New solution for machining die & mold
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- Emory Gilbert
- 6 years ago
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1 00. Updte High Precision dius Endmill B09G Expnd New solution for mchining die & mold (New method to mchining die & mold insted of bll nose endmill) MIACLE OBIT cn chieve highly precise nd highly efficient mchining die & mold.
2 High Precision dius Endmill VC-PSB Avilble sizes y Precision of corner rdius dius tolernce : ±0.0mm Dimeter tolernce : 0-0.0mm VC-PSB & D/- D=Di. =Corner There is no stndrd to mesure rdius ccurcy of conventionl rdius endmill. BUT, rdius ccurcy of MIACLE OBIT is mesured with fixed center position s shown bove figure. Therefore, MIACLE OBIT cn be used for finishing die & mold with CAD/CAM system Conventionl rdius endmill & y Geometry of corner rdius The rdius geometry (PAT. P) of MIACLE OBIT is simultneous pursuit of cutting edge strength nd low cutting force. Semless relief fce between corner rdius cutting edge nd peripherl cutting edge mkes good surfce finish. Due to neck relieved, MIACLE OBIT cn mke verticl wll. High precision in cutting verticl wll VC-PSB Conventionl rdius endmill y Suitble for mking corner rdius shpe MIACLE OBIT cn mke corner rdius shpe with ONE endmill. zeduction of number of endmill xersing step by chnging endmill cincrese of mchining ccurcy nd efficiency due to bigger dimeter In conventionl method by bll nose endmill, smll dimeter is necessry to mke corner rdius shpe.
3 MIACLE END MILLS y High Precision nd High Efficiency Bigger pick feed thn bll nose end mill mkes high efficiency. Bigger dimeter mkes less deflection. Low rigidity High rigidity Deflection y Mchining exmple Cse In mchining flt surfce, due to high rigidity compred with bll nose endmill, high feed rte mchining is possible. ycutting condition End mill VC-PSB ø.0 Cutting length (m) Brekge Work mteril evolution Feed rte SKD (HC),000min - (7m/min) 0,00mm/min (0.mm/t) 0. 0 VC-PSB ø fluted bll endmill Cutting method Climb cut, Air blow Cse In the mchining t high feed rte t 0,000mm/min, brekge hppened to bll nose endmill. But MIACLE OBIT could ct 00m cutting length nd flnk wer ws still smll. The surfce roughness by MIACLE OBIT is / compred with bll nose endmill in flt surfce. Mesuring point Surfce roughness z=.!m VC-PSB ø Surfce roughness z=.!m fluted bll endmill dius prt!m mm Surfce roughness z=.9!m Surfce roughness z=.!m Flt prt!m mm ycutting condition End mill VC-PSB ø Work mteril SKD (HC) evolution,000min - (7m/min) 0. Mesuring point nd direction of surfce roughness dius prt Flt prt Feed rte Cutting length Cutting method,00mm/min (0.0mm/t) 0m Climb cut, Air blow
4 D ød L L p ød L L p D ød ød 0 UWC VC B VCPSBD000N000 D000N00 D000N00 D000N00 D000N00 D000N000 D000N00 D000N00 D000N00 D000N00 D000N00 D000N00 D000N00 D000N000 D000N00 D000N00 D000N00 D000N00 D000N00 D000N00 D000N00 D000N00 D000N00 D000N00 D00N00 D00N00 D00N0 D0N00 D0N00 D0N00 D0N00 D0N00 D0N00 D0N00 D0N00 D0N00 D0N00 D0N ' VC-PSB ±0.0 N D p L L D B D MIACLE END MILLS Corner rdius end mill, Short cut length, flute, High precision Type Type <D ±0.0mm corner rdius tolernce, 0-0.0mm outer dimeter tolernce. End mill with corner rdius for precise nd efficient mchining. Expnd Inclined ngle Effective length for inclined ngle Expnd Unit : mm Order Number for inclined ngle Type Stock. of Flutes Di. Overll Shnk Di. Cutting Edge to Shnk Angle Di. of Cut Corner D <. : Inventory mintined.
5 N ' D p L L D B D VCPSB D0N00 D0N0 D0N0 D0N0 D0N0 D0N00 D0N00 D000N00 D000N00 D000N00 D000N00 D000N00 D000N00 D000N00 D000N00 D000N0 D000N0 D000N0 D000N0 D000N00 D000N00 D000N0 D000N0 D0N00 D0N00 D0N00 D0N00 D0N00 D0N0 D0N0 D0N0 D000N00 D000N00 D000N00 D000N00 D000N00 D000N0 D000N0 D000N0 D000N0 D000N0 D000N00 D000N00 D000N00 D000N00 D000N00 D000N00 D000N00 Unit : mm Order Number for inclined ngle Type Stock. of Flutes Di. Overll Shnk Di. Cutting Edge to Shnk Angle of Cut Di. Corner Expnd
6 D ød L L p ød L L p D ød ød 0 UWC VC B VCPSBD000N0 D000N0 D000N0 D000N0 D000N0 D000N00 D000N00 D000N00 D000N00 D000N00 D000N00 D000N00 D000N00 D00N0 D00N0 D00N00 D00N00 D000N0 D000N0 D000N0 D000N0 D000N0 D000N0 D000N0 D000N0 D000N0 D000N0 D000N0 D000N0 D000N0 D000N0 D000N0 D000N0 D000N0 D000N00 D000N00 D000N00 D000N ' VC-PSB ±0.0 N D p L L D B D MIACLE END MILLS Corner rdius end mill, Short cut length, flute, High precision Type Type <D ±0.0mm corner rdius tolernce, 0-0.0mm outer dimeter tolernce. End mill with corner rdius for precise nd efficient mchining. Expnd Inclined ngle Effective length for inclined ngle Expnd Unit : mm Order Number for inclined ngle Type Stock. of Flutes Di. Overll Shnk Di. Cutting Edge to Shnk Angle Di. of Cut Corner D <. : Inventory mintined.
7 N 0' D p L L D B D VCPSBD000N00 D000N00 D000N0 D000N0 D00N0 D00N0 D00N0 D00N0 D00N0 D00N0 D00N Expnd Unit : mm Order Number for inclined ngle Type Stock. of Flutes Di. Overll Shnk Di. Cutting Edge to Shnk Angle of Cut Di. Corner
8 MIACLE END MILLS VC-PSB Expnd Corner rdius end mill, Short cut length, flute, High precision ± UWC VC 0 D=. ±0.0mm corner rdius tolernce, 0-0.0mm outer dimeter tolernce. End mill with corner rdius for precise nd efficient mchining. Order Number VCPSBD0N0L00 D0N0L00 D000N0L00 D000N0L0 D0N0L0 D0N0L00 D000N0L0 D000N0L00 D000N0L0 D000N0L00 D000N0L00 D000N0L00 D00N0L00 D00N0L00 D00N0L00 D00N0L00 D000N0L00 D000N0L00 D000N0L0 D000N0L0 D000NL0 D000NL0 D00NL0 Expnd Di. D (Tper neck type) <D for inclined ngle 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' Effective length Inclined ngle Corner of Tper Angle Cutting Edge Overll Shnk. of Cut One Side Di. to Shnk Di. Flutes Angle p B L7 L D B L D N ød p L D L 0 B L Stock Type B ød Type Unit : mm for inclined ngle : Inventory mintined.
9 y Performnce report Customer recognition Compred with conventionl cutting method by bll nose endmill. Higher efficiency (Doubled feed rte). Semless surfce between tper fce nd rdius fce.. Higher ccurcy 0 0 ycutting condition End mill Work mteril evolution Feed rte Cutting method Mould VC-PSB ø DAC (HC),000min - (00m/min),00mm/min (0.mm/t) Climb cut, Air blow y Performnce report Customer recognition Compred with conventionl cutting method by bll nose endmill. times or more efficiency (Feed rte mm/min in mchining flt surfce). Good surfce roughness nd ccurcy. Smll flnk wer ycutting condition Mould End mill Work mteril evolution Feed rte Depth of cut Cutting method VC-PSB ø PX-,000min - (77m/min) mm/min (0.mm/t) 0.mm Up nd down cut milling, Air blow
10 MIACLE END MILLS VC-PSB Corner rdius end mill, Short cut length, flute, High precision Work mteril Alloy steel, Tool steel, Pre-hrdened steel (HC) SCM, AISI H, AISI D, NAK Hrdened steel (HC) AISI H, AISI D, AISI 0 Hrdened steel (HC) AISI D, SKH, SKS Di. (mm) length (mm) evolution (min - ),000,000,000,000 9,000,000,000 9,000,000,000 9,000,000,000,000,000 9,000,000,000 0,000 0,000,000,000,000 0,000,000 0,000,000 0,000,000 0,000,000 0,000,000 0,000 0,000 Feed rte (mm/min) ,00,00, ,0,00,00,00, ,000,00,00,00,00,000,00,00,0,000,000,00,0 7,0,00,00 7,0,00 7,0,00 7,0 evolution (min - ) 0,000 0,000,000,000 9,000,000,000 9,000,000,000 9,000,000,000,000 9,000,000,000,000 0,000,000,000,000 0,000,000,000,000,000,000 0,000,000,000 Feed rte (mm/min) ,00 0,00,000,00 9, ,00,000,00,000,00,00,000,000,000,0,00,000,00 00,000,00,000,00,000 evolution (min - ),000,000 9,000,000,000 9,000,000,000 9,000,000,000,000,000 0,000,000,000 9,000,000,000,000 0,000 0,000,000,000 0,000,000 0,000,000,000,000,000,0,000 Feed rte (mm/min) , ,0 0,000 0,000,000 0,0,0 00,00 0,0 0 00, ,0 Depth of cut <0. (D <&) <0. (D > &) <0.mm (D <&.) <0.mm (D <&) <mm (D >&) <0. (D < &) <0. (D > &) <0.0mm (D <&.) <0.mm (D <&) <0.mm (D >&) D:Di. ) The cutting conditions bove re guide only to mchining with cutting edges with corner rdius. When mchining with peripherl cutting edges, use the minimum feed rte s guide. ) Use high rigidity mchine. ) When mchining moulds, the cutting conditions chnge considerbly ccording to the mchined shpe, milling method nd the depth of cut. ) Vibrtion is lible to occur when using long tool overhng. educe cutting speeds nd feed rtes proportiontely. ) Using ir blow or mist is recommended. 9
11 VC-PSB Corner rdius end mill, Short cut length, flute, High precision ytper neck type Work mteril Alloy steel, Tool steel, Pre-hrdened steel (HC) SCM, AISI H, AISI D, NAK Hrdened steel (HC) AISI H, AISI D, AISI 0 Hrdened steel (HC) AISI D, SKH, SKS Di. (mm).. 0 Tper ngle one side ( ) length (mm) evolution (min - ),000,000,000,000,000 0,000,000,000,000 0,000 0,000,000,000 0,000 Feed rte (mm/min) ,00 0 0,,9,,00 0 0,00,00,0 0,0,00,000,0,00 0,0,0,0,0 evolution (min - ),000 9,000,000,000,000,000,000,000,000,000,000 0,000,000,0 Feed rte (mm/min) ,00,00,00 0 0,00,00,00,00,000,0 0 0,000,000,000,000 evolution (min - ),000,000,000 0,000,000,000,000,000 9,000,000,000,000,000,000,000 Feed rte (mm/min) ,000 0, ,0,0,0,0 Depth of cut <0. (D < &) <0. (D > &) <0.mm (D <&.) <0.mm (D <&) <mm (D >&) <0. (D < &) <0. (D > &) <0.0mm (D <&.) <0.mm (D <&) <0.mm (D >&) D:Di. ) The cutting conditions bove re guide only to mchining with cutting edges with corner rdius. When mchining with peripherl cutting edges, use the minimum feed rte s guide. ) Use high rigidity mchine. ) When mchining moulds, the cutting conditions chnge considerbly ccording to the mchined shpe, milling method nd the depth of cut. ) Vibrtion is lible to occur when using long tool overhng. educe cutting speeds nd feed rtes proportiontely. ) Using ir blow or mist is recommended. 0
12 MIACLE END MILLS JQA- JQA-EM09 MITSUBISHI MATEIALS COPOATION MAKETING DEPT. KFC bldg., F, --, Yokomi, Sumid-ku, Tokyo 0-00, Jpn TEL FAX MITSUBISHI MATEIALS U.S.A. COPOATION Hedqurters, Estmn Street, Irvine, Cliforni, 9, USA TEL FAX MMC HATMETALL GmbH Comeniusstr., 0, Meerbusch GEMANY TEL FAX 9-9- MMC METAL SINGAPOE PTE LTD. 0, Arumugm od, #0-00 Lion Industril Bldg.,0997, SINGAPOE TEL -7-9 FAX Home pge 00..E( - )
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