after installation and technical assistance on request - we offer scheduled maintenance programs on an annual or triennial basis. We have observed that preventive assistance reduces by 0% the number of interventions required for repair operations, thus reducing costs accordingly. For customer assistance please contact: service@hascon.it

20 Rev. - HSCON ENGINEERING S.p.. Via S.ernardino, 00 LEGNNO (MI) - ITLY Tel Fax: ISO ISO 00 certified company