MZ360K3U-M (7CUN) USA, CANADA 1L7CU-100E1
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1 MZ360K3U-M () USA, CANADA 1L7CU-100E1 ( )
2 MZ360K3U-M PARTS CATALOGUE 2012 by Yamaha Motor Co., Ltd. 1st edition, March 2012 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.
4 FOREWORD 7. Applicable Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code
5 FOREWORD
6 CONTENTS CYLINDER... 1 CRANKSHAFT... 2 CRANKSHAFT & PISTON... 3 GOVERNOR... 4 CAMSHAFT & VALVE... 5 AIR SHROUD & STARTER... 6 INTAKE... 7 CARBURETOR... 8 CRANKCASE COVER TCI MAGNETO STARTING MOTOR ELECTRICAL BODY FITTING EMBLEM & LABEL INDEX NUMERICAL INDEX... 16
7 FIG. 1 CYLINDER PART 1 7CT E HEAD, CYLINDER CT E GASKET, CYLINDER HEAD BOLT, FLANGE PIN, DOWEL BOLT, STUD PLUG, SPARK (NGK BPR4ES) 1 7 7CT E COVER, CYLINDER HEAD CT E GASKET, HEAD COVER BOLT, FLANGE CT E PIPE, BREATHER CU E440B 00 JOINT ASSY BOLT, STUD 2 1
8 FIG. 2 CRANKSHAFT PART 1 7CT E CRANKSHAFT ASSY 1 2
9 FIG. 3 CRANKSHAFT & PISTON PART 1 7CT E A0 PISTON (STD) 1 7CT E PISTON (0.25MM O/S) 1 AP 7CT E PISTON (0.50MM O/S) 1 AP 2 7CT E PISTON RING SET (STD) 1 7CT E PISTON RING SET (0.25MM O/S) 1 AP 7CT E PISTON RING SET (0.50MM O/S) 1 AP 3 7CT E PIN, PISTON CIRCLIP 2 5 7CT E CONNECTING ROD ASSY 1 6 7CT E BOLT, CONNECTING ROD 2 7 7CT E WEIGHT CT E SHIM, CRANK 1 1 UN 3
10 FIG. 4 GOVERNOR PART 1 7CT E FLYWEIGHT SHAFT ASSY CT E WEIGHT 3 3 7CT E SHAFT, WEIGHT WASHER, PLATE CIRCLIP L0 WASHER, PLATE 1 7 7CT E COLLAR 1 8 7CT E FORK, GOVERNOR WASHER, PLATE CLIP CT E GOVERNOR ASSY BOLT WASHER, PLATE NUT, SQUARE CT E ROD, LINK SPRING, TENSION CN E ADJUST PLATE COMP SCREW, PAN HEAD SPRING, COMPRESSION CT E SPRING, GOVERNOR BOLT, FLANGE 1 4
11 FIG. 5 CAMSHAFT & VALVE PART 1 7CT E CAMSHAFT ASSY CT E VALVE, INTAKE 1 3 7CU E VALVE, EXHAUST 1 4 7CT E LIFTER, VALVE A9 SPRING, COMPRESSION 2 6 7CT E RETAINER, VALVE SPRING 2 7 7CT E COTTER, VALVE 2 8 7CT E ARM, VALVE ROCKER 2 9 7CT E SCREW, VALVE ADJUSTING NUT CT E SHAFT, ROCKER CT E ROD, VALVE PUSH CT E SEAL, VALVE STEM 1 5
12 FIG. 6 AIR SHROUD & STARTER PART 1 7CT E CASE, FAN BOLT, FLANGE 5 3 7CT E AIR SHROUD, CYLINDER CT G COVER, LINK SCREW, PAN HEAD 2 6 7CT G ROD, CHOKE SPRING, TENSION 1 8 7CT E STARTER ASSY 1 9 7CT DRUM, SHEAVE CT PAWL, DRIVE CT SPRING, STARTER CN SPRING, FRICTION CT PLATE, DRIVE CN SCREW CN SPRING, RETURN CT WIRE, STARTER CN HANDLE, STARTER BOLT, FLANGE CT E PULLEY, STARTER 1 6
13 FIG. 7 INTAKE PART 1 7CT E JOINT, CARBURETOR CT E GASKET 2 3 7CT E GASKET 1 4 7CT E CASE, AIR CLEANER CT E CAP, CLEANER CASE CT E PLATE,ELEMENT FITTING 1 7 7CT E ELEMENT, AIR CLEANER 1 8 7CT E SCREW 2 9 7CT E PLATE NUT, FLANGE BOLT, FLANGE 1 7
14 FIG. 8 CARBURETOR PART 1 7CT E4101 A0 CARBURETOR ASSY RH SCREW 2 3 7RH SCREW, ROD 2 4 7CU E SCREW, PILOT ADJUSTING A SPRING 1 6 7CP E CAP A SPRING 1 8 1WG SCREW, THROTTLE F WASHER K WASHER GASKET, FLOAT CHAMBER CT BODY, FLOAT CHAMBER E PLUG, DRAIN 1 14 JN FLOAT GASKET RG BOLT, HOLDING SPRING BALL A NEEDLE ASSY F PIN, FLOAT EG CLIP CT 1495U 1A.NOZZLE, MAIN A 1414G 00.PIPE, MAIN BLEED G2 1414A 73 A0.JET, MAIN (#112.5) SCREW, PAN HEAD WASHER, SPRING CU E PLATE 1 8
15 FIG. 8 CARBURETOR PART 28 2H O-RING CT JET, PILOT (# 57.5) 1 9
16 FIG. 9 CRANKCASE COVER PART 1 7CT E CRANKCASE Y1 BEARING OIL SEAL OIL SEAL YK BEARING PLUG, STRAIGHT SCREW 2 7 7CT E GASKET PIN, DOWEL 2 9 7CT E COVER, CRANKCASE Y0 BEARING OIL SEAL YK BEARING CT E SHAFT, FLYWEIGHT CT E GASKET, CRANKCASE COVER BOLT, FLANGE BX E536A 20 PLUG, OIL LEVEL O-RING CT E PLUG, OIL LEVEL O-RING 1 10
17 FIG. 10 TCI MAGNETO PART 1 7CU H ROTOR ASSY 1 2 7CT H T.C.I. UNIT ASSY 1 3 7CU H COIL ASSY BOLT, FLANGE CLAMP BOLT, FLANGE BOLT, FLANGE NUT WASHER, PLATE KEY, WOODRUFF CN H PLUG CAP ASSY CT H OIL LEVEL GAUGE ASSY BOLT, FLANGE CN H CLAMP 1 11
18 FIG. 11 STARTING MOTOR PART 1 7CU H STARTING MOTOR ASSY 1 2 7CU H BOLT 2 3 7CU H BRUSH CU H SPRING, BRUSH 4 5 7CU H BRUSH HOLDER ASSY 1 6 7CU H STARTING SWITCH ASSY 1 7 7CU H RING, STOP 1 8 7CU H RING 1 9 7CU H WASHER BOLT, FLANGE WASHER, SPRING NUT 1 12
19 FIG. 12 ELECTRICAL PART 1 7VT BRACKET BOLT, FLANGE 2 3 7CP H WIRE, LEAD 1 4 7CN H OIL WARNING UNIT SCREW, TAPPING SCREW, PAN HEAD 1 7 7CA H OIL PILOT LIGHT ASSY 1 8 7CU H COVER, MAIN SWITCH 1 9 7CU F INDICATOR, STARTER LEVER SCREW, BIND NUT, FLANGE CU H MAIN SWITCH ASSY CU H KEY, MAIN SWITCH CU H RECTIFIER ASSY CU H WIRE, LEAD BOLT, FLANGE SCREW, TAPPING CU H FUSE HOLDER ASSY CU H FUSE CU H PLATE SCREW, TAPPING CLAMP CLAMP CU H PROTECTER, WIRE HARNESS CU H PROTECTER, WIRE HARNESS CT H TUBE GROMMET 1 13
20 FIG. 13 BODY FITTING PART NUT 2 2 7CT E GASKET, EXHAUST PIPE 1 14
21 FIG. 14 EMBLEM & LABEL PART 1 7CN F INDICATOR, CHOKE 1 2 7CC H LABEL (SPARK IGNITION) 1 3 7CT E EMBLEM (YAMAHA MZ360) 1 15
22 NUMERICAL INDEX PART PART PART PART PART PART 7VT CT H G2 1414A 73 A A 1414G A EG RG CT JN F E A A RH RH K WG F CT 1495U 1A CT CT CN CT CT CN CT CN CN CT E CT E CT E CT E CT E CT E CT E CT E CT E CT E CT E CT E CT E A CT E CT E CT E CT E CT E CT E CT E CT E CT E CT E CT E CT E CN E CT E CT E CT E CT E CT E CT E CU E CT E CT E CT E CT E CT E CT E CT E CT E CT E CT E CT E CT E CT E4101 A CP E CU E CU E440B CT E CT E CT E CT E CT E CT E CU E CT E CT E CT E BX E536A CT E CT E CT E CT E CN F CU F CT G CT G CU H CU H CU H CU H CU H CU H CU H CU H CU H CU H CT H CU H CU H CN H CC H CP H CU H CU H CU H CU H CU H CU H CU H CU H CT H CU H CN H CT H CN H CA H L A Y YK Y
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